Concrete strength compression resistance detection device and method
By integrating data collection and servo motor driven positioning systems into the concrete compression testing device, the problems of inaccurate data and sample movement during the testing process are solved, achieving efficient and accurate test results and ensuring product quality.
Patent Information
- Application Number
- CN202510942392.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, it is difficult to comprehensively monitor and analyze the concrete compressive strength testing process, the test data is inaccurate, and the concrete samples are easy to move during the testing process, affecting the accuracy of the test results.
A concrete strength and compressive strength testing device was designed. The crack condition information was collected through the data collection module and transmitted to the data analysis module for comparison and analysis. The concrete sample was clamped and positioned by a positioning system driven by a servo motor to ensure the stability and accuracy of the testing process.
It achieves efficient and accurate identification and classification of concrete samples, improves detection efficiency, and ensures the accuracy of detection data and the quality of concrete products meet requirements.
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Figure CN120651665A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete production, in particular to a device and method for detecting concrete strength and compression resistance. Background Art
[0002] Concrete is a commonly used building material, made by mixing cement, aggregates (such as sand and gravel), water, and admixtures in a certain proportion. Concrete has high compressive strength and can withstand large pressures, making it suitable for building load-bearing structures. Under appropriate environmental and maintenance conditions, it can maintain stable performance for a long time. The compressive strength testing operation of concrete during the production process is also an important aspect of measuring its quality and performance.
[0003] In the existing technology, when performing compression testing on concrete, it is difficult to conduct comprehensive supervision and analysis of the concrete sample testing process, and to make corresponding intelligent processing of the concrete samples according to the specific situation. It is also impossible to efficiently and accurately distinguish and classify the concrete samples. At the same time, the compression testing process of concrete mostly involves placing the concrete samples on the support and performing compression testing directly, without firmly clamping and positioning the concrete samples. The concrete samples are prone to movement during the testing process, resulting in inaccurate test data during the testing process, which affects the normal progress of the concrete compression testing work.
[0004] To this end, we propose a concrete strength and compressive strength testing device and method. Summary of the Invention
[0005] The purpose of the present invention is to provide a concrete strength and compressive strength testing device and method, which collects crack condition information on a concrete sample after concrete compressive strength testing, and transmits the collected information to a data analysis module, and comprehensively monitors and analyzes the concrete sample testing process before and after testing, that is, compares and analyzes the collected data with the preset stored data, obtains relevant rating signals, and controls relevant components to perform corresponding processing operations accordingly, and clamps and positions the concrete sample by adjusting the distance between the first positioning plate and the second positioning plate to solve the technical problems raised in the background technology.
[0006] The objectives of the present invention can be achieved through the following technical solutions: A concrete strength and compression resistance detection device, comprising a base, support columns are provided on the outer walls at both ends of the top of the base, a top plate is provided on the top of the support columns, a movable box and a first positioning plate are provided in sequence on the outer wall of one end of the top of the base, a fixed seat is provided on the outer wall of the end of the bottom of the top plate away from the first positioning plate, a rotating structure is provided on the fixed seat, the end of the rotating structure away from the fixed seat is fixedly connected to the mounting column, the end of the mounting column away from the fixed seat is provided with a rotating threaded rod, the end of the rotating threaded rod away from the mounting column is installed on the top plate through a bearing seat, and the rotating threaded rod is provided with a movable sleeve slidably connected to the outer wall of the top plate.
[0007] As a further improvement of the present invention: a placement seat is fixedly installed at the bottom of the movable sleeve, and a storage box, a first electric push rod and a hydraulic detection machine are sequentially provided on the outer wall of the bottom of the placement seat along the direction close to the first positioning plate, a movable box is provided on the outer wall of the bottom end of the storage box away from the first positioning plate, a crack detector is provided on the output end of the first electric push rod, and a control panel and an electric telescopic rod are sequentially provided on the outer wall of the other end of the top of the base along the direction close to the first positioning plate.
