Production method of antibacterial blended yarn and mixed bale plucker matched with antibacterial blended yarn
By evenly mixing the opened and cleaned cotton fibers with the pretreated graphene nylon fibers in a mixed plucking machine and combining the combing and drawing processes, the problem of graphene nylon fibers being difficult to form into strips was solved, and the yarn quality and production efficiency were improved.
Patent Information
- Application Number
- CN202510928112.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2025-09-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The low surface friction coefficient of graphene nylon fiber leads to poor cohesion between fibers, making it difficult to separate them into strips. It is also prone to static electricity and sticking during spinning, affecting production efficiency and yarn quality.
By evenly mixing the blown cotton fibers and the pretreated graphene nylon fibers in the disc of the mixing plucker, and combining the combing and drawing processes, the graphene nylon fibers and cotton fibers can be evenly mixed, thus avoiding fiber damage and improving mixing efficiency.
It effectively improves the cohesion between graphene nylon fiber and cotton fiber, improves the ability of blended yarn to form strips, reduces fiber damage, improves the strength and uniformity of yarn, and reduces static electricity.
Smart Images

Figure CN120649203A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of yarns, in particular to a production method of antibacterial blended yarn and a matching mixed cotton plucking machine. Background Art
[0002] With the development of social economy and the continuous improvement of people's living standards, people are paying more and more attention to the fashion and functionality of textiles used in clothing, in addition to the pursuit of wearing comfort, and are pursuing unique styles and various functions, such as antibacterial and antistatic functions.
[0003] In order to meet this demand of consumers, the continuous development of new yarns and fabrics has become an important task for the textile industry. With the development of science and technology, the competition in the textile market has become increasingly fierce. In order to maximize profits, various manufacturers have continuously developed in the direction of high-end, high-grade, high-tech content and high added value.
[0004] Graphene is currently a very popular raw material that is widely used in various industries. It has good chemical and mechanical properties and is often used as a raw material in medicine, energy, optoelectronics and other fields.
[0005] Nylon is a synthetic fiber with good elasticity and strength, excellent wear resistance, and good moisture absorption properties, so it has strong dyeability. Nylon modified with graphene can be used as raw material for yarn production.
[0006] However, the graphene modification technology is not yet perfect, and the modified nylon fiber still has shortcomings. Due to the strong interaction between the internal graphene, the dispersion of the graphene material is poor, resulting in a small surface friction coefficient of the graphene nylon fiber and poor cohesion between the fibers.
[0007] Therefore, when spinning, it needs to be blended with cotton fibers. Graphene nylon is prone to static electricity during production, which may cause sticking and other phenomena during spinning, which is not conducive to production.
[0008] On the other hand, graphene nylon is difficult to form into strips individually due to its low surface friction coefficient.
[0009] In view of the above problems, it is necessary to propose a production method of blended yarn to solve the above problems. Summary of the Invention
[0010] Purpose of the invention: To provide a method for producing antibacterial blended yarn, by mixing cotton fibers that have been blown clean with graphene nylon fibers in a small proportion, the difficulty of forming graphene nylon fibers into strips is overcome, and the production of blended yarn with excellent antibacterial effect is achieved, so as to solve the above-mentioned problems existing in the prior art.
[0011] Technical solution: A method for producing antibacterial blended yarn, comprising: The selected cotton fibers are subjected to blowing, carding and combing to obtain combed cotton slivers; The cotton fibers that have been treated by the blowroom in the blowing and carding unit are distributed by the cotton distribution tee and then sent to the disc of the graphene nylon fiber mixing and plucking machine through the cotton conveying pipeline, and are evenly mixed with the pre-treated graphene nylon fiber in the disc; The mixed graphene nylon and cotton fibers are subjected to carding, carding and pre-drawing to obtain graphene nylon / cotton pre-drawing; The combed cotton sliver and graphene nylon / cotton pre-drawn sliver are drawn three times to obtain mixed sliver, which is then drawn in sequence through coarse yarn and spun yarn to obtain the required antibacterial blended yarn.
[0012] In a further embodiment, the blowing-carding unit comprises: The selected raw cotton fibers are grabbed in sequence according to the required mixing ratio, and the raw cotton fibers are torn and loosened during the grabbing process, and various raw cotton fibers are evenly mixed; The metal block impurities and sparks in the grabbed raw cotton fibers are separated and removed, the block impurities in the raw cotton fibers are separated and removed, the raw cotton fibers are opened and impurities are removed, the raw cotton fibers are mixed, and the cotton fibers are opened and impurities are removed during the mixing process; The mixed cotton fibers are opened and cleaned by the cotton cleaning machine, and the cotton fibers are distributed according to the required proportions by the cotton distributing tee. The cotton fibers are opened, combed, cleaned and formed into strips by the cotton carding machine to obtain strip-shaped cotton slivers. The combing comprises: The obtained combed cotton sliver is passed through a sliver winding machine to re-form combed small rolls with a winding structure, and then the combed small rolls are combed to separate and remove the short fibers in the cotton fibers, thereby producing combed cotton sliver.
