Double-station efficient carton boxing system and boxing method
The dual-station efficient carton packing system utilizes dual pusher units and overlapping execution of synchronous operation steps to solve the low efficiency problem of traditional carton packing machines, achieve an efficient carton packing process, and reduce costs and space requirements.
Patent Information
- Application Number
- CN202511022857.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-09-16
AI Technical Summary
Traditional single-station carton packing machines are inefficient, resulting in increased equipment and labor costs, and an increase in floor space.
A double-station high-efficiency carton packing system is adopted, which realizes the segmented arrangement of two layers of bobbin yarn in the carton through a main conveyor line and a double yarn pushing unit. The overlapping execution of sequential operation and synchronous operation steps of the double packing station is used to improve the packing efficiency.
It greatly improves packing efficiency, shortens packing cycle, reduces equipment and labor costs, and reduces plant floor space requirements.
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Figure CN120646311A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of packaging machinery, and in particular relates to a double-station high-efficiency carton packing system and a packing method. Background Art
[0002] In the carton packaging process of the cotton spinning industry, traditional cartoning machines generally operate in a single-station mode, equipped with a single yarn discharge station, a box packing station, and a gripper. The cartoning machine must sequentially complete the independent operations of "yarn discharge - box packing - divider placement - yarn discharge again - box packing again," resulting in low packing efficiency, often exceeding 60 seconds per box. For daily production exceeding 1,000 boxes, companies must install two separate packaging conveyor lines, which not only increases equipment costs but also increases the factory floor space by more than 50%. This also requires more operators, resulting in high labor costs.
[0003] Based on this, the present application proposes a dual-station high-efficiency carton packing system and packing method, which realizes the segmented arrangement of two layers of bobbin yarn in the carton through a main conveyor line and a double yarn pushing unit. The first row of yarn position units and the second row of yarn position units are respectively used for the packing operations of different layers of bobbin yarn in the carton. The packing efficiency is greatly improved by utilizing the sequential operation of the double packing positions and the synchronous overlapping execution of the corresponding operation steps in the first layer bobbin yarn packing operation and the second layer bobbin yarn packing operation. Summary of the Invention
[0004] The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art and to provide a double-station high-efficiency carton packing system.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] A double-station high-efficiency carton packing system comprises a horizontally arranged main conveying line, and a first row of yarn position units and a second row of yarn position units are arranged along the conveying direction of the main conveying line;
[0007] The first yarn row position unit includes a first frame, in which a first yarn row position and a first boxing position are sequentially arranged along a conveying direction perpendicular to the main conveying line. The first frame is provided with a first yarn pushing mechanism for pushing the bobbin yarn on the main conveying line to the first yarn row position and a first gripper for grabbing the bobbin yarn on the first yarn row position into a carton on the first boxing position.
[0008] The second yarn row position unit includes a second frame, in which a second yarn row position and a second packing position are sequentially arranged along a conveying direction perpendicular to the main conveying line. The second frame is provided with a second yarn pushing mechanism for pushing the bobbin yarn on the main conveying line to the second yarn row position and a second gripper for grabbing the bobbin yarn on the second yarn row position into a carton on the second packing position.
[0009] A roller conveyor line is provided between the first packing position and the second packing position;
[0010] The second frame is provided with a partition rack for placing partitions and a partition gripper for grabbing the partitions on the partition rack and putting them into the carton on the second packing position.
[0011] Preferably, the first yarn pushing mechanism comprises a first yarn pushing cylinder provided on the first frame, and a first pushing plate is fixedly provided on the end of the piston rod of the first yarn pushing cylinder.
[0012] Preferably, the top of the first frame is provided with two rows of parallel first guide rails, the first slides are slidably fitted on the two rows of first guide rails, and a first driving mechanism for driving the first slide to move is provided between the first guide rails and the first slides;
[0013] The first gripper is liftably coupled to the first slide.