[0008] As a further improvement scheme of the present invention: the rotating structure includes an L-shaped connecting rod, and there are two L-shaped connecting rods, one of which is installed on a fixed seat through a mounting piece, one end of the L-shaped connecting rod away from the fixed seat is fixedly connected to a placement column, and another L-shaped connecting rod is fixedly connected to the top of the placement column, and the ends of the two L-shaped connecting rods close to the top plate are connected to hollow mounting columns, and the two hollow mounting columns are movably sleeved with rotating rods extending to the outside, and the rotating rods are spaced apart with a rotating sleeve plate located on the inner side of the hollow mounting column.
[0009] As a further improvement of the present invention: a movable connecting rod is provided at one end away from the hollow mounting column between the two rotating sleeves, a power chamber is provided at one end of the placement column away from the top plate, two servo motors are symmetrically provided inside the power chamber, one servo motor output end is provided with a rotating shaft passing through the placement column and extending to the outside thereof, a rotating circular plate is provided at one end of the rotating shaft away from the power chamber, a connecting column is provided on the rotating circular plate, a connecting sleeve connected to the connecting column is provided on the movable connecting rod, the end of the rotating rod away from the fixed seat is connected to the mounting column, and the other servo motor output end is provided with a rotating connecting rod passing through the inner wall of the moving box and extending to the inside thereof.
[0010] As a further improvement of the present invention: a transmission gear located inside the moving box is provided at the bottom of the rotating connecting rod, a rotating threaded rod is rotatably installed on the inner wall in the middle of one side of the moving box, a rotating gear meshing with the transmission gear is sleeved on the rotating threaded rod, an electromagnetic strip is provided on the inner wall of the bottom end of the moving box, a magnetic movable sleeve is slidably connected to the electromagnetic strip on the rotating threaded rod, a moving connecting rod is provided at one end of the magnetic movable sleeve close to the first positioning plate, which passes through the inner wall of the moving box and extends to the outside thereof, a second positioning plate is provided at one end of the moving connecting rod away from the magnetic movable sleeve, and anti-slip pads are provided on the outer walls of the first positioning plate and the second positioning plate.
[0011] As a further improvement of the present invention: a dual-axis motor is provided on the outer wall of one side of the movable box, and a first transmission roller is provided on one of the output shafts of the dual-axis motor. A feeding port is provided at the top of one side of the storage box, and a partition plate is provided on the middle inner wall of the storage box. A stirring shaft is rotatably installed on the inner wall of the middle top of the storage box, and one end of the stirring shaft is fixedly connected to a second transmission roller that passes through the inner wall of the storage box and extends to the outside thereof. A plurality of stirring blades are circumferentially distributed on the outer side wall of the stirring shaft, and the first transmission roller and the second transmission roller are connected by a transmission belt, and a blanking port is provided on the partition plate.
[0012] The present invention also provides a working method of a concrete strength and compression resistance detection device, comprising the following steps:
[0013] Step 1: The servo motor in the power chamber drives the rotating connecting rod to rotate, and through a series of movements, the second positioning plate is moved closer to the first positioning plate, and the distance between the first positioning plate and the second positioning plate is adjusted to clamp the concrete sample;
[0014] Step 2: The servo motor in the power chamber then drives the placement column to rotate, and through a series of movements, the placement seat moves left and right. The hydraulic testing machine moves to the top of the concrete sample and starts working, applying pressure to the concrete sample to test its compressive strength.
[0015] Step 3: During the compression test of the concrete sample, the data collection module is used to collect crack condition information on the concrete sample after the compression test and transmit it to the data analysis module. The crack condition information consists of a crack width factor and a crack depth factor.
