Wave fiber weaving mechanism

By using steam and high-temperature ironing in the braiding machine, the problems of uneven fabric stress and loose hairiness caused by inconsistent fiber tension are solved, achieving uniform strength and a smooth surface of the fabric.

CN120649246APending Publication Date: 2025-09-16HENAN JINYIDA ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510913932.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

When traditional weaving machines weave natural or chemical fibers, inconsistent fiber tension leads to uneven stress distribution inside the fabric, with some areas being too tight or too loose, and the hair on the fiber surface easily loosening and curling up, forming burrs or pilling.

Method used

The steam tank and water storage tank are combined with an electric heater to heat water to generate steam, which heats and humidifies the fabric. Heat is conducted through heat-conducting rods, heat-conducting columns and heat-conducting rods for high-temperature ironing and extrusion. The limit ring and steel ball guide are used to achieve uniform softening and shaping of the fiber.

Benefits of technology

The problem of uneven stress inside the fabric is alleviated, the hairiness on the fiber surface becomes smoother, the mechanical properties and surface smoothness of the fabric are improved, and the burrs and pilling are reduced.

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Abstract

The invention relates to the technical field of textile equipment, and discloses a wave fiber weaving mechanism which comprises a weaving machine body, a fixing frame is fixedly connected to the surface of the weaving machine body, a fixing cylinder is fixedly connected to the top end of the fixing frame, and a penetrating groove is formed in the center of the interior of the fixing cylinder in a penetrating mode. A steam groove and a water storage groove are formed in the fixing cylinder, and an electric heater is fixedly installed in the water storage groove. According to the device, water in the water storage tank is heated by the electric heater to generate steam, and the steam is uniformly sprayed to the fabric in the steam tank through the air outlet holes, so that heating, humidifying and fiber softening are realized, the problem of non-uniform stress distribution in the fabric is solved, and the mechanical property is more uniform and stable; by means of high-temperature ironing and extrusion of heat conducted by the heat conduction component, hairiness on the surfaces of the fibers is fitted, loosening and warping are reduced, the fibers are further tidied, the burr or pilling problem is solved, and the smoothness and attractiveness of the surfaces of the fabrics are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of textile equipment, and more particularly to a wave fiber weaving mechanism. Background Art

[0002] Fiber weaving mechanism usually refers to the equipment used to weave fiber materials (such as natural fibers, chemical fibers, wave fibers, etc.) into fabrics or products with certain structures and properties through specific weaving processes and mechanical devices.

[0003] After weaving multiple fibers, traditional braiding machines often directly wind the fabric using a winding device (for example, in patent publication number CN205803753U). However, when weaving natural fibers (such as cotton, linen, and corrugated fiber) or chemical fibers, the inconsistent tension of each fiber can lead to uneven stress distribution within the fabric, with some areas being too tight and others too loose. This stress state is retained, resulting in uneven mechanical properties of the fabric, such as strength and elasticity. At the same time, the hairiness on the fiber surface can easily become loose and warped due to friction during the weaving process, resulting in burrs or pilling. Summary of the Invention

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a wave fiber braiding mechanism to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a wave fiber weaving mechanism, including a weaving machine body, a fixed frame fixedly connected to the surface of the weaving machine body, a fixed cylinder fixedly connected to the top of the fixed frame, a through groove running through the inner center of the fixed cylinder, a steam tank and a water storage tank are provided inside the fixed cylinder, an electric heater is fixedly installed inside the water storage tank, a ventilation groove and an air outlet groove are provided inside the fixed cylinder, air outlet holes are equidistantly provided on the inner wall of the steam tank, the interior of the water storage tank is connected to the interior of the steam tank through the air outlet groove and the air outlet holes, and an extrusion component is installed inside the steam tank.

[0006] Furthermore, the extrusion assembly includes a positioning cylinder fixedly connected to the inner wall of the steam tank, a limiting groove is provided at the inner center of the positioning cylinder, a heat-conducting rod is fixedly connected to the inner center of the positioning cylinder, a heat-conducting groove is provided at the inner center of the heat-conducting rod, a water groove is provided at the surface of the positioning cylinder below the limiting groove, a heat-conducting column is fixedly connected to the surface of the heat-conducting rod, a heat-conducting rod is fixedly connected to the surface of the heat-conducting column, an end of the heat-conducting rod away from the heat-conducting column extends to the interior of the water storage tank, and a water outlet pipe is fixedly connected to the interior of the fixed cylinder.

