Operation data monitoring and warning system and method for integrated equipment

Abstract

The invention discloses an operation data monitoring and warning system and method for integrated equipment, and belongs to the technical field of operation data monitoring and warning. The method comprises the following steps: S10, predicting a real-time abnormal coefficient of the integrated equipment; s20, supervising the safety degree of the industrial production operation information received by the information safety supervision terminal; s30, judging and analyzing whether alarm information is sent to the industrial production operation management terminal or not; and S40, the information safety supervision terminal performs emergency response control according to the alarm information. According to the invention, the industrial production data and the operation and maintenance data of the integrated equipment are analyzed according to the identification result, so that the real-time abnormal coefficient of the integrated equipment is predicted, and the real-time abnormal coefficient of the integrated equipment is predicted through the real-time operation and maintenance data and the real-time abnormal coefficient of the integrated equipment. The influence of other factors on the actual operation speed of the integrated equipment can be eliminated, and the analysis complexity of the operation data is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of operation data monitoring and alarming, and in particular to an operation data monitoring and alarming system and method for an integrated device. Background Art

[0002] In industrial production, integrated equipment primarily refers to highly integrated, specialized equipment. Its core design concept is to improve efficiency and adapt to harsh environments by integrating multiple functional modules. Through data analysis, integrated equipment can provide production management and decision support, thereby optimizing production planning and demand forecasting.

[0003] The operating data of the integrated equipment is affected by many factors. Therefore, when analyzing the operating data of the integrated equipment, the complexity is relatively high, that is, it is impossible to ensure that the operating conditions of the integrated equipment can be effectively adjusted in a short time. At the same time, when adjusting the production plan of the equipment, the existing technology cannot predict in advance whether there are abnormalities in the current production plan, resulting in the integrated equipment needing to maintain a long-term operating state in the future, which easily increases the failure frequency of the integrated equipment, and cannot perform real-time verification of the operating data of the integrated equipment, thereby failing to ensure that the integrated equipment accurately executes the production tasks of the production plan. Summary of the Invention

[0004] The object of the present invention is to provide an operation data monitoring and alarm system and method for an integrated device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solution: a method for monitoring and alarming operation data of an integrated device, the method comprising: S10: The integrated device internally integrates an operation data acquisition terminal, an industrial personnel operation terminal, an integrated device operation and maintenance terminal, an industrial production operation management terminal, and an information security supervision terminal. The information security supervision terminal communicates with the operation data acquisition terminal, the industrial personnel operation terminal, the integrated device operation and maintenance terminal, the integrated device operation terminal, and the industrial production operation management terminal, respectively. The information security supervision terminal predicts the real-time abnormality coefficient of the integrated device based on the industrial production data, industrial personnel operation data, and integrated device operation and maintenance data transmitted by the operation data acquisition terminal, the industrial personnel operation terminal, and the integrated device operation and maintenance terminal, respectively. The industrial personnel operation data and the integrated equipment operation and maintenance data are used to predict the real-time abnormality coefficient of the integrated equipment; the operation data acquisition terminal is used to collect the real-time working status and real-time production volume of the integrated equipment, the integrated equipment operation and maintenance terminal is used to collect the maintenance time of the integrated equipment and the maintenance degree corresponding to each maintenance time, the industrial personnel operation terminal is used to collect the operation parameters corresponding to the various operation instructions input by the staff into the integrated equipment, the industrial production operation management terminal is used to collect the industrial production plan and industrial production scheduling plan of the integrated equipment, and the integrated equipment operation terminal is used to regulate the operation status of the integrated equipment; S20: The information security monitoring terminal monitors the security level of the received industrial production operation information based on the completion status of the industrial production plan, the industrial production scheduling plan, and the availability of the products to be produced within the industrial production time period by the integrated device; S30: Determine and analyze whether to send an alarm message to the industrial production operation management terminal; S40: The information security monitoring terminal performs emergency response control according to the alarm information.

[0006] Furthermore, the specific method of predicting the real-time abnormality coefficient of the integrated device in S10 is: According to the operation data corresponding to each operation instruction of the integrated device, the industrial personnel operation data collected by the industrial personnel operation terminal is segmented and processed, and the parts of the industrial personnel operation data that are different from the operation data corresponding to each operation instruction are placed in segment A. The industrial personnel operation data of each segment stored in segment A are selected in chronological order. During the time period when the integrated device executes the selected industrial personnel operation data, the information security supervision terminal receives the industrial production data collected by the operation data collection terminal and the integrated equipment operation and maintenance data collected by the integrated equipment operation and maintenance terminal in real time; Industrial production data includes the real-time working status of the integrated equipment and the real-time production volume of the integrated equipment. In the time period [z, t], z represents the initial working time of the integrated equipment, and t represents the real-time time value. According to the real-time working status of the integrated equipment, the working time L of the integrated equipment in the time period [z, t] is calculated. z→t According to the real-time production volume of the integrated equipment, the cumulative production volume H of the integrated equipment in the [z, t] time period is determined. z→t Determine the cumulative production volume H z→t and working hours L z→t The actual production rate V of the integrated equipment at time t is calculated by calculating the ratio between t ; The operation and maintenance data of the integrated equipment includes the maintenance time points of the integrated equipment and the maintenance degree of the integrated equipment at each maintenance time point. The historical operation and maintenance data of the integrated equipment are collected. Based on the collected information, a linear equation c is constructed between the maintenance degree and the working time of the integrated equipment, with the working time corresponding to the maintenance time point of the integrated equipment as the horizontal axis and the maintenance degree as the vertical axis. X =k*X+b, based on the constructed linear equation c X =k1*X+b1, for the integrated equipment, the working time is L z→t The corresponding maintenance level To obtain, maintain The production rate corresponding to the integrated equipment at maintenance level 1 The theoretical production rate V´ of the integrated equipment at time t is calculated by multiplying t , 0≤ ≤1, k1 represents the linear equation c X =k1*X+b1 weight, b1 represents the linear equation c X =k1*X+b1 bias, X represents the linear equation c X =k1*X+b1 independent variable, c X Represents the linear equation c X =k1*X+b1 dependent variable; When V´ t -V t > 0, the integrated equipment produces abnormally, then according to β t =(V´ t -V t ) / V´ t Predict the abnormal coefficient of the integrated equipment at time t; When V´ t -V t = 0, the integrated equipment is producing normally, then the abnormal coefficient β of the integrated equipment at time t is t=0.