[0016] The data analysis module performs concrete sample detection, processing, control and analysis operations based on the above information received, calibrates the crack width factor and crack depth factor as K and S respectively, calculates the crack detection level L on the concrete sample during the concrete compressive strength test through the formula, and compares the crack detection level L with the value one and the preset crack detection level l to obtain the signal of excellent compressive performance of the concrete sample, the signal that the crack needs to be repaired and the signal of poor compressive performance of the concrete sample. The various signals obtained are transmitted to the execution module through the processor, and the execution module performs corresponding operation processing according to the various signals obtained.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The data collection module in the control panel collects information on the crack conditions of concrete specimens after the concrete compression test, and transmits the collected information to the data analysis module. The concrete specimen testing process is comprehensively monitored and analyzed before and after the test, that is, the collected data is compared and analyzed with the preset stored data to obtain relevant rating signals, and the relevant components are controlled to perform corresponding processing operations accordingly. The concrete specimens can be intelligently processed according to the specific conditions during the concrete specimen testing process, and the concrete specimens can be efficiently and accurately distinguished and classified, thereby improving the efficiency of concrete compression testing to ensure that the produced concrete meets the quality requirements for concrete use;
[0019] 2. The servo motor in the power cavity drives the rotating connecting rod to rotate, and the rotation of the rotating connecting rod drives the transmission gear, the rotating gear and the rotating threaded rod to rotate. The rotation of the rotating threaded rod drives the magnetic movable sleeve to move, and the movement of the magnetic movable sleeve drives the second positioning plate to approach the first positioning plate. The concrete sample to be tested is placed between the first positioning plate and the second positioning plate, and the distance between the first positioning plate and the second positioning plate is adjusted to clamp and position the concrete sample. Through the above processing, concrete samples of different specifications can be firmly clamped and positioned, avoiding the movement of the concrete sample during the test process, ensuring the accuracy of the test data during the test process, and ensuring the normal progress of the concrete compressive strength test. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 A schematic diagram of the three-dimensional structure of the present invention from one viewing angle;
[0022] Figure 2 A schematic diagram of the three-dimensional structure of the present invention from another perspective;
[0023] Figure 3 It is a schematic diagram of the front view cutaway structure of the present invention;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the storage box, placement seat, hydraulic testing machine, movable box and crack detector in the present invention;
[0025] Figure 5 It is a schematic cross-sectional view of the storage box and the movable box in the present invention;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the mounting ring, the limiting sliding sleeve, the first movable rod, the second movable rod, the driving rotating rod, the movable ring and the eccentric movable ring in the present invention;
[0027] Figure 7 It is a schematic diagram of the cross-section structure of the mobile box in the present invention;
[0028] Figure 8 It is a system flow chart of the present invention.
[0029] In the figure: 1. Base; 2. Control panel; 3. Support column; 4. Top plate; 5. L-shaped connecting rod; 6. Rotating circular plate; 7. Placement column; 8. Storage box; 9. First positioning plate; 10. Mounting plate; 11. Electric telescopic rod; 12. Power chamber; 13. Fixed seat; 14. Rotating sleeve; 15. Connecting sleeve; 16. Movable connecting rod; 17. Rotating threaded rod; 18. Second positioning plate; 19. Moving box; 20. Hollow mounting column; 21. Rotating rod; 22. Moving sleeve; 23. Moving connecting rod; 24. Rotating connecting rod; 25. Transmission gear; 26. Double shaft Motor; 27. Drive belt; 28. Crack detector; 29. Hydraulic testing machine; 30. Placement seat; 31. First electric push rod; 32. Movable box; 33. Mounting ring; 34. Fixed connecting rod; 35. Stirring blade; 36. Partition plate; 37. Closing plate; 38. Placement plate; 39. Second electric push rod; 40. Discharging head; 41. Limiting sleeve; 42. First movable rod; 43. Second movable rod; 44. Driving rotating rod; 45. Movable ring; 46. Eccentric movable ring; 47. Rotating threaded rod; 48. Magnetic movable sleeve; 49. Rotating gear. DETAILED DESCRIPTION
[0030] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1: Figures 1-8 As shown, a concrete strength and compression resistance testing device includes a base 1, support columns 3 are provided on the outer walls at both ends of the top of the base 1, a top plate 4 is provided on the top of the support column 3, a movable box 19 and a first positioning plate 9 are sequentially provided on the outer wall of one end of the top of the base 1, a fixed seat 13 is provided on the outer wall of the end of the bottom of the top plate 4 away from the first positioning plate 9, a rotating structure is provided on the fixed seat 13, an end of the rotating structure away from the fixed seat 13 is fixedly connected to the mounting column, an end of the mounting column away from the fixed seat 13 is provided with a rotating threaded rod 17, an end of the rotating threaded rod 17 away from the mounting column is installed on the top plate 4 through a bearing seat, and a movable sleeve 22 is sleeved on the rotating threaded rod 17 and slidably connected to the outer wall of the top plate 4;
[0032] A placement seat 30 is fixedly installed at the bottom of the movable sleeve 22. A storage box 8, a first electric push rod 31 and a hydraulic detection machine 29 are sequentially provided on the outer wall of the bottom of the placement seat 30 along the direction close to the first positioning plate 9. A movable box 32 is provided on the outer wall of the bottom end of the storage box 8 away from the first positioning plate 9. A crack detector 28 is provided on the output end of the first electric push rod 31. A control panel 2 and an electric telescopic rod 11 are sequentially provided on the outer wall of the other end of the top of the base 1 along the direction close to the first positioning plate 9.
