A kind of adhesive film conveying mechanism and adhesive film moisture drying system

By introducing a first tensioning mechanism into the film conveying mechanism, the tension of the support chain is adjusted, solving the problem of unadjustable chain tension, ensuring stable film transmission, avoiding horizontal and vertical folds, and improving operational stability and film quality.

CN120646461BActive Publication Date: 2025-11-11ZHONGJIAO (INNER MONGOLIA) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202511170974.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-21
Publication Date
2025-11-11
Estimated Expiration
2045-08-21

AI Technical Summary

Technical Problem

The existing film conveying mechanism cannot adjust the chain tension, which makes the film prone to horizontal or vertical folds during transmission, affecting normal operation.

Method used

A film conveying mechanism including a first tensioning mechanism was designed. By adjusting the tension of the support chain, the normal operation of the chain is ensured, and the film is prevented from being unsupported or overstretched.

Benefits of technology

This achieves stable film transport, avoids horizontal and vertical folding issues, and improves the operational stability of the conveying mechanism and the quality of the film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of adhesive film conveying, and discloses an adhesive film conveying mechanism and an adhesive film moisture drying system, which comprise a plurality of racks arranged in an array, and a rack frame is arranged on each rack; the rack frame comprises a first horizontal plate, a second horizontal plate, a first vertical plate and a second vertical plate; a first bearing seat is arranged on the first vertical plate; a first rotating shaft is rotationally connected to the opposite first bearing seats; two first sprockets are symmetrically arranged on the first rotating shaft; one of the first rotating shafts is connected with a first motor through chain transmission; a through groove is arranged on the second vertical plate; a first tensioning mechanism corresponding to the through groove is arranged on the outer side of the second vertical plate; two second sprockets are meshed with a support shaft chain on the two first sprockets; and the support shaft chain is used for conveying the adhesive film. The first tensioning mechanism can adjust the tightness of the support shaft chain, the tightness is appropriate, the normal operation of the chain is ensured, the adhesive film cannot be stretched, the problem of transverse folding of the adhesive film is avoided, the adhesive film cannot be excessively stretched, and the problem of longitudinal folding of the adhesive film is avoided.
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Description

Technical Field

[0001] This invention relates to the field of adhesive film conveying technology, and in particular to an adhesive film conveying mechanism and an adhesive film moisture drying system. Background Technology

[0002] Inside the drying oven, the film conveying system consists of chains, support rods, shafts, sprockets, bearings, and a power drive. During the drying process, the film undergoes both lateral and longitudinal shrinkage. To ensure sufficient longitudinal shrinkage allowance, the film conveying speed within the drying oven must be lower than the operating speed of the extrusion rollers; the ratio of this conveying speed to the extrusion roller speed should be 0.85. If the film conveying speed exceeds this ratio, i.e., the film is conveyed too quickly, it will inevitably result in a short dwell time and insufficient drying; if the conveying speed is too slow, the film will be heated for a longer time, also affecting product quality. Under normal operating conditions, the film's dwell time in the drying oven is generally 4-6 minutes, with a total travel distance of 123 meters. Therefore, the film conveying speed should be adjusted promptly according to changes in the operating speeds of the extrusion rollers, washing belt, etc.

[0003] Chinese patent application number CN201910409401.5; main classification number B65G15 / 48 discloses a conveyor belt device for a dryer, including an array of conveyor belts that are continuously conveyed from top to bottom inside the dryer; a plurality of metal frames integrally formed or welded with mesh are connected to form a conveyor belt, the two long sides of the metal frame are set as vertical and inclined surfaces, and the two short sides are pivotally connected to two transmission chains near the vertical surface. The upper edge of the inclined surface of the metal frame at the upper working surface of the conveyor belt is fastened to the upper edge of the vertical surface of another metal frame to form a plane to support the material to be dried; in this way, when the conveyor belt runs to the output end, all the metal frames hang due to their own weight, and the hanging metal frames at the non-working surface form an open channel, and small falling objects will fall directly to the next conveyor belt.

[0004] However, the tension of the chain in its film conveying mechanism cannot be adjusted. If the chain is too loose or too tight, the running speed will be slow, the film will not stretch properly, and the film will easily fold horizontally. If the chain is too tight, the running speed will be too fast, the film will be overstretched, and it will easily fold in the longitudinal direction. All of these will affect the normal operation of the chain. Summary of the Invention

[0005] The purpose of this invention is to provide a film conveying mechanism and a film moisture drying system, which solves the problem of the inability to adjust the tension of the chain in the film conveying mechanism mentioned in the background art.

[0006] The technical solution adopted in this invention is as follows: A film conveying mechanism includes a base, several bases arranged in a row, two frames mounted on the base, forming a film conveying channel between the two frames. Each frame includes a first horizontal plate, a second horizontal plate, a first vertical plate, and a second vertical plate. The first horizontal plate, first vertical plate, second horizontal plate, and second vertical plate are connected end-to-end to form a frame structure. Two shaft holes are provided on the first vertical plate, and first bearing seats are provided in the shaft holes. A first rotating shaft is rotatably connected to the opposite first bearing seats. Two symmetrically arranged first sprockets are provided on the first rotating shaft, and the first sprockets are located within the film conveying channel. One of the first rotating shafts is connected to a first motor via a chain drive. Two through slots are provided on the second vertical plate. The outer surface of the two vertical plates is provided with a first tensioning mechanism corresponding to the through groove. The first tensioning mechanism includes two first lugs, a first guide rod slidably connected to the first lugs, and a slide block slidably connected to the first guide rod. The sliding direction of the slide block is parallel to the transmission direction of the adhesive film. The slide block has a light hole and a second bearing seat. A second rotating shaft is rotatably connected to the opposite second bearing seat. The second rotating shaft passes through the light hole and the through groove. Each first lug is threaded with an adjusting bolt, the head of which contacts the slide block. The second rotating shaft is provided with two symmetrically arranged second sprockets located in the adhesive film transmission channel. The two second sprockets and the two first sprockets are meshed with a support shaft chain, which is used to transport the adhesive film.

