Constant linear speed storage rack for high-speed coating

Abstract

The invention discloses a constant linear speed storage rack for high-speed coating, and belongs to the technical field of storage racks, the storage rack comprises a film material, a power assembly, a lifting assembly and a screw rod assembly, a short guide roller is fixed on a fixed plate of a base, a long guide roller is mounted on the lifting assembly, the film material sequentially penetrates through the short guide roller and the long guide roller, and the screw rod assembly is mounted on the long guide roller. The lifting assembly can move up and down in the material storage frame, when the lifting assembly ascends, the film material can be temporarily stored in the material storage frame, when the lifting assembly descends, the stored film material can be discharged, and therefore constant linear speed control over the film material is achieved. According to the constant-linear-speed storage rack for high-speed coating, when a coating machine changes rolls, the power assembly drives the lifting assembly to ascend to temporarily store a film material, and after the rolls are changed, the lifting assembly descends to release the film material, in this way, the constant-linear-speed operation of the film material can be kept in the working process of the coating machine, and the film material is prevented from being damaged. And the production efficiency of the film material is effectively improved, and the consistency of product quality is ensured.

Description

Technical Field

[0001] The invention relates to the field of material storage racks, in particular to a constant line speed material storage rack for high-speed coating. Background Art

[0002] In the production and processing of film materials, the continuous and stable production of the coating machine is very important. If the speed is inconsistent or the film material is not wound in time during the production process, film material accumulation and supply interruption will occur, resulting in the ineffective utilization of film materials, reduced production efficiency, uneven coating and coating defects, which in turn affect product quality. To solve these problems, a storage rack device can be added to the coating machine. The storage rack can buffer and store the film material when the film material is changed or the speed changes, and release the film material after the roll change is completed, ensuring that the film material maintains a constant linear speed throughout the production process, avoiding the accumulation of film material due to roll change or speed change, thereby ensuring product quality.

[0003] Therefore, developing a storage rack that can buffer and store high-speed coating films is of great significance for improving the quality and production efficiency of film products. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and disclose a constant line speed storage rack for high-speed coating, comprising: Film material, power assembly, lifting assembly and screw assembly; the external frame of the storage rack is composed of a base, supporting feet, side frames and a top frame, wherein supporting feet are welded under the four corners of the base, and two side frames are symmetrically arranged on the base, and the top of the side frames is connected to the top frame by screws; an internal frame is also embedded in the storage rack, and the internal frame is composed of a lower straight rod fixing seat, a straight rod, an upper straight rod fixing seat, a connecting fixing plate, a fixing frame plate, a fixing frame adjusting stud and a fixing frame connecting rod, and two parallel fixing frame plates are provided on the upper part of the internal frame, and the two fixing frame plates are connected by fixing frame adjusting studs and fixing frame connecting rods, and the spacing is adjustable, the straight rods are vertically distributed at the four corners of the internal frame, and the lower part thereof is connected to the lower straight rod fixing seat, and the lower straight rod fixing seat is fixedly connected to the base, the upper part of the straight rod is connected to the upper straight rod fixing seat, and the upper straight rod fixing seat is located on the outside of the fixing frame plate.

[0005] Furthermore, the lifting assembly includes a first movable plate, a first long guide roller bearing seat, a long guide roller, a second long guide roller bearing seat, a linear bearing, a second movable plate, a connecting rod and an adjusting stud. The lifting assembly, the first movable plate and the second movable plate are symmetrically arranged in the internal frame, and are connected and fixed by connecting rods and adjusting studs. Two linear bearings are provided on the outside of the first movable plate and the second movable plate, and a screw nut is also provided in the middle. The screw nut is rotatably connected to the screw, and the linear bearing is slidably connected to the straight rod. Several long guide rollers are provided on the first movable plate and the second movable plate, and the long guide rollers are distributed at intervals. The two ends of the long guide roller are respectively connected to the first long guide roller bearing seat and the second long guide roller bearing seat, and the bearing seats are fixed to the movable plate by screws.