[0033] The rotating structure includes an L-shaped connecting rod 5, and there are two L-shaped connecting rods 5. One of the L-shaped connecting rods 5 is installed on the fixed seat 13 through a mounting piece. One end of the L-shaped connecting rod 5 away from the fixed seat 13 is fixedly connected to the placement column 7, and the top of the placement column 7 is fixedly connected to another L-shaped connecting rod 5. The ends of the two L-shaped connecting rods 5 close to the top plate 4 are both connected to a hollow mounting column 20. The two hollow mounting columns 20 are movably sleeved with a rotating rod 21 extending to the outside. The rotating rod 21 is sleeved with a rotating sleeve plate 14 located on the inner side of the hollow mounting column 20.
[0034] A movable connecting rod 16 is provided at one end away from the hollow mounting column 20 between the two rotating sleeve plates 14, a power chamber 12 is provided at one end of the placement column 7 away from the top plate 4, two servo motors are symmetrically provided inside the power chamber 12, one of the servo motors is provided with a rotating shaft that passes through the placement column 7 and extends to the outside thereof on the output end, a rotating circular plate 6 is provided at the end of the rotating shaft away from the power chamber 12, a connecting column is provided on the rotating circular plate 6, a connecting sleeve 15 connected to the connecting column is sleeved on the movable connecting rod 16, and the end of the rotating rod 21 away from the fixed seat 13 is connected to the mounting column;
[0035] A dual-axis motor 26 is provided on the outer wall of one side of the movable box 32, and a first transmission roller is provided on one output shaft of the dual-axis motor 26. A feeding port is provided at the top of one side of the storage box 8, and a partition plate 36 is provided on the inner wall of the middle part of the storage box 8. A stirring shaft is rotatably mounted on the inner wall of the middle part of the top of the storage box 8, and one end of the stirring shaft is fixedly connected to a second transmission roller that penetrates the inner wall of the storage box 8 and extends to the outside thereof. A plurality of stirring blades 35 are distributed circumferentially on the outer wall of the stirring shaft. The first transmission roller and the second transmission roller are connected by a transmission belt 27, and a blanking port is provided on the partition plate 36.
[0036] A driving rotating rod 44 located inside the movable box 32 is provided on the other output shaft of the dual-axis motor 26. Limiting sleeves 41 are symmetrically installed on the inner walls of both ends of the movable box 32 through fixing parts. A movable ring 45 is provided at one end of the driving rotating rod 44. An eccentric movable ring 46 is sleeved on the movable ring 45. A mounting ring 33 is movably connected to the outer side of the eccentric movable ring 46. The end of the mounting ring 33 away from the storage box 8 is provided with a first movable rod 42 slidably connected to the limiting sleeve 41. The end of the mounting ring 33 close to the storage box 8 is provided with a second movable rod 43 slidably connected to the limiting sleeve 41. The end of the second movable rod 43 away from the mounting ring 33 is fixedly connected to a fixed connecting rod 34 that penetrates the inner wall of the storage box 8 and extends to the interior thereof through a connecting block.