[0014] Preferably, the first gripper includes a first column that slides with the first slide in the vertical direction, and four first gripper plate assemblies evenly distributed in the circumferential direction are provided at the bottom end of the first column. The first gripper plate assembly includes a first connecting plate fixedly connected to the first column, and the bottom end of the first connecting plate slides with the first gripper in the circumferential radial direction. A first gripper cylinder for driving the first gripper plate to move is provided on the first connecting plate.
[0015] Preferably, the second yarn pushing mechanism comprises a second yarn pushing cylinder provided on the second frame, and a second pushing plate is fixedly provided on the end of the piston rod of the second yarn pushing cylinder.
[0016] Preferably, the top of the second frame is provided with two rows of parallel second guide rails, the two rows of second guide rails are slidably fitted with second slides, and a second driving mechanism for driving the second slide to move is provided between the second guide rails and the second slides;
[0017] The second gripper is liftably coupled to the second slide.
[0018] Preferably, the second gripper includes a second column that slides with the second slide in the vertical direction, and four second gripper plate assemblies evenly distributed in the circumferential direction are provided at the bottom end of the second column. The second gripper plate assembly includes a second connecting plate fixedly connected to the second column, and the bottom end of the second connecting plate slides with the second gripper in the circumferential radial direction. A second gripper cylinder for driving the second gripper to move is provided on the second connecting plate.
[0019] Preferably, the partition gripper comprises a gripper slide slidably fitted on the second guide rail, the gripper slide is provided with a gripper column which can be lifted and lowered, and a suction cup for sucking the partition is provided at the bottom end of the gripper column;
[0020] The gripper slide is fixedly connected to the second slide.
[0021] Preferably, a gathering unit is provided at the first yarn row position of the first frame and the second yarn row position of the second frame;
[0022] The folding unit includes three folding mechanisms, and the folding mechanism includes a folding cylinder and a folding push plate connected to the end of the folding cylinder piston rod.
[0023] The present invention also provides a double-station high-efficiency carton packing method.
[0024] A double-station high-efficiency carton packing method is implemented based on a double-station high-efficiency carton packing system, the packing method comprising packing operations of a first layer of bobbin yarn and a second layer of bobbin yarn;
[0025] The packing operation of the first layer of bobbins comprises the following steps:
[0026] Step 11: The main conveyor line delivers the bobbin yarn, and the first yarn pushing mechanism pushes the bobbin yarn to the first yarn row position. At the same time, an empty carton is placed on the first packing position, and the first gripper reaches above the first yarn row position.
[0027] Step 12: The first gripper grabs the bobbin yarn on the first row of yarn positions and places it into the empty carton on the first packing position to complete the packing operation of the first layer of bobbin yarn, and then the first gripper is reset;
[0028] Step 13, the carton loaded with the first layer of yarn moves along the roller conveyor line to the second packing position;
[0029] The packing operation of the second layer of bobbin yarn comprises the following steps:
[0030] Step 21: The main conveying line conveys the bobbin yarn, and the second yarn pushing mechanism pushes the bobbin yarn to the second yarn row position;
[0031] Step 22: The partition gripper and the second gripper move together. The partition gripper grabs the partition and moves to above the second packing position. At this time, the second gripper reaches above the second row of yarns.
[0032] Step 23: The partition gripper places the partition in the carton containing the first layer of yarn, then rises and resets. At the same time, the second gripper grabs the yarn on the second row of yarn.
[0033] Then the partition gripper and the second gripper move together, and the second gripper places the grabbed bobbin into the carton on the second packing position to complete the packing operation of the second layer of bobbin yarn;
[0034] After that, the partition gripper and the second gripper are reset, and the carton with two layers of bobbin yarn leaves the second row of yarn;
[0035] The packing operation of the first layer of bobbin yarn in each carton is carried out in the order of steps 11 to 13, and the packing operation of the second layer of bobbin yarn is carried out in the order of steps 21 to 23; after step 11 in the packing operation of the first layer of bobbin yarn in the first carton is completed, step 21 is carried out synchronously with step 12, step 22 is carried out synchronously with step 13, step 23 in the packing operation of the second layer of bobbin yarn in the previous carton is carried out synchronously with step 11 in the packing operation of the first layer of bobbin yarn in the next carton, thereby realizing the continuous packing operation of double-layer bobbin yarn in double stations.