[0006] Furthermore, the power assembly includes a servo motor, a coupling, a commutator, a connecting rod, a first RV reducer and a second RV reducer. The commutator is installed at the top position in the middle of the storage rack and is fixed to the commutator fixing seat by screws. The input end of the commutator is connected to the servo motor through a coupling, and the left and right output shafts of the output end are respectively connected to the first RV reducer and the second RV reducer through connecting rods. The RV reducer is fixed to the reducer fixing seat by screws, and the reducer fixing seat is installed on the upper part of the top frame. The RV reducer is connected to the screw assembly through a coupling.

[0007] Furthermore, the two ends of the short guide roller are respectively connected to the first short guide roller bearing seat and the second short guide roller bearing seat. The bearing seat is fixed to the fixed plate of the base by screws. A number of short guide rollers are provided on the fixed plate, and these short guide rollers are distributed at intervals and staggered with the long guide rollers. The film material passes through the short guide rollers and the long guide rollers in turn. Through the cooperation of the power assembly and the screw assembly, the lifting assembly can move up and down in the storage rack. When the lifting assembly rises, the film material is temporarily stored in the storage rack. When the lifting assembly descends, the stored film material is released.

[0008] Furthermore, the moving speed of the lifting assembly can be adjusted according to the running speed of the film material in the coating machine. When the film material needs to be stored, the servo motor controls the lifting assembly to lift and store the film material in the storage rack. After the coating machine finishes changing the roll, the lifting assembly descends and releases the film material. When the coating machine is working normally, the lifting assembly remains in a lower position to maintain a certain storage space in the storage rack.

[0009] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a constant linear speed storage rack for high-speed coating, which can buffer and store film materials when changing rolls or speed changes, ensuring that the film materials run continuously at a constant linear speed, thereby avoiding downtime caused by roll changing, reducing manual operations, improving the automation level of the production process, and ensuring the consistency of the film materials.

[0010] 2. The lifting assembly of the present invention adopts a dual-screw synchronous lifting structure, which realizes stable and synchronous lifting movement through two parallel screws. The two screws are driven by the same servo motor, which is connected to the RV reducer to ensure accurate and efficient power transmission. When the lifting assembly reaches the specified position, its self-locking function can ensure the stability and positioning accuracy of the equipment.

[0011] 3. The power assembly, lifting assembly and screw assembly of the present invention all adopt a modular design. This design method facilitates the installation and disassembly of the components, and also facilitates the maintenance and repair of the power assembly, lifting assembly and screw assembly, thereby improving the efficiency and reliability of the equipment.

[0012] 4. The long guide rollers and the short guide rollers described in the present invention are staggered and evenly spaced, which can keep the force on the film material balanced during operation and ensure the stability and consistency of the film material quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described below with reference to the accompanying drawings and examples.

[0014] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a front view of the present invention; Figure 3 It is a schematic diagram of the low-position film material of the present invention; Figure 4 It is a side view of the present invention; Figure 5 It is a schematic diagram of the structure of the lifting assembly of the present invention; Figure 6 It is a schematic structural diagram of the internal fixation frame of the present invention; Figure 7 This is a schematic diagram of the long guide roller structure of the present invention; Figure 8 This is a schematic diagram of the short guide roller structure of the present invention; Markings in the figure: 1-film material, 2-power assembly, 3-lifting assembly, 4-screw assembly, 21-servo motor, 22-coupling, 23-commutator, 24-connecting rod, 25-first RV reducer, 26-second RV reducer, 31-first moving plate, 32-first long guide roller bearing seat, 33-long guide roller, 34-second long guide roller bearing seat, 35-linear bearing, 36-second moving plate, 37-connecting rod, 38-adjusting stud, 41-first screw fixing seat, 42-screw, 43-screw nut, 44-first Two-screw fixing seat, 51-support foot, 52-base, 53-side frame, 54-fixed plate, 55-top frame, 56-first reducer fixing seat, 57-second reducer fixing seat, 58-commutator fixing seat, 61-short guide roller, 62-first short guide roller bearing seat, 63-second short guide roller bearing seat, 71-lower straight rod fixing seat, 72-anti-collision ring, 73-straight rod, 74-limiting ring, 75-upper straight rod fixing seat, 76-connecting fixing plate, 77-fixed frame plate, 78-fixed frame adjusting stud, 79-fixed frame connecting rod. DETAILED DESCRIPTION

[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0016] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the embodiments of the present application and to simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the embodiments of the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be a communication between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0018] The following is combined with Figure 1-8 This application is described in further detail.

