Printing ink wastewater treatment device
By introducing spiral blades, shear plates, baffles and other structures into the printing ink wastewater treatment device, the problem of insufficient uniformity in reagent mixing was solved, and the wastewater treatment efficiency was improved and the stability of equipment operation was achieved.
Patent Information
- Application Number
- CN202510922277.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-07-04
AI Technical Summary
Existing printing ink wastewater treatment devices have insufficient mixing uniformity when mixing reagents, resulting in incomplete flocculation reaction and affecting treatment efficiency.
The combined structure of spiral blades, shear plates, fan blades and baffles is adopted. Through the rotation of spiral blades, the shearing of shear plates and the deflection of baffles, the mixing effect of wastewater and chemicals is enhanced, the mixing uniformity and contact area are improved, and the reaction time is prolonged.
It achieves full mixing of wastewater and chemicals, improves treatment efficiency, reduces labor intensity of staff, prevents equipment blockage, and maintains efficient operation of the device.
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Figure CN120646937A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wastewater treatment, in particular to a printing ink wastewater treatment device. Background Art
[0002] Printing is the process of transferring ink from originals such as text, pictures, photos, anti-counterfeiting, etc. to the printing substrate through processes such as plate making, inking, and pressurization. During the production process of industrial printing, wastewater containing ink is often generated. This wastewater needs to be treated before being discharged to prevent pollution to the environment.
[0003] Citing the invention patent with Chinese publication number "CN116621401A," the invention comprises a base, a reaction tube, and a flotation tank. A rotating mechanism is fixedly mounted on the bottom of the base, and a stirring mechanism is provided within the reaction tube. The present invention utilizes a top cavity formed at the top of a rotating mounting shaft to rotatably engage a sleeve at the bottom of an intermediate sleeve. When a push rod drives a pressure plate downward within the intermediate sleeve, the hydraulic pressure within the internal cavity system is compressed, thereby opening the No. 1 check valve on the upper side frame of the mounting shaft, but not yet discharging the reagent. Upon elastic reset, the No. 2 check valve opens, completing automatic reagent replenishment. During actual reagent delivery, the waste liquid can be sprayed in while undergoing rotational agitation.
[0004] The existing treatment device has insufficient mixing uniformity when mixing reagents, resulting in incomplete flocculation reaction and affecting the overall treatment efficiency of the device. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a printing ink wastewater treatment device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a printing ink wastewater treatment device, comprising a reaction cylinder, an aeration mechanism fixedly connected to the bottom of the reaction cylinder, a conveying mechanism rotatably connected to the interior of the reaction cylinder, the conveying mechanism comprising a rotating shaft, a shear plate fixedly connected to the surface of the rotating shaft, a deflection mechanism also fixedly connected to the surface of the rotating shaft, and a spray pipe fixedly connected to the top of the reaction cylinder;
[0007] The conveying mechanism includes:
[0008] fan blades, the fan blades being fixedly connected to the surface of the rotating shaft;
[0009] The spiral blade is connected to the inside of the rotating shaft through the output shaft. The material of the spiral blade is 316L stainless steel, which is highly resistant to ink corrosion. The diameter of the spiral blade is 300 mm, the height is 1,200 mm, the wall thickness is 5 mm, and the spiral angle is 45 degrees.
[0010] Preferably, the top of the rotating shaft is fixedly connected to the fourth pipe, the top of the fourth pipe is fixedly connected to the third pipe, the top of the third pipe is fixedly connected to the second rotating pipe, the top of the second rotating pipe is rotatably connected to the second pipe, the top of the second pipe is rotatably connected to the first rotating connecting pipe, and the top of the first rotating connecting pipe is rotatably connected to the first pipe.
[0011] Preferably, the interior of the rotating shaft is fixedly connected to a second motor, the interior of the second motor is fixedly connected to a spiral blade via an output shaft, the surface of the spiral blade is fixedly connected to a leak-proof rubber, and the bottom of the rotating shaft is rotatably connected to the first motor via the output shaft.
[0012] Preferably, a fifth pipe is fixedly connected to the interior of the fan blade, a water outlet pipe is fixedly connected to the surface of the fifth pipe, and the water outlet pipe is fixedly connected to the interior of the fan blade, and there are three water outlet pipes.