[0036] The beneficial effects of the present invention are:
[0037] The present invention realizes the segmented arrangement of two layers of bobbin yarn in a carton through a main conveyor line and a double yarn pushing unit. The first row of yarn position units and the second row of yarn position units are respectively used for the packing operations of different layers of bobbin yarn in the carton. The double packing position sequential operation and the synchronous overlapping execution of corresponding operation steps in the first layer bobbin yarn packing operation and the second layer bobbin yarn packing operation are utilized to overlap multiple processes in time, shorten the overall packing cycle, and greatly improve the packing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The drawings in the specification, which constitute a part of this application, are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.
[0039] Figure 1 This is a schematic structural perspective diagram of the double-station high-efficiency carton packing system of the present invention;
[0040] Figure 2 This is a right side view of the structure schematic of the double-station high-efficiency carton packing system of the present invention;
[0041] Figure 3 This is a schematic top view of the structure of the double-station high-efficiency carton packing system of the present invention;
[0042] Figure 4 It is a structural schematic diagram of the first row of yarn positions and the second row of yarn positions in the present invention;
[0043] Figure 5 It is a structural diagram of the first gripper in the present invention;
[0044] Figure 6 It is a structural diagram of the second gripper in the present invention;
[0045] in:
[0046] 1. Main conveyor line; 2. First row yarn position unit; 21. First frame; 211. First guide rail; 212. First carriage; 213. First motor; 214. First main gear; 22. First row yarn position; 23. First packing position; 24. First yarn pushing mechanism; 241. First yarn pushing cylinder; 242. First push plate; 25. First gripper; 251. First column; 252. First connecting plate; 253. First gripper; 254. First gripper cylinder; 255. First rack; 256. First vertical slide; 3. Second row yarn position unit; 31. Second frame; 311. Second guide rail; 312. Second carriage; 313. Second motor; Machine; 314, second main gear; 32, second yarn row position; 33, second packing position; 34, second yarn pushing mechanism; 341, second yarn pushing cylinder; 342, second push plate; 35, second gripper; 351, second column; 352, second connecting plate; 353, second gripper plate; 354, second gripper cylinder; 355, second rack; 356, second vertical slide rail; 36, partition gripper; 361, gripper slide; 362, gripper column; 363, third motor; 364, third main gear; 365, third rack; 366, third vertical slide rail; 367, suction cup; 4, roller conveyor line; 5, folding cylinder; 6, folding push plate. DETAILED DESCRIPTION
[0047] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present application belongs.
[0048] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0049] In the present invention, the directions or positional relationships indicated by terms such as "upper", "lower", "bottom", and "top" are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention. They do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.
[0050] In the present invention, terms such as "connected" and "connection" should be interpreted broadly to mean a fixed connection, an integral connection, or a detachable connection; a direct connection or an indirect connection through an intermediary. Relevant researchers or technicians in this field may determine the specific meanings of these terms in the present invention based on specific circumstances, and they should not be construed as limitations on the present invention.
[0051] The present invention will be further described below with reference to the accompanying drawings and examples.
[0052] Example 1:
[0053] like Figures 1-6 As shown, a dual-station efficient carton packing system comprises a horizontally arranged main conveyor line 1, and a first row of yarn position units 2 and a second row of yarn position units 3 are arranged along the conveying direction of the main conveyor line 1;
[0054] The first yarn row unit 2 includes a first frame 21, in which a first yarn row position 22 and a first boxing position 23 are sequentially arranged along a conveying direction perpendicular to the main conveying line 1. The first frame 21 is provided with a first yarn pushing mechanism 24 for pushing the bobbin on the main conveying line 1 to the first yarn row position 22, and a first gripper 25 for grabbing the bobbin on the first yarn row position 22 and placing it into a carton on the first boxing position 23.