[0019] The present invention aims to provide a constant line speed storage rack for high-speed coating, which mainly includes a film material 1, a power component 2, a lifting component 3 and a screw assembly 4; the outer frame of the storage rack is composed of a base 52, a supporting leg 51, a side frame 53 and a top frame 55, wherein the four corners of the base 52 are welded with a supporting leg 51, and the supporting leg 51 has a screw hole and a through hole. The screw hole is used to fix the storage rack, and the through hole can adjust the height of the supporting leg 51 during the screw hole fixing process so that the storage rack is in a horizontal state. Two side frames 53 are symmetrically arranged on the base 52, and the top of the side frame 53 is connected to the top frame 55 by screws; an internal frame is also embedded in the storage rack, and the internal frame is composed of a lower straight rod fixing seat 71, a straight rod 73, and an upper straight rod fixing seat 75. , connecting fixing plate 76, fixing frame plate 77, fixing frame adjusting studs 78 and fixing frame connecting rod 79, the internal frame can provide support and guidance for the lifting assembly, the upper part of the internal frame is provided with two parallel fixing frame plates 77, the two fixing frame plates 77 are connected by fixing frame adjusting studs 78 and fixing frame connecting rod 79, and the spacing is adjustable, the straight rods 73 are vertically distributed on the four corners of the internal frame, the lower part of the straight rod fixing seat 71 is connected to the lower straight rod fixing seat 71, and the lower straight rod fixing seat 71 is fixedly connected to the base 52, the upper part of the straight rod 73 is connected to the upper straight rod fixing seat 75, and the upper straight rod fixing seat 75 is located on the outside of the fixing frame plate 77, and linear bearings 35 are provided on the straight rods 73, which are connected to the lifting assembly 3, so that the lifting assembly 3 can complete the lifting movement on the straight rods 73.

[0020] In this embodiment, the lifting component 3 includes a first movable plate 31, a first long guide roller bearing seat 32, a long guide roller 33, a second long guide roller bearing seat 34, a linear bearing 35, a second movable plate 36, a connecting rod 37 and an adjusting stud 38. The lifting component 3, the first movable plate 31 and the second movable plate 36 are symmetrically arranged in the internal frame and are connected and fixed by the connecting rod 37 and the adjusting stud 38 to form a supporting frame. Two linear bearings 35 are provided on the outside of the first movable plate 31 and the second movable plate 36 to ensure that the lifting component 3 has good stability during movement. A screw nut 43 is also provided in the middle, and a screw The rod nut 43 is rotatably connected to the screw rod 42. When the screw rod 42 rotates, the screw nut 43 can be driven to move on the screw rod 42, thereby driving the lifting assembly 3 to move through the screw nut 43. The linear bearing 35 is slidably connected to the straight rod 73. Several long guide rollers 33 are arranged on the first movable plate 31 and the second movable plate 36. The long guide rollers 33 can rotate during operation, and the surfaces are anodized to reduce damage to the film material. The long guide rollers 33 are distributed at intervals, and the two ends of the long guide rollers 33 are respectively connected to the first long guide roller bearing seat 32 and the second long guide roller bearing seat 34, and the bearing seats are fixed to the movable plate by screws.

[0021] In this embodiment, the power assembly 2 includes a servo motor 21, a coupling 22, a commutator 23, a connecting rod 24, a first RV reducer 25 and a second RV reducer 26. The commutator 23 is installed at the top position in the middle of the storage rack and is fixed to the commutator fixing seat 58 by screws. The input end of the commutator 23 is connected to the servo motor 21 through the coupling 22, and the left and right output shafts of the output end are respectively connected to the first RV reducer 25 and the second RV reducer 26 through the connecting rod 24. The commutator 23 can provide two output shafts in opposite directions, which are correspondingly connected to the reducer so that the two parallel screws have synchronous speeds, ensuring that the lifting platforms at the left and right ends have the same lifting speed. The RV reducer is fixed to the reducer fixing seat by screws, and the reducer fixing seat is installed on the upper part of the top frame 55. The RV reducer is connected to the screw assembly 4 through the coupling 22.