[0013] Preferably, the deflection mechanism includes a fixed rod, the fixed rod is fixedly connected to the surface of the rotating shaft, the surface of the fixed rod is fixedly connected to a baffle, the surface of the fixed rod is rotatably connected to a deflector, and there are two deflectors.
[0014] Preferably, the surface of the fixing rod is rotatably connected to a fixing block via an output shaft, there are two fixing blocks, and a spring is fixedly connected between the two fixing blocks.
[0015] Preferably, the aeration mechanism includes a seventh pipe, the seventh pipe is fixedly connected to the inside of the reaction cylinder, one end of the seventh pipe is fixedly connected to the aeration outlet pipe, the other end of the seventh pipe is fixedly connected to the sixth pipe, and the bottom of the sixth pipe is fixedly connected to the air pump.
[0016] Preferably, there are three shear plates, which are distributed on the downstream side of the water outlet pipe along the axial direction of the rotating shaft, and the fixing rods are distributed on the downstream side of the shear plates along the axial direction of the rotating shaft.
[0017] The present invention provides a printing ink wastewater treatment device. It has the following beneficial effects:
[0018] 1. A printing ink wastewater treatment device is provided with a spiral blade, and a second motor is started to drive the spiral blade to rotate through the output shaft, so that the wastewater input from the top is accelerated by the rotation of the spiral blade and finally sprayed out from the outlet pipe, so that the wastewater is more evenly distributed in the treatment device, which facilitates the full mixing of the wastewater and the reagent, thereby improving the overall treatment efficiency of the device.
[0019] 2. This printing ink wastewater treatment device, by setting a shear plate, divides the gas generated by aeration in the aeration outlet pipe into smaller and more bubbles, thereby increasing the contact area between the bubbles and the wastewater, and the small bubbles are more easily evenly distributed in the reaction cylinder, thereby enhancing the mixing effect and improving the overall treatment efficiency of the device.
[0020] 3. This printing ink wastewater treatment device sets fan blades, starts the first motor to drive the fan blades to rotate, and cooperates with the shear plate to quickly drive the rotation of the wastewater inside the reaction cylinder, further improving the sufficient mixing of wastewater and reagents, thereby improving the overall treatment efficiency of the device.
[0021] 4. This printing ink wastewater treatment device is equipped with a baffle, which makes the wastewater flow in a zigzag route in the treatment device. The flow direction and flow rate of the wastewater are constantly changing, which will produce turbulence and eddy currents, which are conducive to the full mixing of the wastewater and the reagent. At the same time, it effectively extends the water flow path, allowing the wastewater to have more sufficient time to react with the treatment reagent, thereby improving the treatment efficiency of the device. A fixed block is provided, and the fixed block uses a spring to bounce the baffle open, so that the baffle rotates back and forth, further making the wastewater and the reagent fully mixed, and further improving the treatment efficiency of the device.
[0022] 5. This printing ink wastewater treatment device, by arranging the shear plate on the downstream side of the outlet pipe, can pour clean water into the interior of the rotating shaft, so that the water sprayed from the outlet pipe can clean the impurities sticking to the surface of the shear plate. There is no need for frequent manual participation, which reduces the labor intensity of the staff. At the same time, impurities on the surface and pores of the shear plate can be removed in time to prevent the shear plate from being blocked, maintain the permeability of the shear plate, and ensure that bubbles can be generated evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present invention;
[0024] Figure 2 This is a bottom-up perspective structural diagram of the present invention;
[0025] Figure 3 Schematic cross-sectional view of the reaction tube of the present invention;
[0026] Figure 4 is a schematic cross-sectional view of the rotating shaft of the present invention;
[0027] Figure 5 For the present invention Figure 4 A in the middle is an enlarged schematic diagram;
[0028] Figure 6 It is a schematic diagram of part of the conveying mechanism of the present invention;
[0029] Figure 7 For the present invention Figure 6The enlarged schematic diagram of point B in the middle;
[0030] Figure 8 Schematic diagram of the baffle mechanism of the present invention.