[0037] A closing plate 37 slidably connected to the partition plate 36 is provided at one end of the fixed connecting rod 34 away from the movable box 32, and the closing plate 37 is used in conjunction with the blanking port. A placement plate 38 is symmetrically provided on the outer walls at both ends of the bottom of the storage box 8. A blanking hose is provided in the middle of the bottom end of the storage box 8. A discharge head 40 is connected to the bottom of the blanking hose. Sliding blocks slidably connected to the placement plate 38 are symmetrically provided at both ends of the discharge head 40. Second electric push rods 39 are symmetrically provided on the outer walls at both ends of the bottom of the storage box 8. The output end of the second electric push rod 39 is connected to the sliding block.
[0038] A mounting plate 10 is provided on the output end of the electric telescopic rod 11. A first cylinder, a second cylinder, and a third cylinder are provided on one side of the mounting plate 10. A No. 1 marking seal is provided on the output end of the first cylinder, a No. 2 marking seal is provided on the output end of the second cylinder, and a No. 3 marking seal is provided on the output end of the third cylinder.
[0039] The control panel 2 is internally provided with a processor, a data collection module, a data analysis module and an execution module;
[0040] The data collection module is used to collect the crack condition information on the concrete specimen after the concrete compression test and transmit it to the data analysis module. The crack condition information consists of the crack width factor and the crack depth factor.
[0041] It should be noted that: 5 minutes during the use of the crack detector 28 is set as the time threshold, the crack width factor represents the average width data of the cracks on the concrete sample collected by the crack detector 28 within the time threshold, and the crack depth factor represents the average depth data of the cracks on the concrete sample collected by the crack detector 28 within the time threshold. The crack detector 28 is installed on the output end of the first electric push rod 31. The larger the crack width factor and the crack depth factor, the larger the cracks generated on the concrete sample after the compression test.
[0042] The data analysis module performs concrete sample inspection, processing, control and analysis operations based on the crack condition information received on the concrete sample after the concrete compression test. The specific steps are as follows:
[0043] Obtain the crack condition information on the concrete specimen after the concrete compression test, and calibrate the crack width factor and crack depth factor as K and S respectively;
[0044] According to the formula: L = m*K + n*S, the crack detection magnitude L on the concrete specimen during the concrete compression test is obtained, where m and n are weight coefficients, both m and n are positive numbers greater than 0, and n is greater than m;
[0045] It should be noted that the pressure applied during the compression test of concrete is the maximum pressure that the produced concrete sample can theoretically withstand. The smaller the crack detection magnitude L, the smaller the cracks produced in the concrete sample after the compression test, indicating that the tested concrete has a higher compressive strength and that the tested concrete meets the quality requirements of concrete production.
[0046] If the crack detection magnitude L is equal to one, it is determined that no cracks are generated on the concrete sample after the compressive test, and a signal indicating excellent compressive performance of the concrete sample is generated. The generated signal is sent to the execution module via the processor. After receiving the signal indicating excellent compressive performance, the execution module immediately controls the first cylinder to operate. The operation of the first cylinder drives the No. 1 marking seal to move and stamp a No. 1 mark on the concrete sample. The No. 1 mark indicates that the compressive strength of the concrete sample is higher than the standard compressive strength requirement required for concrete production.
[0047] If the crack detection level L is greater than one and the crack detection level L is less than or equal to the preset crack detection level l, it is determined that a slight crack is generated on the concrete sample after the compression test, and a crack repair signal is generated. The generated signal is sent to the execution module through the processor. After receiving the repair signal, the execution module immediately controls the dual-axis motor 26 to work, and the dual-axis motor 26 drives the driving rod 44 to rotate. The driving rod 44 rotates and drives the movable ring 45 to rotate. The movable ring 45 rotates and drives the eccentric movable ring 46 to rotate. The eccentric movable ring 46 rotates and drives the installation ring 33 to move. The movement of the ring 33 drives the first movable rod 42 and the second movable rod 43 to move. The movement of the second movable rod 43 drives the fixed link 34 to move leftward, driving the closing plate 37 to move leftward, so that the discharge port remains unobstructed. The repair material is injected into the cracks on the concrete sample through the discharge head 40, and the cracks on the concrete sample are inspected and processed. After the repair is completed, the second cylinder is immediately controlled to operate. The operation of the second cylinder drives the No. 2 marking seal to move and stamp the No. 2 mark on the concrete sample. The No. 2 mark indicates that the compressive strength of the concrete sample meets the standard compressive strength requirements required for concrete production.