[0022] In this embodiment, the two ends of the short guide roller 61 are respectively connected to the first short guide roller bearing seat 62 and the second short guide roller bearing seat 63. The bearing seats are fixed to the fixed plate 54 of the base 52 by screws. A number of short guide rollers 61 are provided on the fixed plate 54, and these short guide rollers 61 are distributed at intervals and staggered with the long guide roller 33. The working roller surfaces of the short guide rollers 61 and the long guide rollers 33 have the same length and parallel end faces. The film material 1 passes through the short guide rollers 61 and the long guide rollers 33 in turn. Through the cooperation of the power component 2 and the screw component 4, the lifting component 3 can move up and down in the storage rack. When the lifting component 3 rises, the long guide roller 33 will pull the film material up, and the film material 1 is temporarily stored in the storage rack. When the lifting component 3 descends, the stored film material 1 is released.

[0023] In this embodiment, the moving speed of the lifting component 3 can be adjusted according to the running speed of the film material in the coating machine. When the film material needs to be stored, the servo motor 21 controls the lifting component 3 to lift and store the film material in the storage rack. After the coating machine finishes changing the roll, the lifting component 3 descends and releases the film material. When the coating machine is working normally, the lifting component 3 remains in a lower position to maintain a certain storage space in the storage rack. There are 5 short guide rollers in the lifting component 3. The film material lifted and stored by the lifting component 3 is 10 times the running speed of the film material.

[0024] The specific usage and function of this embodiment are as follows: See attached Figure 1-8 The storage rack in this embodiment is placed in the coating machine between the floating traction device and the compounding device. The function of the floating traction device is to provide traction power for the film material 1. At the same time, the floating roller on the device can tension the film material 1 during operation, so that the film material 1 has a stable tension. The function of the compounding device is to compound two films of different materials together to form a new roll of film. The new roll of film is pulled backward by the floating traction device and transported backward. After passing through the storage rack and the floating traction device in turn, the film material 1 is recovered by the winder. When the storage rack starts working for the first time, it is necessary to manually pull the film material 1 from the compounding device into the storage rack, and pass through the short guide roller and the long guide roller in the storage rack in turn. After the film material 1 passes through the storage rack, it reaches the floating traction device and then reaches the winder after passing through the floating traction device.

[0025] See attached Figure 1-8 In this embodiment, the storage rack has two storage states. The first state is a high storage capacity state, that is, when the lifting component 3 is in a lower position, the servo motor 21 in the storage rack does not work, and the lifting component 3 is stable in a low position. When the winding machine in the coating machine changes the roll, the overall film material running speed of the coating machine will slow down, and the traction roller in the floating traction device in front of the winding machine will be slower than the running speed of the overall film material. Since the composite device runs at a faster speed, the continuously produced film material 1 will not be recovered in the winding machine. At this time, the storage rack starts to work, the servo motor 21 starts to rotate, and the coupling 2 2 drives the commutator 23 to work. The output shafts at the left and right ends of the commutator 23 drive the first RV reducer 25 and the second RV reducer 26 to work respectively through the connecting rod 24. The rotation directions of the output shafts of the two reducers are the same, and they respectively drive the screw rods 42 connected thereto to rotate in the same direction. The screw rod 42 will drive the screw nut 43 to rise. Since the screw nut 43 is fixedly connected to the lifting assembly 3, the lifting assembly 3 will be lifted synchronously with the screw nut 43. Since the position of the lifting assembly 3 in the storage rack changes, the length of the film material 1 stored in the storage rack will increase, thereby achieving the purpose of temporary buffer storage of the film material 1.

[0026] After the winder is reset, the floating traction device returns to normal speed. At this time, the servo motor 21 in the storage rack will reverse, and after passing through the power component 2 and the screw component 4, the lifting component 3 will be controlled to descend to release the stored film material 1. When the lifting component 3 drops to the low position, the coating machine as a whole returns to normal operating speed. At this time, the storage rack is in a high-capacity state.