[0007] Furthermore, the S20 includes: S201: Acquiring industrial production operation information transmitted from the industrial production operation management terminal and received by the information security supervision terminal, where the industrial production operation information includes an industrial production plan and an industrial production scheduling plan; S202: Determine the industrial production time period [f, e] according to the obtained industrial production plan, and calculate the total working time L of the integrated equipment obtained according to the industrial production time period [f, e] at a time interval T. f→e Divide and number each dividing point. The numbering result is: g=1,2,…, ; Represents the total number of division points. According to the abnormal coefficient of the integrated equipment at time t predicted in S10, a linear equation β is constructed between the working time and the abnormal coefficient. Y =k2*L z→Y +b2, where β Y Represents the linear equation β Y =k2*L z→Y +b2 dependent variable, L z→Y Represents the linear equation β Y =k2*L z→Y +b2 is the independent variable, k2 represents the linear equation β Y =k2*L z→Y +b2 weight, b2 represents the linear equation β Y =k2*L z→Y +b2 bias, Indicates L f→e / T performs rounding up operation; Based on the constructed linear equation β Y =k2*L z→Y +b2, the abnormal coefficient β corresponding to the division point numbered g for the integrated device g*T+f Determine and, based on the determination results, predict the completion of the industrial production plan within the industrial production time period [f, e]. The specific prediction method is: The theoretical production rate V´ corresponding to the dividing point numbered g for the integrated equipment g*T+f Calculate V´ g*T+f With 1-β g*T+f The actual production rate V corresponding to the dividing point numbered g of the integrated equipment is calculated by multiplying the two. g*T+f , for V g*T+f The actual total production volume H of the integrated equipment in the time period [(g-1)*T+f,g*T+f] is calculated by multiplying the product with time T. g*T+f ; Calculation starts from g=1 to g= All H ended g*T+f The sum of H´´ g*T+f , for H´´ g*T+f The total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e The ratio γ f→e Calculate, if γ f→e ≥1, then the completion degree of the integrated equipment for the industrial production plan within the industrial production time period [f, e] is S f→e =1, if γ f→e <1, then the completion degree S of the industrial production plan of the integrated equipment within the industrial production time period [f, e] f→e =γ f→e ; S203: According to the industrial production scheduling plan, within the industrial production time period [f, e], the schedulable production quantity u f→e Determine the completion degree S of the industrial production plan of the integrated equipment within the industrial production time period [f, e] f→e The total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e The product between the two, and u f→e The sum value U f→e Calculate and calculate U f→e With H´ f→e The ratio W f→e Calculate, if W f→e ≥1, it means the safety factor r of industrial production at time e e =1, if W f→e <1, it means the safety factor r of industrial production at time e e =W f→e ; Based on the safety factor of industrial production, the security of the industrial production operation information received by the information security supervision terminal is supervised. The security level of the industrial production operation information received by the information security supervision terminal = the safety factor of industrial production.

[0008] Furthermore, the specific method of selecting whether to send an alarm message to the industrial production operation management terminal in S30 is: When r e When the value is less than 1, the information security monitoring terminal will send an alarm message to the industrial production operation management terminal; When r e =1, the information security supervision terminal chooses not to send an alarm message to the industrial production operation management terminal.

[0009] Furthermore, the specific method of performing emergency response control on the information security supervision terminal in S40 is: When the industrial production operation management terminal receives the alarm information, it adjusts the industrial production plan. The specific adjustment method is: the total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan is adjusted. f→e With 1-r e The total production volume G´ of the integrated equipment to be produced in the industrial production time period [f, e] is calculated by multiplying the product between f→e , the calculation starts from g=1 to g= All V ended g*T+f The sum of K g*T+f , for K g*T+f With T / L f→e The product of the two is calculated to obtain the average actual production rate Kˆ of the integrated equipment in the industrial production time period [f, e]. g*T+f , for G´ f→e and Kˆ g*T+f The ratio between them is calculated to obtain the additional working time L´ of the integrated equipment in the industrial production time period [f, e]. f→e , for L´ f→e With L f→e The actual working time L´´ of the integrated equipment in the industrial production time period [f, e] is calculated by summing the values ​​between f→e ; The total working time of the integrated equipment in the adjusted industrial production plan is L´´ f→e ; If L´´ f→e >Q, then the total working time of the integrated equipment in the adjusted industrial production plan is modified to Q, and the production volume to be scheduled in the adjusted industrial production scheduling plan is P f→e , calculate all H from g=1 to g=Q / T g*T+f The sum of Hˇ g*T+f , F f→e =H´ f→e -Hˇ g*T+f , if F f→e is an integer, then P f→e =F f→e , if F f→e If there is a decimal, then P f→e Equal to F f→e The sum of the value corresponding to the integer part of and the value 1, the industrial production operation management terminal feeds back the adjusted industrial production plan and industrial production scheduling plan to the information security supervision terminal, where Q represents the maximum industrial production time specified in the industrial production plan; The information security supervision terminal controls the integrated equipment operation terminal to adjust the real-time operation data of the integrated equipment according to the received adjusted industrial production plan and industrial production scheduling plan.

