Food production and processing assembly line
The braised meat production line driven by a V-shaped conveyor plate and a crank bevel gear solves the problems of braised meat sticking together and uneven coverage of the braising oil, achieves dispersed transmission of the braised meat and uniform coverage of the braising oil, and improves sorting accuracy and production efficiency.
Patent Information
- Application Number
- CN202511100494.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-09-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing braised meat production line is prone to adhesion during the cooling process after braising, making it difficult to accurately identify and remove braised meat that does not meet the size standards during the sorting process, and the braising oil coverage is uneven, affecting production efficiency and product quality.
The V-shaped conveyor plate is driven by a crank bevel gear to achieve the left and right reciprocating swing of the braised meat. Combined with the dynamic angle adjustment of the guide plate and the screen separation, and supplemented by the directional addition system of the braising oil, it ensures that the braised meat is dispersed and evenly covered.
Effectively avoid the sticking of braised meat, improve the picking accuracy, reduce the loss of braising oil, improve the uniformity of braising oil coverage, reduce the impact of mechanical vibration on braised meat, and keep the equipment clean.
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Figure CN120646572A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food production, and in particular to a food production and processing line. Background Art
[0002] In the production and processing of braised meat, the product needs to be evenly covered with braising oil to enhance the flavor. At the same time, it is necessary to screen out and remove broken pieces or blocks that do not meet the size standards. This type of food is easy to drip due to its sliced or block structure and the braising oil attached to the surface. It has strict requirements on the stability of the transportation process, the picking accuracy and the uniformity of the braising oil coverage. Small and medium-sized processing plants mostly rely on assembly lines to complete the integrated operations of transportation, picking and braising oil coverage. The equipment must take into account the core needs of reducing braising oil dripping, accurately picking the size and uniform braising oil coverage.
[0003] In existing production lines for braised meat, the conveying mechanism mostly uses a fixed-angle flat conveyor belt or a vibrating conveyor plate, and a motor drives the pulley to achieve one-way conveying. The guide mechanism is mostly a fixed-angle baffle to limit the flow direction of the material, and the power transmission is mainly single-directional rotation or continuous vibration.
[0004] The existing production lines are designed for this type of braised meat. Since the products are mostly processed through the braising process, the meat pieces gradually cool down during transportation, which makes it easy for the braised meat to stick to each other. The sticking of raw materials will make it difficult to accurately identify and remove the braised meat that does not meet the size standards during the sorting process, which brings inconvenience to the production and processing of braised meat. Summary of the Invention
[0005] (1) Technical problems solved In view of the above-mentioned shortcomings of the prior art, the present invention provides a food production and processing line that can effectively solve the problems raised in the background technology.
[0006] (2) Technical solution In order to solve the above-mentioned problems, the present invention provides the following technical solutions: a food production and processing line, comprising a support frame, the top end of the support frame is rotatably connected to a V-shaped conveying plate, the left and right sides of the V-shaped conveying plate are symmetrically provided with conveying slopes, the inclined surfaces of the conveying slopes are linearly arrayed with a number of guide plates, a motor is fixedly installed on the ground on the left front side of the support frame, a first rotating column is rotatably installed on the ground on the left rear side of the support frame, two second rotating columns arranged front and back are fixedly installed on the ground on the right side of the support frame, the first rotating column and the motor and the second rotating column are arranged in a rectangular array, the output end of the motor is provided with a first transmission wheel and The second transmission wheel is fixedly installed with a bevel gear bracket on the ground on one side of the first rotating column, and the top of the bevel gear bracket is rotatably connected to the crank bevel gear, and the side of the crank bevel gear close to the V-shaped conveying plate is rotatably connected to the swing kit, and the swing kit is rotatably connected to the lower end of the middle of the V-shaped conveying plate. The first transmission wheel is located at the lower side of the second transmission wheel, and the upper end of the first rotating column is fixedly connected to the first transmission wheel and the second transmission wheel. The output end of the motor and the top of the first rotating column are fixedly installed with a gear disk, and the top of the second rotating column is fixedly installed with a turntable. A shaft sleeve is provided on one side of the gear disk and the upper surface of the turntable, and the shaft sleeve is rotatably connected to the crank shaft.