[0048] If the crack detection level L is greater than one and the crack detection level L is greater than a preset crack detection level l, it is determined that a large crack has occurred on the concrete sample after the compressive test, and a signal indicating poor compressive performance of the concrete sample is generated. The generated signal is sent to the execution module via the processor. After receiving the poor compressive performance signal, the execution module immediately controls the operation of the third cylinder. The operation of the third cylinder drives the No. 3 marking seal to move and stamp the No. 3 mark on the concrete sample. The No. 3 mark indicates that the compressive strength of the concrete sample is lower than the standard compressive strength requirement required for concrete production.
[0049] The data collection module in the control panel 2 is used to collect information on the crack conditions on the concrete specimens after the concrete compressive strength test, and the collected information is transmitted to the data analysis module. The concrete specimen testing process is comprehensively supervised and analyzed before and after the test, that is, the collected data is compared and analyzed with the preset stored data to obtain relevant rating signals, and the relevant components are controlled to perform corresponding processing operations accordingly. The concrete specimens can be intelligently processed according to the specific conditions during the concrete specimen testing process, and the concrete specimens can be efficiently and accurately distinguished and classified, thereby improving the efficiency of the concrete compressive strength test to ensure that the produced concrete meets the quality requirements for concrete use.
[0050] Example 2: Figure 1 、 Figure 2 、 Figure 3 and Figure 7As shown, another servo motor output end is provided with a rotating connecting rod 24 that passes through the inner wall of the moving box 19 and extends to the inside thereof, and a transmission gear 25 located inside the moving box 19 is provided at the bottom of the rotating connecting rod 24. A rotating threaded rod 47 is rotatably installed on the inner wall of the middle part of one side of the moving box 19, and a rotating gear 49 that meshes with the transmission gear 25 is sleeved on the rotating threaded rod 47. An electromagnetic strip is provided on the inner wall of the bottom end of the moving box 19, and a magnetic movable sleeve 48 that is slidably connected to the electromagnetic strip is sleeved on the rotating threaded rod 47. The end of the magnetic movable sleeve 48 close to the first positioning plate 9 is provided with a moving connecting rod 23 that passes through the inner wall of the moving box 19 and extends to the outside thereof, and the end of the moving connecting rod 23 away from the magnetic movable sleeve 48 is provided with a second positioning plate 18, and anti-slip pads are provided on the outer walls of the first positioning plate 9 and the second positioning plate 18.
[0051] The servo motor in the power chamber 12 drives the rotating connecting rod 24 to rotate, and the rotation of the rotating connecting rod 24 drives the transmission gear 25, the rotating gear 49 and the rotating threaded rod 47 to rotate. The rotation of the rotating threaded rod 47 drives the magnetic movable sleeve 48 to move, and the movement of the magnetic movable sleeve 48 drives the second positioning plate 18 to approach the first positioning plate 9. The concrete sample to be tested is placed between the first positioning plate 9 and the second positioning plate 18. The distance between the first positioning plate 9 and the second positioning plate 18 is adjusted to clamp and position the concrete sample. Through the above processing, concrete samples of different specifications can be firmly clamped and positioned, avoiding the movement of the concrete sample during the detection process, ensuring the accuracy of the detection data during the detection process, and ensuring the normal progress of the concrete compressive strength detection work.
[0052] Example 3: Figures 1-8 As shown, based on the first and second embodiments, the present invention further proposes a working method of a concrete strength and compressive strength detection device, comprising the following steps:
[0053] Step 1: The servo motor in the power chamber 12 drives the rotating connecting rod 24 to rotate, and the rotation of the rotating connecting rod 24 drives the transmission gear 25, the rotating gear 49 and the rotating threaded rod 47 to rotate. The rotation of the rotating threaded rod 47 drives the magnetic movable sleeve 48 to move, and the movement of the magnetic movable sleeve 48 drives the second positioning plate 18 to approach the first positioning plate 9. The concrete sample to be tested is placed between the first positioning plate 9 and the second positioning plate 18. The distance between the first positioning plate 9 and the second positioning plate 18 can be adjusted to firmly clamp and position concrete samples of different specifications.