[0007] The base consists of two vertical supports and one horizontal support, forming an H-shaped structure. The vertical supports include a bottom plate, a top plate, and channel steel. Channel steel is provided between the bottom plate and the top plate, and ribs are provided between the channel steel and the bottom plate. Ribs are provided between the channel steel and the top plate. The top plate is used to install the frame.

[0008] The side walls of the first and second rotating shafts are equipped with rubber rollers, and there are two rubber rollers in total. The two rubber rollers are tactilely connected to the support shaft.

[0009] A plastic tube is rotatably connected to the support shaft, with the plastic tube and the support shaft having a clearance fit, and the end of the plastic tube having a clearance fit with the opposite first chain plate.

[0010] The base is equipped with an impurity tank for collecting the charred particles that have been cleaned. The impurity tank is V-shaped and has a slag discharge pipe on its bottom surface. An optical shaft is rotatably connected inside the impurity tank and has spiral blades on it. The optical shaft is driven by a second motor.

[0011] The cleaning mechanism includes two first supports and two second supports, which are mounted on a frame. The first supports have a first slide rail, on which a first rack is slidably connected. The first rack slides vertically and has a fifth bearing seat. A first cleaning roller is rotatably connected to the fifth bearing seat and is driven by a third motor. The second supports have a second slide rail, on which a second rack slides vertically and has a sixth bearing seat. A second cleaning roller is rotatably connected to the sixth bearing seat and is driven by a fourth motor. A drive gear meshes with the first and second racks and is driven by the fifth motor. The first and second cleaning rollers are used to clean charred particles from the plastic pipe.

[0012] The cleaning mechanism includes two seventh bearing seats and two eighth bearing seats. The seventh bearing seats are mounted on the frame, and a first cleaning roller is rotatably connected to the seventh bearing seat. The first cleaning roller is driven by a third motor. A second cleaning roller is rotatably connected to the eighth bearing seat, and the second cleaning roller is driven by a fourth motor. The first and second cleaning rollers are used to clean charred particles on the plastic pipe. Two adjacent eighth bearing seats are equipped with sliders, and a track is slidably connected to the sliders. A carrier plate is mounted on the track and connected to the frame. A vertical shaft is mounted on the carrier plate, and a first connecting rod is rotatably connected to the vertical shaft. The vertical shaft is located in the middle of the first connecting rod. A second connecting rod is rotatably connected to one end of the first connecting rod, and the free end of the second connecting rod is hinged to the slider. A third connecting rod is rotatably connected to the other end of the first connecting rod, and the free end of the third connecting rod is hinged to another slider. One of the sliders is driven by a first telescopic rod, and the tail end of the first telescopic rod is connected to the carrier plate.

[0013] The cleaning mechanism includes two ninth bearing seats and two tenth bearing seats. The tenth bearing seats are mounted on the frame. A first cleaning roller is rotatably connected to the ninth bearing seats and driven by a third motor. T-shaped frames are provided on the two ninth bearing seats. A U-shaped seat is hinged to the vertical section of the T-shaped frame and connected to the frame. A second telescopic rod is hinged to the U-shaped seat and its free end is hinged to the T-shaped frame. A second cleaning roller is rotatably connected to the tenth bearing seats and driven by a fourth motor. The first and second cleaning rollers are used to clean charred particles from the plastic pipe.

[0014] A scraper ring is slidably connected to the support shaft, and a fourth spring is sleeved on the support shaft. The fourth spring is elastically connected between the scraper ring and the first chain plate. A straight shaft is provided on the frame, and the straight shaft is driven by a sixth motor. A cylindrical cam is provided on the side wall of the straight shaft, and the cylindrical cam has a curved groove. Two guide rails are provided on the frame, and guide grooves are provided on the guide rails. A slide table is slidably connected to the guide grooves, and a ball head is provided on the slide table. The ball head is slidably adapted to the curved groove. Guide rods are provided on both sides of the slide table, and guide sleeves are slidably connected to the side walls of the guide rods. The guide sleeves are connected to the guide rails. A push plate is provided on the guide rod, and the push plate is used to push the scraper ring.

[0015] The cleaning mechanism includes an eleventh bearing seat, on which a third cleaning roller is rotatably connected. The third cleaning roller is driven by a seventh motor, and the eleventh bearing seat is driven by a reciprocating screw mechanism, which is mounted on the frame.

[0016] A film moisture drying system using the aforementioned film conveying mechanism includes several drying ovens, each oven consisting of an upper chamber and a lower chamber. The upper chamber is mounted on a first support plate on the top surface of a first horizontal plate, and the lower chamber is mounted on a second support plate on the bottom surface of the first horizontal plate. An upper partition is provided between adjacent upper chambers, and a lower partition is provided between adjacent lower chambers. The bottom surface of the lower chamber is located above the second horizontal plate.

[0017] The beneficial effects of this invention are as follows: By setting a first tensioning mechanism, this application can adjust the tension of the support chain. When the tension is appropriate, it ensures the normal operation of the chain and avoids the problem of the rubber film not stretching and causing horizontal folds; it also avoids the problem of the rubber film being overstretched and causing longitudinal folds. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main view structure of this application.

[0019] Figure 2 This is a three-dimensional structural diagram of this application.

[0020] Figure 3 This is a schematic diagram of the main structure of the rack.

[0021] Figure 4 This is a three-dimensional structural diagram of the first tensioning mechanism.

[0022] Figure 5 This is a top view of the first and second sprockets.

