Efficient artificial grass filament planting device and method for anchoring type mixed lawn

The high-efficiency wire planting device with double-station molding design utilizes the alternating operation of the clamping wire feeding unit and the pre-pressing mechanism to solve the low efficiency problem of existing wire planting equipment, realize uninterrupted grass wire planting, and improve wire planting efficiency.

CN120649346APending Publication Date: 2025-09-16BEIJING GUANXING SPORTS FACILITIES CO LTD
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Patent Information

Application Number
CN202510927945.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-07
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

Existing silk planting equipment has the problem of low silk planting efficiency in anchored hybrid lawns, especially the small planting spacing and deep planting depth of artificial grass silk, which makes it impossible to meet the length requirements when transporting the grass silk in a straight line. It needs to be pressed into a U shape row by row, which limits the silk planting efficiency.

Method used

The efficient wire planting device adopts a double-station molding design, including m+1 clamping wire feeding units, 2m pre-pressing mechanisms and m wire planting mechanisms. It realizes uninterrupted alternating wire planting through synchronous lifting and cutting mechanisms, and uses the clamping wire feeding units and pre-pressing mechanisms to work alternately to achieve efficient pre-pressing and implantation of grass wire.

Benefits of technology

The planting efficiency is significantly improved, the simultaneous planting of m×n artificial grass strands is achieved, and the construction period of the anchored hybrid lawn is shortened.

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Abstract

The invention relates to an efficient artificial grass silk planting device and method for an anchoring type mixed lawn, the device comprises m + 1 clamping silk feeding units which are longitudinally arranged at intervals, a pre-pressing silk planting unit comprises a base, a sliding seat is longitudinally arranged on the base in a reciprocating sliding mode, 2m pre-pressing mechanisms are longitudinally arranged on the sliding seat at intervals, a silk planting support is arranged on the base, and the clamping silk feeding units are arranged on the base. A wire planting lifting frame is vertically arranged on the wire planting support in a lifting mode, and m wire planting mechanisms are longitudinally arranged on the wire planting lifting frame at intervals. The pre-pressing mechanism comprises n guide cylinders which are transversely spaced, wire pressing pipes are vertically arranged in the guide cylinders in a sliding mode, the wire pressing pipes are sequenced in the longitudinal direction, the m wire pressing pipes with the odd number and the m wire pressing pipes with the even number synchronously ascend and descend respectively, and the wire pressing pipes pre-press artificial grass into U-shaped artificial grass; a cut-off mechanism is arranged between every two adjacent guide cylinders, and automatic clamping mechanisms are arranged on the two sides of each cut-off mechanism respectively. The device has the advantages of being simple in structure, reasonable in specific structural design, high in wire planting efficiency, good in wire planting synchronism and the like, and continuous alternate wire planting is achieved through the double-station forming design.
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Description

Technical field:

[0001] The invention relates to the technical field of anchored grass, and in particular to a high-efficiency artificial grass yarn planting device and method for anchored mixed lawns. Background technology:

[0002] Fiber-grafting technology is a key technology in anchored hybrid turf. The requirement is to plant 20cm tall artificial grass fibers at 2cm intervals throughout the grass, with 2cm above ground and 18cm below ground. Previously, high-precision fiber-grafting equipment was primarily imported. For example, our company, as the construction contractor for the anchored grass football field at the Huanglong Sports Center in Zhejiang Province, was forced to use expensive, imported equipment from the Netherlands due to a shortage of domestic fiber-grafting equipment. In recent years, some domestic companies have developed their own fiber-grafting machines, such as a lawn fiber-grafting machine disclosed in a Chinese patent (Grant Announcement No.: CN 111519493 B). The development and production of this product broke the foreign monopoly and promoted the development of domestic fiber-grafting technology. However, in practice, there are still some deep-seated technical problems. That is, since the planting spacing of artificial turf is very small (usually 2 cm), and the planting depth is very deep (planting depth 18 cm, total length of grass filaments greater than 40 cm), this results in the grass filaments being unable to meet the actual length requirements of the grass filaments when being transported in a straight line. Therefore, the grass filaments can only be pressed into a U-shape with a wire pressing tube to meet the length of the implanted grass filaments. In addition, since the length of the implanted grass filaments is more than 20 times the planting spacing, it is impossible to achieve multiple rows being pressed into a U-shape at one time. They can only be pressed into a U-shape row by row, and finally, after being cut, the U-shaped artificial turf filaments are implanted into the grass (ground) through a wire planting needle. The above-mentioned technology undoubtedly limits the efficiency of wire planting because it needs to be pressed into a U-shape row by row. Therefore, it is necessary to optimize and improve the existing wire planting equipment or method in order to significantly improve the wire planting efficiency and shorten the construction period of the anchored hybrid lawn.