[0010] An operation data monitoring and alarm system for an integrated device, the system comprising an operation data analysis module, an industrial production safety monitoring module, a monitoring and alarm module, and an emergency response control module; The operation data analysis module is used to predict the real-time abnormality coefficient of the integrated equipment through the industrial production data and operation and maintenance data of the integrated equipment; The industrial production safety monitoring module is used for the integrated equipment to monitor the completion of the industrial production plan within the industrial production time period, the schedulability of the products to be produced within the industrial production time period, and the security level of the industrial production operation information received by the information security supervision terminal; The monitoring and alarm module is used to determine and analyze whether to send alarm information to the industrial production operation management terminal; The emergency response control module is used to perform emergency response control.

[0011] Furthermore, the operation data analysis module includes an integrated module communication unit, an operation data acquisition unit and a real-time abnormal coefficient prediction unit; The integrated module communication unit enables the information security supervision terminal to communicate with the operation data acquisition terminal, the industrial personnel operation terminal, the integrated equipment operation and maintenance terminal, the integrated equipment operation terminal and the industrial production operation management terminal respectively; The industrial data collection unit selectively collects industrial production data and industrial equipment operation and maintenance data from the industrial personnel operation terminal and the operation data corresponding to the various operation instructions of the integrated equipment received by the information security supervision terminal, and transmits the collected operation data to the real-time abnormality coefficient prediction unit; The real-time abnormality coefficient prediction unit receives the operation data transmitted by the operation data acquisition unit, predicts the real-time abnormality coefficient of the integrated equipment based on the received information, and transmits the prediction result to the industrial production safety monitoring module.

[0012] Furthermore, the industrial production safety monitoring module includes an industrial production operation information acquisition unit, an industrial production plan completion prediction unit and an industrial information security monitoring unit; The industrial production operation information acquisition unit acquires the industrial production operation information transmitted from the industrial production operation management terminal and received by the information security supervision terminal, and transmits the acquired information to the industrial production plan completion prediction unit; The industrial production plan completion prediction unit receives the acquired information transmitted by the industrial production operation information acquisition unit, and based on the acquired information, predicts the completion of the industrial production plan within the industrial production time period, and transmits the prediction result to the industrial information security monitoring unit; The industrial information security monitoring unit receives the prediction results transmitted by the industrial production plan completion prediction unit, combines the industrial production scheduling plan and the production volume that can be scheduled within the industrial production time period, monitors the security level of the industrial production operation information received by the information security supervision terminal, and transmits the monitoring results to the monitoring alarm module.

[0013] Furthermore, the monitoring and alarm module receives the supervision results transmitted by the industrial information security supervision unit. The information security supervision terminal selects whether to send an alarm message to the industrial production operation management terminal based on the received information, and transmits the selection result to the emergency response control module.

[0014] Furthermore, the emergency response control module receives the selection results transmitted by the monitoring and alarm module, and based on the received information, selectively controls the industrial production operation management terminal whether to adjust the industrial production plan and the industrial production scheduling plan. The industrial production operation management terminal feeds back the adjusted industrial production plan and the industrial production scheduling plan to the information security supervision terminal. The information security supervision terminal controls the integrated equipment operation terminal to adjust the real-time operation data of the integrated equipment based on the received adjusted industrial production plan and the industrial production scheduling plan.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention analyzes the operation data of industrial personnel and the operation data corresponding to various operation instructions of the integrated equipment, identifies abnormal operation data in the industrial personnel operation data, and analyzes the industrial production data and operation and maintenance data of the integrated equipment based on the identification results, so as to realize the prediction of the real-time abnormality coefficient of the integrated equipment. Through the real-time operation and maintenance data and real-time abnormality coefficient of the integrated equipment, it is possible to eliminate the influence of other factors on the actual operation rate of the integrated equipment, thereby reducing the complexity of the analysis of the operation data.

[0016] 2. The present invention monitors the information security of industrial production plans and industrial production scheduling plans by predicting the completion of industrial production plans within the industrial production time period. The present invention can not only detect whether the industrial production plans and industrial production scheduling plans have been tampered with during the transmission process, or whether there are writing errors before transmission, but also can monitor the abnormal operation of the integrated equipment in real time, further improving the use effect of the system.