[0007] Furthermore, a telescopic ball shaft is sleeved on one end of the crankshaft away from the sleeve, and a ball joint at the upper end of the telescopic ball shaft is connected to a crank ball joint seat. A horizontal slide groove equal to the number of the guide plates is provided in the horizontal direction on the lower side of the conveying ramp, and the horizontal slide groove is slidably connected to a rocking gear seat. The bottom of the guide plate is connected to a bottom shaft, and the bottom end of the bottom shaft passes through the conveying ramp and extends to the bottom of the conveying ramp. A guide gear is provided on the lower side of the guide plate, and the side teeth of the rocking gear seat are engaged with the guide gear.
[0008] Furthermore, a limit ring is fixedly installed on the lower side of the swing gear seat, a slider is slidably connected in the limit ring, and the center of the lower side of the slider is rotatably connected to the top of the crank ball joint seat.
[0009] Furthermore, the motor and the first rotating column on the left rear side constitute a left transmission group, and the second transmission wheel at the output end of the motor is meshed and connected with the second transmission wheel of the first rotating column through the inner teeth of the first belt.
[0010] Furthermore, a second belt is provided on the outer periphery of the first transmission wheel at the output end of the motor on the front side and the first transmission wheel of the second rotating column on the right front side, and the two first transmission wheels on the front side are meshed with the inner wall of the second belt; The first transmission wheel on the first rotating column at the rear side and the first transmission wheel on the second rotating column at the right rear side are also covered with a second belt, and the first transmission wheel and the second rotating column are both engaged with the inner wall of the second belt.
[0011] Furthermore, side panels are provided on both sides of the V-shaped conveyor plate, and a number of vertical slide grooves are provided on the side wall of the side panel close to the V-shaped conveyor plate. The vertical slide grooves are slidably connected to a telescopic rod, and an auxiliary material box is fixedly installed on the end of the telescopic rod away from the side panel, and an auxiliary material outlet is opened on the lower side of the auxiliary material box away from the side panel.
[0012] Furthermore, a bevel base is provided at the top of the conveying slope, a discharge port is provided on the side of the bevel base away from the side plate, and the auxiliary material box is rotatably connected to the inner side of the bevel base.
[0013] Furthermore, a groove is provided through the middle of the V-shaped conveying plate, and a screen is fixedly installed on the lower side of the groove.
[0014] Furthermore, a discharge slope is provided on the V-shaped conveying plate below the screen, and a discharge port is provided on the side wall of the V-shaped conveying plate at the lower end of the discharge slope.
[0015] Furthermore, a rubber belt is provided on the outside of the discharge port, and a waste trough is provided on the side of the rubber belt away from the discharge port, and the waste trough is fixedly installed on one side of the V-shaped conveying plate.
[0016] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: 1. The present invention drives the V-shaped conveying plate to swing back and forth by a crank bevel gear, and cooperates with the dynamic angle adjustment of the guide plate to disperse the braised meat that sticks together after braising under the swinging action of the conveying device, thereby preventing the hot braised meat from sticking to each other due to cooling during the transmission process.
[0017] 2. The groove and screen in the middle of the V-shaped conveyor plate limit the auxiliary materials such as brine oil, and the swing vibration separates the excess brine oil through the screen, thereby improving the accuracy and reducing the loss of brine oil.
[0018] 3. The auxiliary material box is rotatably connected to the bevel base, and the marinade oil outlet is docked with the discharge port at a high position as it swings. The marinade oil is only added when the braised meat reaches its peak. Adding from the top improves the coverage uniformity, allowing the marinade oil to flow downward from the top along the braised meat, better covering the surface of all braised meat, and replenishing the marinade oil dripping during transportation.
[0019] 4. The ball joint connection between the telescopic ball shaft and the crank ball joint seat compensates for displacement deviation, avoids power transmission jam, reduces the additional impact of mechanical vibration on braised meat, and reduces the dripping of braising oil.
[0020] 5. The rubber belt on the outside of the discharge port flexibly guides the debris separated by the screen to the waste trough, which is convenient for collection and cleaning, avoids secondary pollution or brine oil residue caused by hard contact of the fragments, keeps it clean and reduces brine oil waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.
[0022] Figure 1 This is a schematic diagram of the overall structure of a food production and processing line of the present invention; Figure 2 A food production and processing line of the present invention Figure 1 A schematic diagram of the structure at center A; Figure 3 This is a schematic structural diagram of a cross-section of a food production and processing line in a vertical transmission direction according to the present invention; Figure 4 This is a schematic diagram of the top view of a food production and processing line of the present invention; Figure 5 This is a schematic cross-sectional structure diagram of a screen of a food production and processing line according to the present invention; Figure 6 This is a schematic diagram of the structure of a food production and processing line according to the present invention from a bottom view; Figure 7 This is a schematic structural diagram of a guide plate of a food production and processing line according to the present invention; Figure 8 This is a schematic diagram of the structure of a swing gear seat for a food production and processing line according to the present invention; Figure 9 It is a structural schematic diagram of a crank ball joint seat and a crank ball joint seat of a food production and processing line of the present invention; Figure 10 The present invention is a schematic structural diagram of a crank bevel gear and a rocking kit for a food production and processing line.