[0003] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Summary of the invention:

[0004] The purpose of the present invention is to solve the problems existing in the prior art and provide an efficient artificial turf planting device and method for anchored hybrid lawns. The specific structural design is reasonable, the integrated design is adopted, and the double-station molding design is adopted to achieve uninterrupted alternating planting, high planting efficiency, and good planting synchronization.

[0005] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:

[0006] An anchored hybrid lawn artificial turf efficient wire planting device, comprising m+1 clamping wire feeding units arranged at longitudinal intervals, the clamping wire feeding units conveying the artificial turf to a pre-pressing wire planting unit, the pre-pressing wire planting unit comprising a base, a slide is provided on the base for longitudinal reciprocating sliding, 2m pre-pressing mechanisms are provided on the slide at longitudinal intervals, a wire planting bracket is provided on the base, a wire planting lifting frame is provided on the wire planting bracket for vertical lifting, and m wire planting mechanisms are provided on the wire planting lifting frame at longitudinal intervals; the pre-pressing mechanism comprises a pre-pressing bracket, and n guide cylinders are provided on the pre-pressing bracket at transverse intervals. A feeding channel is provided horizontally through the guide cylinder, and an avoidance opening is provided vertically at the guide cylinder corresponding to the feeding channel. A pneumatic chuck A is provided at the right end of the pre-stressing bracket. A wire pressing tube is provided for vertical sliding in the guide cylinder. The wire pressing tubes are sorted along the longitudinal direction. The m wire pressing tubes with odd serial numbers in the same vertical column are lifted and lowered synchronously, and the m wire pressing tubes with even serial numbers are lifted and lowered synchronously. The wire pressing tubes pre-press the artificial turf into U-shaped artificial turf. A cutting mechanism is provided between two adjacent guide cylinders, and automatic clamping mechanisms are provided on both sides of the cutting mechanism. The automatic clamping mechanisms clamp the cut U-shaped artificial turf.

[0007] The clamping wire feeding unit includes a transversely arranged linear module, a wire feeding tube is provided on the linear module, and a pneumatic chuck B is provided at the end of the wire feeding tube. The pneumatic chuck B clamps the artificial grass yarn for feeding.

[0008] A guide rail is longitudinally provided on the base, a slider is provided on the guide rail, a slide is provided on the slider, a reciprocating sliding drive is provided between the base and the slide, the reciprocating sliding drive includes a driving motor provided on the base, the driving motor is connected to the lead screw through a coupling, the lead screw is rotatably provided on the base, a nut seat and a nut are provided at the lower end of the slide, and the nut is installed on the lead screw.

[0009] The m wire pressing tubes with odd serial numbers are synchronously lifted and lowered by a synchronous lifting mechanism A, and the m wire pressing tubes with even serial numbers are synchronously lifted and lowered by a synchronous lifting mechanism B. The synchronous lifting mechanism A and the synchronous lifting mechanism B are respectively located on both sides of the wire pressing tube. The synchronous lifting mechanism A and the synchronous lifting mechanism B have the same structure, including a connecting block arranged on the side wall of the wire pressing tube. All connecting blocks on the same side are connected by a connecting plate. A pre-stressing cylinder is vertically provided on the slide seat, and the pre-stressing cylinder is connected to the connecting plate.

[0010] The cutting mechanism includes a vertically arranged cutting drive cylinder, which is connected to a lifting frame. The upper end of the lifting frame is provided with cutters spaced 2 meters apart in the longitudinal direction, and the cutters are used to cut the artificial grass fibers.

[0011] The automatic clamping mechanism includes a clamping seat arranged on the outer wall of the guide cylinder, the clamping seat is provided with a pneumatic chuck C, the pneumatic chuck C is provided with a through hole for the wire feeding tube to pass through, and the through hole is collinear with the feeding channel on the guide cylinder.