[0023] Figure 6 This is a side view of the machine base.

[0024] Figure 7 This is a side view of the support chain structure.

[0025] Figure 8This is a side view sectional diagram of the support chain.

[0026] Figure 9 This is a side view of the guide plate.

[0027] Figure 10 This is a top view of the second tensioning mechanism.

[0028] Figure 11 This is a top view of the tensioner pulley.

[0029] Figure 12 This is a top-view cross-sectional structural diagram of the push rod.

[0030] Figure 13 This is a three-dimensional structural diagram of the push rod.

[0031] Figure 14 This is a schematic diagram of the three-dimensional structure of the intermediate.

[0032] Figure 15 This is a schematic diagram of the three-dimensional structure of a closed loop.

[0033] Figure 16 This is a schematic diagram of the front cross-sectional structure of the curved panel.

[0034] Figure 17 This is a schematic diagram of a plastic pipe structure.

[0035] Figure 18 This is a three-dimensional structural diagram of the cleaning mechanism.

[0036] Figure 19 This is a schematic diagram of the front cross-sectional structure of the helical blade.

[0037] Figure 20 This is a side view of the cleaning mechanism in Example 2.

[0038] Figure 21 This is a three-dimensional structural diagram of the cleaning mechanism in Example 3.

[0039] Figure 22 This is a schematic diagram of the main structure of the drive gear.

[0040] Figure 23 This is a schematic diagram of the cleaning mechanism in Example 4.

[0041] Figure 24 This is a three-dimensional structural diagram of the cleaning mechanism in Example 5.

[0042] Figure 25 This is a side view of the push plate structure.

[0043] Figure 26 This is a three-dimensional structural diagram of a cylindrical cam.

[0044] Figure 27 This is a three-dimensional structural diagram of the cleaning mechanism in Example 7.

[0045] Figure 28 This is a schematic diagram of the main structure of the drying oven.

[0046] Figure 29 This is a schematic diagram of the three-dimensional structure of the oven.

[0047] Figure 30 This is a three-dimensional structural diagram of the first sprocket and bushing.

[0048] Figure 31 This is a three-dimensional structural diagram of the second sprocket and bushing.

[0049] Figure 32 This is a schematic diagram of the three-dimensional structure of the support chain.

[0050] Figure 33 This is a three-dimensional structural diagram of the tensioner.

[0051] Figure 34 This is a three-dimensional structural diagram of the first cleaning roller.

[0052] In the diagram: 1. Base; 2. Frame; 3. First horizontal plate; 4. Second horizontal plate; 5. First vertical plate; 6. Second vertical plate; 7. Shaft hole; 8. First bearing seat; 9. First rotating shaft; 10. First sprocket; 11. First motor; 12. Through slot; 13. First tensioning mechanism; 14. First lug; 15. First guide rod; 16. Slide; 17. Through hole; 18. Second bearing seat; 19. Second rotating shaft; 20. Adjusting bolt; 21. Second sprocket; 22. Support chain; 23. Vertical support; 24. Horizontal support; 25. Base plate; 26. Top plate; 27. Channel steel; 28. Rib plate; 29. ​​First support plate; 30. Second support plate; 31. Third support plate; 32. Support shaft; 33. First chain plate; 34. Second chain plate; 35. Bushing; 36. Ring groove; 37. Pin hole; 38. Cotter pin; 39. Rubber roller; 40. Guide chain plate; 41. U-shaped groove; 42. U-shaped frame; 43. Second tensioning mechanism; 44. First hinge seat; 45. Screw tube; 46. Rotary nut; 47. Screw; 48. Second hinge seat; 49. First spring seat; 50. First spring; 51. Second spring seat; 52. Third hinge seat; 53. Carrier; 54. Tensioning wheel; 55. Guide post; 56. Push rod; 57. Spring groove; 58. Second spring; 59. Closing ring; 60. Intermediate body; 61. Nut head; 62. First oil passage; 63. Second oil passage; 64. Cylinder; 65. End cover; 66. Notch; 67. Shaft; 68. Arc panel; 69. Rubber head; 7 0. Third spring; 71. Plastic tube; 72. Cleaning mechanism; 73. Impurity trough; 74. Slag discharge pipe; 75. Optical shaft; 76. Spiral blade; 77. Second motor; 78. Third bearing seat; 79. Fourth bearing seat; 80. First cleaning roller; 81. Third motor; 82. Second cleaning roller; 83. First support; 84. Second support; 85. First slide rail; 86. First rack; 87. Fifth bearing seat; 88. Second slide rail; 89. Second rack; 90. Sixth bearing seat; 91. Fourth motor; 92. Drive gear; 93. Fifth motor; 94. Seventh bearing seat; 95. Eighth bearing seat; 96. Slider; 97. Track; 98. Carrier plate; 99. Vertical shaft; 100. First connecting rod; 101. Second 102. Connecting rod; 103. Third connecting rod; 104. First telescopic rod; 105. Ninth bearing seat; 106. Tenth bearing seat; 107. T-shaped frame; 108. U-shaped seat; 109. Second telescopic rod; 110. Scraper ring; 111. Fourth spring; 112. Straight shaft; 113. Sixth motor; 114. Cylindrical cam; 115. Curved groove; 116. Guide rail; 117. Guide groove; 118. Slide table; 119. Ball head; 120. Guide rod; 121. Guide sleeve; 122. Push plate; 123. Eleventh bearing seat; 124. Third cleaning roller; 125. Seventh motor; 126. Reciprocating screw mechanism; 127. Drying oven; 128. Upper chamber; 129. Lower chamber; 130. Upper partition; 130. Lower partition. Detailed Implementation