[0031] In the figure: 1. reaction tube; 2. conveying mechanism; 21. first pipeline; 22. first rotating connecting pipe; 23. second rotating pipe; 24. second pipeline; 25. third pipeline; 26. fourth pipeline; 27. rotating shaft; 28. first motor; 29. second motor; 210. spiral blade; 211. leak-proof rubber; 212. fifth pipeline; 213. water outlet pipeline; 214. fan blade; 3. shear plate; 4. deflector mechanism; 41. fixing rod; 42. deflector; 43. baffle; 44. fixing block; 45. spring; 5. aeration mechanism; 51. air pump; 52. sixth pipeline; 53. seventh pipeline; 54. aeration outlet pipe; 6. spraying pipeline. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but are not to be construed as limiting the present invention.
[0034] Example 1: Please refer to Figure 1-6 The present invention provides a technical solution: a printing ink wastewater treatment device, comprising a reaction cylinder 1, an aeration mechanism 5 fixedly connected to the bottom of the reaction cylinder 1, a conveying mechanism 2 rotatably connected to the interior of the reaction cylinder 1, the conveying mechanism 2 comprising a rotating shaft 27, a shear plate 3 fixedly connected to the surface of the rotating shaft 27, a baffle mechanism 4 also fixedly connected to the surface of the rotating shaft 27, and a spray pipe 6 fixedly connected to the top of the reaction cylinder 1;
[0035] The conveying mechanism 2 includes:
[0036] The fan blades 214 are fixedly connected to the surface of the rotating shaft 27;
[0037] The spiral blade 210 is rotatably connected to the interior of the rotating shaft 27 via the output shaft.
[0038] The top of the rotating shaft 27 is fixedly connected to the fourth pipe 26, the top of the fourth pipe 26 is fixedly connected to the third pipe 25, the top of the third pipe 25 is fixedly connected to the second rotating pipe 23, the top of the second rotating pipe 23 is rotatably connected to the second pipe 24, the top of the second pipe 24 is rotatably connected to the first rotating connecting pipe 22, and the top of the first rotating connecting pipe 22 is rotatably connected to the first pipe 21.
[0039] The interior of the rotating shaft 27 is fixedly connected to the second motor 29, the interior of the second motor 29 is fixedly connected to the spiral blade 210 via the output shaft, the surface of the spiral blade 210 is fixedly connected to the leakage-proof rubber 211, and the bottom of the rotating shaft 27 is rotatably connected to the first motor 28 via the output shaft.
[0040] The inner part of the fan blade 214 is fixedly connected with the fifth pipe 212 . The surface of the fifth pipe 212 is fixedly connected with the water outlet pipe 213 . The water outlet pipe 213 is fixedly connected to the inner part of the fan blade 214 . There are three water outlet pipes 213 .
[0041] When in use, first pour the wastewater into the first pipe 21, then connect the wastewater to the fourth pipe 26 and finally flow into the interior of the rotating shaft 27 through the pipe connection, then start the second motor 29, and the start of the second motor 29 drives the spiral blade 210 and the leak-proof rubber 211 to rotate together through the output shaft. The leak-proof rubber 211 promotes the transportation of wastewater, avoids air leakage during the transportation of wastewater, and causes insufficient power for wastewater transportation to affect the infusion of wastewater, thereby accelerating the rotation of the wastewater to the bottom of the rotating shaft 27, so that the wastewater is more evenly distributed in the treatment device, which facilitates the full mixing of the wastewater and the reagent, and then finally sprayed out from the outlet of the outlet pipe 213 through the fifth pipe 212. The wastewater sprayed out of the outlet pipe 213 is poured into the reaction through the shear plate 3 Inside the cylinder 1, the shear plate 3 is arranged on the downstream side of the outlet pipe 213, which is convenient for cleaning the shear plate and does not require frequent manual participation, reducing the labor intensity of the staff. At the same time, impurities on the surface and pores of the shear plate can be removed in time to prevent the shear plate from being blocked, maintain the permeability of the shear plate, and ensure that bubbles can be generated evenly. After a certain amount of wastewater is poured into the interior of the reaction cylinder 1, the first motor 28 is started. The start of the first motor 28 drives the rotating shaft 27 to rotate through the output shaft, and the rotation of the rotating shaft 27 drives the fan blades 214 to rotate together, and cooperates with the shear plate 3 to quickly drive the rotation of the wastewater inside the reaction cylinder 1. At the same time, the medicine is poured into the medicine spraying pipe 6 at the top of the reaction cylinder 1, so that the wastewater and the medicine inside the reaction cylinder 1 are fully mixed.