[0012] A lifting guide rail is vertically provided on the wire planting bracket, a lifting slider is provided on the lifting guide rail, the lifting frame is provided on the lifting slider, a plurality of wire planting drivers are spaced apart on the base or the wire planting bracket, and the wire planting drivers are connected to the wire planting lifting frame.

[0013] The wire planting mechanism comprises n needle seats which are arranged on a wire planting lifting frame at intervals in a transverse direction, and the needle seats are provided with wire planting needles.

[0014] A method for efficiently planting artificial turf yarn for anchored hybrid lawns, comprising the above-mentioned efficient artificial turf yarn planting device, comprises the following steps:

[0015] S1. Arrange 2m pre-pressing mechanisms in the longitudinal direction, and move the slide so that the m pre-pressing mechanisms with even numbers are aligned horizontally with the m clamping and feeding units, and the m pre-pressing mechanisms with odd numbers are aligned vertically with the m wire planting mechanisms, and place the remaining clamping and feeding unit at the front.

[0016] S2. The artificial turf yarn is fed to the wire feeding tubes of the m+1 clamping wire feeding units respectively. The pneumatic chuck B at the front end of the wire feeding tube clamps the artificial turf yarn, and the artificial turf yarn extends a certain distance from the pneumatic chuck B.

[0017] S3. The clamping wire feeding unit at the front does not feed the material first, while the m clamping wire feeding units at the back feed the material, and the linear module drives the wire feeding tube to feed horizontally. The wire feeding tube moves from the left end to the right end to load the material. The wire feeding tube passes through the feeding channel and reaches the right end. The pneumatic chuck A at the right end of the pre-pressing bracket clamps the end of the artificial turf yarn, and the pneumatic chuck B releases the artificial turf yarn. The linear module drives the wire feeding tube to retract and reset, completing the loading of the m pre-pressing mechanisms with even numbers.

[0018] S4. The m even-numbered pre-pressing mechanisms sequentially drive the m pressing tubes downward from right to left via the synchronous lifting mechanism B. The pressing tubes press the artificial turf into a U-shaped artificial turf. The pneumatic chuck C is activated to clamp the two ends of the U-shaped artificial turf. The cutting mechanism is activated to cut the U-shaped artificial turf, thereby completing the pre-pressing of m×n U-shaped artificial turf strands.

[0019] S5. Move the slide so that the m pre-pressing mechanisms with even numbers on the slide are vertically aligned with the m wire-planting mechanisms, that is, the m×n wire-planting needles on the m wire-planting mechanisms are vertically aligned with the m×n wire-pressing tubes. At the same time, the m pre-pressing mechanisms with odd numbers are horizontally aligned with the m clamping wire-feeding units located in front. Start the wire-planting driver, which drives the m×n wire-planting needles to pass through the m×n wire-pressing tubes and act on the m×n U-shaped artificial turf yarns. At the same time, the pneumatic chuck C releases the cut artificial turf yarns, and the wire-planting needles implant the U-shaped artificial turf yarns into the grass, completing the implantation of m×n U-shaped artificial turf yarns.

[0020] At the same time, the m clamping and wire feeding units in the front feed the m odd-numbered pre-pressing mechanisms. The m odd-numbered pre-pressing mechanisms drive the m wire pressing tubes downward from right to left through the synchronous lifting mechanism A to press the artificial turf into a U-shaped artificial turf. The pneumatic chuck C is activated to clamp the two ends of the U-shaped artificial turf. The cutting mechanism is activated to cut the U-shaped artificial turf, thus completing the pre-pressing of m×n U-shaped artificial turf strands and preparing for wire planting.

[0021] When the m×n U-shaped artificial turf yarns on the m pre-pressing mechanisms with even numbers are planted, the m planting mechanisms are reset; the positions of the m odd-numbered pre-pressing mechanisms and the m even-numbered pre-pressing mechanisms are swapped by moving the slide, and the planting mechanisms then plant the m×n U-shaped artificial turf yarns on the m odd-numbered pre-pressing mechanisms. By repeating the above steps, the m×n U-shaped artificial turf yarns can be planted simultaneously without interruption.