[0053] The embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0054] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0055] Furthermore, the terms “first,” “second,” “third,” “fourth,” “fifth,” “sixth,” “seventh,” “eighth,” “ninth,” “tenth,” and “eleventh” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0056] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection", and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0057] like Figures 1-5As shown in Embodiment 1, a film conveying mechanism includes a base 1, with several bases 1 arranged in a row. A frame 2 is mounted on each base 1, with two frames 2 arranged symmetrically. A film conveying channel is formed between the two frames 2. Each frame 2 includes a first horizontal plate 3, a second horizontal plate 4, a first vertical plate 5, and a second vertical plate 6. The first horizontal plate 3, first vertical plate 5, second horizontal plate 4, and second vertical plate 6 are connected end-to-end to form a frame structure. Two shaft holes 7 are provided on the first vertical plate 5, arranged symmetrically vertically. A first bearing is mounted on each shaft hole 7. A first shaft 9 is rotatably connected to a first bearing seat 8, and two symmetrically arranged first sprockets 10 are mounted on the first shaft 9. The first sprockets 10 are located within the film transmission channel. One of the first shafts 9 is connected to a first motor 11 via chain drive. Two through slots 12 are provided on the second vertical plate 6, arranged symmetrically vertically. A first tensioning mechanism 13 corresponding to the through slots 12 is mounted on the outer side of the second vertical plate 6. The first tensioning mechanism 13 includes two first ear seats 14. The first ear seat 14 is symmetrically arranged, with two first guide rods 15 slidably connected to each first guide rod 15. Each first guide rod 15 is slidably connected to a slide seat 16, the sliding direction of which is parallel to the transmission direction of the adhesive film. The slide seat 16 has a light hole 17, and a second bearing seat 18 is mounted on it. A second rotating shaft 19 is rotatably connected to the opposite second bearing seat 18, passing through the light hole 17 and the through groove 12. Each first ear seat 14 is threaded with an adjusting bolt 20, the head of which is connected to... The slide 16 is in contact; two symmetrically arranged second sprockets 21 are mounted on the second rotating shaft 19, and the second sprockets 21 are located in the film transmission channel; the second sprockets 21 are the same as the first sprockets 10, and the two second sprockets 21 and the two first sprockets 10 are meshed with a closed-loop support chain 22, which is used to transport the film; by setting the first tensioning mechanism 13, this application can adjust the tension of the support chain 22. When the tension is appropriate, the normal operation of the chain is ensured, and the problem of the film not stretching properly and folding horizontally is avoided; the problem of the film being overstretched and folding longitudinally is also avoided.

[0058] like Figure 5 As shown, as an optimization of Embodiment 1, the side walls of the first rotating shaft 9 and the second rotating shaft 19 are connected with rubber rollers 39. There are two rubber rollers 39, and the two rubber rollers 39 are tumblingly connected to the support shaft 32. By setting the rubber rollers 39, the conveying stability of the support shaft chain 22 can be improved.

[0059] like Figure 6As shown, as an optimization of Embodiment 1, the base 1 is composed of two vertical supports 23 and one horizontal support 24, forming an H-shaped structure; the vertical support 23 includes a base plate 25, a top plate 26, and a channel steel 27. The channel steel 27 is welded between the base plate 25 and the top plate 26, and a rib plate 28 is welded between the channel steel 27 and the base plate 25. The rib plate 28 is welded between the channel steel 27 and the top plate 26. The top plate 26 is used to install the frame 2.

[0060] like Figure 6 As shown, as an optimization of Embodiment 1, the frame 2 further includes a first support plate 29, a second support plate 30, and a third support plate 31. There are two first support plates 29, which are arranged horizontally. One first support plate 29 is located on the top surface of the first horizontal plate 3, and the other first support plate 29 is located on the bottom surface of the second horizontal plate 4 and connected to the top plate 26. There are two second support plates 30, which are arranged horizontally. One second support plate 30 is located on the bottom surface of the first horizontal plate 3, and the other second support plate 30 is located on the top surface of the second horizontal plate 4. There are two third support plates 31, one third support plate 31 is connected to the first vertical plate 5, and the other third support plate 31 is connected to the second vertical plate 6. The two third support plates 31 are connected to the two first support plates 29.

[0061] like Figure 7 and 8 As shown, and Figure 30 , Figure 31 , Figure 32 As shown, as an optimization of Embodiment 1, the support chain 22 includes a support shaft 32, a first chain plate 33, a second chain plate 34, and a bushing 35. Annular grooves 36 are formed at both ends of the support shaft 32. From the inside to the outside, the first chain plate 33, the second chain plate 34, the bushing 35, the second chain plate 34, and the first chain plate 33 are sequentially fitted onto the annular grooves 36. The first chain plate 33, the second chain plate 34, the bushing 35, the second chain plate 34, and the first chain plate 33 are rotatably connected to the support shaft 32. The bushing 35 is connected to the first sprocket 10 and the second sprocket. The 21-phase meshing mechanism has a pin hole 37 on the annular groove 36, and a cotter pin 38 is installed in the pin hole 37. The cotter pin 38 is used to limit the position of the outermost first chain plate 33. Several support shafts 32, several first chain plates 33, second chain plates 34, and bushings 35 form a closed-loop support chain 22. Such a support chain 22 can transport the adhesive film, and the spacing between adjacent support shafts 32 facilitates the flow of hot air. In addition, there are few places for dirt to accumulate on the support shafts 32, and the smoothness is good, so it will not contaminate the clean adhesive film and ensure the quality of the adhesive film.