[0042] By setting the spiral blade 210 and starting the second motor 29 to drive the spiral blade 210 to rotate through the output shaft, the wastewater input from the top is accelerated by the rotation of the spiral blade 210 and finally sprayed out from the outlet pipe 213, so that the wastewater is more evenly distributed in the treatment device, which facilitates the full mixing of the wastewater and the reagent, thereby improving the overall treatment efficiency of the device.
[0043] By setting the shear plate 3, the gas generated by aeration in the aeration outlet pipe 54 is divided into smaller and more bubbles, thereby increasing the contact area between the bubbles and the wastewater, and the small bubbles are more easily evenly distributed in the reaction tube 1, thereby enhancing the mixing effect and improving the overall treatment efficiency of the device.
[0044] By providing the fan blades 214 and starting the first motor 28 to drive the fan blades 214 to rotate, the shear plate 3 is used to quickly drive the wastewater inside the reaction tube 1 to rotate, further improving the sufficient mixing of the wastewater and the reagent, thereby improving the overall treatment efficiency of the device.
[0045] By setting the shear plate 3 on the downstream side of the water outlet pipe 213, clean water can be poured into the interior of the rotating shaft 27, so that the water sprayed from the water outlet pipe 213 can clean the impurities sticking to the surface of the shear plate 3. There is no need for frequent manual intervention, which reduces the labor intensity of the staff. At the same time, impurities on the surface and pores of the shear plate can be removed in time to prevent the shear plate from being blocked, maintain the permeability of the shear plate, and ensure that bubbles can be generated evenly.
[0046] Example 2: Please refer to Figure 1-8 Based on the first embodiment, the present invention provides a technical solution:
[0047] The deflector mechanism 4 includes a fixed rod 41, which is fixedly connected to the surface of the rotating shaft 27. A baffle 43 is fixedly connected to the surface of the fixed rod 41. A deflector 42 is rotatably connected to the surface of the fixed rod 41. There are two deflectors 42.
[0048] A fixed block 44 is rotatably connected to the surface of the fixed rod 41 via an output shaft. There are two fixed blocks 44 , and a spring 45 is fixedly connected between the two fixed blocks 44 .
[0049] The aeration mechanism 5 includes a seventh pipe 53, which is fixedly connected to the inside of the reaction tube 1. One end of the seventh pipe 53 is fixedly connected to the aeration outlet pipe 54, the other end of the seventh pipe 53 is fixedly connected to the sixth pipe 52, and the bottom of the sixth pipe 52 is fixedly connected to the air pump 51.
[0050] There are three shear plates 3 , which are distributed on the downstream side of the water outlet pipe 213 along the axial direction of the rotation shaft 27 , and the fixing rods 41 are distributed on the downstream side of the shear plates 3 along the axial direction of the rotation shaft 27 .
[0051] During use, the rotation of the rotating shaft 27 also drives the fixed rod 41 to rotate. The rotation of the fixed rod 41 drives the baffle 42 to rotate together, so that the wastewater flows in a zigzag route in the treatment device. The flow direction and flow rate of the wastewater are constantly changing, which will produce turbulence and eddy currents, which are conducive to the full mixing of the wastewater and the reagent. At the same time, it effectively extends the water flow path, allowing the wastewater to have more sufficient time to react with the treatment reagent. At the same time, the baffle 42 shakes, and the baffle 42 hits the fixed block 44 while shaking. The fixed block 44 rebounds the baffle 42 through the spring 45, thereby causing the baffle 42 to rotate back and forth, further making the wastewater and the reagent fully mixed, and further improving the treatment efficiency of the device.