[0054] Step 2: Then, the servo motor in the power chamber 12 is driven to rotate the placement column 7, and the rotation of the placement column 7 drives the rotating circular plate 6 to rotate. The rotation of the rotating circular plate 6 drives the connecting sleeve 15 to move on the movable connecting rod 16. The movement of the connecting sleeve 15 drives the rotating sleeve plate 14 and the rotating rod 21 to rotate accordingly. The rotation of the rotating rod 21 drives the rotating threaded rod 17 to rotate. The rotation of the rotating threaded rod 17 drives the moving sleeve 22 to move, and drives the placement seat 30 to move. The hydraulic testing machine 29 moves to the top of the concrete sample and starts working, applying pressure to the concrete sample to test its compressive strength.
[0055] Step 3: During the compression test of the concrete sample, the data collection module is used to collect crack condition information on the concrete sample after the compression test and transmit it to the data analysis module. The crack condition information consists of a crack width factor and a crack depth factor.
[0056] The data analysis module performs concrete sample detection, processing, control, and analysis based on the received information. The crack width factor and crack depth factor are calibrated as K and S, respectively. The crack detection magnitude L on the concrete sample during the concrete compression test is calculated using a formula.
[0057] The crack detection level L is compared with the value one and the preset crack detection level l to obtain a signal indicating that the concrete sample has excellent compressive performance, a signal indicating that the crack needs to be repaired, and a signal indicating that the concrete sample has poor compressive performance. The various signals obtained are transmitted to the execution module through the processor, and the execution module performs corresponding operation processing based on the various signals obtained.
[0058] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A concrete strength and compression testing device, comprising a base (1), support columns (3) provided on the outer walls at both ends of the top of the base (1), and a top plate (4) provided on the top of the support columns (3), characterized in that: A movable box (19) and a first positioning plate (9) are sequentially provided on the outer wall of one end of the top of the base (1), and a fixing seat (13) is provided on the outer wall of one end of the bottom of the top plate (4) away from the first positioning plate (9); The fixed seat (13) is provided with a rotating structure, and one end of the rotating structure away from the fixed seat (13) is fixedly connected to a mounting column, and one end of the mounting column away from the fixed seat (13) is provided with a rotating threaded rod (17), and the end of the rotating threaded rod (17) away from the mounting column is installed on the top plate (4) through a bearing seat, and the rotating threaded rod (17) is provided with a movable sleeve (22) that is slidably connected to the outer wall of the top plate (4).
2. A concrete strength and compression testing device according to claim 1, characterized in that: A placement seat (30) is fixedly installed at the bottom of the movable sleeve (22); a storage box (8), a first electric push rod (31) and a hydraulic detection machine (29) are sequentially provided on the outer wall of the bottom of the placement seat (30) in a direction close to the first positioning plate (9); a movable box (32) is provided on the outer wall of the bottom end of the storage box (8) away from the first positioning plate (9); a crack detector (28) is provided on the output end of the first electric push rod (31); and a control panel (2) and an electric telescopic rod (11) are sequentially provided on the outer wall of the other end of the top of the base (1) in a direction close to the first positioning plate (9).
3. A concrete strength and compression testing device according to claim 1, characterized in that: The rotating structure comprises an L-shaped connecting rod (5), wherein the number of the L-shaped connecting rods (5) is two, wherein one of the L-shaped connecting rods (5) is mounted on a fixed seat (13) via a mounting member, wherein one end of the L-shaped connecting rod (5) away from the fixed seat (13) is fixedly connected to a placement column (7), and the top of the placement column (7) is fixedly connected to another L-shaped connecting rod (5), and the ends of the two L-shaped connecting rods (5) close to the top plate (4) are both connected to a hollow mounting column (20), and a rotating rod (21) extending to the outside is movably sleeved in the two hollow mounting columns (20), and a rotating sleeve plate (14) located on the inner side of the hollow mounting column (20) is sleeved on the rotating rod (21).
