Corona-resistant flame-retardant electromagnetic wire and preparation device thereof
By introducing grinding, water washing and oiling mechanisms into the electromagnetic wire preparation device, the problems of poor current flow and water washing residue caused by the oxide film were solved, smooth current transmission and material protection were achieved, and the production quality of the electromagnetic wire was improved.
Patent Information
- Application Number
- CN202510812002.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of existing electromagnetic wires, the presence of an oxide film causes current to concentrate in local areas, resulting in poor current transmission and prone to local overheating. In addition, residual moisture after washing affects the straightening quality and increases friction damage.
A corona-resistant and flame-retardant electromagnetic wire preparation device is used, which includes a grinding mechanism, a water washing mechanism and an oiling mechanism. The oxide film is removed by grinding, the moisture is removed by washing, and silicone oil is applied to improve the pressing and straightening conditions of the electromagnetic wire.
It effectively removes the oxide film, ensures smooth current transmission, avoids local overheating, reduces material aging, reduces friction damage, and improves straightening quality.
Smart Images

Figure CN120656789A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electromagnetic wire preparation, in particular to a corona-resistant and flame-retardant electromagnetic wire and a preparation device thereof. Background Art
[0002] Electromagnetic wire (also known as winding wire) is an insulated wire used to manufacture coils or windings in electrical products (such as motors, transformers, inductors, etc.). It is an important basic material in the fields of electricity, electronics, communications, transportation, etc., and is mainly used in motors, transformers and inverters. According to the manufacturing material, it can be divided into enameled wire and wrapped wire. The production of electromagnetic wire requires raw material preparation, wire drawing, water washing, annealing, straightening, impregnation, drying and winding. Straightening mainly uses straightening rollers or straightening wheels to apply pressure to the wire, and restore the straightness of the wire through elastic deformation.
[0003] However, the current electromagnetic wire needs to be straightened before annealing and impregnation during production. The straightening process is completed by passing the electromagnetic wire through two upper and lower rollers. Before the flat electromagnetic wire is straightened, there will be a layer of oxide film on the surface of the electromagnetic wire. If the oxide film is not pre-treated by chemical or physical means before straightening, the surface of the electromagnetic wire will become uneven, which makes it difficult to provide good conditions for subsequent straightening. The presence of the oxide film will cause the current to be concentrated in a local area, and the current transmission will not be smooth, causing local overheating and accelerating material aging. In order to avoid foreign matter on the surface of the electromagnetic wire during straightening, it will be washed with water. After washing, the electromagnetic wire is directly straightened. There will be moisture residue on its surface during washing. If it is not treated, it is easy to drip onto other workstations or pressure rollers, causing it to rust and increase the resistance to straightening. Silicone oil or other trace lubricants are not applied to the surface of the electromagnetic wire before straightening, making it difficult to reduce the friction damage caused to the electromagnetic wire during the straightening process. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides a corona-resistant and flame-retardant electromagnetic wire and a preparation device thereof.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a corona-resistant and flame-retardant electromagnetic wire and a preparation device thereof, including a bracket, a straightening mechanism installed on the bracket, and a grinding mechanism, the straightening mechanism is provided with a driving mechanism, and the driving mechanism is connected to the grinding mechanism; the grinding mechanism includes a fixed box, the bracket is fixedly connected to the fixed box, the side wall of the fixed box is horizontally provided with a slide groove, the slide groove is slidably connected to a movable frame, the movable frame is fixedly connected to a connecting plate by screws, the connecting plate is rotatably connected to a rotating plate, the rotating plate is provided with a grinding block, the rotating plate is provided with a socket, the rotating plate is plugged with a pin extending to the inside of the socket, and the driving mechanism is connected to the movable frame.
[0006] Specifically, the rotating plates are provided in a circular array in plurality, and each of the rotating plates is provided with a socket, and the grinding blocks on the rotating plates are hollow rectangular parallelepiped structures.
[0007] The gear train is connected with the gear a and the gear train is connected with the gear train by the spring which is fixed on the bracket, the gear train is connected with the gear train by the spring which is fixed on the bracket, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor, the gear train is connected with the gear train of the motor
[0008] Specifically, the driving mechanism includes a connecting rod, one of the gears 2 is fixedly connected to a connecting rod, two support frames are installed on the bracket by screws, one of the support frames has an opening on the side, and a sliding rod is slidably connected between the two support frames, the sliding rod is fixedly connected to the movable frame, and a fixed frame is vertically fixedly connected to the sliding rod facing away from the movable frame, and one end of the connecting rod is embedded in the interior of the fixed frame.