[0052] By setting the baffle 42, the baffle 42 makes the wastewater flow in a zigzag route in the treatment device, and the flow direction and flow rate of the wastewater are constantly changing, which will produce turbulence and eddy currents, which are conducive to the full mixing of the wastewater and the reagent. At the same time, it effectively extends the water flow path, allowing the wastewater to have more sufficient time to react with the treatment reagent, thereby improving the treatment efficiency of the device. A fixed block 44 is set, and the fixed block 44 bounces the baffle 42 open through the spring 45, so that the baffle 42 rotates back and forth, further making the wastewater and the reagent fully mixed, and further improving the treatment efficiency of the device.
[0053] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A printing ink wastewater treatment device, comprising a reaction cylinder (1), characterized in that: The bottom of the reaction cylinder (1) is fixedly connected to an aeration mechanism (5), the interior of the reaction cylinder (1) is rotatably connected to a conveying mechanism (2), the conveying mechanism (2) comprises a rotating shaft (27), a shear plate (3) is fixedly connected to the surface of the rotating shaft (27), a deflection mechanism (4) is also fixedly connected to the surface of the rotating shaft (27), and the top of the reaction cylinder (1) is fixedly connected to a spraying pipe (6); The conveying mechanism (2) comprises: a fan blade (214), wherein the fan blade (214) is fixedly connected to the surface of the rotating shaft (27); The spiral blade (210) is rotatably connected to the interior of the rotating shaft (27) via an output shaft.
2. A printing ink wastewater treatment device according to claim 1, characterized in that: The top of the rotating shaft (27) is fixedly connected to a fourth pipe (26), the top of the fourth pipe (26) is fixedly connected to a third pipe (25), the top of the third pipe (25) is fixedly connected to a second rotating pipe (23), the top of the second rotating pipe (23) is rotatably connected to a second pipe (24), the top of the second pipe (24) is rotatably connected to a first rotating connecting pipe (22), and the top of the first rotating connecting pipe (22) is rotatably connected to the first pipe (21).
3. A printing ink wastewater treatment device according to claim 2, characterized in that: The interior of the rotating shaft (27) is fixedly connected to a second motor (29), the interior of the second motor (29) is fixedly connected to a spiral blade (210) via an output shaft, the surface of the spiral blade (210) is fixedly connected to a leak-proof rubber (211), and the bottom of the rotating shaft (27) is rotatably connected to the first motor (28) via an output shaft.
4. A printing ink wastewater treatment device according to claim 3, characterized in that: The interior of the fan blade (214) is fixedly connected to a fifth pipe (212), the surface of the fifth pipe (212) is fixedly connected to a water outlet pipe (213), and the water outlet pipe (213) is fixedly connected to the interior of the fan blade (214). There are three water outlet pipes (213).
5. A printing ink wastewater treatment device according to claim 4, characterized in that: The deflection mechanism (4) comprises a fixed rod (41), the fixed rod (41) being fixedly connected to the surface of the rotating shaft (27), a baffle (43) being fixedly connected to the surface of the fixed rod (41), and a deflector (42) being rotatably connected to the surface of the fixed rod (41), and there are two deflectors (42).
6. The printing ink wastewater treatment device according to claim 5, characterized in that: The surface of the fixed rod (41) is rotatably connected to a fixed block (44) via an output shaft. There are two fixed blocks (44), and a spring (45) is fixedly connected between the two fixed blocks (44).
7. The printing ink wastewater treatment device according to claim 6, characterized in that: The aeration mechanism (5) comprises a seventh pipe (53), the seventh pipe (53) being fixedly connected to the interior of the reaction cylinder (1), one end of the seventh pipe (53) being fixedly connected to an aeration outlet pipe (54), the other end of the seventh pipe (53) being fixedly connected to a sixth pipe (52), and the bottom of the sixth pipe (52) being fixedly connected to an air pump (51).
8. The printing ink wastewater treatment device according to claim 7, characterized in that: There are three shear plates (3), which are distributed on the downstream side of the water outlet pipe (213) along the axial direction of the rotating shaft (27), and the fixing rods (41) are distributed on the downstream side of the shear plates (3) along the axial direction of the rotating shaft (27).
Citation Information
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