[0022] The present invention adopts the above structure, which can bring the following beneficial effects:

[0023] By setting up m+1 clamping wire feeding units, 2m pre-pressing mechanisms and m wire planting mechanisms, the advantages of double-station cyclic alternating work are fully utilized, so that while m×n artificial turf fibers are being planted, another m×n artificial turf fibers are being pre-pressed and formed, thereby achieving uninterrupted simultaneous planting of m×n artificial turf fibers, and significantly improving planting efficiency. Description of the drawings:

[0024] Figure 1 This is a schematic top view of the structure of the high-efficiency silk planting device of the present invention;

[0025] Figure 2 This is a main structural diagram of the high-efficiency silk planting device of the present invention;

[0026] Figure 3 This is a schematic diagram of the principle of separately lifting and lowering the wire pressing tubes with odd and even serial numbers according to the present invention;

[0027] Figure 4 This is a schematic diagram of the structure of the wire pressing tube of the present invention when it is pressed down;

[0028] Figure 5 It is a side structural schematic diagram of the guide cylinder of the present invention;

[0029] Figure 6 Schematic diagram of the side structure of the wire pressing tube of the present invention;

[0030] Figure 7 It is a structural schematic diagram of the cutting mechanism of the present invention;

[0031] Figure 8 This is a schematic side view of the cutting mechanism of the present invention;

[0032] In the figure, 1. Clamping wire feeding unit, 101. Linear module, 102. Wire feeding tube, 103. Pneumatic chuck B, 2. Base, 3. Slide, 4. Preloading mechanism, 401. Preloading bracket, 402. Guide cylinder, 403. Feeding channel, 404. Pneumatic chuck A, 405. Wire pressing tube, 406. Synchronous lifting mechanism A, 4061. Connecting block, 4062. Connecting plate, 4063. Preloading cylinder, 407. Synchronous lifting mechanism B, 408. Cutting mechanism, 4081. Cutting cylinder, 4082. Lifting frame, 4083. Cutter, 409. Automatic Clamping mechanism, 4091, clamping seat, 4092, pneumatic chuck C, 410, avoidance opening, 411, arc groove, 5, wire planting bracket, 6, wire planting lifting frame, 7, wire planting mechanism, 701, needle seat, 702, wire planting needle, 8, guide rail, 9, slider, 10, reciprocating sliding drive, 1001, drive motor, 1002, coupling, 1003, lead screw, 1004, nut seat, 1005, nut, 11, lifting guide rail, 12, lifting slider, 13, wire planting drive, 14, artificial turf, 15, U-shaped artificial turf, 16, grass. Specific implementation method:

[0033] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0035] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on the differences from other embodiments.

[0036] Furthermore, the terms “vertical” and the like are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the position of the indicated technical features.

[0037] In the present invention, unless otherwise expressly specified or limited, terms such as "provided with," "disposed," and "connected" should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integrated connections; mechanical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in the present invention based on specific circumstances.

[0038] like Figure 1-8 As shown, an anchoring type hybrid lawn artificial turf efficient wire planting device includes m+1 clamping wire feeding units 1 arranged at intervals in the longitudinal direction, the clamping wire feeding unit 1 conveys the artificial turf 14 to the pre-pressing wire planting unit, the pre-pressing wire planting unit includes a base 2, a slide 3 is provided on the base 2 for longitudinal reciprocating sliding, 2m pre-pressing mechanisms 4 are provided on the slide 3 at intervals in the longitudinal direction, a wire planting bracket 5 is provided on the base 2, a wire planting lifting frame 6 is provided on the wire planting bracket 5 for vertical lifting, and m wire planting lifting frames are provided on the wire planting lifting frame 6 at intervals in the longitudinal direction. Mechanism 7; The pre-stressing mechanism 4 includes a pre-stressing bracket 401, on which n guide cylinders 402 are horizontally spaced apart, a feed channel 403 is horizontally passed through the guide cylinder 402, and an avoidance opening 410 is vertically provided at the guide cylinder 402 corresponding to the feed channel 403, and a pneumatic chuck A404 is provided at the right end of the pre-stressing bracket 401, and a wire pressing tube 405 is vertically slidably provided in the guide cylinder 402, and an arc groove 411 is provided at the lower end of the wire pressing tube 405, which is convenient for pressing the artificial grass yarn 14 into a U shape. The wire pressing tubes 405 are arranged in a longitudinal direction. The m wire pressing tubes 405 with odd numbers in the same column rise and fall synchronously, while the m wire pressing tubes 405 with even numbers rise and fall synchronously. A cutting mechanism 408 is positioned between two adjacent guide cylinders 402. Automatic clamping mechanisms 409 are positioned on either side of the cutting mechanism 408 to clamp the cut artificial turf filaments 14. By providing m+1 clamping and feeding units 1, 2m pre-pressing mechanisms 4, and m wire planting mechanisms 7, the advantages of dual-station cyclic alternating operation are fully utilized. Simultaneously, m×n artificial turf filaments 14 are being pre-pressed and formed, enabling the uninterrupted simultaneous planting of m×n artificial turf filaments, significantly improving planting efficiency. In practical applications, the entire high-efficiency artificial turf planting device can be placed on a walking platform, with the walking platform used to change the planting position. The artificial grass material here is preferably PP material, which has the advantages of good heat resistance, strong chemical stability, environmental protection and safety.