[0017] 3. The present invention selectively issues alarm information based on the information security supervision results. The information security supervision terminal makes emergency response control based on the alarm information. While ensuring information security, it can adjust and modify the error information in time, further improving the system's monitoring effect on the integrated equipment operation data. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the workflow of an operation data monitoring and alarm method for an integrated device according to the present invention; Figure 2 The present invention is a schematic structural diagram of the working principle of an operation data monitoring and alarm system for an integrated device. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1 and Figure 2 The present invention provides a technical solution: a method for monitoring and alarming operation data of an integrated device, the method comprising: S10: The integrated equipment internally integrates an operation data acquisition terminal, an industrial personnel operation terminal, an integrated equipment operation and maintenance terminal, an industrial production operation management terminal, and an information security supervision terminal. The information security supervision terminal communicates with the operation data acquisition terminal, the industrial personnel operation terminal, the integrated equipment operation and maintenance terminal, the integrated equipment operation terminal, and the industrial production operation management terminal. The information security supervision terminal predicts the real-time abnormality coefficient of the integrated equipment based on the industrial production data, industrial personnel operation data, and integrated equipment operation and maintenance data transmitted by the operation data acquisition terminal, the industrial personnel operation terminal, and the integrated equipment operation and maintenance terminal, respectively. The specific method is as follows: According to the operation data corresponding to each operation instruction of the integrated device, the industrial personnel operation data collected by the industrial personnel operation terminal is segmented and processed, and the parts of the industrial personnel operation data that are different from the operation data corresponding to each operation instruction are put into segment A, and the industrial personnel operation data of each segment stored in segment A are selected in chronological order. During the time period when the integrated device executes the selected industrial personnel operation data, the information security supervision terminal receives the industrial production data collected by the operation data collection terminal and the integrated equipment operation and maintenance data collected by the integrated equipment operation and maintenance terminal in real time. Conversely, during the time period when the integrated device executes the selected industrial personnel operation data, the information security supervision terminal does not receive the industrial production data collected by the operation data collection terminal and the integrated equipment operation and maintenance data collected by the integrated equipment operation and maintenance terminal; Industrial production data includes the real-time working status of the integrated equipment and the real-time production volume of the integrated equipment. In the time period [z, t], z represents the initial working time of the integrated equipment, and t represents the real-time time value. According to the real-time working status of the integrated equipment, the working time L of the integrated equipment in the time period [z, t] is calculated. z→t According to the real-time production volume of the integrated equipment, the cumulative production volume H of the integrated equipment in the [z, t] time period is determined. z→t Determine the cumulative production volume H z→t and working hours L z→t The actual production rate V of the integrated equipment at time t is calculated by calculating the ratio between t ; The operation and maintenance data of the integrated equipment includes the maintenance time points of the integrated equipment and the maintenance degree of the integrated equipment at each maintenance time point. The historical operation and maintenance data of the integrated equipment are collected. Based on the collected information, a linear equation c is constructed between the maintenance degree and the working time of the integrated equipment, with the working time corresponding to the maintenance time point of the integrated equipment as the horizontal axis and the maintenance degree as the vertical axis. X =k*X+b, based on the constructed linear equation c X =k1*X+b1, for the integrated equipment, the working time is L z→t The corresponding maintenance level To obtain, maintain The production rate corresponding to the integrated equipment at maintenance level 1 The theoretical production rate V´ of the integrated equipment at time t is calculated by multiplying t , 0≤ ≤1, k1 represents the linear equation c X =k1*X+b1 weight, b1 represents the linear equation c X=k1*X+b1 bias, X represents the linear equation c X =k1*X+b1 independent variable, c X Represents the linear equation c X =k1*X+b1 dependent variable; Maintenance degree refers to the degree to which industrial production equipment maintains or recovers to the state capable of completing specified functions after maintenance by maintenance personnel. For example, the specified maximum operating speed of industrial production equipment is 60 rpm. However, after maintenance, the maximum operating speed drops to 50 rpm. In this case, the maintenance degree of the industrial production equipment = 50 / 60 = 0.83. After long-term use, factors such as excessively high or low external temperatures, as well as dust and humidity in the environment, will affect the power consumption of the motor in the industrial production equipment, thereby affecting the operating speed of the industrial production equipment. In the process of calculating the theoretical production speed, these influencing factors are not taken into account. Only the impact of the maintenance degree on the operating speed of the industrial production equipment is considered. Therefore, the theoretical production speed refers to the maximum operating speed corresponding to the industrial production equipment after maintenance. In the actual use of the integrated equipment, the above-mentioned factors need to be taken into account. Therefore, the actual production rate of the integrated equipment is less than or equal to the theoretical production rate of the integrated equipment. When V´ t -V t When β is greater than 0, the integrated equipment is producing abnormally, that is, the integrated equipment cannot complete the industrial production plan formulated by the theoretical production rate. t =(V´ t -V t ) / V´ t Predict the abnormal coefficient of the integrated equipment at time t; When V´ t -V t = 0, the integrated equipment is producing normally, that is, the integrated equipment can complete the industrial production plan formulated by the theoretical production rate, then the abnormal coefficient β of the integrated equipment at time t is t =0; S20: The information security monitoring terminal monitors the security level of the received industrial production operation information based on the completion status of the industrial production plan, the industrial production scheduling plan, and the availability of the products to be produced within the industrial production time period by the integrated device; The S20 includes: S201: Acquiring industrial production operation information transmitted from the industrial production operation management terminal and received by the information security supervision terminal, where the industrial production operation information includes an industrial production plan and an industrial production scheduling plan; S202: Determine the industrial production time period [f, e] according to the obtained industrial production plan, and calculate the total working time L of the integrated equipment obtained according to the industrial production time period [f, e] at a time interval T. f→e Divide and number each dividing point. The numbering result is: g=1,2,…, ; Represents the total number of division points. According to the abnormal coefficient of the integrated equipment at time t predicted in S10, a linear equation β is constructed between the working time and the abnormal coefficient. Y =k2*L z→Y +b2, where β Y Represents the linear equation β Y =k2*L z→Y +b2 dependent variable, L z→Y Represents the linear equation β Y =k2*L z→Y +b2 is the independent variable, k2 represents the linear equation β Y =k2*L z→Y +b2 weight, b2 represents the linear equation β Y =k2*L z→Y +b2 bias, Indicates L f→e / T performs rounding up operation; Based on the constructed linear equation β Y =k2*L z→Y +b2, the abnormal coefficient β corresponding to the division point numbered g for the integrated device g*T+f Determine and, based on the determination results, predict the completion of the industrial production plan within the industrial production time period [f, e]. The specific prediction method is: The theoretical production rate V´ corresponding to the dividing point numbered g for the integrated equipment g*T+f Calculate V´ g*T+f With 1-β g*T+f The actual production rate V corresponding to the dividing point numbered g of the integrated equipment is calculated by multiplying the two. g*T+f , for V g*T+f The actual total production volume H of the integrated equipment in the time period [(g-1)*T+f,g*T+f] is calculated by multiplying the product with time T. g*T+f ; Calculation starts from g=1 to g= All H ended g*T+f The sum of H´´ g*T+f , for H´´ g*T+f The total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e The ratio γf→e Calculate, if γ f→e ≥1, then the completion degree of the integrated equipment for the industrial production plan within the industrial production time period [f, e] is S f→e =1, if γ f→e <1, then the completion degree S of the industrial production plan of the integrated equipment within the industrial production time period [f, e] f→e =γ f→e ; S203: According to the industrial production scheduling plan, within the industrial production time period [f, e], the schedulable production quantity u f→e Determine the completion degree S of the industrial production plan of the integrated equipment within the industrial production time period [f, e] f→e The total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e The product between the two, and u f→e The sum value U f→e Calculate and calculate U f→e With H´ f→e The ratio W f→e Calculate, if W f→e ≥1, it means the safety factor r of industrial production at time e e =1, if W f→e <1, it means the safety factor r of industrial production at time e e =W f→e ; Based on the safety factor of industrial production, the security of the industrial production operation information received by the information security supervision terminal is supervised. The security level of the industrial production operation information received by the information security supervision terminal = the safety factor of industrial production; By monitoring the completion of the industrial production plan predicted within the industrial production time period, the information security of the industrial production plan and the industrial production scheduling plan is monitored. During the monitoring process, real-time monitoring of the operation of the integrated equipment can be achieved. That is, the present invention can not only detect whether the industrial production plan and the industrial production scheduling plan have been tampered with during the transmission process, or whether there are any writing errors before transmission, but also monitor the abnormal operation of the integrated equipment in real time. For example, according to the analysis of the information security monitoring terminal, the actual production volume that the integrated equipment should produce within the industrial production time period [f, pT] is 400, which is the same as the final production volume of the integrated equipment. The actual production volume that the integrated equipment should produce within the industrial production time period [f, p] is 600, but the final production volume of the integrated equipment is only 500. It can be seen that the integrated equipment has an operation failure within the [pT, p] time period, where p represents the time value and f+T<p<e; S30: Determine and analyze whether to send an alarm message to the industrial production operation management terminal. The specific method is as follows: When r e When the value is less than 1, the information security monitoring terminal will send an alarm message to the industrial production operation management terminal; When r e =1, the information security supervision terminal chooses not to send alarm information to the industrial production operation management terminal; S40: The information security monitoring terminal performs emergency response control based on the alarm information. The specific method is as follows: When the industrial production operation management terminal receives the alarm information, it adjusts the industrial production plan. The specific adjustment method is: the total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan is adjusted. f→e With 1-r e The total production volume G´ of the integrated equipment to be produced in the industrial production time period [f, e] is calculated by multiplying the product between f→e , the calculation starts from g=1 to g= All V ended g*T+f The sum of K g*T+f , for K g*T+f With T / L f→e The product of the two is calculated to obtain the average actual production rate Kˆ of the integrated equipment in the industrial production time period [f, e]. g*T+f , for G´ f→e and Kˆ g*T+f The ratio between them is calculated to obtain the additional working time L´ of the integrated equipment in the industrial production time period [f, e]. f→e , for L´ f→e With L f→e The actual working time L´´ of the integrated equipment in the industrial production time period [f, e] is calculated by summing the values ​​between f→e ; The total working time of the integrated equipment in the adjusted industrial production plan is L´´ f→e ; If L´´ f→e >Q, then the total working time of the integrated equipment in the adjusted industrial production plan is modified to Q, and the production volume to be scheduled in the adjusted industrial production scheduling plan is P f→e , calculate all H from g=1 to g=Q / T g*T+f The sum of Hˇ g*T+f , F f→e =H´ f→e -Hˇ g*T+f , if F f→e is an integer, then P f→e =F f→e, if F f→e If there is a decimal, then P f→e Equal to F f→e The sum of the value corresponding to the integer part of and the value 1, the industrial production operation management terminal feeds back the adjusted industrial production plan and industrial production scheduling plan to the information security supervision terminal, where Q represents the maximum industrial production time specified in the industrial production plan; The information security supervision terminal controls the integrated equipment operation terminal to adjust the real-time operation data of the integrated equipment according to the received adjusted industrial production plan and industrial production scheduling plan.