[0062] like Figure 9As shown, as an optimization of the embodiment, considering that the middle section of the support shaft chain 22 will sag due to gravity, in order to improve the conveying stability of the support shaft chain 22, a guide plate 40 is fixed to the first horizontal plate 3 and the second horizontal plate 4 by bolts. The guide plate 40 is arranged horizontally and is located between the first sprocket 10 and the second sprocket 21. A U-shaped groove 41 is provided on the top surface of the guide plate 40. The U-shaped groove 41 is slidably connected to the first chain plate 33 and the second chain plate 34. According to the height of the support shaft 32, the top surface of the guide plate 40 can be set to a form where one side is high and the other side is low. By setting the guide plate 40, the support shaft chain 22 can be supported, ensuring the stable conveying of the support shaft chain 22. In conjunction with the first tensioning mechanism 13, the tension of the support shaft chain 22 can be adjusted to the optimal level.

[0063] like Figures 10-11 As shown, and Figure 33 As shown, as an optimization of Embodiment 1, considering the conveying stability of the support chain 22, a U-shaped frame 42 is installed on the third support plate 31. The forked portion of the U-shaped frame 42 is perpendicularly connected to the third support plate 31. A second tensioning mechanism 43 is connected to the straight portion of the U-shaped frame 42. There are two second tensioning mechanisms 43, which are arranged symmetrically. Each second tensioning mechanism 43 includes a first hinge seat 44, on which a screw tube 45 is hinged. The screw tube 45 has a cavity for accommodating a screw 47. A rotating nut 46 is rotatably connected to the screw tube 45, and a screw 47 is threadedly connected to the rotating nut 46. The outer end of the screw 47 is connected to a second hinge seat 48. A first spring seat 49 is hinged to the second hinge seat 48. A first spring 50 is installed on the first spring seat 49. A second spring seat 51 is connected to the free section of the first spring 50. A third hinge seat 52 is hinged to the second spring seat 51. A carrier 53 is installed on the third hinge seat 52. A tension wheel 54 is rotatably connected to the carrier 53 and meshes with the support shaft chain 22. A guide post 55 is slidably connected to the carrier 53. The free end of the guide post 55 is perpendicularly connected to the straight section of the U-shaped frame 42. By setting a screw 47, the tension of the tension wheel 54 and the support shaft chain 22 can be adjusted. The first spring 50 can absorb some of the vibration of the support shaft chain 22 during operation, making the support shaft chain 22 conveying more stably.

[0064] like Figures 12-15As shown, as an optimization of Embodiment 1, considering that the first spring 50 can provide a buffering effect, but may also cause bouncing and slight chain vibration, a push rod 56 is installed at the center of the first spring seat 49. A spring groove 57 is formed at the free end of the push rod 56. From right to left, a second spring 58, a closing ring 59, an intermediate body 60, and a nut head 61 are arranged sequentially on the spring groove 57. An intermediate body 60 is slidably connected to the spring groove 57. A first oil passage 62 and a second oil passage 63 are formed on the end face of the intermediate body 60. There are two first oil passages 62 arranged symmetrically, and two second oil passages 63 arranged symmetrically, with the second oil passages 63 located outside the first oil passages 62. The first and second oil passages 62 are located circumferentially around the intermediate body 60. The closing ring 59 is used for sealing. The outer diameter of the closing ring 59 in the first oil passage 62 is smaller than the area where the projection of the second oil passage 63 is located. A cylinder 64 is mounted on the second spring seat 51. An end cap 65 is mounted on the port of the cylinder 64. The end cap 65 is slidably connected to the push rod 56. The spring groove 57 of the push rod 56 is located inside the cylinder 64. The cylinder 64 is filled with hydraulic oil. The intermediate body 60 is slidably connected to the cylinder 64. The tension wheel 54 meshes with the support chain 22. The vibration of the support chain 22 is transmitted to the cylinder 64, and the cylinder 64 is compressed. When compressed, the closing ring 59 opens, and hydraulic oil passes through the two first oil passages 62 and the two second oil passages 63. When reset, the closing ring 59 closes, and hydraulic oil passes through the two second oil passages 63. Therefore, the cylinder 64 is easy to compress but difficult to stretch. This helps to absorb the energy of the first spring 50, thereby keeping the support chain 22 running smoothly.

[0065] like Figure 16 As shown, as an optimization of Embodiment 1, considering that the adhesive film needs to be fixed on the support chain 22 at its initial position to transport the adhesive film from one end to the other, a notch 66 is provided on a support shaft 32. The notch 66 is a quarter of the support shaft 32. A shaft 67 is rotatably connected to the notch 66, and an arc panel 68 is connected to the shaft 67. The arc panel 68 is concentric with the support shaft 32. A rubber head 69 is connected to the free end of the arc panel 68. The rubber head 69 is used to clamp the adhesive film. The serrated surface of the rubber head 69 contacts the notch 66. A third spring 70 is connected to the right angle of the notch 66. The third spring 70 is connected to the inner side of the arc panel 68. By setting the third spring 70, the arc panel 68 is clamped with the notch 66, fixing the adhesive film on the support chain 22 and transporting the adhesive film from one end to the other.

[0066] like Figure 17 As shown, as an optimization of Embodiment 1, a plastic tube 71 is rotatably connected to the support shaft 32. The plastic tube 71 is in clearance fit with the support shaft 32, and the end of the plastic tube 71 is in clearance fit with the opposite first chain plate 33. By setting the plastic tube 71, it is convenient to clean up the charred particles later.

[0067] like Figure 18 As shown, as an optimization of Embodiment 1, considering that during the drying process of the adhesive film, due to the high temperature, the viscosity of the rubber decreases, and its adhesion to the support shaft 32 increases, a very small amount of rubber will adhere to these parts. If it remains at high temperature for too long, it will partially or completely lose its elasticity, or even carbonize, forming charred particles. Charred particles mixed in the rubber not only affect normal vulcanization, but also cause product defects. Larger charred particles protruding in the product can cause serious consequences such as water leakage and electrical leakage. During production, the support shaft 32 should be kept smooth and the rubber adhering to the support shaft 32 and other moving parts should be removed in time. The second horizontal plate 4 is equipped with a cleaning mechanism 72 arranged at equal intervals. The cleaning mechanism 72 is used to clean the charred particles on the support shaft chain 22 (plastic tube 71).