[0023] In the figure: 1, V-shaped conveyor plate; 11, conveyor ramp; 12, groove; 121, screen; 122, discharge slope; 13, support frame; 14, bevel base; 141, discharge port; 15, waste chute; 151, rubber belt; 16, horizontal chute; 17, first rotating column; 171, second rotating column; 2. Motor; 21. Gear plate; 22. First belt; 23. Second belt; 24. First transmission wheel; 241. Second transmission wheel; 25. Bushing; 26. Turntable; 3. Side panel; 31. Telescopic rod; 32. Auxiliary material box; 321. Auxiliary material outlet; 33. Vertical chute; 4. Guide plate; 41. Guide gear; 42. Rocking gear seat; 421. Limiting ring; 43. Slider; 44. Crank ball joint seat; 45. Telescopic ball shaft; 46. Crankshaft; 5. Crank bevel gear; 51. Swing kit; 52. Bevel gear bracket. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0025] The present invention will be further described below with reference to the embodiments.
[0026] Example Reference Figure 1-10 , the present invention provides a food production and processing assembly line, including a support frame 13, the top of the support frame 13 is rotatably connected to a V-shaped conveyor plate 1, and the two are rotatably connected through a bearing. The V-shaped conveyor plate 1 can swing back and forth around the top of the support frame 13, serving as the core carrier for material transportation. Conveying ramps 11 are symmetrically arranged on the left and right sides of the V-shaped conveyor plate 1. The conveying ramp 11 and the V-shaped conveyor plate 1 are fixedly welded. The inclination angle is adapted to the natural flow requirements of the material, and the slopes on both sides are consistent and symmetrically distributed. The inclined surface of the conveying ramp 11 is provided with a plurality of guide plates 4 in a linear array. The guide plate 4 is rotatably connected to the conveying ramp 11 through a bottom shaft. The bottom shaft vertically penetrates the conveying ramp 11 to the bottom thereof, and the bottom end is connected to the guide gear 41. The adjacent guide plates 4 are evenly spaced.
[0027] A motor 2 is fixedly mounted on the ground on the left front side of the support frame 13. The motor 2 is fixed to the ground by bolts, with the output end facing horizontally towards the interior of the device, providing power for the entire transmission system. A first rotating column 17 is rotatably mounted on the ground on the left rear side of the support frame 13. The first rotating column 17 is connected to the ground via a bearing seat and can rotate freely around its own axis. Its height is flush with the output end of the motor 2. Two second rotating columns 171, arranged front and back, are fixedly mounted on the ground on the right side of the support frame 13. The two second rotating columns 171 are rotatably connected to the ground. Their positions form a rectangular layout with the first rotating column 17 and the motor 2, and the front-to-back spacing is equal to the front-to-back spacing between the first rotating column 17 and the motor 2 on the left.
[0028] The first rotating column 17, motor 2, and second rotating column 171 are arranged in a rectangular array, with the long sides of the rectangle formed by the four elements parallel to the length of the V-shaped conveyor plate 1 and the short sides perpendicular to the conveying direction. The output end of motor 2 is provided with a first transmission wheel 24 and a second transmission wheel 241. These two transmission wheels are fixed to the output shaft of motor 2 via a key connection, with the first transmission wheel 24 located at the bottom and the second transmission wheel 241 located at the top.
[0029] A bevel gear bracket 52 is fixedly installed on the ground on one side of the first rotating column 17. The bevel gear bracket 52 is located on the side of the first rotating column 17 close to the V-shaped conveyor plate 1, perpendicular to the ground and with the top higher than the top of the first rotating column 17. The top of the bevel gear bracket 52 is rotatably connected to the crank bevel gear 5, and the two are connected by a bearing. The horizontal gear part of the crank bevel gear 5 is engaged with the gear at the output end of the motor 2, and the vertical crank part faces the V-shaped conveyor plate 1.