[0021] An operation data monitoring and alarm system for integrated equipment, the system includes an operation data analysis module, an industrial production safety monitoring module, a monitoring and alarm module, and an emergency response control module; The operation data analysis module is used to predict the real-time abnormal coefficient of the integrated equipment through the industrial production data and operation and maintenance data of the integrated equipment; The operation data analysis module includes an integrated module communication unit, an operation data acquisition unit and a real-time abnormal coefficient prediction unit; The integrated module communication unit enables the information security supervision terminal to communicate with the operation data acquisition terminal, the industrial personnel operation terminal, the integrated equipment operation and maintenance terminal, the integrated equipment operation terminal and the industrial production operation management terminal; The industrial data collection unit collects the industrial personnel operation data collected by the industrial personnel operation terminal and the operation data corresponding to the various operation instructions of the integrated equipment through the information security supervision terminal, selectively collects the industrial production data and the industrial equipment operation and maintenance data, and transmits the collected operation data to the real-time abnormality coefficient prediction unit; The real-time abnormality coefficient prediction unit receives the operation data transmitted by the operation data acquisition unit, predicts the real-time abnormality coefficient of the integrated equipment based on the received information, and transmits the prediction result to the industrial production safety monitoring module; The industrial production safety monitoring module is used to monitor the completion of industrial production plans and the availability of products to be produced within the industrial production time period by the integrated equipment, and to monitor the security level of industrial production operation information received by the information security supervision terminal; The industrial production safety monitoring module includes an industrial production operation information acquisition unit, an industrial production plan completion prediction unit, and an industrial information security monitoring unit; The industrial production operation information acquisition unit acquires the industrial production operation information transmitted from the industrial production operation management terminal to the information security supervision terminal, and transmits the acquired information to the industrial production plan completion prediction unit; The industrial production plan completion prediction unit receives the acquired information transmitted by the industrial production operation information acquisition unit, and based on the acquired information, predicts the completion of the industrial production plan within the industrial production time period, and transmits the prediction result to the industrial information security monitoring unit; The industrial information security monitoring unit receives the prediction results transmitted by the industrial production plan completion prediction unit, and monitors the security level of the industrial production operation information received by the information security supervision terminal in combination with the industrial production scheduling plan and the production volume that can be scheduled within the industrial production time period, and transmits the monitoring results to the monitoring alarm module; The monitoring and alarm module receives the supervision results transmitted by the industrial information security supervision unit. The information security supervision terminal chooses whether to send an alarm message to the industrial production operation management terminal based on the received information, and transmits the selection result to the emergency response control module. The emergency response control module receives the selection results transmitted by the monitoring and alarm module, and based on the received information, selectively controls the industrial production operation management terminal whether to adjust the industrial production plan and industrial production scheduling plan. The industrial production operation management terminal feeds back the adjusted industrial production plan and industrial production scheduling plan to the information security supervision terminal. The information security supervision terminal controls the integrated equipment operation terminal to adjust the real-time operation data of the integrated equipment based on the received adjusted industrial production plan and industrial production scheduling plan.