[0009] Specifically, the fixed box is provided with a water washing mechanism, which includes a water pipe, a rubber roller and an electromagnetic wire body. Two rubber rollers are installed on the sides of the fixed box relative to each other, and the electromagnetic wire body is provided between the two rubber rollers. The electromagnetic wire body is inserted into the interior of the fixed box, and the electromagnetic wire body is inserted between the upper pressure roller and the lower pressure roller. A water pipe with an outlet opposite to the electromagnetic wire body is installed on the fixed box, and the water pipe is vertically arranged between the sliding rod.
[0010] Specifically, the water washing mechanism further includes a side panel and a water diversion box. The inner wall of the fixed box is fixedly connected with the side panel. The water diversion box located at the bottom of the water pipe is installed on the side panel. The interior of the water diversion box is provided with a plurality of leakage holes.
[0011] Specifically, a water wiping mechanism is provided inside the fixed box, and the water wiping mechanism includes a sponge cover. The sponge cover is bonded to the inner wall of the fixed box, and the end of the sponge cover is fixedly connected to the outer shell. The sponge cover and the outer shell are arranged on the outside of the electromagnetic wire body.
[0012] Specifically, the water wiping mechanism also includes a push rod, a limit rod and a spring. The side wall of the shell is fixedly connected to the limit rod that is slidably connected to the fixed box. A spring is clamped between the shell and the fixed box. The side of the sliding rod is fixedly connected to the push rod. The push rod passes through the interior of the slide groove, and the end of the push rod is located on the right side of the shell.
[0013] Specifically, the outer wall of the fixed box is provided with an oiling mechanism, and the oiling mechanism includes an oil tank. The outer wall of the fixed box is installed with an oil tank, and the side wall of the fixed box is fixedly connected to a top frame. The bottom of the top frame is rotatably connected to two gears four, and the two gears four are engaged with each other. The bottoms of the two gears four are both bonded with sponge brushes with an I-shaped cross-section. The electromagnetic wire body is inserted between the two sponge brushes, and the bottoms of the two sponge brushes are fixedly connected with oil-absorbing cotton ropes.
[0014] Specifically, the oiling mechanism also includes a support column, the outer wall of the fixed box is fixedly connected to the support column, the support column is a rectangular structure, the outer wall of the support column is slidably connected to a rack with an L-shaped cross-section, the rack is engaged with one of the gears four, a spring two is clamped between the rack and the fixed box, and the rack is arranged opposite to the limit rod.
[0015] The beneficial effects of the present invention are:
[0016] (1) The corona-resistant and flame-retardant electromagnetic wire and its preparation device described in the present invention have a grinding mechanism installed on the bracket and a driving mechanism installed on the straightening mechanism. The driving mechanism is connected to the grinding mechanism. When the electromagnetic wire body is straightened, one of the gears 2 drives the connecting rod to rotate. Since the fixed frame is vertically limited by the slide bar, when the gear 2 drives the connecting rod to rotate, the connecting rod drives the fixed frame to move back and forth in the horizontal direction, and then the slide bar drives the movable frame to move back and forth inside the slide slot, and finally the grinding block at the end of the rotating plate grinds the oxide film on the electromagnetic wire body. The grinding block can be replaced and can grind electromagnetic wire bodies of different thicknesses. The polished electromagnetic wire can provide good conditions for subsequent straightening. After the oxide film is polished, the current will not be concentrated in the local area, the current transmission is smooth, and local overheating will not occur, reducing material aging.
[0017] (2) The corona-resistant and flame-retardant electromagnetic wire and its preparation device described in the present invention are provided with a water washing mechanism inside the fixed box to clean the electromagnetic wire body after grinding. The fixed box is also provided with a water wiping mechanism inside. As the electromagnetic wire body is transported, the sponge sleeve can absorb the cleaning water, which is convenient for applying silicone oil to prevent parts from rusting. When the sliding rod drives the grinding block to grind the electromagnetic wire body, the push rod moves back and forth accordingly. When the push rod collides with the outer shell, the sponge sleeve is squeezed to drain water. After the push rod is separated from the outer shell, the spring resets the outer shell to open the sponge sleeve to absorb water.