[0013] In a further embodiment, the drawing and winding machine comprises: The drawing section includes a feeding system, wherein the feeding system includes three identical feeding devices arranged in parallel in the longitudinal direction, each feeding device includes a transversely arranged can group, a sliver guide roller is arranged above each can group, a first drafting device is arranged in front of each sliver guide roller, and a sliver guide plate is arranged in front of all the first drafting devices; The guide rollers of each feeding device are integrally fixedly connected and uniformly driven; The first drafting devices of each feeding device are integrally fixedly connected and uniformly driven; The strip winding section includes three completely identical second stretching devices, each of which is provided with the same curved guide plate, and a pressing roller pair is provided at the lower part of the curved guide plate. The three pressing roller pairs are arranged in parallel in the longitudinal direction, and a pressing roller pair is provided in front of the frontmost pressing roller pair, and a winding roller pair is provided at the front lower part of the pressing roller pair.
[0014] The number of can groups is between 16 and 24, and each can group includes 6 to 8 cans arranged longitudinally.
[0015] The drafting ratio of the first drafting device is between 5.8 and 8.5.
[0016] Each second drafting device is located on the right side of the guide plate of the three feeding devices, and the drafting multiple of the second drafting device is between 1.2 and 2.5.
[0017] A mixed cotton plucking machine, comprising: Fixed base; a chassis, disposed above the fixed base and rotatably connected to the fixed base; The chassis is a bowl-shaped structure with a circular hole in the center. The fixed base is closed and connected to the circular hole of the chassis through a bearing. The chassis is externally connected to a first motor, which drives the chassis to rotate. The chassis can be driven to rotate by a belt drive or other means. A transmission belt is designed between the output end of the first motor and the chassis to drive the chassis to rotate. A connecting column is provided on the chassis and is located at the center of the chassis. A rotating shaft is sleeved on the connecting column. A transverse pin is connected to the rotating shaft. A cotton grabbing device is provided at the end of the transverse pin. A disc is arranged on the chassis, the bottom of the disc is fixedly connected to the chassis, and the top of the disc is connected to the graphene nylon conveying pipeline and the cotton conveying pipeline; The end of the cotton conveying pipeline is interconnected with one of the TF2202A cotton supply tee in the cotton blowing and carding unit; The first cotton conveying fan is installed in the cotton conveying pipeline The end of the graphene nylon conveying pipeline extends into the graphene nylon cotton storage box; A second cotton conveying fan is provided in the graphene nylon conveying pipeline; In a further embodiment, the cotton grabbing device comprises: A cotton conveying jacket, wherein the upper end of the cotton conveying jacket is connected to the cotton conveying pipeline, and the lower end of the cotton conveying jacket is provided with ribs; The cotton grabbing beater comprises an intermediate shaft fixed in a cotton conveying outer sleeve, a connecting sleeve sleeved on the intermediate shaft, knife discs distributed on the connecting sleeve and arranged in parallel, and blades distributed on the knife discs.
[0018] The two ends of the intermediate shaft are fixedly connected to the cotton conveying jacket; The connecting sleeve is connected to the intermediate shaft through the bearing to complete the sleeve installation; The input end of the connecting sleeve is connected to the fourth motor and is driven by the fourth motor to rotate along the intermediate shaft; The blades are distributed at a certain density along the outer circumference of the cutter disc; The blade is connected to the outer circumference of the cutter disc at a certain angle; The cutter disc is annular and fixedly sleeved on the outer circumference of the connecting sleeve; The blades of each cutter disc are arranged in groups of three, and are distributed obliquely to the left, parallel to the left, and obliquely to the right relative to the plane of the disc. The density of the blades on the cutter disc decreases gradually from the outside to the inside along the radial direction of the connecting column. In a further embodiment, the cotton feeding jacket is a hollow structure, the upper and lower ports of the cotton feeding jacket are open, the cross section of the cotton feeding jacket is rectangular, and the cross section area of the cotton feeding jacket gradually increases from top to bottom along the height direction of the cotton feeding jacket.
[0019] In a further embodiment, the ribs are designed to be multiple, and the ribs are a downwardly convex arc structure. The number of ribs is between 4 and 8, and the ribs are arranged in parallel on the lower port of the cotton feeding jacket, and a predetermined distance is maintained between two adjacent ribs.
[0020] In a further embodiment, the connecting column comprises: The column is hollow and has a sliding groove, in which a rubber baffle or a soft baffle is arranged.
[0021] The third motor is installed in the column. The output end of the third motor is provided with a screw rod, and the screw rod is sleeved with a sliding sleeve.