[0055] The second yarn row position unit 3 includes a second frame 31, in which a second yarn row position 32 and a second boxing position 33 are sequentially arranged along the conveying direction perpendicular to the main conveying line 1. The second frame 31 is provided with a second yarn pushing mechanism 34 for pushing the bobbin yarn on the main conveying line 1 to the second yarn row position 32, and a second gripper 35 for grabbing the bobbin yarn on the second yarn row position 32 and placing it into a carton on the second boxing position 33.
[0056] A roller conveyor line 4 is provided between the first packing position 23 and the second packing position 33;
[0057] The second frame 31 is provided with a partition rack for placing partitions and a partition gripper 36 for grabbing the partitions on the partition rack and putting them into the carton on the second packing position 33 .
[0058] Preferably, the first yarn pushing mechanism 24 includes a first yarn pushing cylinder 241 arranged on the first frame 21, and a first push plate 242 is fixedly arranged at the end of the piston rod of the first yarn pushing cylinder 241. The extension and retraction direction of the piston rod of the first yarn pushing cylinder 241 is perpendicular to the conveying direction of the main conveying line 1.
[0059] Preferably, two rows of parallel first guide rails 211 are provided on the top of the first frame 21. The length direction of the first guide rails 211 is perpendicular to the conveying direction of the main conveyor line 1. The two rows of first guide rails 211 are slidably fitted with first slides 212. A first driving mechanism for driving the first slide 212 to move is provided between the first guide rails 211 and the first slide 212.
[0060] The first gripper 25 is mounted on the first slide 212 in a liftable manner.
[0061] Preferably, the first gripper 25 includes a first column 251 that vertically slides with the first slide 212. Four first gripping plate assemblies are evenly distributed along the circumferential direction at the bottom end of the first column 251. The first gripping plate assembly includes a first connecting plate 252 fixedly connected to the first column 251. The bottom end of the first connecting plate 252 slides with the first gripping plate 253 in the radial direction. The first connecting plate 252 is provided with a first gripper cylinder 254 for driving the movement of the first gripping plate 253. A linear limiting structure of corresponding sliders and slide grooves is provided between the first gripping plate 253 and the first connecting plate 252.
[0062] The four first grabbing plates 253 are synchronously retracted to grab a plurality of bobbins.
[0063] Specifically, a first motor 213 is fixedly provided on the first slide 212, and the output end of the first motor 213 is connected to the first main gear 214. The first column 251 is provided with a first rack 255 extending in the vertical direction and meshing with the first main gear 214; the first column 251 is also provided with a first vertical slide rail 256 extending in the vertical direction, and the first slide 212 is provided with a slide groove matching the first vertical slide rail 256.
[0064] Preferably, the second yarn pushing mechanism 34 includes a second yarn pushing cylinder 341 arranged on the second frame 31, and a second push plate 342 is fixedly provided at the end of the piston rod of the second yarn pushing cylinder 341, and the extension and retraction direction of the piston rod of the second yarn pushing cylinder 341 is perpendicular to the conveying direction of the main conveying line 1.
[0065] Preferably, two rows of parallel second guide rails 311 are provided on the top of the second frame 31. The length direction of the second guide rails 311 is perpendicular to the conveying direction of the main conveyor line 1. Second slides 312 are slidably fitted on the two rows of second guide rails 311. A second driving mechanism for driving the second slide 312 to move is provided between the second guide rails 311 and the second slide 312.
[0066] The second gripper 35 is movably mounted on the second slide 312 .
[0067] Preferably, the second gripper 35 includes a second column 351 that vertically slides with the second slide 312. Four second gripper plate assemblies are evenly distributed along the circumference at the bottom end of the second column 351. The second gripper plate assembly includes a second connecting plate 352 fixedly connected to the second column 351. The bottom end of the second connecting plate 352 slides with the second gripper plate 353 along the circumferential radial direction. The second connecting plate 352 is provided with a second gripper cylinder 354 for driving the movement of the second gripper plate 353. A linear limiting structure of corresponding sliders and slide grooves is provided between the second gripper plates 353 and the second connecting plate 352.
[0068] The four second grabbing plates 353 are synchronously retracted to grab a plurality of bobbins.