[0018] (3) The corona-resistant and flame-retardant electromagnetic wire and its preparation device described in the present invention have an oiling mechanism on the outer wall of the fixed box. When the electromagnetic wire body is transported, two sponge brushes can absorb the silicone oil in the oil tank through the oil-absorbing cotton rope. The sponge brushes can apply silicone oil to the four sides of the electromagnetic wire, which can reduce the friction damage caused by the electromagnetic wire during the straightening process. When the sliding rod drives the push rod to press the shell to extend the limit rod, the limit rod will squeeze the tooth plate, and the tooth plate will slide on the outside of the support column, thereby realizing the rotation of a gear four. Since the two gears four are engaged, the two gears four will also be driven to rotate, so that the two sponge brushes can contact the electromagnetic wire body at different positions, which is conducive to the comprehensive application of silicone oil on the electromagnetic body. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings and examples.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the connection structure of gear 1, gear 2 and gear 3 of the present invention;
[0022] Figure 3 Schematic diagram of the connection structure of the upper pressing roller, the lower pressing roller and the slider of the present invention;
[0023] Figure 4 This is a schematic diagram of the connection structure of the gear 2, the connecting rod and the fixed frame of the present invention;
[0024] Figure 5 Schematic diagram of the connection structure of the mobile frame, the connecting plate and the rotating plate of the present invention;
[0025] Figure 6 This is a schematic diagram of the connection structure of the rotating plate, the grinding block and the electromagnetic wire body of the present invention;
[0026] Figure 7 This is a schematic diagram of the connection structure of the electromagnetic wire body, the water diversion box and the sponge sleeve of the present invention;
[0027] Figure 8 This is a schematic diagram of the connection structure of the sponge cover, the limiting rod and the top frame of the present invention;
[0028] Figure 9 Schematic diagram of the connection structure of the support column, gear plate, gear four and limit rod of the present invention;
[0029] Figure 10 This is a schematic diagram of the connection structure of the gear 4, sponge brush, oil-absorbing cotton rope and electromagnetic wire body of the present invention.
[0030] In the figure: 1. Bracket; 2. Straightening mechanism; 201. Fixed plate; 202. Gear 1; 203. Gear 2; 204. Slider; 205. Screw; 206. Upper pressure roller; 207. Mounting plate; 208. Motor; 209. Lower pressure roller; 210. Gear 3; 3. Driving mechanism; 301. Support frame; 302. Connecting rod; 303. Fixed frame; 304. Sliding rod; 4. Grinding mechanism; 401. Fixed box; 402. Moving frame; 403. Slide; 404. Connecting plate; 405. Rotating plate; 406. Grinding block; 407. Socket; 408. Latch; 5. Water washing mechanism; 501. Water pipe; 502. Water distribution box; 503. Rubber roller; 504. Electromagnetic wire body; 505. Side panel; 506. Leakage hole; 6. Water wiping mechanism; 601. Sponge sleeve; 602. Push rod; 603. Housing; 604. Limit rod; 605. Spring one; 7. Oiling mechanism; 701. Oil tank; 702. Top frame; 703. Gear four; 704. Sponge brush; 705. Oil-absorbing cotton rope; 706. Rack; 707. Support column; 708. Spring two. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0032] like Figures 1-10As shown, the present invention discloses a corona-resistant flame-retardant electromagnetic wire and a preparation device thereof, comprising a bracket 1, a straightening mechanism 2 mounted on the bracket 1, and a grinding mechanism 4, wherein the straightening mechanism 2 is provided with a driving mechanism 3, and the driving mechanism 3 is connected to the grinding mechanism 4; the grinding mechanism 4 comprises a fixed box 401, the bracket 1 is fixedly connected to the fixed box 401, the side wall of the fixed box 401 is horizontally provided with a slide groove 403, a movable frame 402 is slidably connected to the slide groove 403, a connecting plate 404 is fixedly connected to the movable frame 402 by screws, a rotating plate 405 is rotatably connected to the connecting plate 404, a grinding block 406 is provided on the rotating plate 405, and a grinding block 406 is provided on the rotating plate 405. A socket 407 is provided, and a pin 408 extending into the inside of the socket 407 is inserted on the rotating plate 405, and the driving mechanism 3 is connected to the movable frame 402; the rotating plates 405 are provided in a plurality in a circular array, and the plurality of rotating plates 405 are provided with a socket 407, and the grinding blocks 406 on the plurality of rotating plates 405 are hollow rectangular structures, and the internal diameters of the plurality of grinding blocks 406 are different; the straightening mechanism 2 includes two fixed plates 201, and the bracket 1 has two fixed plates 201 relatively fixedly connected, and the two fixed plates 201 are connected to a plurality of gears 202 that are relatively equidistantly rotated, and a lower pressure roller 20 is fixedly connected between the two opposite gears 202. 