[0022] In a further embodiment, the rotating shaft comprises: A shaft sleeve is sleeved on the column and is in the shape of an I-wheel. The inner ring of the shaft sleeve is connected to a lifting frame adapted to the sliding groove and connected to the sliding sleeve; A shaft ring is sleeved on the shaft sleeve, with a step groove on the top and a tooth groove on the inner arm of the step groove; When the shaft ring is connected to the shaft sleeve, rotation can be achieved through the bearing connection.
[0023] a second motor, mounted on the shaft sleeve, with an output end of the second motor extending into the step groove, and a gear meshing with the tooth groove being sleeved on the output end of the second motor; The transverse pin is mounted on the shaft collar.
[0024] Beneficial effects: The present invention discloses a production method for antibacterial blended yarn and its supporting use. The present invention distributes the cotton fibers obtained from the opening and cleaning process in the cleaning and carding process through a cotton distribution tee and then uniformly mixes them with the pretreated graphene nylon fibers in the disc of a mixing and plucking machine, thereby effectively improving the problem that the graphene nylon fibers are difficult to form into strips due to the small surface friction coefficient and the small holding force between the fibers. In addition, since the cotton fibers after the opening and cleaning process are transported through a cotton conveying pipeline and then mixed with the graphene nylon, the mixing efficiency is greatly improved compared with the traditional method of tearing the combed cotton strips and then mixing them with the graphene nylon. On the other hand, it can effectively avoid the damage to the cotton fibers during the two carding processes, thereby improving the overall quality of the yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the mixed cotton plucking machine of the present invention.
[0026] Figure 2 It is a schematic diagram of the connecting column and rotating shaft structure of the present invention.
[0027] Figure 3 It is a schematic structural diagram of the connecting column and rotating shaft parts of the present invention.
[0028] Figure 4 It is a schematic diagram of raw material selection of the present invention.
[0029] Figure 5 It is a schematic diagram of the cotton opening and cleaning process parameters of the present invention.
[0030] Figure 6 It is a schematic diagram of carding process parameters of the present invention.
[0031] Figure 7 It is a schematic diagram of cotton combing process parameters of the present invention.
[0032] Figure 8 It is a schematic diagram of the drawing process parameters of the present invention.
[0033] Figure 9 It is a schematic diagram of the roving process parameters of the present invention.
[0034] Figure 10 It is a schematic diagram of the spinning process parameters of the present invention.
[0035] Figure 11 It is a schematic diagram of the breaking strength of the present invention.
[0036] Figure 12 Schematic diagram of hairiness of the present invention.
[0037] Figure 13 Schematic diagram of the strip uniformity of the present invention.
[0038] The accompanying drawings are: 1. Fixed base; 2. Chassis; 3. Disc; 4. Connecting column; 41. Column; 42. Slide; 43. Third motor; 44. Screw; 5. Rotating shaft; 51. Bushing; 52. Shaft ring; 53. Second motor; 6. Horizontal pin; 7. Cotton conveying pipeline; 8. Graphene nylon conveying pipeline; 9. Cotton conveying jacket; 10. Ribs; 11. Cotton conveying pipeline; 12. Cotton grabbing and beating hand; 13. Intermediate shaft; 14. Connecting sleeve; 15. Cutter head; 16. Blade. DETAILED DESCRIPTION
[0039] The present application relates to a method for producing antibacterial blended yarn, which is explained in detail below through specific implementation methods.