[0030] The crank bevel gear 5 is rotatably connected to the side of the V-shaped conveyor plate 1 close to the V-shaped conveyor plate 1, and the two are rotatably connected by a pin shaft. The swing kit 51 is a rigid rod body, and the length is adapted to the distance between the crank bevel gear 5 and the V-shaped conveyor plate 1. The swing kit 51 is rotatably connected to the lower end of the middle part of the V-shaped conveyor plate 1, and the connection point is located directly below the connecting shaft between the V-shaped conveyor plate 1 and the support frame 13. The rotation is achieved through the bearing to transmit the swinging power.
[0031] The first transmission wheel 24 is located below the second transmission wheel 241. The two are on the same axis. The wheel diameter can be set according to the transmission ratio. The wheel surface is parallel to the ground. The upper end of the first rotating column 17 is fixedly connected to the first transmission wheel 24 and the second transmission wheel 241. The two transmission wheels are fixed to the top of the first rotating column 17 through a key connection. The positions correspond one-to-one with the two transmission wheels at the output end of the motor 2 and have the same wheel diameter.
[0032] Gear discs 21 are fixedly mounted on the output end of motor 2 and the top of first rotating column 17. Gear discs 21 are bolted to the top of motor 2's output shaft and the top of first rotating column 17, respectively, coaxially with the drive wheel below, with the disc surface horizontal. A turntable 26 is also fixedly mounted on the top of second rotating column 171. Turntables 26 are welded to the top of second rotating column 171 and have similar structure and dimensions to gear discs 21. They are symmetrically located on either side of V-shaped conveyor plate 1.
[0033] A sleeve 25 is mounted on one side of the upper surface of the gear plate 21 and turntable 26. This sleeve 25 is welded vertically to the disc surface, offset from the center of the disc, at a uniform height. A bearing groove is located inside the sleeve 25. A crankshaft 46 is rotatably connected to the sleeve 25. The lower end of the crankshaft 46 is embedded in the sleeve 25 via a bearing, allowing it to move in a circular motion as the gear plate 21 or turntable 26 rotates. Its upper end extends below the conveyor ramp 11.
[0034] The end of the crankshaft 46 away from the sleeve 25 is sleeved with a telescopic ball shaft 45. The telescopic ball shaft 45 can compensate for the displacement deviation caused by the swing of the components during the transmission process through its own telescopic characteristics, thereby ensuring the continuity of power transmission. The upper end of the telescopic ball shaft 45 is connected to the crank ball joint seat 44 through a ball joint connection structure. The ball joint connection allows the components to rotate flexibly within a multi-angle range, effectively avoiding rigid jamming or stress concentration problems during power transmission. The lower side of the conveying ramp 11 is provided with horizontal slide grooves 16 in the horizontal direction, the number of which is equal to that of the guide plate 4.
[0035] The horizontal slide 16 provides a stable sliding track for the swing gear seat 42, limiting its movement direction. The swing gear seat 42 is installed in the horizontal slide 16 through a sliding connection structure. The swing gear seat 42 can slide smoothly back and forth horizontally along the horizontal slide 16. The lower side of the guide plate 4 is fixedly connected to the bottom shaft, and the bottom end of the bottom shaft passes through the conveying ramp 11 and extends to the lower side of the conveying ramp 11. Through this structural design, the connection between the guide plate 4 and the lower transmission component is realized. A guide gear 41 is provided at the end of the lower bottom shaft of the guide plate 4. The guide gear 41 rotates synchronously with the guide plate 4 and is a key component for adjusting the angle of the guide plate 4. The side teeth of the swing gear seat 42 are engaged with the guide gear 41. When the swing gear seat 42 slides along the horizontal slide 16, the side teeth drive the guide gear 41 to rotate through gear meshing, thereby driving the guide plate 4 to rotate synchronously, thereby realizing dynamic adjustment of the guide angle.
[0036] The lower side of the swing gear seat 42 is fixedly installed with a limit ring 421 through a fixed installation structure. The limit ring 421 can limit the sliding range of the slider 43 to prevent the slider 43 from falling off or offset during movement, thereby ensuring the stability of power transmission. The slider 43 is installed in the limit ring 421 through a sliding connection structure. The slider 43 can slide flexibly in the limit ring 421 to transmit the power of the crank ball joint seat 44 to the swing gear seat 42. The center of the lower side of the slider 43 is connected to the top of the crank ball joint seat 44 through a rotating connection structure. This connection method ensures that when the crank ball joint seat 44 swings with the telescopic ball shaft 45, it can stably drive the swing gear seat 42 to move synchronously through the slider 43, thereby realizing efficient power transmission.