[0069] Specifically, a second motor 313 is fixedly provided on the second slide 312, the output end of the second motor 313 is connected to the second main gear 314, and a second rack 355 extending in the vertical direction and meshing with the second main gear 314 is provided on the second column 351; a second vertical slide rail 356 extending in the vertical direction is also provided on the second column 351, and a slide groove matching the second vertical slide rail 356 is provided on the second slide 312.
[0070] Preferably, the partition gripper 36 includes a gripper slide 361 that is slidably fitted on the second guide rail 311, and a gripper column 362 is liftably fitted on the gripper slide 361. A suction cup 367 for sucking the partition is provided at the bottom end of the gripper column 362.
[0071] The gripper slide 361 is fixedly connected to the second slide 312 , thereby achieving synchronous movement of the second gripper 35 and the partition gripper 36 .
[0072] Specifically, a third motor 363 is fixedly provided on the gripper slide 361, and the output end of the third motor 363 is connected to the third main gear 364. The gripper column 362 is provided with a third rack 365 extending in the vertical direction and meshing with the third main gear 364; the gripper column 362 is also provided with a third vertical slide rail 366 extending in the vertical direction, and the gripper slide 361 is provided with a slide groove matching the third vertical slide rail 366.
[0073] Preferably, a gathering unit is provided at the first yarn row position 22 of the first frame 21 and the second yarn row position 32 of the second frame 31;
[0074] The folding unit includes three folding mechanisms, and the folding mechanism includes a folding cylinder 5 and a folding push plate 6 connected to the end of the piston rod of the folding cylinder 5.
[0075] The gathering unit at the first yarn row position 22 of the first frame 21 has two of the three gathering push plates 6 facing each other front and back, and the other one facing the first push plate 242. The three gathering push plates 6 cooperate with the first push plate 242 to align and gather the bobbins at the first yarn row position 22, ensuring that the bobbins are arranged compactly and the arrangement gaps are eliminated, adapting to the arrangement and gathering requirements of bobbins of different diameters, and facilitating the precise gripping of the first gripper 25.
[0076] The gathering unit at the second row yarn position 32 of the second frame 31 has two of the three gathering push plates 6 facing each other front and back, and the other one facing the second push plate 342. The three gathering push plates 6 cooperate with the second push plate 342 to realize the alignment and gathering of the bobbin yarn at the second row yarn position 32, ensuring that the bobbin yarn is arranged compactly, eliminating the arrangement gap, adapting to the arrangement and gathering needs of bobbins of different diameters, and facilitating the precise clamping of the second gripper 35.
[0077] Example 2:
[0078] A double-station efficient carton packing method is implemented based on the double-station efficient carton packing system in Example 1, the packing method comprising packing a first layer of bobbin yarn and a second layer of bobbin yarn;
[0079] The packing operation of the first layer of bobbins comprises the following steps:
[0080] Step 11: The main conveyor line 1 delivers the bobbin yarn. The first yarn pushing mechanism 24 pushes the bobbin yarn to the first yarn row position 22. The gathering unit aligns and gathers the bobbin yarn on the first yarn row position 22. At the same time, an empty carton is placed on the first packing position 23, and the first gripper 25 reaches above the first yarn row position 22.
[0081] Step 12: The first gripper 25 grabs the bobbin yarn on the first row of yarn positions 22 and places it into the empty carton on the first packing position 23 to complete the packing operation of the first layer of bobbin yarn. After that, the first gripper 25 is reset.
[0082] Step 13, the carton loaded with the first layer of yarn moves along the roller conveyor line 4 to the second packing position 33;
[0083] The packing operation of the second layer of bobbin yarn comprises the following steps:
[0084] Step 21: The main conveying line 1 conveys the bobbin yarn, and the second yarn pushing mechanism 34 pushes the bobbin yarn to the second yarn row position 32. The gathering unit aligns and gathers the bobbin yarn on the second yarn row position 32;
[0085] Step 22: The partition gripper 36 and the second gripper 35 move together. The partition gripper 36 grabs the partition and moves to above the second packing position 33. At this time, the second gripper 35 reaches above the second yarn row position 32.