[0040] A method for producing antibacterial blended yarn, comprising: The selected cotton fibers are processed through a blowing and carding unit and combed to obtain combed slivers. A small portion of the cotton fibers that have been blown through the blowing and carding unit are distributed through the cotton distribution tee and then returned to the disc 3 of the graphene nylon fiber mixing and plucking machine through the cotton conveying pipeline 11, so as to be evenly mixed with the pre-treated graphene nylon fibers in the disc 3. At this time, the content of the cotton fibers is within 10%. The mixed graphene nylon and cotton fibers are processed through a blowing and carding unit and pre-drawing to obtain graphene nylon / cotton pre-drawing. The first mixing of graphene nylon fiber and cotton fiber effectively improves the problem that graphene nylon fiber is difficult to be formed into strips alone due to its low surface friction coefficient, which results in low holding force between fibers. Then, the combed cotton sliver and graphene nylon / cotton pre-drawing are drawn through three drawing passes to obtain mixed sliver. Then, the second mixing of graphene nylon fiber and cotton fiber achieves the required blending ratio of graphene nylon fiber and cotton fiber. The mixed sliver is then sequentially spun through coarse yarn and spun yarn to obtain the required antibacterial blended yarn. The specific steps include: Raw material selection: Select raw cotton fibers with moderate maturity, few neps, and average ginning. At the same time, they need to be blended with graphene nylon. Therefore, select raw cotton with good original color and few defects. Select graphene nylon fibers with fine fineness, long average length, and good length consistency, so that the number of fiber roots in the cross section of the blended yarn is large, which is conducive to enhancing the strength of the fibers in the yarn and the uniformity of the yarn. Select graphene nylon fibers with fineness close to that of cotton fibers and moderate oil content. Step 1: Graphene nylon fiber pretreatment: Due to the extremely strong internal force of the graphene layer, the force between the graphene-modified nylon fibers is greatly reduced, which makes the surface friction coefficient of the graphene nylon fiber small and the fiber surface smooth. It is not easy to separate into strips, which affects the further processing of the subsequent steps. The graphene nylon fiber is pretreated by mixing antistatic agent and warm water in a ratio of 1:6, and then evenly spraying the manually preliminarily opened graphene nylon with a sprayer and leaving it for 24 hours. The pretreated graphene nylon fiber is then stacked in a graphene nylon cotton storage box; Step 2: Blowing and carding: For the cotton blowing and carding, the selected raw cotton fibers are sequentially picked up by a reciprocating mixing plucker equipped with a TF27 bridge-type magnet according to the required mixing ratio. During the picking process, the raw cotton fibers are torn and loosened by the plucking beater 12, and the uniform mixing of various raw cotton fibers is achieved through the reciprocating movement of the plucking beater 12. The metal block impurities and sparks in the picked raw cotton fibers are separated and removed by the AMP3000V5 metal spark detector, and the block impurities in the raw cotton fibers are separated and removed by the TF50 heavy object separator. The single-axis flow cotton opening is performed with a FA051 condenser. The machine opens and removes impurities from the raw cotton fibers. The multi-bin cotton blender with 10 high-cotton bins fully mixes the raw cotton fibers, and the cotton fibers are opened and removed during the mixing process. The cotton cleaner deeply opens and removes impurities from the mixed cotton fibers. The JWF1054 type dust remover separates and removes fine impurities from the cotton fibers. The TF2202A type cotton distribution tee distributes the cotton fibers according to the required proportion. The cotton carding machine carefully opens, combs, removes impurities, and forms strips of cotton slivers, thereby producing strip-shaped cotton slivers. The cotton slivers are continuously coiled in the sliver can by the TF2513 type coiler. For the graphene nylon blowing and carding unit, the pretreated graphene nylon fiber and the cotton fiber treated in the blowing process of the blowing and carding unit are grabbed by a mixed cotton plucking machine, and the mixed cotton plucking machine includes a mixed cotton plucking machine; Step 3: Cotton combing: The combed cotton sliver obtained in the second step is directly processed through a sliver-winding machine to produce combed small rolls with a roll structure. The combed small rolls are then combed to separate and remove the short fibers in the cotton fibers, thereby producing combed cotton slivers with more uniform fiber length distribution. The E65 combing machine is used for combing. Step 4: Pre-drawing: The graphene nylon / cotton carded sliver prepared in the second step is pre-drawn to obtain a graphene nylon / cotton pre-drawn sliver with improved sliver evenness. During the pre-drawing process, six graphene nylon / cotton carded slivers are fed together, stretched and attenuated by the drafting system, and then re-drawn to obtain the graphene nylon / cotton pre-drawn sliver. Step 5: Mixed drawing: The graphene nylon / cotton pre-drawn sliver prepared in the fourth step and the combed cotton sliver prepared in the third step are drawn together through three drawing passes to obtain graphene nylon / cotton drawn sliver. In the first drawing pass, a total of 5-8 graphene nylon / cotton pre-drawn slivers and combed cotton slivers are fed together, and the specific quantity of the fed graphene nylon / cotton pre-drawn slivers and combed cotton slivers is determined based on the blending ratio of graphene nylon fiber to cotton fiber in the final blended yarn and the linear density of the spun graphene nylon / cotton pre-drawn slivers and combed cotton slivers. The fed graphene nylon / cotton pre-drawn slivers and combed cotton slivers are drawn and thinned by the drawing frame and then re-combined to obtain graphene nylon / cotton mixed slivers, thereby achieving The graphene nylon fiber and the cotton fiber are mixed according to the required mixing ratio. In the second drawing process, a total of 6 graphene nylon / cotton mixed drawing strips are fed together. The fed graphene nylon / cotton mixed strips are stretched and thinned by the drawing frame and then re-combined to obtain graphene nylon / cotton semi-cooked strips, thereby achieving a finer and more uniform mixing of the graphene nylon fiber and the cotton fiber. In the third drawing process, a total of 6 graphene nylon / cotton semi-cooked drawing strips are fed together. The fed graphene nylon / cotton semi-cooked strips are stretched and thinned by the drawing frame and then re-combined to obtain graphene nylon / cotton cooked strips, thereby achieving a finer and more uniform mixing of the graphene nylon fiber and the cotton fiber. Step 6: Roving: The graphene nylon / cotton sliver obtained in the sixth step is stretched and thinned by the drafting system of the roving frame and twisted and wound by the twisting system to obtain graphene nylon / cotton roving with a certain strength. The THC2015 automatic doffing roving frame is selected; Step 7: Spinning: The two graphene nylon / cotton rovings obtained in the seventh step are stretched and thinned by the drafting system of the spinning frame and twisted and wound by the twisting system to obtain a strong antibacterial blended yarn. The TH598 spinning frame is selected; A collecting device can be added to the front of the drafting system of the spinning frame.