[0037] The motor 2 and the first rotating column 17 on the left rear side constitute the left transmission group. The two are distributed front and back on the left side of the equipment along the length direction of the V-shaped conveyor plate 1, forming the core unit of the left power transmission, and forming a symmetrical transmission layout basis with the two second rotating columns 171 on the right. The second transmission wheel 241 at the output end of the motor 2 is connected to the second transmission wheel 241 of the first rotating column 17 through the first belt 22. The two second transmission wheels 241 are respectively located at the upper end of the output shaft of the motor 2 and the upper side of the top of the first rotating column 17, with the height being flush and the wheel grooves facing the same direction; the first belt 22 is an annular structure, which is tightly fitted in the wheel grooves of the two second transmission wheels 241, and power transmission is achieved through the gears between the belt and the wheel groove, driving the two second transmission wheels 241 to rotate synchronously. The belt tension is adapted to the transmission requirements to ensure that there is no slippage.
[0038] The first transmission wheel 24 at the output end of the motor 2 is connected to the first transmission wheel 24 of the second rotating column 171 on the right front side through a second belt 23. The two first transmission wheels 24 are respectively located at the lower end of the output shaft of the motor 2 and the lower side of the top of the second rotating column 171 on the right front side, at the same horizontal height, and the opening directions of the wheel grooves are consistent; the second belt 23 is an annular structure, which is tightly fitted in the wheel grooves of the two first transmission wheels 24. The power is transmitted from the left motor 2 to the right front rotating column through the gears of the belt and the wheel groove. The belt tension is adapted to the transmission requirements to avoid slipping.
[0039] The first transmission wheel 24 of the first rotating column 17 is connected to the first transmission wheel 24 of the second rotating column 171 on the right rear side through the second belt 23. The two first transmission wheels 24 are respectively located on the lower side of the top end of the first rotating column 17 and the lower side of the top end of the second rotating column 171 on the right rear side. The height is flush with the aforementioned first transmission wheel 24 and the wheel diameter is the same; the second belt 23 is also annular and is sleeved in two wheel grooves to transmit the power received by the first rotating column 17 to the second rotating column 171 on the right rear side, forming a synchronous transmission link between the front and rear rotating columns on the right side, ensuring the coordinated operation of the transmission systems on both sides.
[0040] Side plates 3 are fixedly installed on both sides of the V-shaped conveyor plate 1 through a fixed installation structure. A number of vertical slide grooves 33 are opened on the side wall of the side plate 3 close to the V-shaped conveyor plate 1. The vertical slide grooves 33 provide vertical sliding tracks for the telescopic rod 31, limiting the movement direction of the telescopic rod 31. The telescopic rod 31 is installed in the vertical slide grooves 33 through a sliding connection structure.
[0041] The telescopic rod 31 can flexibly extend and retract along with the swing of the V-shaped conveyor plate 1 and slide up and down along the vertical slide groove 33, so as to adapt to the swing amplitude of the V-shaped conveyor plate 1 and ensure the stable operation of the auxiliary material adding structure such as halogen oil. The end of the telescopic rod 31 away from the side plate 3 is fixedly installed with an auxiliary material box 32 through a fixed mounting structure. The auxiliary material box 32 is used to store auxiliary materials such as halogen oil to be added. Its internal space can accommodate sufficient auxiliary materials to meet continuous production needs. An auxiliary material outlet 321 is provided on the lower side of the auxiliary material box 32 away from the side plate 3. The auxiliary material outlet 321 serves as an output channel for the halogen oil, and can directionally guide the halogen oil and other auxiliary materials in the auxiliary material box 32 to the material surface.
[0042] The top of the conveying slope 11 is fixedly installed with a bevel base 14 through a fixed installation structure. The bevel base 14 smoothly transitions to the top of the conveying slope 11 through the inclined plate surface, which can guide qualified materials to flow smoothly to the discharge port 141. The bevel base 14 is provided with a discharge port 141 on the side away from the side plate 3. The discharge port 141 serves as an output channel for auxiliary materials, ensuring that the brine oil can smoothly enter the V-shaped conveying plate 1. The auxiliary material box 32 is connected to the inner side of the bevel base 14 through a rotating connection structure. When the V-shaped conveying plate 1 swings, the auxiliary material box 32 can adjust the angle synchronously with the bevel base 14, so that the auxiliary material outlet 321 is precisely docked with the discharge port 141 when the V-shaped conveying plate 1 swings to a high position, thereby realizing the directional addition of brine oil and evenly covering the surface of the food with brine oil to make up for the loss during transportation.