[0086] Step 23: The partition gripper 36 places the partition in the carton containing the first layer of yarn, and then rises and resets. At the same time, the second gripper 35 grabs the yarn on the second row 32.
[0087] Then the partition gripper 36 and the second gripper 35 move together, and the second gripper 35 places the grabbed bobbin into the carton on the second packing position 33 to complete the packing operation of the second layer of bobbin.
[0088] After that, the partition gripper 36 and the second gripper 35 are reset, and the carton with two layers of bobbin yarn leaves the second yarn row position 32 for subsequent transportation and sealing operations;
[0089] The packing operation of the first layer of bobbin yarn in each carton is carried out in the order of steps 11 to 13, and the packing operation of the second layer of bobbin yarn is carried out in the order of steps 21 to 23; after step 11 in the packing operation of the first layer of bobbin yarn in the first carton is completed, step 21 is carried out synchronously with step 12, step 22 is carried out synchronously with step 13, step 23 in the packing operation of the second layer of bobbin yarn in the previous carton is carried out synchronously with step 11 in the packing operation of the first layer of bobbin yarn in the next carton, thereby realizing the continuous packing operation of double-layer bobbin yarn in double stations.
[0090] The present application proposes a dual-station high-efficiency carton packing system and packing method, which realizes the segmented arrangement of two layers of bobbin yarn in the carton through a main conveyor line 1 and a double yarn pushing unit. The first row of yarn position units 2 and the second row of yarn position units 3 are respectively used for the packing operations of different layers of bobbin yarn in the carton. The dual packing positions are used for sequential operation and the synchronous overlapping execution of corresponding operation steps in the first layer bobbin yarn packing operation and the second layer bobbin yarn packing operation, so that multiple processes overlap in time, shortening the overall packing cycle and greatly improving the packing efficiency.
[0091] Although the above describes the specific embodiments of the present invention in conjunction with the accompanying drawings, it is not a limitation of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without any creative work are still within the scope of protection of the present invention.
Claims
1. A double-station efficient carton packing system, characterized by: It comprises a horizontally arranged main conveying line, and a first row of yarn position units and a second row of yarn position units are arranged along the conveying direction of the main conveying line; The first yarn row position unit includes a first frame, in which a first yarn row position and a first boxing position are sequentially arranged along a conveying direction perpendicular to the main conveying line. The first frame is provided with a first yarn pushing mechanism for pushing the bobbin yarn on the main conveying line to the first yarn row position and a first gripper for grabbing the bobbin yarn on the first yarn row position into a carton on the first boxing position. The second yarn row position unit includes a second frame, in which a second yarn row position and a second packing position are sequentially arranged along a conveying direction perpendicular to the main conveying line. The second frame is provided with a second yarn pushing mechanism for pushing the bobbin yarn on the main conveying line to the second yarn row position and a second gripper for grabbing the bobbin yarn on the second yarn row position into a carton on the second packing position. A roller conveyor line is provided between the first packing position and the second packing position; The second frame is provided with a partition rack for placing partitions and a partition gripper for grabbing the partitions on the partition rack and putting them into the carton on the second packing position.
2. The double-station efficient carton packing system according to claim 1 is characterized in that: The first yarn pushing mechanism comprises a first yarn pushing cylinder arranged on the first frame, and a first pushing plate is fixedly arranged at the end of the piston rod of the first yarn pushing cylinder.
3. The double-station efficient carton packing system according to claim 1 is characterized in that: Two parallel rows of first guide rails are provided on the top of the first frame, and first slides are slidably fitted on the two rows of first guide rails. A first driving mechanism for driving the first slide to move is provided between the first guide rails and the first slides; The first gripper is liftably coupled to the first slide.
4. The double-station efficient carton packing system according to claim 3 is characterized in that: The first gripper includes a first column that slides with the first slide in the vertical direction, and four first gripper plate assemblies evenly distributed in the circumferential direction are set at the bottom end of the first column. The first gripper plate assembly includes a first connecting plate fixedly connected to the first column, and the bottom end of the first connecting plate slides with the first gripper in the circumferential radial direction. The first connecting plate is provided with a first gripper cylinder for driving the first gripper to move.