[0041] The drawing and rolling machine consists of a drawing section and a rolling section. The drawing section includes a feeding system, which includes three identical feeding devices arranged in parallel longitudinally. The feeding device includes transversely arranged can groups. The number of can groups is between 16 and 24. Each can group includes 6 to 8 cans arranged longitudinally. A sliver guide roller is provided above each can group. A first drafting device is provided in front of each sliver guide roller. The drafting ratio of the first drafting device is between 5.8 and 8.5. A sliver guide plate is provided in front of all first drafting devices. The guide rollers of each feeding device are integrally fixedly connected and uniformly driven; The first drafting devices of each feeding device are integrally fixedly connected and uniformly driven; The strip winding section includes three identical second drafting devices, each of which is located on the right side of the guide plates of the three feeding devices. The drafting multiple of the second drafting device is between 1.2 and 2.5. Each second drafting device is provided with an identical curved guide plate, and a pressing roller pair is provided at the lower part of the curved guide plate. The three pressing roller pairs are arranged in parallel in the longitudinal direction. A pressing roller pair is provided in front of the frontmost pressing roller pair, and a winding roller pair is provided at the front lower part of the pressing roller pair. When in use, the carded cotton strips are wound in their respective strip cans, and each The carded slivers in the 6-8 sliver cans of the sliver can group are guided by the sliver guide rollers and output to their respective first drafting devices. They are stretched and thinned under the drafting action of the first drafting device, and then re-combined to obtain cotton pre-drawn slivers with improved sliver evenness. The obtained cotton pre-drawn slivers are then guided by the sliver guide plate and enter the second drafting device together to form a cotton web. After the cotton web is output, it is turned 90 degrees by the curved guide plate and pressed by its respective pressing rollers. The three cotton webs after pressing are combined at the pressing roller to obtain a cotton roll, which is then wound into the required small roll by the winding roller. The mixed cotton plucking machine comprises: Fixed base 1; The chassis 2 is arranged above the fixed base 1 and is rotatably connected to the fixed base 1; The chassis 2 is a bowl-shaped structure with a circular hole in the center of the chassis 2. The fixed base 1 is sealed and connected to the circular hole of the chassis 2 via a bearing. The chassis 2 is externally connected to a first motor, and the chassis 2 is driven to rotate by the first motor. The chassis 2 can be driven to rotate by a belt drive or other means. A transmission belt is designed between the output end of the first motor and the chassis 2 to complete the rotation of the chassis 2. A connecting column 4 is provided on the chassis 2 and is located at the center of the chassis 2. A rotating shaft 5 is sleeved on the connecting column 4. A transverse pin 6 is connected to the rotating shaft 5. A cotton grabbing device is provided at the end of the transverse pin 6. The disc 3 is arranged on the chassis 2, the bottom of the disc 3 is fixedly connected to the chassis 2, and the top is connected to the graphene nylon conveying pipeline 8 and the cotton conveying pipeline 7; The end of the cotton conveying pipeline 7 is interconnected with one of the TF2202A cotton supply tee in the cotton blowing and carding unit; The cotton conveying pipeline 7 is provided with a first cotton conveying fan The end of the graphene nylon conveying pipeline 8 extends into the graphene nylon cotton storage box; A second cotton conveying fan is provided in the graphene nylon conveying pipeline 8; The cotton picking device comprises: A cotton conveying jacket 9, the upper end of which is connected to a cotton conveying pipeline 11, and a rib 10 is installed at the lower end of the cotton conveying jacket 9; The cotton grabbing beater 12 includes an intermediate shaft 13 fixed in the cotton conveying jacket 9, a connecting sleeve 14 sleeved on the intermediate shaft 13, a knife disc 15 distributed on the connecting sleeve 14 and arranged in parallel, and blades 16 distributed on the knife disc 15.