[0022] Example 1: Assume that the working time L of the integrated device in the time period [z, t] z→t =10, unit: minute, the cumulative production volume H of the integrated equipment in the time period [z, t] z→t =50, unit: pieces, then the production rate of the integrated equipment at time t is: V t =H z→t / L z→t =50 / 10=5 pieces / minute; Assume that the working time of the integrated device is L z→t Maintenance level When the maintenance level of the integrated equipment is 1, the corresponding production speed of the integrated equipment is , unit: pieces / minute, then the theoretical production speed of the integrated equipment at time t is: ; Due to V t -V t =5.4-5=0.4>0, then the abnormal coefficient of the integrated equipment at time t is: β t =(V´ t -V t ) / V´t = (5.4-5) / 5.4=0.074; The abnormal coefficient corresponding to the integrated equipment at time t is 0.074.

[0023] Example 2: Assume that the total working time L of the industrial production equipment obtained according to the industrial production time period [f, e] f→e = 10, unit: minute, the total production volume H´ of the industrial production equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e =50, unit: piece, time interval T=5, unit: minute; Due to L f→e / T=10 / 5=2, then let the theoretical production speed V´ of the industrial production equipment corresponding to the dividing point numbered 1 be T+f =6, unit: pieces / minute, the theoretical production speed V´ of industrial production equipment at the dividing point numbered 2 2*T+f =5.8, unit: pieces / minute, β T+f =0.3,β 2*T+f =0.2, then the completion degree of the industrial production plan within the industrial production time period [f, e] is: γ f→e ={[V´ T+f *(1-β T+f )*T]+[V´ 2*T+f *(1-β 2*T+f )*T]} / H´ f→e =0.884; Due to γ f→e <1, we know that S f→e =γ f→e =0.884; Then the completion degree of the industrial production plan in the industrial production time period [f, e] is 0.884; Assume that within the industrial production time period [f, e], the dispatchable production quantity u f→e =5, unit: piece, then the safety factor of industrial production is: W f→e =(S f→e *H´ f→e +u f→e ) / H´ f→e =0.984; Because W f→e =0.984<1, we know r e =W f→e =0.984; The safety factor of industrial production is 0.984.

[0024] Example 3: Assume that the safety factor r of industrial productione =0.984, the total working time L of industrial production equipment obtained based on the industrial production time period [f, e] f→e = 10, unit: minute, the total production volume H´ of industrial production equipment within the industrial production time period obtained according to the industrial production plan f→e =50, unit: pieces, time interval T=5, unit: minutes, the theoretical production speed V´ of industrial production equipment at the dividing point numbered 1 T+f =6, unit: pieces / minute, the theoretical production speed V´ of industrial production equipment at the dividing point numbered 2 2*T+f =5.8, unit: pieces / minute, β T+f =0.3,β 2*T+f =0.2; Because r e =0.984<1, the information security supervision terminal chooses to send an alarm message to the industrial production operation management terminal. At this time, upon receiving the alarm message, the industrial production operation management terminal adjusts the industrial production plan. The total working time of the industrial production equipment in the adjusted industrial production plan is: L´´ f→e =L f→e +[(1-r e )*H´ f→e ] / {(T / L f→e )*{[V´ T+f *(1-β T+f )]+[V´ 2*T+f *(1-β 2*T+f )]}}=10.18; Assume that the maximum industrial production time specified in the industrial production plan is Q = 10, unit: minutes, then due to L´´ f→e =10.18>Q, it can be seen that the production quantity to be scheduled in the industrial production scheduling plan is: F f→e =H´ f→e -{[V´ T+f *(1-β T+f )]+[V´ 2*T+f *(1-β 2*T+f )]}=5.6; Because F f→e There exists a decimal, so P f→e =5+1=6; Then the production quantity to be scheduled in the industrial production scheduling plan is 6.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A method for monitoring and alarming operation data of an integrated device, characterized in that: The method comprises: S10: The information security monitoring terminal integrated within the integrated equipment predicts the real-time abnormality coefficient of the integrated equipment based on the industrial production data, industrial personnel operation data, and integrated equipment operation and maintenance data transmitted by the operation data collection terminal, the industrial personnel operation terminal, and the integrated equipment operation and maintenance terminal, respectively. S20: The information security monitoring terminal monitors the security level of the received industrial production operation information based on the completion status of the industrial production plan, the industrial production scheduling plan, and the availability of the products to be produced within the industrial production time period by the integrated device; S30: Determine and analyze whether to send an alarm message to the industrial production operation management terminal; S40: The information security monitoring terminal performs emergency response control according to the alarm information.