5. The double-station efficient carton packing system according to claim 1 is characterized in that: The second yarn pushing mechanism comprises a second yarn pushing cylinder arranged on the second frame, and a second pushing plate is fixedly arranged on the end of the piston rod of the second yarn pushing cylinder.
6. The double-station efficient carton packing system according to claim 1, characterized in that: Two parallel rows of second guide rails are provided on the top of the second frame, and second slides are slidably fitted on the two rows of second guide rails. A second driving mechanism for driving the second slide to move is provided between the second guide rails and the second slides. The second gripper is liftably coupled to the second slide.
7. The double-station efficient carton packing system according to claim 6, characterized in that: The second gripper includes a second column that slides with the second slide in the vertical direction, and four second gripper plate assemblies evenly distributed in the circumferential direction are set at the bottom end of the second column. The second gripper plate assembly includes a second connecting plate fixedly connected to the second column, and the bottom end of the second connecting plate slides with the second gripper in the circumferential radial direction. A second gripper cylinder for driving the second gripper to move is set on the second connecting plate.
8. The double-station efficient carton packing system according to claim 6, characterized in that: The partition gripper comprises a gripper slide that is slidably fitted on the second guide rail, a gripper column that is liftable on the gripper slide, and a suction cup for sucking the partition is provided at the bottom end of the gripper column; The gripper slide is fixedly connected to the second slide.
9. The double-station efficient carton packing system according to claim 1, characterized in that: A gathering unit is provided at the first yarn row position of the first frame and the second yarn row position of the second frame; The folding unit includes three folding mechanisms, and the folding mechanism includes a folding cylinder and a folding push plate connected to the end of the folding cylinder piston rod.
10. A double-station efficient carton packing method, implemented based on the double-station efficient carton packing system according to any one of claims 1 to 9, characterized in that: The packing method includes packing operations of the first layer of bobbins and the second layer of bobbins; The packing operation of the first layer of bobbins comprises the following steps: Step 11: The main conveyor line delivers the bobbin yarn, and the first yarn pushing mechanism pushes the bobbin yarn to the first yarn row position. At the same time, an empty carton is placed on the first packing position, and the first gripper reaches above the first yarn row position. Step 12: The first gripper grabs the bobbin yarn on the first row of yarn positions and places it into the empty carton on the first packing position to complete the packing operation of the first layer of bobbin yarn, and then the first gripper is reset; Step 13, the carton loaded with the first layer of yarn moves along the roller conveyor line to the second packing position; The packing operation of the second layer of bobbin yarn comprises the following steps: Step 21: The main conveying line conveys the bobbin yarn, and the second yarn pushing mechanism pushes the bobbin yarn to the second yarn row position; Step 22: The partition gripper and the second gripper move together. The partition gripper grabs the partition and moves to above the second packing position. At this time, the second gripper reaches above the second row of yarns. Step 23: The partition gripper places the partition in the carton containing the first layer of yarn, then rises and resets. At the same time, the second gripper grabs the yarn on the second row of yarn. Then the partition gripper and the second gripper move together, and the second gripper places the grabbed bobbin into the carton on the second packing position to complete the packing operation of the second layer of bobbin yarn; After that, the partition gripper and the second gripper are reset, and the carton with two layers of bobbin yarn leaves the second row of yarn; The packing operation of the first layer of bobbin yarn in each carton is carried out in the order of steps 11 to 13, and the packing operation of the second layer of bobbin yarn is carried out in the order of steps 21 to 23; after step 11 in the packing operation of the first layer of bobbin yarn in the first carton is completed, step 21 is carried out synchronously with step 12, step 22 is carried out synchronously with step 13, step 23 in the packing operation of the second layer of bobbin yarn in the previous carton is carried out synchronously with step 11 in the packing operation of the first layer of bobbin yarn in the next carton, thereby realizing the continuous packing operation of double-layer bobbin yarn in double stations.