[0042] Both ends of the intermediate shaft 13 are fixedly connected to the cotton conveying jacket 9; The connecting sleeve 14 is connected to the intermediate shaft 13 through the bearing to complete the sleeve arrangement; The input end of the connecting sleeve 14 is connected to the fourth motor, which is driven to rotate along the intermediate shaft 13. The installation position of the fourth motor can be selected according to the actual space conditions. The blades 16 are distributed at a certain density along the outer circumference of the cutter head 15; The blade 16 is connected to the outer circumference of the cutter head 15 at a certain angle; The cutter head 15 is annular and fixedly sleeved on the outer circumference of the connecting sleeve 14; The blades 16 of each cutter disc 15 are arranged in groups of three, and are respectively arranged obliquely to the left, parallel to the left, and obliquely to the right relative to the plane of the disc 3. Along the radial direction of the connecting axis, the distribution density of the blades 16 on the cutter disc 15 gradually decreases from the outside to the inside. The cotton feeding jacket 9 is a hollow structure, the upper and lower ends of the cotton feeding jacket 9 are open, the cross section of the cotton feeding jacket 9 is rectangular, and the cross section area of the cotton feeding jacket 9 gradually increases from top to bottom along the height direction of the cotton feeding jacket 9.
[0043] The ribs 10 are designed to be multiple, and the ribs 10 are a downwardly convex arc structure. The number of the ribs 10 is between 4 and 8. The ribs 10 are arranged in parallel on the lower end of the cotton feeding jacket 9, and a predetermined distance is maintained between two adjacent ribs 10.
[0044] The connecting column 4 includes: The column 41 is hollow and has a slide groove 42 formed thereon. A rubber baffle or a soft baffle is provided in the slide groove 42 .
[0045] A third motor 43 is installed in the column 41. A screw rod 44 is provided at the output end of the third motor 43. A sliding sleeve is provided on the screw rod 44. During lifting, the third motor 43 drives the screw rod 44 to rotate, driving the sliding sleeve to move. The sliding sleeve is limited by the sliding groove 42, so that the sliding sleeve drives the lifting frame to move up and down, driving the shaft sleeve 51 to move up and down, and completing the lifting movement of the rotating shaft 5.
[0046] The rotating shaft 5 includes: A sleeve 51 is sleeved on the column 41 and is in the shape of an I-shaped wheel. The inner ring of the sleeve 51 is connected to a lifting frame that is adapted to the slide groove 42 and connected to the sleeve; The shaft ring 52 is sleeved on the shaft sleeve 51, and has a step groove on the top, and a tooth groove is formed in the inner arm of the step groove; When the shaft ring 52 is connected to the shaft sleeve 51, they can be connected through a bearing to achieve rotation.
[0047] A second motor 53 is mounted on the shaft sleeve 51, and an output end of the second motor 53 extends into the step groove. The output end of the second motor 53 is sleeved with a gear meshing with the tooth groove; During operation, the second motor 53 drives the gear to rotate, which in turn drives the shaft ring 52 to rotate, thus completing the rotation; Alternatively, the rotating shaft 5 may be designed as a climbing mechanism that can be raised and lowered along the connecting column 4. In this design, the connecting column 4 may be designed to be solid, and the third motor 43 may be used as the driving source of the climbing mechanism. The transverse pin 6 is mounted on the shaft ring 52 .
[0048] When in use, the second motor 53 drives the shaft ring 52 of the rotating shaft 5 to rotate, thereby moving the cotton picking device away from the graphene nylon conveying pipeline 8 and the cotton conveying pipeline 7, and the third motor 43 drives the rotating shaft 5 to rise to the highest point, and then the first motor drives the chassis 2 to rotate, and then drives the disc 3 to rotate synchronously. During this process, the first cotton conveying fan in the cotton conveying pipeline 7 drives the cotton fibers that have been opened and cleaned to be continuously transported from the cotton conveying pipeline 7 to the mixed cotton picking machine of the mixed cotton picking machine. At the same time, the second cotton conveying fan in the graphene nylon conveying pipeline 8 drives the pre-treated graphene nylon fibers to be continuously transported from the cotton conveying pipeline 7 to the mixed cotton picking machine of the mixed cotton picking machine. At this time, on the one hand, the negative pressure suction volume of the first cotton conveying fan and the second cotton conveying fan is controlled to realize the control of the input amount of graphene nylon fiber and cotton fiber, thereby realizing the control of the mixing ratio of the two, and at this time the cotton fiber content is controlled within 10%. On the other hand, the rotation of the mixed cotton picking machine realizes the mixing of graphene nylon fiber and cotton fiber in the mixing. The uniform layer mixing in the mixed cotton plucking machine is achieved, and then the mixing effect of the two fibers is improved. When the fibers fill the mixed cotton plucking machine, the second cotton feeding fan and the second cotton feeding fan stop working, and at this time the corresponding one of the TF2202A type cotton feeding tee in the cotton cleaning and carding unit also stops feeding cotton, and then the third motor 43 drives the rotating shaft 5 to descend until the fibers in the mixed cotton plucking machine are