[0007] Furthermore, an observation plate is fixedly connected to the surface of the fixed cylinder outside the water tank, and the observation plate is a transparent acrylic curved plate.

[0008] Furthermore, both ends of the inner portion of the through groove are fixedly connected to a limit ring, and steel balls are movably installed equidistantly inside the limit ring, and the surface of the steel balls extends to the inner wall of the limit ring.

[0009] Furthermore, the input end of the water outlet pipe extends to the inner wall of the steam tank and is connected to the inner bottom end of the steam tank.

[0010] Furthermore, both ends of the limiting groove are conical, the heat-conducting rod, heat-conducting column and heat-conducting rod are all made of metallic copper, an injection hole is opened on the side of the fixing cylinder, the end of the injection hole extends to the interior of the water storage tank, and the internal thread seal of the injection hole is installed with a sealing bolt.

[0011] The technical effects and advantages of the present invention are as follows: 1. The present invention uses an electric heater to heat the water in the water storage tank to generate steam. The steam is evenly sprayed onto the fabric in the steam tank through the air outlet, thereby heating and humidifying the fabric. This process can soften the fibers and alleviate the problem of uneven stress distribution within the fabric caused by inconsistent tension of each fiber. It avoids the situation where some areas are too tight and some areas are too loose, thereby making the mechanical properties of the fabric, such as strength and elasticity, more uniform and stable.

[0012] 2. In the present invention, after the fabric is heated and humidified by steam, the fabric is subjected to high-temperature ironing and extrusion by the heat conducted by the heat-conducting rods, heat-conducting columns, and heat-conducting rods when passing through the heat-conducting grooves in the extrusion assembly. On the one hand, the high temperature can make the hairiness on the fiber surface become smooth, reducing the phenomenon of loosening and warping due to friction. On the other hand, the extrusion process can further organize the fibers, effectively improving the problems of burrs or pilling, and improving the smoothness and aesthetics of the fabric surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 is a cross-sectional view of the fixed cylinder in the present invention; Figure 3 It is a structural schematic diagram of the extrusion assembly in the present invention; Figure 4 Schematic diagram of the structure of the limiting ring in the present invention; Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0014] The accompanying drawings are marked as follows: 1. Braiding machine body; 101. Water outlet pipe; 2. Fixed frame; 3. Fixed cylinder; 4. Through groove; 5. Steam groove; 6. Limiting ring; 7. Water storage tank; 8. Electric heater; 9. Ventilation groove; 10. Air outlet groove; 11. Air outlet hole; 12. Extrusion assembly; 121. Positioning cylinder; 122. Limiting groove; 123. Heat conducting rod; 124. Heat conducting groove; 125. Water trough; 126. Heat conducting column; 127. Heat conducting rod; 13. Liquid injection hole; 14. Sealing bolt; 15. Observation plate. DETAILED DESCRIPTION

[0015] The present invention will be further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation. The structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement solutions or common means, they will not be described in detail herein, but they still fall within the scope of protection of this application.

[0016] Figure 1-Figure 5 The best embodiment of the present invention is shown below in conjunction with the attached Figure 1-Figure 5 The present invention is further described.

[0017] A wave fiber weaving mechanism includes a weaving machine body 1, a fixed frame 2 is fixedly connected to the surface of the weaving machine body 1, a fixed cylinder 3 is fixedly connected to the top of the fixed frame 2, a through groove 4 is opened at the inner center of the fixed cylinder 3, a steam groove 5 and a water storage tank 7 are opened inside the fixed cylinder 3, an electric heater 8 is fixedly installed inside the water storage tank 7, a ventilation groove 9 and an air outlet groove 10 are opened inside the fixed cylinder 3, air outlet holes 11 are equidistantly opened on the inner wall of the steam groove 5, the interior of the water storage tank 7 is connected to the interior of the steam groove 5 through the air outlet groove 10 and the air outlet holes 11, and an extrusion component 12 is installed inside the steam tank 5.