[0043] A groove 12 is provided in the middle of the V-shaped conveyor plate 1 along the length direction. The groove structure of the groove 12 can accommodate and limit particles smaller than the standard size, such as broken particles or substandard food particles generated during the production process, to prevent these unqualified materials from being mixed with qualified materials for transportation. A screen 121 is fixedly installed on the lower side of the groove 12 through a fixed installation structure. The screen 121 has a fine mesh structure that can allow materials that do not meet the size standards and brine oil to pass through, while qualified materials are blocked on the screen 121, thereby achieving effective separation of qualified materials from debris.
[0044] The V-shaped conveyor plate 1 on the lower side of the screen 121 is installed with a discharge slope 122 through a fixed installation structure. The discharge slope 122 is inclined, which can guide the debris separated by the screen 121 to flow to the discharge port, ensuring that the debris can be discharged smoothly. A discharge port is provided on the side wall of the V-shaped conveyor plate 1 at the lower end of the discharge slope 122. The opening size of the discharge port is adapted to the flow requirements of the waste, and serves as an output channel for the waste, ensuring that the waste can quickly leave the inside of the conveyor plate.
[0045] A rubber belt 151 is fixedly connected to the outside of the discharge port. The rubber belt 151 has good flexibility and wear resistance, can cushion the impact force when the debris falls, and avoid secondary pollution caused by hard contact between the waste and the equipment. The side of the rubber belt 151 away from the discharge port is fixedly connected to a waste trough 15. The waste trough 15 is used to collect the separated waste in a centralized manner for subsequent unified treatment. The waste trough 15 is fixedly installed on the ground on one side of the V-shaped conveyor plate 1 through a fixed installation structure. Its position corresponds to the outlet of the rubber belt 151, ensuring that the auxiliary materials can accurately fall into the trough, thereby realizing the stable collection of the auxiliary materials and the cleaning of the equipment environment.
[0046] Working principle: The present invention takes the V-shaped conveying plate 1 as the core carrier, and cooperates with four major modules: power transmission system, guide adjustment system, screening and separation system and brine oil adding system to form an integrated operation process of "conveying-brine oil covering".
[0047] The V-shaped conveying plate 1 has a "V"-shaped structure as a whole, and conveying slopes 11 are symmetrically arranged on the left and right sides. The conveying slopes 11 are inclined, and guide the flow of the braised meat with the help of gravity and swing inertia. The lower end of the middle part of the V-shaped conveying plate 1 is connected to the top of the support frame 13 through a rotating structure. The support frame 13 is vertically fixed to the ground to provide stable support, so that the V-shaped conveying plate 1 can swing back and forth around the top of the support frame 13. The inclined surface of the conveying slope 11 is linearly arrayed along the length direction. Several guide plates 4 are distributed. The guide plates 4 are installed perpendicular to the inclined surface to dynamically guide the flow direction of the braised meat to avoid deviation or accumulation.
[0048] The power transmission system uses motor 2 as the power source. Motor 2 is fixed to the ground below the V-shaped conveyor plate 1. The output end is provided with a first transmission wheel 24 and a second transmission wheel 241. The power is transmitted to the gear plate 21 and the turntable 26 on both sides through a belt. At the same time, the V-shaped conveyor plate 1 is driven to swing through the crank bevel gear 5 and the swing kit 51. The output end gear of motor 2 is engaged with the crank bevel gear 5 at the top of the bevel gear bracket 52 to convert the horizontal rotation power into the vertical swing power. The crank bevel gear 5 is connected to the swing kit 51 through a pin shaft. The other end of the swing kit 51 is rotatably connected to the lower end of the middle part of the V-shaped conveyor plate 1, forming a "motor 2 rotates → crank bevel gear The power chain of "wheel 5 reversing → swing kit 51 swinging → V-shaped conveyor plate 1 swinging back and forth" realizes the alternating lifting and lowering of the two sides of the conveyor plate. At the same time, the second transmission wheel 241 at the output end of the motor 2 and the second transmission wheel 241 of the first rotating column 17 on the left rear side are driven by the internal teeth of the first belt 22, forming a synchronous rotation of the left transmission group. The first transmission wheel 24 at the output end of the motor 2 and the first transmission wheel 24 of the second rotating column 171 on the right front side, and the first transmission wheel 24 of the first rotating column 17 and the first transmission wheel 24 of the second rotating column 17 on the right rear side are driven by the internal teeth of the second belt 23, forming a synchronous transmission of the front and rear rotating columns on the right side, providing coordinated power for each system.