4. A concrete strength and compression testing device according to claim 3, characterized in that: A movable connecting rod (16) is provided at one end away from the hollow mounting column (20) between the two rotating sleeve plates (14); a power chamber (12) is provided at one end of the placement column (7) away from the top plate (4); two servo motors are symmetrically provided inside the power chamber (12); an output end of one servo motor is provided with a rotating shaft that passes through the placement column (7) and extends to the outside thereof; an end of the rotating shaft that passes away from the power chamber (12) is provided with a rotating circular plate (6); a connecting column is provided on the rotating circular plate (6); a connecting sleeve (15) connected to the connecting column is sleeved on the movable connecting rod (16); an end of the rotating rod (21) away from the fixed seat (13) is connected to the mounting column; and an output end of the other servo motor is provided with a rotating connecting rod (24) that passes through the inner wall of the moving box (19) and extends to the inside thereof.
5. A concrete strength and compression testing device according to claim 4, characterized in that: The bottom of the rotating connecting rod (24) is provided with a transmission gear (25) located inside the moving box (19), and a rotating threaded rod (47) is rotatably installed on the inner wall of the middle part of one side of the moving box (19), and a rotating gear (49) meshing with the transmission gear (25) is sleeved on the rotating threaded rod (47), and an electromagnetic strip is provided on the inner wall of the bottom end of the moving box (19), and a magnetic movable sleeve (48) slidably connected to the electromagnetic strip is sleeved on the rotating threaded rod (47), and a moving connecting rod (23) passing through the inner wall of the moving box (19) and extending to the outside thereof is provided at one end of the magnetic movable sleeve (48) close to the first positioning plate (9), and a second positioning plate (18) is provided at one end of the moving connecting rod (23) away from the magnetic movable sleeve (48), and anti-slip pads are provided on the outer walls of the first positioning plate (9) and the second positioning plate (18).
6. A concrete strength and compression testing device according to claim 2, characterized in that: A double-shaft motor (26) is provided on the outer wall of one side of the movable box (32), and a first transmission roller is provided on one output shaft of the double-shaft motor (26). A feeding port is provided on the top of one side of the storage box (8), and a partition plate (36) is provided on the inner wall of the middle part of the storage box (8). A stirring shaft is rotatably mounted on the inner wall of the middle part of the top of the storage box (8), and one end of the stirring shaft is fixedly connected to a second transmission roller that penetrates the inner wall of the storage box (8) and extends to the outside thereof. A plurality of stirring blades (35) are circumferentially distributed on the outer wall of the stirring shaft. The first transmission roller and the second transmission roller are connected by a transmission belt (27), and a blanking port is provided on the partition plate (36).
7. A method for operating a concrete strength and compression resistance testing device, using a concrete strength and compression resistance testing device according to any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: The servo motor in the power chamber (12) drives the rotating connecting rod (24) to rotate, and through a series of movements, the second positioning plate (18) is moved closer to the first positioning plate (9), and the distance between the first positioning plate (9) and the second positioning plate (18) is adjusted to clamp the concrete sample; Step 2: The servo motor in the power chamber (12) drives the placement column (7) to rotate, and through a series of movements, the placement seat (30) moves left and right. The hydraulic testing machine (29) moves to the top of the concrete sample and starts working, applying pressure to the concrete sample to test its compressive strength. Step 3: During the compression test of the concrete sample, the data collection module is used to collect crack condition information on the concrete sample after the compression test and transmit it to the data analysis module. The crack condition information consists of a crack width factor and a crack depth factor. The data analysis module performs concrete sample detection, processing, control and analysis operations based on the above information received, calibrates the crack width factor and crack depth factor as K and S respectively, calculates the crack detection level L on the concrete sample during the concrete compressive strength test through the formula, and compares the crack detection level L with the value one and the preset crack detection level l to obtain the signal of excellent compressive performance of the concrete sample, the signal that the crack needs to be repaired and the signal of poor compressive performance of the concrete sample. The various signals obtained are transmitted to the execution module through the processor, and the execution module performs corresponding operation processing according to the various signals obtained.