[0068] like Figure 19 As shown, as an optimization of Embodiment 1, an impurity tank 73 is installed on the base 1. The impurity tank 73 is used to collect the cleaned-up char particles. The impurity tank 73 is V-shaped, and a slag discharge pipe 74 is connected to the bottom surface of the impurity tank 73. An optical shaft 75 is rotatably connected inside the impurity tank 73. A spiral blade 76 is welded on the optical shaft 75. The spiral blade 76 is used to push the sintered particles in the impurity tank 73 and then discharge them from the slag discharge pipe 74. The optical shaft 75 is driven by a second motor 77. By setting the impurity tank 73, the cleaned-up char particles can be collected.

[0069] like Figure 20 As shown, and Figure 34 As shown in Embodiment 2, unlike Embodiment 1, the cleaning mechanism 72 includes a third bearing seat 78 and two fourth bearing seats 79. The third bearing seats 78 and the fourth bearing seats 79 are mounted on the frame 2. There are two third bearing seats 78, which are symmetrically arranged. A first cleaning roller 80 is rotatably connected to the third bearing seat 78 and is driven by a third motor 81. A second cleaning roller 82 is rotatably connected to the fourth bearing seat 79 and is driven by a chain. The first cleaning roller 80 and the second cleaning roller 82 are located between opposing first chain plates 33 and are used to clean charred particles on the plastic tube 71.

[0070] like Figure 21 and Figure 22As shown in Embodiment 3, unlike Embodiment 1, the cleaning mechanism 72 includes a first support 83 and a second support 84. The first support 83 and the second support 84 are mounted on the frame 2. There are two first supports 83, symmetrically arranged. A first slide rail 85 is mounted on the first support 83, and a first rack 86 is slidably connected to the first slide rail 85. The first rack 86 slides vertically and a fifth bearing seat 87 is mounted on the first rack 86. A first cleaning roller 80 is rotatably connected to the fifth bearing seat 87 and driven by a third motor 81. There are also two second supports 84, symmetrically arranged. A second slide rail 88 is mounted on the second support 84, and a second rack 89 is slidably connected to the second slide rail 88. The second rack 89 slides vertically and is equipped with a sixth bearing seat 90. A second cleaning roller 82 is rotatably connected to the sixth bearing seat 90 and is driven by a fourth motor 91. A drive gear 92 meshes with the first rack 86 and the second rack 89 and is driven by a fifth motor 93. The first cleaning roller 80 and the second cleaning roller 82 are located between opposing first chain plates 33. The first cleaning roller 80 and the second cleaning roller 82 are used to clean the burnt particles on the plastic tube 71 and drive the first rack 86 and the second rack 89 to move towards each other or away from each other through the drive gear 92, adjusting the distance between the first cleaning roller 80 and the support chain 22, and at the same time, the distance between the second cleaning roller 82 and the support chain 22 to ensure the best cleaning effect.

[0071] like Figure 23As shown in Embodiment 4, unlike Embodiment 1, the cleaning mechanism 72 includes a seventh bearing seat 94 and an eighth bearing seat 95. Two seventh bearing seats 94 are mounted on the frame 2 and are symmetrically arranged. A first cleaning roller 80 is rotatably connected to each seventh bearing seat 94 and is driven by a third motor 81. Two eighth bearing seats 95 are also symmetrically arranged, and a second cleaning roller 82 is rotatably connected to each eighth bearing seat 95 and is driven by a fourth motor 91. The first and second cleaning rollers 80 are located between opposing first chain plates 33. The first and second cleaning rollers 80 and 82 are used to clean charred particles from the plastic tube 71. Slider blocks 96 are mounted on adjacent eighth bearing seats 95, and rails 97 are slidably connected to the sliders 96. Rails 97 are connected to the rails 97. A carrier plate 98 is connected to the frame 2. A vertical shaft 99 is mounted on the carrier plate 98, and a first connecting rod 100 is rotatably connected to the vertical shaft 99. The vertical shaft 99 is located in the middle of the first connecting rod 100. One end of the first connecting rod 100 is rotatably connected to a second connecting rod 101. The free end of the second connecting rod 101 is hinged to a slider 96. The other end of the first connecting rod 100 is rotatably connected to a third connecting rod 102. The free end of the third connecting rod 102 is hinged to another slider 96. One slider 96 is driven by a first telescopic rod 103. The tail end of the first telescopic rod 103 is connected to the carrier plate 98. The first telescopic rod 103 drives one slider 96 to move along the track 97. The second connecting rod 101 drives the first connecting rod 100 to rotate, and the first connecting rod 101 drives the third connecting rod 102 to rotate, so that the other slider 96 moves synchronously, realizing the reciprocating movement of the adjacent second cleaning rollers 82, resulting in good cleaning effect.

[0072] like Figure 24As shown in Embodiment 5, unlike Embodiment 1, the cleaning mechanism 72 includes a ninth bearing seat 104 and a tenth bearing seat 105. The tenth bearing seat 105 is mounted on the frame 2. There are two ninth bearing seats 104, symmetrically arranged. A first cleaning roller 80 is rotatably connected to each ninth bearing seat 104, and the first cleaning roller 80 is driven by a third motor 81. A T-shaped frame 106 is connected to each of the two ninth bearing seats 104. A U-shaped seat 107 is hinged to the vertical section of the T-shaped frame 106. The U-shaped seat 107 is connected to the frame 2, and a second telescopic rod 108 is hinged to the U-shaped seat 107. The free end of the second telescopic rod 108 is hinged to the T-shaped frame 106; there are two tenth bearing seats 105, which are symmetrically arranged. A second cleaning roller 82 is rotatably connected to the tenth bearing seat 105. The second cleaning roller 82 is driven by the fourth motor 91. The first cleaning roller 80 and the second cleaning roller 82 are located between the opposite first chain plates 33. The first cleaning roller 80 and the second cleaning roller 82 are used to clean the burnt particles on the plastic tube 71. The second telescopic rod 108 drives the T-shaped frame 106 to rotate, and the distance between the first cleaning roller 80 and the support chain 22 is adjusted to ensure the best cleaning effect.