[0039] The clamping and feeding unit 1 comprises a horizontally arranged linear module 101, mounted with a wire feed tube 102. A pneumatic chuck B103 is attached to the end of the wire feed tube 102, which clamps and feeds the artificial turf yarn 14. The artificial turf yarn 14 can be laid out using m+1 shaping components, such as spindles or rollers. This allows for precise feeding of the artificial turf yarn. To meet the requirements of reciprocating feeding, the first m clamping and feeding units 1 can be used for feeding, or the last m clamping and feeding units 1 can be used for feeding.

[0040] A guide rail 8 is longitudinally provided on the base 2, a slider 9 is provided on the guide rail 8, and a slide 3 is provided on the slider 9. A reciprocating sliding drive 10 is provided between the base 2 and the slide 3. The reciprocating sliding drive 10 includes a drive motor 1001 provided on the base 2, the drive motor 1001 being connected to a lead screw 1003 via a coupling 1002. The lead screw 1003 is rotatably provided on the base 2. A nut holder 1004 and a nut 1005 are provided at the lower end of the slide 3, and the nut 1005 is mounted on the lead screw 1003. The longitudinal reciprocating sliding of the slide 3 is achieved by using a servo motor and a ball screw transmission method, which has the advantages of high transmission efficiency, precise transmission, and reliable transmission, ensuring that the clamping wire feeding unit 1 is laterally aligned with the preloading mechanism 4.

[0041] The m wire pressing tubes 405 with odd serial numbers are synchronously lifted and lowered by a synchronous lifting mechanism A406, and the m wire pressing tubes 405 with even serial numbers are synchronously lifted and lowered by a synchronous lifting mechanism B407. The synchronous lifting mechanism A406 and the synchronous lifting mechanism B407 are respectively located on both sides of the wire pressing tube 405. The synchronous lifting mechanism A406 and the synchronous lifting mechanism B407 have the same structure, including a connecting block 4061 provided on the side wall of the wire pressing tube 405. All connecting blocks 4061 on the same side are connected by a connecting plate 4062. A pre-pressing cylinder 4063 is vertically provided on the slide 3. In actual application, multiple pre-pressing cylinders 4063 can be longitudinally spaced according to needs, and the pre-pressing cylinder 4063 is connected to the connecting plate 4062. It can achieve that the m wire pressing tubes 405 with odd serial numbers and the m wire pressing tubes 405 with even serial numbers can be lifted and lowered separately and synchronously, thereby achieving alternating wire planting and pre-pressing molding.

[0042] The cutting mechanism 408 includes a vertically arranged cutting drive cylinder 4081, which is connected to a lifting frame 4082. The upper end of the lifting frame 4082 is provided with cutters 4083 at intervals of 2 meters along the longitudinal direction. The cutters 4083 are used to cut the pre-pressed artificial grass fibers 14.

[0043] The automatic clamping mechanism 409 includes a clamping seat 4091 disposed on the outer wall of the guide cylinder 402. A pneumatic chuck C4093 is mounted on the clamping seat 4091. The pneumatic chuck C4093 has a through hole for the wire feed tube 102 to pass through. The through hole is collinear with the feed channel 403 on the guide cylinder 402. Since the cut U-shaped artificial turf filament 15 cannot be directly planted and requires position switching, the position of the U-shaped artificial turf filament 15 may change during movement. Therefore, the automatic clamping mechanism 409 ensures that the U-shaped artificial turf filament 15 maintains its shape during movement, ensuring accurate and reliable subsequent planting.