2. The method for monitoring and alarming operation data of an integrated device according to claim 1, characterized in that: The specific method of predicting the real-time abnormal coefficient of the integrated device in S10 is: According to the operation data corresponding to each operation instruction of the integrated device, the industrial personnel operation data collected by the industrial personnel operation terminal is segmented and processed, and the parts of the industrial personnel operation data that are different from the operation data corresponding to each operation instruction are placed in segment A. The industrial personnel operation data of each segment stored in segment A are selected in chronological order. During the time period when the integrated device executes the selected industrial personnel operation data, the information security supervision terminal receives the industrial production data collected by the operation data collection terminal and the integrated equipment operation and maintenance data collected by the integrated equipment operation and maintenance terminal in real time; Industrial production data includes the real-time working status of the integrated equipment and the real-time production volume of the integrated equipment. In the time period [z, t], z represents the initial working time of the integrated equipment, and t represents the real-time time value. According to the real-time working status of the integrated equipment, the working time L of the integrated equipment in the time period [z, t] is calculated. z→t According to the real-time production volume of the integrated equipment, the cumulative production volume H of the integrated equipment in the [z, t] time period is determined. z→t Determine the cumulative production volume H z→t and working hours L z→t The actual production rate V of the integrated equipment at time t is calculated by calculating the ratio between t ; The operation and maintenance data of the integrated equipment includes the maintenance time points of the integrated equipment and the maintenance degree of the integrated equipment at each maintenance time point. The historical operation and maintenance data of the integrated equipment are collected. Based on the collected information, a linear equation c is constructed between the maintenance degree and the working time of the integrated equipment, with the working time corresponding to the maintenance time point of the integrated equipment as the horizontal axis and the maintenance degree as the vertical axis. X =k*X+b, based on the constructed linear equation c X =k1*X+b1, for the integrated equipment, the working time is L z→t The corresponding maintenance level To obtain, maintain The production rate corresponding to the integrated equipment at maintenance level 1 The theoretical production rate V´ of the integrated equipment at time t is calculated by multiplying t , 0≤ ≤1, k1 represents the linear equation c X =k1*X+b1 weight, b1 represents the linear equation c X =k1*X+b1 bias, X represents the linear equation c X =k1*X+b1 independent variable, c X Represents the linear equation c X =k1*X+b1 dependent variable; When V´ t -V t > 0, the integrated equipment produces abnormally, then according to β t =(V´ t -V t ) / V´ t Predict the abnormal coefficient of the integrated equipment at time t; When V´ t -V t = 0, the integrated equipment is producing normally, then the abnormal coefficient β of the integrated equipment at time t is t =0.

3. The method for monitoring and alarming operation data of an integrated device according to claim 2, characterized in that: The S20 includes: S201: Acquiring industrial production operation information transmitted from the industrial production operation management terminal and received by the information security supervision terminal, where the industrial production operation information includes an industrial production plan and an industrial production scheduling plan; S202: Determine the industrial production time period [f, e] according to the obtained industrial production plan, and calculate the total working time L of the integrated equipment obtained according to the industrial production time period [f, e] at a time interval T. f→e Divide and number each dividing point. The numbering result is: g=1,2,…, ; Represents the total number of division points. According to the abnormal coefficient of the integrated equipment at time t predicted in S10, a linear equation β is constructed between the working time and the abnormal coefficient. Y =k2*L z→Y +b2, where β Y Represents the linear equation β Y =k2*L z→Y +b2 dependent variable, L z→Y Represents the linear equation β Y =k2*L z→Y +b2 is the independent variable, k2 represents the linear equation β Y =k2*L z→Y +b2 weight, b2 represents the linear equation β Y =k2*L z→Y +b2 bias, Indicates L f→e / T performs rounding up operation; Based on the constructed linear equation β Y =k2*L z→Y +b2, the abnormal coefficient β corresponding to the division point numbered g for the integrated device g*T+f Determine and, based on the determination results, predict the completion of the industrial production plan within the industrial production time period [f, e]. The specific prediction method is: The theoretical production rate V´ corresponding to the dividing point numbered g for the integrated equipment g*T+f Calculate V´ g*T+f With 1-β g*T+f The actual production rate V corresponding to the dividing point numbered g of the integrated equipment is calculated by multiplying the two. g*T+f , for V g*T+f The actual total production volume H of the integrated equipment in the time period [(g-1)*T+f,g*T+f] is calculated by multiplying the product with time T. g*T+f ; Calculation starts from g=1 to g= All H at the end g*T+f The sum of H´´ g*T+f , for H´´ g*T+f The total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e The ratio γ f→e Calculate, if γ f→e ≥1, then the completion degree of the integrated equipment for the industrial production plan within the industrial production time period [f, e] is S f→e =1, if γ f→e <1, then the completion degree S of the industrial production plan of the integrated equipment within the industrial production time period [f, e] f→e =γ f→e ; S203: According to the industrial production scheduling plan, within the industrial production time period [f, e], the schedulable production quantity u f→e Determine the completion degree S of the industrial production plan of the integrated equipment within the industrial production time period [f, e] f→e The total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan f→e The product between the two, and u f→e The sum value U f→e Calculate and calculate U f→e With H´ f→e The ratio W f→e Calculate, if W f→e ≥1, it means the safety factor r of industrial production at time e e =1, if W f→e <1, it means the safety factor r of industrial production at time e e =W f→e ; Based on the safety factor of industrial production, the security of the industrial production operation information received by the information security supervision terminal is supervised. The security level of the industrial production operation information received by the information security supervision terminal = the safety factor of industrial production.

4. The method for monitoring and alarming operation data of an integrated device according to claim 3, characterized in that: The specific method of selecting whether to send an alarm message to the industrial production operation management terminal in S30 is: When r e When the value is less than 1, the information security monitoring terminal will send an alarm message to the industrial production operation management terminal; When r e =1, the information security supervision terminal chooses not to send an alarm message to the industrial production operation management terminal.