[0073] like Figure 25 and 26 As shown, in Embodiment Six, unlike Embodiments One through Six, considering that a gap needs to be left between the first cleaning roller 80 and the second cleaning roller 82 and the first chain plate 33 to prevent the brush bristles of the cleaning rollers from getting caught in the support shaft chain 22, a scraper ring 109 is slidably connected to the support shaft 32, and a fourth spring 110 is sleeved on the support shaft 32. The fourth spring 110 is located between the scraper ring 109 and the first chain plate 33 in an elastic connection manner, and the first cleaning roller 80 and the second cleaning roller 82 are between the two scraper rings 109; a straight shaft 111 is installed on the frame 2, and the straight shaft 111 is driven by a sixth motor 112; a cylindrical cam 113 is installed on the side wall of the straight shaft 111, and the cylindrical cam 113 has a curved groove 114; a straight shaft 111 is installed on the frame 2. The system is equipped with two guide rails 115, which are symmetrically arranged. Each guide rail 115 has a guide groove 116, and a slide table 117 is slidably connected to the guide groove 116. A ball head 118 is connected to the slide table 117, and the ball head 118 is slidably adapted to the curved groove 114. Guide rods 119 are connected to both sides of the slide table 117, and guide sleeves 120 are slidably connected to the side walls of the guide rods 119. The guide sleeves 120 are connected to the guide rails 115. A push plate 121 is installed on the guide rods 119. The push plate 121 is used to push the scraper ring 109. The scraper ring 109 can clean the burnt particles in the gap between the first cleaning roller 80, the second cleaning roller 82 and the first chain plate 33, making the cleaning more comprehensive and further improving the cleaning effect.

[0074] like Figure 27As shown in Embodiment Seven, unlike Embodiment One, the cleaning mechanism 72 includes an eleventh bearing seat 122, on which a third cleaning roller 123 is rotatably connected. The third cleaning roller 123 is driven by a seventh motor 124, and the eleventh bearing seat 122 is driven by a reciprocating screw mechanism 125. The reciprocating screw mechanism 125 is mounted on the frame 2. The reciprocating screw mechanism 125 drives the third cleaning roller 123 to move on the support chain 22, and at the same time, it cleans the charred particles on the plastic tube 71.

[0075] like Figure 28 and Figure 29 As shown, a film moisture drying system using the above-mentioned film conveying mechanism is further proposed, including several drying ovens 126. This application takes five drying ovens 126 as an example. Each drying oven 126 consists of an upper box 127 and a lower box 128. The upper box 127 is located on the first support plate 29 on the top surface of the first horizontal plate 3, and the lower box 128 is located on the second support plate 30 on the bottom surface of the first horizontal plate 3. An upper partition plate 129 is installed between adjacent upper boxes 127, and a lower partition plate 130 is installed between adjacent lower boxes 128. The bottom surface of the lower box 128 is located above the second horizontal plate 4. The box drying process of the film involves the drying medium (i.e., hot air) transferring heat to the wet film. The moisture on the surface of the wet film vaporizes and diffuses into the hot air through the surface air film. At the same time, due to the vaporization of moisture on the surface of the material, a humidity difference is generated between the inside and the surface of the film. Therefore, the moisture inside the material diffuses to the surface in the form of gas or liquid, and finally enters the hot air in the form of gas. Clearly, hot air acts as both a heat carrier and a moisture carrier. It should be noted that a necessary condition for drying is that the pressure of water vapor on the surface of the film must be greater than the partial pressure of water vapor in the hot air. The greater the pressure difference, the faster the drying process. Therefore, the hot air should promptly remove the vaporized water vapor to maintain a certain mass transfer driving force. Thus, drying is a process combining heat and mass transfer, and the drying rate is governed by both the heat transfer rate and the mass transfer rate. Furthermore, the lower horizontal section of the support shaft chain 22 is located outside the oven 126 and cools naturally during operation, reducing the adhesion between the support shaft 32 and the film.