pressed by the ribs 10, and the fourth motor drives the connecting sleeve 14 to rotate along the intermediate shaft 13, and then drives the blade 16 of the knife disc 15 on the connecting sleeve 14 to rotate, and the blade 16 rotates to grab the fibers that are pressed and extend into the ribs 10, and in the grabbing process, the fibers are initially loosened by the tearing effect of the blade 16 on the fibers. At the same time, the second motor 53 drives the shaft ring 52 of the rotating shaft 5 to rotate along the connecting column 4, and then drives the cotton plucking device to rotate along the circumferential direction of the mixed cotton plucking machine, so that the cotton plucking beater 12 can grab the fibers at different positions in the mixed cotton plucking machine, thereby achieving initial mixing of the fibers; At this time, the first motor is kept driving the chassis 2 to rotate, and then the disc 3 is driven to rotate synchronously, and the rotation direction of the chassis 2 is opposite to the rotation direction of the shaft sleeve 51, thereby driving the fibers in the mixed cotton plucking machine and the cotton plucking beater 12 to rotate in opposite directions, and then the blades 16 in the cotton plucking beater 12 are in contact with the fibers in relative motion, thereby effectively reducing the rotation speed of the cotton plucking device while maintaining the cotton plucking speed (if the fibers in the mixed cotton plucking machine and the cotton plucking beater 12 rotate in the same direction, the rotation speed of the cotton plucking beater 12 needs to exceed the rotation speed of the chassis 2, and when the present application rotates in the opposite direction, there is no need for the rotation speed to be too high), thereby improving the service life of the cotton plucking beater 12, and on the other hand, the relative motion contact between the blades 16 of the cotton plucking beater 12 and the fibers enables efficient fiber opening while maintaining a low rotation speed of the cotton plucking beater 12, thereby effectively reducing the damage to the fibers by the blades 16, The grabbed graphene nylon fiber and cotton fiber are transported to the AMP3000V5 metal spark detector through the upper port of the cotton conveying jacket 9 by the cotton conveying pipeline 11, so as to separate and remove the metal block impurities and sparks in the grabbed fibers, separate and remove the block impurities in the fibers by the TF45B heavy object separator, and fully mix the cotton fiber and graphene nylon fiber by a multi-bin cotton mixer with 10 high cotton bins, and realize the opening and impurity removal of the fibers during the mixing process, and perform in-depth opening and impurity removal on the mixed fibers by a cotton cleaning machine equipped with a FA051A condenser, and then driven by the ZF9104-500 conveying fan, the mixed fibers are carefully opened, combed, impurity-removed, and formed into strips by a cotton combing machine, thereby producing strip-shaped graphene nylon / cotton combed slivers, which are continuously coiled in the sliver can by the TF2513 coiler.
[0049] Taking the preparation of compact siro-spun antibacterial blended yarn with a linear density of 40S and a blending ratio of GN40 / JC60 as an example, the combed cotton strips are torn and then mixed with the graphene nylon, and the cotton fibers after opening and cleaning are mixed with the graphene nylon in this application, and the combed cotton strips are torn and then mixed with the graphene nylon, and the cotton fibers after opening and cleaning are mixed with the graphene nylon in this patent. The mixing ratio of cotton fibers is 5%. For convenience, the two methods are respectively recorded as combed mixing and opening and cleaning mixing in the following analysis. The corresponding processing processes are shown in the attached figure. Figure 4-10 : According to the attached Figure 11-13 The test results show that compared with the method of tearing combed cotton slivers and then mixing them with graphene nylon, the method of this patent mixes the cotton fibers after opening and cleaning with graphene nylon, which effectively avoids the damage to the cotton fibers during the two combing treatments, thereby improving the strength and strength unevenness of the yarn; at the same time, the yarn defects of the yarn, mainly thick places and thin places, are reduced.
[0050] At the same time, compared with the traditional method of tearing combed cotton strips and then mixing them with graphene nylon, the mixing efficiency is greatly improved.
[0051] The preferred specific embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above specific embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all fall within the scope of protection of the present invention.
Claims
1. A method for producing antibacterial blended yarn, characterized in that: include: The selected cotton fibers are subjected to blowing, carding and combing to obtain combed cotton slivers; The cotton fibers that have been treated by the blowroom in the blowing and carding unit are distributed by the cotton distribution tee and then sent to the disc of the graphene nylon fiber mixing and plucking machine through the cotton conveying pipeline, and are evenly mixed with the pre-treated graphene nylon fiber in the disc; The mixed graphene nylon and cotton fibers are subjected to carding, carding and pre-drawing to obtain graphene nylon / cotton pre-drawing; The combed cotton sliver and graphene nylon / cotton pre-drawn sliver are drawn three times to obtain mixed sliver, which is then drawn in sequence through coarse yarn and spun yarn to obtain the required antibacterial blended yarn.