[0027] The foregoing description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be readily conceived by a person skilled in the art within the technical scope disclosed herein are intended to be encompassed within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A constant line speed storage rack for high-speed coating, characterized in that: include: Film material (1), power assembly (2), lifting assembly (3) and screw assembly (4); the outer frame of the storage rack is composed of a base (52), support legs (51), side frames (53) and a top frame (55), wherein support legs (51) are welded below the four corners of the base (52), two side frames (53) are symmetrically arranged on the base (52), and the top of the side frames (53) is connected to the top frame (55) by screws; an internal frame is also embedded in the storage rack, and the internal frame is composed of a lower straight rod fixing seat (71), a straight rod (73), an upper straight rod fixing seat (75), a connecting fixing plate (76), a fixing frame The inner frame is composed of a plate (77), a fixing frame adjusting stud (78) and a fixing frame connecting rod (79), and the upper part of the inner frame is provided with two parallel fixing frame plates (77). The two fixing frame plates (77) are connected by fixing frame adjusting studs (78) and fixing frame connecting rods (79), and the spacing is adjustable. The straight rods (73) are vertically distributed at the four corners of the inner frame, and the lower part thereof is connected to the lower straight rod fixing seat (71), and the lower straight rod fixing seat (71) is fixedly connected to the base (52). The upper part of the straight rod (73) is connected to the upper straight rod fixing seat (75), and the upper straight rod fixing seat (75) is located on the outer side of the fixing frame plate (77).

2. A constant line speed storage rack for high-speed coating according to claim 1, characterized in that: The lifting assembly (3) includes a first movable plate (31), a first long guide roller bearing seat (32), a long guide roller (33), a second long guide roller bearing seat (34), a linear bearing (35), a second movable plate (36), a connecting rod (37) and an adjusting stud (38). The lifting assembly (3), the first movable plate (31) and the second movable plate (36) are symmetrically arranged in the internal frame and are connected and fixed by the connecting rod (37) and the adjusting stud (38). The outside of the first movable plate (31) and the second movable plate (36) are Two linear bearings (35) are provided, and a screw nut (43) is also provided in the middle. The screw nut (43) is rotatably connected to the screw (42), and the linear bearing (35) is slidably connected to the straight rod (73). A plurality of long guide rollers (33) are provided on the first movable plate (31) and the second movable plate (36), and the long guide rollers (33) are distributed at intervals. The two ends of the long guide rollers (33) are respectively connected to the first long guide roller bearing seat (32) and the second long guide roller bearing seat (34), and the bearing seats are fixed to the movable plate by screws.

3. A constant line speed storage rack for high-speed coating according to claim 1, characterized in that: The power assembly (2) includes a servo motor (21), a coupling (22), a commutator (23), a connecting rod (24), a first RV reducer (25) and a second RV reducer (26). The commutator (23) is installed at the top position in the middle of the storage rack and is connected and fixed to the commutator fixing seat (58) by screws. The input end of the commutator (23) is connected to the servo motor (21) through the coupling (22). The output shafts on the left and right sides of the output end are respectively connected to the first RV reducer (25) and the second RV reducer (26) through the connecting rod (24). The RV reducer is fixed to the reducer fixing seat by screws. The reducer fixing seat is installed on the upper part of the top frame (55). The RV reducer is connected to the screw assembly (4) through the coupling (22).

4. A constant line speed storage rack for high-speed coating according to claim 1, characterized in that: The two ends of the short guide roller (61) are respectively connected to a first short guide roller bearing seat (62) and a second short guide roller bearing seat (63). The bearing seats are fixed to the fixed plate (54) of the base (52) by screws. A plurality of short guide rollers (61) are provided on the fixed plate (54), and these short guide rollers (61) are distributed at intervals and staggered with the long guide roller (33). The film material (1) passes through the short guide rollers (61) and the long guide roller (33) in sequence. Through the cooperation of the power component (2) and the screw rod component (4), the lifting component (3) can move up and down in the storage rack. When the lifting component (3) rises, the film material (1) is temporarily stored in the storage rack. When the lifting component (3) falls, the stored film material (1) is released.

5. A constant line speed storage rack for high-speed coating according to claim 4, characterized in that: The moving speed of the lifting assembly (3) can be adjusted according to the running speed of the film material in the coating machine. When the film material needs to be stored, the servo motor (21) controls the lifting assembly (3) to lift and store the film material in the storage rack. After the coating machine finishes changing the roll, the lifting assembly (3) descends to release the film material. When the coating machine is working normally, the lifting assembly (3) is kept in a lower position to maintain a certain storage space in the storage rack.

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