[0076] Although the present invention has been described in detail with reference to the foregoing examples, those skilled in the art can still make and modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A film conveying mechanism, comprising a plurality of bases (1) arranged in a plurality of rows, characterized in that: The base (1) is provided with two frames (2), and a film transmission channel is formed between the two frames (2); the frame (2) is a frame structure formed by connecting the first horizontal plate (3), the second horizontal plate (4), the first vertical plate (5), and the second vertical plate (6) end to end. The first vertical plate (5) is provided with two shaft holes (7) and a first bearing seat (8). The first bearing seats (8) are rotatably connected to each other and a first rotating shaft (9). The first rotating shaft (9) is provided with two first sprockets (10) located in the film transmission channel. One of the first rotating shafts (9) is connected to a first motor (11) through chain drive; the second vertical plate (6) is provided with a first tensioning mechanism (13) on the outside of the two through slots (12). The structure (13) includes two first ear seats (14). A slide seat (16) is slidably connected to the first guide rod (15) of the first ear seat (14). A second rotating shaft (19) passing through the light hole (17) and the through groove (12) is rotatably connected between the second bearing seats (18) of the slide seat (16). The head of the adjusting bolt (20) of the first ear seat (14) contacts the slide seat (16). Two second sprockets (21) located in the film transmission channel are provided on the second rotating shaft (19). The two second sprockets (21) mesh with the two first sprockets (10) and a support chain (22) for conveying the film. A notch (66) is opened on one support shaft (32) of the support chain (22). The notch (66) allows passage through... The shaft (67) is rotatably connected to the arc panel (68). The free end of the arc panel (68) is provided with a rubber head (69) for clamping the film. The third spring (70) at the right angle of the notch (66) is connected to the inner side of the arc panel (68). The frame (2) also includes a first support plate (29), a second support plate (30), and a third support plate (31). The third support plate (31) is provided with a U-shaped frame (42). The U-shaped frame (42) has two second tensioning mechanisms (43) on its straight section. The second tensioning mechanism (43) includes a first hinge seat (44). A screw tube (45) is hinged on the first hinge seat (44). A rotating nut (46) is rotatably connected to the screw tube (45). A screw (47) is threaded onto the female (46); a second hinge seat (48) is provided at the outer end of the screw (47); a first spring seat (49) is hinged on the second hinge seat (48); a first spring (50) is provided on the first spring seat (49); a second spring seat (51) is provided on the free section of the first spring (50); a third hinge seat (52) is hinged on the second spring seat (51); a carrier (53) is provided on the third hinge seat (52); a tension wheel (54) is rotatably connected to the carrier (53); the tension wheel (54) meshes with the support chain (22); a guide post (55) is slidably connected to the carrier (53); the free end of the guide post (55) is perpendicularly connected to the straight section of the U-shaped frame (42);The first spring seat (49) has a push rod (56) at its center. The free end of the push rod (56) has a spring groove (57). The spring groove (57) is arranged from right to left with a second spring (58), a closing ring (59), an intermediate body (60), and a nut head (61). The intermediate body (60) is slidably connected to the spring groove (57). The end face of the intermediate body (60) has two first oil passages (62) and two second oil passages (63), and the second oil passages (63) are located in the first oil passages (62). On the outside, the first oil passage (62) and the second oil passage (63) are located circumferentially on the intermediate body (60). A sealing ring (59) is used to block the first oil passage (62). The outer diameter of the sealing ring (59) is smaller than the area where the projection of the second oil passage (63) is located. A cylinder (64) is provided on the second spring seat (51). An end cap (65) is provided at the end of the cylinder (64). The end cap (65) is slidably connected to the push rod (56). Hydraulic oil is filled in the cylinder (64). The intermediate body (60) is slidably connected to the cylinder (64).

2. The film conveying mechanism according to claim 1, characterized in that: There are two first support plates (29), one first support plate (29) is located on the top surface of the first horizontal plate (3), and the other first support plate (29) is located on the bottom surface of the second horizontal plate (4); there are two second support plates (30), one second support plate (30) is located on the bottom surface of the first horizontal plate (3), and the other second support plate (30) is located on the top surface of the second horizontal plate (4); there are two third support plates (31), one third support plate (31) is connected to the first vertical plate (5), the other third support plate (31) is connected to the second vertical plate (6), and the two third support plates (31) are connected to the two first support plates (29).

3. The film conveying mechanism according to claim 1, characterized in that: The support chain (22) includes a support shaft (32), a first chain plate (33), a second chain plate (34), and a bushing (35). The two ends of the support shaft (32) are provided with annular grooves (36). The first chain plate (33), the second chain plate (34), the bushing (35), the second chain plate (34), and the first chain plate (33) are sequentially fitted on the annular groove (36) from the inside to the outside. The bushing (35) meshes with the first sprocket (10) and the second sprocket (21). The annular groove (36) is provided with a pin hole (37). The pin hole (37) is provided with a cotter pin (38). The cotter pin (38) is used to limit the position of the outermost first chain plate (33). Several support shafts (32) and several first chain plates (33), second chain plates (34), and bushings (35) form a closed loop support chain (22).

4. The film conveying mechanism according to claim 1, characterized in that: The first horizontal plate (3) and the second horizontal plate (4) are provided with guide plates (40), the guide plates (40) are arranged horizontally, and the top surface of the guide plates (40) is provided with U-shaped grooves (41), which are slidably connected to the first chain plate (33) and the second chain plate (34).

5. The film conveying mechanism according to claim 1, characterized in that: The second horizontal plate (4) is equipped with cleaning mechanisms (72) arranged at equal intervals. The cleaning mechanisms (72) are used to clean the charred particles on the support chain (22).

6. The film conveying mechanism according to claim 5, characterized in that: The cleaning mechanism (72) includes two third bearing seats (78) and two fourth bearing seats (79). The third bearing seats (78) and the fourth bearing seats (79) are mounted on the frame (2). A first cleaning roller (80) is rotatably connected to the third bearing seat (78), and the first cleaning roller (80) is driven by a third motor (81). A second cleaning roller (82) is rotatably connected to the fourth bearing seat (79). The second cleaning roller (82) and the first cleaning roller (80) are driven by a chain. The first cleaning roller (80) and the second cleaning roller (82) are used to clean the burnt particles on the support chain (22).

7. A film moisture drying system using the film conveying mechanism according to any one of claims 1-6, comprising a plurality of drying ovens (126), characterized in that: The oven (126) consists of an upper box (127) and a lower box (128). The upper box (127) is located on the first support plate (29) on the top surface of the first horizontal plate (3), and the lower box (128) is located on the second support plate (30) on the bottom surface of the first horizontal plate (3). An upper partition plate (129) is provided between adjacent upper boxes (127), and a lower partition plate (130) is provided between adjacent lower boxes (128). The bottom surface of the lower box (128) is located above the second horizontal plate (4).

Citation Information

Patent Citations

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