[0018] In this embodiment, the electric heater 8 can heat the water in the water storage tank 7 to generate steam, and the steam is evenly sprayed onto the fabric in the steam tank 5 through the air outlet 11, thereby heating and humidifying the fabric, thereby softening the fibers, alleviating the problem of uneven stress distribution inside the fabric, and making the mechanical properties of the fabric more uniform and stable.

[0019] Specifically, the extrusion assembly 12 includes a positioning cylinder 121 fixedly connected to the inner wall of the steam tank 5, a limiting groove 122 is provided at the inner center of the positioning cylinder 121, a heat-conducting rod 123 is fixedly connected at the inner center of the positioning cylinder 121, a heat-conducting groove 124 is provided at the inner center of the heat-conducting rod 123, a water channel 125 is provided on the surface of the positioning cylinder 121 below the limiting groove 122, a heat-conducting column 126 is fixedly connected to the surface of the heat-conducting rod 123, a heat-conducting rod 127 is fixedly connected to the surface of the heat-conducting column 126, and the heat-conducting rod 127 extends to the interior of the water storage tank 7 at one end away from the heat-conducting column 126, and the interior of the fixed cylinder 3 is fixedly connected to the water outlet pipe 101.

[0020] In this embodiment, when the water in the water storage tank 7 is heated, the heat is conducted to the heat conducting rod 123 through the heat conducting rod 127 and the heat conducting column 126, so that the temperature of the heat conducting rod 123 increases. When the steam-treated fabric passes through the heat conducting groove 124, it will be subjected to the high-temperature ironing and squeezing effect of the heat conducted by the heat conducting rod 123, which can make the hairiness on the fiber surface fit, reduce looseness and curling, further organize the fibers, improve the burrs or pilling problems, and improve the smoothness and aesthetics of the fabric surface. At the same time, the water flow groove 125 can allow the accumulated water in the steam tank 5 to flow smoothly to the bottom end of the steam tank 5 and then be discharged through the water outlet pipe 101.

[0021] Specifically, the surface of the fixed cylinder 3 is located outside the water storage tank 7 and is fixedly connected to an observation plate 15 , which is a transparent acrylic curved plate.

[0022] In this embodiment, the observation plate 15 is made of a transparent material, which facilitates observation of the water level in the water storage tank 7 so as to replenish water in time.

[0023] Specifically, both ends of the inner portion of the through groove 4 are fixedly connected to the limit ring 6 , and steel balls are movably installed equidistantly inside the limit ring 6 , and the surface of the steel balls extends to the inner wall of the limit ring 6 .

[0024] In this embodiment, the provision of the limiting ring 6 and the steel ball can limit and guide the fabric, reduce the friction resistance of the fabric when passing through the through groove 4, and make the fabric move more smoothly.

[0025] Specifically, the input end of the water outlet pipe 101 extends to the inner wall of the steam tank 5 and is connected to the inner bottom end of the steam tank 5 .

[0026] In this embodiment, it is convenient to drain the accumulated water at the bottom of the steam tank 5 in time to avoid the accumulated water affecting the normal operation of the equipment.

[0027] Specifically, both ends of the limiting groove 122 are conical, and the heat-conducting rod 127, the heat-conducting column 126 and the heat-conducting rod 123 are all made of metal copper. A liquid injection hole 13 is opened on the side of the fixed cylinder 3, and the end of the liquid injection hole 13 extends to the interior of the water storage tank 7. The internal thread seal of the liquid injection hole 13 is installed with a sealing bolt 14.

[0028] In this embodiment, the conical design of the two ends of the limiting groove 122 facilitates the smooth entry and exit of the fabric into and out of the limiting groove 122. Metal copper has good thermal conductivity and can quickly conduct heat, so that components such as the heat-conducting rod 123 are heated in time to ensure the ironing effect on the fabric. The setting of the injection hole 13 and the sealing bolt 14 makes it convenient to add water to the water storage tank 7. After adding, tightening the sealing bolt 14 can prevent steam leakage.