2. The method for producing an antibacterial blended yarn according to claim 1, wherein: The blowing and carding unit comprises: The selected raw cotton fibers are grabbed in sequence according to the required mixing ratio, and the raw cotton fibers are torn and loosened during the grabbing process, and various raw cotton fibers are evenly mixed; The bulk impurities and sparks in the grabbed raw cotton fibers are separated and removed, the raw cotton fibers are loosened and impurities are removed, the raw cotton fibers are mixed, and the cotton fibers are loosened and impurities are removed during the mixing process; The mixed cotton fibers are opened and cleaned by the cotton cleaning machine, and the cotton fibers are distributed according to the required proportions by the cotton distributing tee. The cotton fibers are opened, combed, cleaned and formed into strips by the cotton carding machine to obtain strip-shaped cotton slivers. The combing comprises: The obtained combed cotton sliver is passed through a sliver winding machine to re-form combed small rolls with a winding structure, and then the combed small rolls are combed to separate and remove the short fibers in the cotton fibers, thereby producing combed cotton sliver.
3. The method for producing an antibacterial blended yarn according to claim 2, wherein: The drawing and striping machine comprises: The drawing section includes a feeding system, which includes three identical feeding devices arranged in parallel longitudinally. Each feeding device includes a transversely arranged sliver can group. A sliver guide roller is provided above each sliver can group. A first drafting device is provided in front of each sliver guide roller. All first drafting devices are provided in front of a sliver guide plate. The strip winding section includes three completely identical second stretching devices. A curved guide plate is provided on each second stretching device, and a pressing roller pair is provided at the lower part of the curved guide plate. The three pressing roller pairs are arranged in parallel in the longitudinal direction. A pressing roller pair is provided in front of the frontmost pressing roller pair, and a winding roller pair is provided at the front lower part of the pressing roller pair.
4. A mixed plucking machine for realizing the production method of antibacterial blended yarn according to any one of claims 1 to 3, characterized in that: include: Fixed base; a chassis, disposed above the fixed base and rotatably connected to the fixed base; A connecting column is provided on the chassis and is located at the center of the chassis. A rotating shaft is sleeved on the connecting column. A transverse pin is connected to the rotating shaft. A cotton grabbing device is provided at the end of the transverse pin. A disc is arranged on the chassis, the bottom of the disc is fixedly connected to the chassis, and the top of the disc is connected to the graphene nylon conveying pipeline and the cotton conveying pipeline; The end of the cotton conveying pipeline is interconnected with any one of the cotton distribution tees; The first cotton conveying fan is installed in the cotton conveying pipeline The end of the graphene nylon conveying pipeline extends into the graphene nylon cotton storage box; A second cotton conveying fan is provided in the graphene nylon conveying pipeline.
5. The mixed cotton plucking machine according to claim 4, characterized in that: The cotton picking device comprises: A cotton conveying jacket, wherein the upper end of the cotton conveying jacket is connected to the cotton conveying pipeline, and the lower end of the cotton conveying jacket is provided with ribs; The cotton grabbing beater comprises an intermediate shaft fixed in a cotton conveying outer sleeve, a connecting sleeve sleeved on the intermediate shaft, knife discs distributed on the connecting sleeve and arranged in parallel, and blades distributed on the knife discs.
6. The mixed cotton plucking machine according to claim 5, characterized in that: The cotton conveying jacket is a hollow structure, the cross section of the cotton conveying jacket is a rectangle, and the cross section area of the cotton conveying jacket gradually increases from top to bottom along the height direction of the cotton conveying jacket.
7. The hybrid plucking machine according to claim 5, characterized in that: The ribs are designed to be multiple, and the ribs are in a downwardly convex arc structure. The ribs are arranged in parallel on the lower end of the cotton feeding jacket, and a predetermined distance is maintained between two adjacent ribs.
8. The mixed cotton plucking machine according to claim 4, characterized in that: The connecting column comprises: A column, wherein the column is hollow and has a sliding groove; The third motor is installed in the column. The output end of the third motor is provided with a screw rod, and the screw rod is sleeved with a sliding sleeve.
9. The mixed cotton plucking machine according to claim 4, characterized in that: The rotating shaft includes: A shaft sleeve is sleeved on the column and is in the shape of an I-wheel. The inner ring of the shaft sleeve is connected to a lifting frame adapted to the sliding groove and connected to the sliding sleeve; A shaft ring is sleeved on the shaft sleeve, with a step groove on the top and a tooth groove on the inner arm of the step groove; a second motor, mounted on the shaft sleeve, with an output end of the second motor extending into the step groove, and a gear meshing with the tooth groove being sleeved on the output end of the second motor; The transverse pin is mounted on the shaft collar.