[0044] The filament planting bracket 7 is vertically provided with a lifting guide rail 11, on which a lifting slider 12 is provided. The filament planting lifting frame 6 is provided on the lifting slider 12. A plurality of filament planting actuators 13 are spaced apart on the base 1 or the filament planting bracket 5 and connected to the filament planting lifting frame 6. The filament planting actuators 13 can be electric cylinders, pneumatic cylinders, or a combination of an electric cylinder and a linear vibrator. Their primary purpose is to achieve vertical actuation, thereby achieving synchronized vertical movement of the m×n filament planting needles 702 to implant the U-shaped artificial turf 15 into the grass 16.

[0045] The wire planting mechanism 7 includes n needle seats 701 arranged laterally and spaced apart on the wire planting lifting frame 6 , and the needle seats 701 are provided with wire planting needles 702 .

[0046] A method for efficiently planting artificial turf yarn for anchored hybrid lawns, comprising the above-mentioned efficient artificial turf yarn planting device, comprises the following steps:

[0047] S1. Arrange 2m pre-pressing mechanisms 4 in the longitudinal direction, and move the slide 4 so that the m pre-pressing mechanisms 4 with even numbers are aligned horizontally with the m clamping and feeding units 1, and the m pre-pressing mechanisms 4 with odd numbers are aligned vertically with the m wire planting mechanisms 7, and place the remaining clamping and feeding unit 1 at the front.

[0048] S2. The artificial turf yarn 14 is fed to the wire feeding tubes 102 of the m+1 clamping wire feeding units 1 respectively. The pneumatic chuck B103 at the front end of the wire feeding tube 102 clamps the artificial turf yarn 14, and the artificial turf yarn 14 extends a distance from the pneumatic chuck B103;

[0049] S3, the clamping wire feeding unit 1 at the front does not feed the material first, and the m clamping wire feeding units 1 at the back feed the material, and the linear module 101 drives the wire feeding tube 102 to feed horizontally, and the wire feeding tube 102 moves from the left end to the right end to load the material, and the wire feeding tube 102 reaches the right end through the feeding channel 403, and the pneumatic chuck A404 at the right end of the pre-pressing bracket 401 clamps the end of the artificial grass yarn 14, and the pneumatic chuck B103 releases the artificial grass yarn 14, and the linear module 101 drives the wire feeding tube 102 to retract and reset, completing the loading of the m pre-pressing mechanisms 4 with even numbers;

[0050] S4. The m even-numbered pre-pressing mechanisms 4 sequentially drive the m pressing tubes 405 to move downward from right to left via the synchronous lifting mechanism B407 (i.e., n pre-pressing operations are required from right to left to complete the pre-pressing of m×n U-shaped artificial turf yarns 15). The pressing tubes 405 press the artificial turf yarns 14 into U-shaped artificial turf yarns 15. The pneumatic chucks C4092 are activated to clamp the two ends of the U-shaped artificial turf yarns 15. The cutting mechanism 408 is activated to cut the U-shaped artificial turf yarns 15, thereby completing the pre-pressing of m×n U-shaped artificial turf yarns 15.

[0051] S5. Move the slide 3 so that the m pre-pressing mechanisms 4 with even numbers on the slide 3 are vertically aligned with the m wire planting mechanisms 7, that is, the m×n wire planting needles 702 on the m wire planting mechanisms 7 are vertically aligned with the m×n wire pressing tubes 405. At the same time, the m pre-pressing mechanisms with odd numbers are horizontally aligned with the m clamping wire feeding units located in front. Start the wire planting driver 13, which drives the m×n wire planting needles 702 to pass through the m×n wire pressing tubes 405 and act on the m×n U-shaped artificial turf yarns 15. At the same time, the pneumatic chuck C4092 releases the cut U-shaped artificial turf yarns 15, and the wire planting needles 702 implant the U-shaped artificial turf yarns 15 into the grass 16, completing the implantation of the m×n U-shaped artificial turf yarns 15.

[0052] At the same time, the m clamping and wire feeding units 1 in the front feed the m odd-numbered pre-pressing mechanisms 4. The m odd-numbered pre-pressing mechanisms 4 drive the m wire pressing tubes 405 to move downward from right to left via the synchronous lifting mechanism A406 to press the artificial turf 14 into a U-shaped artificial turf 15. The pneumatic chuck C4092 is activated to clamp the two ends of the U-shaped artificial turf 15. The cutting mechanism 408 is activated to cut the U-shaped artificial turf 15. Thus, the pre-pressing of m×n U-shaped artificial turf 15 is completed, preparing for wire planting.