[0049] The guide adjustment system realizes dynamic angle adjustment of the guide plate 4 through the linkage of the crankshaft 46, the telescopic ball shaft 45, the rocking gear seat 42 and other components. The gear plate 21 (the output end of the motor 2 and the top of the first rotating column 17) and the turntable 26 (the top of the second rotating column 171) rotate synchronously with the transmission wheel. The surface sleeve 25 drives the crankshaft 46 to make a circular motion. The telescopic ball shaft 45 sleeved on the top of the crankshaft 46 is connected to the crank ball joint seat 44 through a ball joint, converting the circular motion into horizontal thrust. The crank ball joint seat 44 pushes the slider 4 The swinging gear seat 42 slides in the limiting ring 421 on the lower side of the swinging gear seat 42, driving the swinging gear seat 42 to slide back and forth along the horizontal slide groove 16 on the lower side of the conveying slope 11. The side teeth of the swinging gear seat 42 engage with the guide gear 41 at the bottom of the guide plate 4, driving the guide plate 4 to rotate around the bottom axis during the sliding process. When the V-shaped conveying plate 1 swings to the left, the left guide plate 4 rotates inward to guide the braised meat to flow to the right. When it swings to the right, the right guide plate 4 rotates inward to guide the braised meat to flow to the left, so that the braised meat is dispersed and moved forward in a "zigzag" shape to avoid adhesion and agglomeration.
[0050] The screening and separation system consists of a groove 12, a screen 121, a discharge slope 122, a rubber belt 151 and a waste trough 15. A groove 12 is provided in the middle of the V-shaped conveying plate 1 along the length direction to limit the debris smaller than the standard size. The screen 121 on the lower side of the groove 12 allows the debris and excess brine oil to pass through, while the qualified braised meat is blocked on the conveying slope 11. The discharge slope 122 on the lower side of the screen 121 is inclined, guiding the debris and brine oil to flow toward the discharge port on the side wall of the V-shaped conveying plate 1. The rubber belt 151 on the outside of the discharge port flexibly guides the debris to the waste trough 15 to avoid brine oil residue or secondary pollution caused by hard contact, thereby realizing the separation of debris from qualified braised meat.
[0051] The brine oil adding system includes components such as side panels 3, telescopic rods 31, auxiliary material boxes 32, and bevel base 14. The side panels 3 on both sides of the V-shaped conveying plate 1 provide support for the system. The vertical slide grooves 33 on the side panels 3 allow the telescopic rods 31 to slide up and down with the swing of the conveying plate, and adapt the swing amplitude to the telescopic characteristics of the telescopic rods 31. The auxiliary material box 32 at the end of the telescopic rod 31 is rotatably connected to the inner side of the bevel base 14 at the top of the conveying slope 11, and the angle is adjusted synchronously with the swing of the V-shaped conveying plate 1. When the conveying plate swings to a high position on one side, the auxiliary material outlet 321 of the auxiliary material box 32 is precisely docked with the discharge port 141 of the bevel base 14, and the brine oil is sprinkled on the surface of the brine meat passing through the outlet. When it swings to a low position, the outlet separates and stops adding, ensuring that the brine oil is only added when the brine meat is in a dispersed state, covering it from the top and flowing down along the surface of the brine meat to replenish the brine oil dripping during the conveying process.
[0052] When the equipment is started, the motor 2 drives the V-shaped conveyor plate 1 to swing, and the braised meat flows on the conveying slope 11 with the help of inertia and gravity, and is dynamically guided and dispersed by the guide plate 4. The debris and excess brine oil are separated into the waste trough 15 through the screen 121. The brine oil is accurately added when the swing is at the high position. Finally, the qualified braised meat is discharged from the discharge port 141 along the bevel base 14. The whole process is coordinated through mechanical linkage to improve the accuracy and brine oil coverage effect.