5. The method for monitoring and alarming operation data of an integrated device according to claim 4, characterized in that: The specific method of S40 performing emergency response control on the information security supervision terminal is: When the industrial production operation management terminal receives the alarm information, it adjusts the industrial production plan. The specific adjustment method is: the total production volume H´ of the integrated equipment in the industrial production time period [f, e] obtained according to the industrial production plan is adjusted. f→e With 1-r e The total production volume G´ of the integrated equipment to be produced in the industrial production time period [f, e] is calculated by multiplying the product between f→e , the calculation starts from g=1 to g= All V ended g*T+f The sum of K g*T+f , for K g*T+f With T / L f→e The product of the two is calculated to obtain the average actual production rate Kˆ of the integrated equipment in the industrial production time period [f, e]. g*T+f , for G´ f→e and Kˆ g*T+f The ratio between them is calculated to obtain the additional working time L´ of the integrated equipment in the industrial production time period [f, e]. f→e , for L´ f→e With L f→e The sum of the values ​​is calculated to obtain the actual working time L´´ of the integrated equipment in the industrial production time period [f, e]. f→e ; The total working time of the integrated equipment in the adjusted industrial production plan is L´´ f→e ; If L´´ f→e >Q, then the total working time of the integrated equipment in the adjusted industrial production plan is modified to Q, and the production volume to be scheduled in the adjusted industrial production scheduling plan is P f→e , calculate all H from g=1 to g=Q / T g*T+f The sum of Hˇ g*T+f , F f→e =H´ f→e -Hˇ g*T+f , if F f→e is an integer, then P f→e =F f→e , if F f→e If there is a decimal, then P f→e Equal to F f→e The sum of the value corresponding to the integer part of and the value 1, the industrial production operation management terminal feeds back the adjusted industrial production plan and industrial production scheduling plan to the information security supervision terminal, where Q represents the maximum industrial production time specified in the industrial production plan; The information security supervision terminal controls the integrated equipment operation terminal to adjust the real-time operation data of the integrated equipment according to the received adjusted industrial production plan and industrial production scheduling plan.

6. An operation data monitoring and alarm system for an integrated device applied to the operation data monitoring and alarm method for an integrated device according to any one of claims 1 to 5, characterized in that: The system includes an operation data analysis module, an industrial production safety monitoring module, a monitoring alarm module and an emergency response control module; The operation data analysis module is used to predict the real-time abnormality coefficient of the integrated equipment through the industrial production data and operation and maintenance data of the integrated equipment; The industrial production safety monitoring module is used for the integrated equipment to monitor the completion of the industrial production plan within the industrial production time period, the schedulability of the products to be produced within the industrial production time period, and the security level of the industrial production operation information received by the information security supervision terminal; The monitoring and alarm module is used to determine and analyze whether to send alarm information to the industrial production operation management terminal; The emergency response control module is used to perform emergency response control.

7. The operation data monitoring and alarm system for an integrated device according to claim 6, characterized in that: The operation data analysis module includes an integrated module communication unit, an operation data acquisition unit and a real-time abnormal coefficient prediction unit; The integrated module communication unit enables the information security supervision terminal to communicate with the operation data acquisition terminal, the industrial personnel operation terminal, the integrated equipment operation and maintenance terminal, the integrated equipment operation terminal and the industrial production operation management terminal respectively; The industrial data collection unit selectively collects industrial production data and industrial equipment operation and maintenance data from the industrial personnel operation terminal and the operation data corresponding to the various operation instructions of the integrated equipment received by the information security supervision terminal, and transmits the collected operation data to the real-time abnormality coefficient prediction unit; The real-time abnormality coefficient prediction unit receives the operation data transmitted by the operation data acquisition unit, predicts the real-time abnormality coefficient of the integrated equipment based on the received information, and transmits the prediction result to the industrial production safety monitoring module.

8. The operation data monitoring and alarm system for an integrated device according to claim 7, characterized in that: The industrial production safety monitoring module includes an industrial production operation information acquisition unit, an industrial production plan completion prediction unit and an industrial information safety monitoring unit; The industrial production operation information acquisition unit acquires the industrial production operation information transmitted from the industrial production operation management terminal and received by the information security supervision terminal, and transmits the acquired information to the industrial production plan completion prediction unit; The industrial production plan completion prediction unit receives the acquired information transmitted by the industrial production operation information acquisition unit, and based on the acquired information, predicts the completion of the industrial production plan within the industrial production time period, and transmits the prediction result to the industrial information security monitoring unit; The industrial information security monitoring unit receives the prediction results transmitted by the industrial production plan completion prediction unit, combines the industrial production scheduling plan and the production volume that can be scheduled within the industrial production time period, monitors the security level of the industrial production operation information received by the information security supervision terminal, and transmits the monitoring results to the monitoring alarm module.

9. The operation data monitoring and alarm system for an integrated device according to claim 8, characterized in that: The monitoring and alarm module receives the supervision results transmitted by the industrial information security supervision unit. The information security supervision terminal selects whether to send an alarm message to the industrial production operation management terminal based on the received information, and transmits the selection result to the emergency response control module.

10. The operation data monitoring and alarm system for integrated equipment according to claim 9, characterized in that: The emergency response control module receives the selection results transmitted by the monitoring and alarm module, and based on the received information, selectively controls the industrial production operation management terminal whether to adjust the industrial production plan and the industrial production scheduling plan. The industrial production operation management terminal feeds back the adjusted industrial production plan and the industrial production scheduling plan to the information security supervision terminal. The information security supervision terminal controls the integrated equipment operation terminal to adjust the real-time operation data of the integrated equipment based on the received adjusted industrial production plan and the industrial production scheduling plan.

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