[0053] When the m×n U-shaped artificial turf yarns 15 on the m pre-pressing mechanisms 4 with even numbers are planted, the m planting mechanisms 7 are reset; the positions of the m pre-pressing mechanisms 4 with odd numbers are swapped with the m pre-pressing mechanisms 4 with even numbers by moving the slide 3, and the planting mechanism 7 then plants the m×n U-shaped artificial turf yarns 15 on the m pre-pressing mechanisms 4 with odd numbers. By repeating the above steps, the uninterrupted simultaneous planting of m×n U-shaped artificial turf yarns 15 can be achieved.

[0054] The above specific implementation manner cannot be used as a limitation on the protection scope of the present invention. For those skilled in the art, any replacement, improvement or transformation made to the implementation manner of the present invention falls within the protection scope of the present invention.

[0055] Any matters not described in detail in the present invention are well-known technologies to those skilled in the art.

Claims

1. An anchored hybrid lawn artificial turf high efficiency planting device, characterized in that: The present invention comprises m+1 clamping wire feeding units arranged at longitudinal intervals, wherein the clamping wire feeding units convey the artificial grass yarn to the pre-pressing wire planting unit, wherein the pre-pressing wire planting unit comprises a base, a slide is provided on the base for longitudinal reciprocating sliding, 2m pre-pressing mechanisms are provided on the slide at longitudinal intervals, a wire planting bracket is provided on the base, a wire planting lifting frame is provided on the wire planting bracket for vertical lifting, and m wire planting mechanisms are provided on the wire planting lifting frame at longitudinal intervals; the pre-pressing mechanism comprises a pre-pressing bracket, n guide cylinders are provided on the pre-pressing bracket at transverse intervals, and a guide cylinder is provided with a wire planting mechanism extending transversely therethrough. Feeding channel, the guide cylinder is vertically provided with an avoidance opening at the corresponding feeding channel, the right end of the pre-stressing bracket is provided with a pneumatic chuck A, a wire pressing tube is vertically slidably provided in the guide cylinder, the wire pressing tubes are sorted along the longitudinal direction, and the m wire pressing tubes with odd serial numbers in the same vertical column are synchronously lifted and lowered, and the m wire pressing tubes with even serial numbers are synchronously lifted and lowered, and the wire pressing tubes pre-press the artificial turf into U-shaped artificial turf; a cutting mechanism is provided between two adjacent guide cylinders, and automatic clamping mechanisms are respectively provided on both sides of the cutting mechanism, and the automatic clamping mechanism clamps the cut U-shaped artificial turf.

2. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 1, characterized in that: The clamping wire feeding unit includes a transversely arranged linear module, a wire feeding tube is provided on the linear module, and a pneumatic chuck B is provided at the end of the wire feeding tube. The pneumatic chuck B clamps the artificial grass yarn for feeding.

3. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 2, characterized in that: A guide rail is longitudinally provided on the base, a slider is provided on the guide rail, a slide is provided on the slider, a reciprocating sliding drive is provided between the base and the slide, the reciprocating sliding drive includes a driving motor provided on the base, the driving motor is connected to the lead screw through a coupling, the lead screw is rotatably provided on the base, a nut seat and a nut are provided at the lower end of the slide, and the nut is installed on the lead screw.

4. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 3, characterized in that: The m wire pressing tubes with odd serial numbers are synchronously lifted and lowered by a synchronous lifting mechanism A, and the m wire pressing tubes with even serial numbers are synchronously lifted and lowered by a synchronous lifting mechanism B. The synchronous lifting mechanism A and the synchronous lifting mechanism B are respectively located on both sides of the wire pressing tube. The synchronous lifting mechanism A and the synchronous lifting mechanism B have the same structure, including a connecting block arranged on the side wall of the wire pressing tube. All connecting blocks on the same side are connected by a connecting plate. A pre-stressing cylinder is vertically provided on the slide seat, and the pre-stressing cylinder is connected to the connecting plate.

5. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 4, characterized in that: The cutting mechanism includes a vertically arranged cutting drive cylinder, which is connected to a lifting frame. The upper end of the lifting frame is provided with cutters spaced 2 meters apart in the longitudinal direction, and the cutters are used to cut the artificial grass fibers.

6. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 5, characterized in that: The automatic clamping mechanism includes a clamping seat arranged on the outer wall of the guide cylinder, the clamping seat is provided with a pneumatic chuck C, the pneumatic chuck C is provided with a through hole for the wire feeding tube to pass through, and the through hole is collinear with the feeding channel on the guide cylinder.

7. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 6, characterized in that: A lifting guide rail is vertically provided on the wire planting bracket, a lifting slider is provided on the lifting guide rail, the lifting frame is provided on the lifting slider, a plurality of wire planting drivers are spaced apart on the base or the wire planting bracket, and the wire planting drivers are connected to the wire planting lifting frame.

8. The anchoring type high-efficiency artificial turf planting device for hybrid lawn according to claim 7, characterized in that: The wire planting mechanism comprises n needle seats which are arranged on a wire planting lifting frame at intervals in a transverse direction, and the needle seats are provided with wire planting needles.

9. A method for efficiently planting artificial turf yarns for anchored hybrid lawns, comprising the efficient artificial turf yarn planting device according to any one of claims 1 to 8, comprising the following steps: S1. Arrange 2m pre-pressing mechanisms in the longitudinal direction, and move the slide so that the m pre-pressing mechanisms with even numbers are aligned horizontally with the m clamping and feeding units, and the m pre-pressing mechanisms with odd numbers are aligned vertically with the m wire planting mechanisms, and place the remaining clamping and feeding unit at the front. S2. The artificial turf yarn is fed to the wire feeding tubes of the m+1 clamping wire feeding units respectively. The pneumatic chuck B at the front end of the wire feeding tube clamps the artificial turf yarn, and the artificial turf yarn extends a certain distance from the pneumatic chuck B. S3. The clamping wire feeding unit at the front does not feed the material first, while the m clamping wire feeding units at the back feed the material, and the linear module drives the wire feeding tube to feed horizontally. The wire feeding tube moves from the left end to the right end to load the material. The wire feeding tube passes through the feeding channel and reaches the right end. The pneumatic chuck A at the right end of the pre-pressing bracket clamps the end of the artificial turf yarn, and the pneumatic chuck B releases the artificial turf yarn. The linear module drives the wire feeding tube to retract and reset, completing the loading of the m pre-pressing mechanisms with even numbers. S4. The m even-numbered pre-pressing mechanisms sequentially drive the m pressing tubes downward from right to left via the synchronous lifting mechanism B. The pressing tubes press the artificial turf into a U-shaped artificial turf. The pneumatic chuck C is activated to clamp the two ends of the U-shaped artificial turf. The cutting mechanism is activated to cut the U-shaped artificial turf, thereby completing the pre-pressing of m×n U-shaped artificial turf strands. S5. Move the slide so that the m pre-pressing mechanisms with even numbers on the slide are vertically aligned with the m wire-planting mechanisms, that is, the m×n wire-planting needles on the m wire-planting mechanisms are vertically aligned with the m×n wire-pressing tubes. At the same time, the m pre-pressing mechanisms with odd numbers are horizontally aligned with the m clamping wire-feeding units located in front. The planting drive is started, which drives m×n planting needles through m×n pressing tubes to act on m×n U-shaped artificial turf yarns. At the same time, the pneumatic chuck C releases the cut artificial turf yarns, and the planting needles implant the U-shaped artificial turf yarns into the grass, completing the planting of m×n U-shaped artificial turf yarns. At the same time, the m clamping and wire feeding units in the front feed the m odd-numbered pre-pressing mechanisms. The m odd-numbered pre-pressing mechanisms drive the m wire pressing tubes downward from right to left through the synchronous lifting mechanism A to press the artificial turf into a U-shaped artificial turf. The pneumatic chuck C is activated to clamp the two ends of the U-shaped artificial turf. The cutting mechanism is activated to cut the U-shaped artificial turf, thus completing the pre-pressing of m×n U-shaped artificial turf strands and preparing for wire planting. When the m×n U-shaped artificial turf yarns on the m pre-pressing mechanisms with even numbers are planted, the m planting mechanisms are reset; the positions of the m odd-numbered pre-pressing mechanisms and the m even-numbered pre-pressing mechanisms are swapped by moving the slide, and the planting mechanisms then plant the m×n U-shaped artificial turf yarns on the m odd-numbered pre-pressing mechanisms. By repeating the above steps, the m×n U-shaped artificial turf yarns can be planted simultaneously without interruption.

Citation Information

Patent Citations

  • A lawn silk-planting machine

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