[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A food production and processing line, comprising a support frame (13), characterized in that: The top of the support frame (13) is rotatably connected to a V-shaped conveying plate (1), and the left and right sides of the V-shaped conveying plate (1) are symmetrically provided with conveying slopes (11), and the inclined surface of the conveying slope (11) is provided with a plurality of guide plates (4) in a linear array. A motor (2) is fixedly installed on the ground on the left front side of the support frame (13), and a first rotating column (17) is rotatably installed on the ground on the left rear side of the support frame (13). Two second rotating columns (171) arranged front and back are fixedly installed on the ground on the right side of the support frame (13). The first rotating column (17) and the motor and the second rotating column (171) are arranged in a rectangular array. The output end of the motor (2) is provided with a first transmission wheel (24) and a second transmission wheel (241). A bevel gear bracket (52) is fixedly installed on the ground on one side of the first rotating column (17). The top end of the bevel gear bracket (52) is rotatably connected to a crank bevel gear (5), and the side of the crank bevel gear (5) close to the V-shaped conveying plate (1) is rotatably connected to a swing kit (51), and the swing kit (51) is rotatably connected to the lower end of the middle part of the V-shaped conveying plate (1). The first transmission wheel (24) is located below the second transmission wheel (241), and the upper end of the first rotating column (17) is fixedly connected to the first transmission wheel (24) and the second transmission wheel (241). The output end of the motor (2) and the top end of the first rotating column (17) are fixedly mounted with a gear plate (21), and the top end of the second rotating column (171) is fixedly mounted with a turntable (26). A shaft sleeve (25) is provided on one side of the upper surface of the gear plate (21) and the turntable (26), and the shaft sleeve (25) is rotatably connected to the crankshaft (46).
2. A food production and processing line according to claim 1, characterized in that: The end of the crankshaft (46) away from the shaft sleeve (25) is sleeved with a telescopic ball shaft (45), and the upper end of the telescopic ball shaft (45) is connected to a crank ball joint seat (44). The lower side of the conveying ramp (11) is provided with horizontal slide grooves (16) in the same number as the guide plate (4) in the horizontal direction. The horizontal slide grooves (16) are slidably connected to a swing gear seat (42). The bottom of the guide plate (4) is connected to a bottom shaft, and the bottom end of the bottom shaft passes through the conveying ramp (11) and extends to the bottom of the conveying ramp (11). A guide gear (41) is provided on the lower side of the guide plate (4), and the side teeth of the swing gear seat (42) are meshed with the guide gear (41).
3. A food production and processing line according to claim 2, characterized in that: A limiting ring (421) is fixedly mounted on the lower side of the swing gear seat (42), a slider (43) is slidably connected inside the limiting ring (421), and the center of the lower side of the slider (43) is rotatably connected to the top end of the crank ball joint seat (44).
4. A food production and processing line according to claim 1, characterized in that: The motor (2) and the first rotating column (17) on the left rear side form a left transmission group, and the second transmission wheel (241) at the output end of the motor (2) is meshed and connected with the second transmission wheel (241) of the first rotating column (17) through the inner teeth of the first belt (22).
5. A food production and processing line according to claim 1, characterized in that: The first transmission wheel (24) at the output end of the motor (2) and the first transmission wheel (24) of the second rotating column (171) on the right front side are both sleeved with a second belt (23) on their outer peripheries, and the two first transmission wheels (24) on the front side are both meshed with the inner wall of the second belt (23); The first transmission wheel (24) on the first rotating column (17) at the rear side and the first transmission wheel (24) on the second rotating column (171) at the right rear side are also provided with a second belt (23) on their outer peripheries, and the first transmission wheel (24) and the second rotating column (171) are both engaged with the inner wall of the second belt (23).
6. A food production and processing line according to claim 1, characterized in that: Side plates (3) are provided on both sides of the V-shaped conveying plate (1), and a plurality of vertical slide grooves (33) are provided on a side of the side plate (3) close to the V-shaped conveying plate (1). The vertical slide grooves (33) are slidably connected to a telescopic rod (31), and an auxiliary material box (32) is fixedly installed on one end of the telescopic rod (31) away from the side plate (3). An auxiliary material outlet (321) is opened on the lower side of the auxiliary material box (32) away from the side plate (3).
7. A food production and processing line according to claim 6, characterized in that: The top of the conveying slope (11) is provided with a bevel base (14), and a discharge port (141) is provided on a side of the bevel base (14) away from the side plate (3). The auxiliary material box (32) is rotatably connected to the inner side of the bevel base (14).
8. A food production and processing line according to claim 1, characterized in that: A groove (12) is provided through the middle of the V-shaped conveying plate (1), and a screen (121) is fixedly mounted on the lower side of the groove (12).
9. A food production and processing line according to claim 8, characterized in that: The V-shaped conveying plate (1) below the screen (121) is provided with a discharge slope (122), and a discharge port is provided on the side wall of the V-shaped conveying plate (1) below the discharge slope (122).
10. A food production and processing line according to claim 9, characterized in that: A rubber belt (151) is provided on the outside of the discharge port, a waste trough (15) is provided on the side of the rubber belt (151) away from the discharge port, and the waste trough (15) is fixedly mounted on one side of the V-shaped conveying plate (1).