[0029] The working principle and usage process of the present invention are as follows: when in use, the woven fabric passes through the through groove 4, the steam groove 5 and the heat conduction groove 124, and the end of the fabric is wound on the roller. When winding, the electric heater 8 is started to heat the water in the water storage tank 7 to boil. After the water in the water storage tank 7 is heated, the high-temperature steam enters the air outlet groove 10 through the ventilation groove 9, and then is ejected through the air outlet 11 and sprayed onto the fabric inside the steam tank 5, thereby heating and humidifying the fabric. While the water in the water storage tank 7 is heated, the heat conduction of the heat conduction rod 127 and the heat conduction column 126 is used to conduct heat to the heat conduction rod 123, and the fabric is wound in conjunction with the roller, so that the fabric after the high-temperature steam is output is squeezed by the heat conduction groove 124 and ironed at high temperature to shape the fabric. During the steam ironing process, the accumulated water in the steam tank 5 will enter the bottom end of the steam tank 5 through the water flow groove 125, and then be discharged through the liquid injection hole 13.

[0030] The above description is merely a preferred embodiment of the present invention and does not limit the present invention in any other manner. Any person skilled in the art may utilize the above-disclosed technical content to modify or modify the present invention into equivalent embodiments. However, any simple modifications, equivalent variations, and modifications to the above embodiments that do not depart from the technical content of the present invention and are based on the technical essence of the present invention shall still fall within the scope of protection of the present invention.

Claims

1. A wave fiber braiding mechanism, comprising a braiding machine body (1), characterized in that: The surface of the braiding machine body (1) is fixedly connected to a fixing frame (2), the top of the fixing frame (2) is fixedly connected to a fixing cylinder (3), a through groove (4) is provided at the center of the interior of the fixing cylinder (3), a steam groove (5) and a water storage tank (7) are provided inside the fixing cylinder (3), an electric heater (8) is fixedly installed inside the water storage tank (7), a ventilation groove (9) and an air outlet groove (10) are provided inside the fixing cylinder (3), air outlet holes (11) are equidistantly provided on the inner wall of the steam groove (5), the interior of the water storage tank (7) is connected to the interior of the steam groove (5) through the air outlet groove (10) and the air outlet hole (11), and an extrusion assembly (12) is installed inside the steam groove (5).

2. A wave fiber braiding mechanism according to claim 1, characterized in that: The extrusion assembly (12) includes a positioning cylinder (121) fixedly connected to the inner wall of the steam tank (5), a limiting groove (122) is provided through the inner center of the positioning cylinder (121), a heat conducting rod (123) is fixedly connected to the inner center of the positioning cylinder (121), a heat conducting groove (124) is provided through the inner center of the heat conducting rod (123), a water flow groove (125) is provided through the surface of the positioning cylinder (121) below the limiting groove (122), a heat conducting column (126) is fixedly connected to the surface of the heat conducting rod (123), a heat conducting rod (127) is fixedly connected to the surface of the heat conducting column (126), an end of the heat conducting rod (127) away from the heat conducting column (126) extends to the inside of the water storage tank (7), and a water outlet pipe (101) is fixedly connected to the inside of the fixing cylinder (3).

3. The wave fiber braiding mechanism according to claim 1, characterized in that: The surface of the fixed cylinder (3) is located outside the water storage tank (7) and is fixedly connected to an observation plate (15), and the observation plate (15) is a transparent acrylic curved plate.

4. The wave fiber braiding mechanism according to claim 1, characterized in that: Both ends of the interior of the through groove (4) are fixedly connected to a limit ring (6), and steel balls are movably installed at equal intervals inside the limit ring (6), and the surface of the steel balls extends to the inner wall of the limit ring (6).

5. The wave fiber braiding mechanism according to claim 2, characterized in that: The input end of the water outlet pipe (101) extends to the inner wall of the steam tank (5) and is connected to the inner bottom end of the steam tank (5).

6. The wave fiber braiding mechanism according to claim 2, characterized in that: Both ends of the limiting groove (122) are conical, and the heat-conducting rod (127), the heat-conducting column (126) and the heat-conducting rod (123) are all made of metal copper. A liquid injection hole (13) is provided on the side of the fixing cylinder (3), and the end of the liquid injection hole (13) extends into the interior of the water storage tank (7). The internal thread of the liquid injection hole (13) is sealed with a sealing bolt (14).

Citation Information

Patent Citations

  • Ribbon braider

    CN205803753U