9. The two fixed plates 201 are both connected to a plurality of sliders 204 for sliding relative to each other at equal distances. An upper pressure roller 206 is rotatably connected between the two opposite sliders 204. The two fixed plates 201 are both threadedly connected to a plurality of screws 205 rotatably connected to the sliders 204. Both ends of the upper pressure roller 206 are keyed to a gear 2 203. The gear 1 202 on the same side is meshed with the gear 2 203. The bracket 1 is fixedly connected to a mounting plate 207 parallel to the fixed plate 201. A motor 208 is installed on the mounting plate 207. A plurality of gears 3 210 are rotatably connected between one of the fixed plates 201 and the mounting plate 207. The gear 3 210 The gears 3 210 are key-connected to the motor 208, and the gears 3 210 are located between two adjacent gears 1 202, and the gears 3 210 and the gears 1 202 are meshed with each other; the driving mechanism 3 includes a connecting rod 302, one of the gears 2 203 is fixedly connected to the connecting rod 302, and two support frames 301 are mounted on the bracket 1 by screws, one of the support frames 301 has an opening on the side, and a sliding rod 304 is slidably connected between the two support frames 301, and the sliding rod 304 is fixedly connected to the mobile frame 402, and a fixed frame 303 is vertically fixedly connected to the sliding rod 304 away from the mobile frame 402, and one end of the connecting rod 302 is embedded in the interior of the fixed frame 303;When the electromagnetic wire body 504 is pressed straight, the electromagnetic wire body 504 is inserted from the fixed box 401 between the upper pressing roller 206 and the lower pressing roller 209. The two rubber rollers 503 located on the side wall of the fixed box 401 can initially press and guide the electromagnetic wire body 504. When pressing straight, the motor 208 is started to drive one of the gears 3 210 on the outside of the mounting plate 207 to rotate. Since the gears 3 210 are engaged with each other among the multiple gears 1 202, when one of the gears 3 210 is driven, the remaining gears 1 202 and gear 3 210 are rotated. 0 will be transmitted one by one, and the rotation directions of multiple gears 1 202 are the same. Since gear 1 202 is meshed with gear 2 203, gear 1 202 drives gear 2 203 to rotate, and the directions are opposite. Then, the upper pressing roller 206 and the lower pressing roller 209 are rotated at the same time, and the electromagnetic wire body 504 between the two can be straightened, and the electromagnetic wire body 504 can be transported. When straightening, the outermost gear 2 203 will drive the connecting rod 302 to rotate. Since the fixed frame 303 on the slide bar 304 is limited in the vertical direction, One end of the connecting rod 302 is inserted into the interior of the fixed frame 303. When the connecting rod 302 rotates, the fixed frame 303 is swung back and forth in the horizontal direction, and the sliding rod 304 moves back and forth horizontally inside the support frame 301, thereby realizing that the sliding rod 304 drives the movable frame 402 to move inside the slide groove 403. Since the electromagnetic wire body 504 passes through a grinding block 406, the connecting plate 404 moves along with it when the movable frame 402 moves back and forth, and finally realizes that the grinding block 406 at the end of the rotating plate 405 oxidizes the surface of the electromagnetic wire body 504. The polished magnet wire body 504 provides excellent conditions for subsequent straightening. The oxide film polishing prevents current concentration in localized areas, ensuring smooth current transmission, preventing local overheating and reducing material aging. Furthermore, the polishing block 406 can be adjusted or replaced based on the thickness of the magnet wire body 504. Simply remove and replace the connecting plate 404. To adjust the polishing block 406 to a different diameter, simply pull out the pin 408 on the connecting plate 404 and rotate the rotating plate 405. Once selected, reinsert the pin 408 into the socket 407.
[0033] Specifically, refer to Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, the fixed box 401 is provided with a water washing mechanism 5, and the water washing mechanism 5 includes a water pipe 501, a rubber roller 503 and an electromagnetic wire body 504. Two rubber rollers 503 are installed on the sides of the fixed box 401 relative to each other, and an electromagnetic wire body 504 is provided between the two rubber rollers 503. The electromagnetic wire body 504 is inserted into the interior of the fixed box 401, and the electromagnetic wire body 504 is inserted between the upper pressure roller 206 and the lower pressure roller 209. A water pipe 501 with an outlet opposite to the electromagnetic wire body 504 is installed on the fixed box 401, and the water pipe 501 is vertically arranged between the slide bar 304; the water washing mechanism 5 also includes a side plate 505 and a water diversion box 502, and the inner wall of the fixed box 401 is fixedly connected to the side plate 505. A water separation box 502 located at the bottom of the water pipe 501 is installed on the side plate 505, and a plurality of water leakage holes 506 are provided inside the water separation box 502; a water wiping mechanism 6 is provided inside the fixed box 401, and the water wiping mechanism 6 includes a sponge cover 601, the inner wall of the fixed box 401 is bonded with a sponge cover 601, and the end of the sponge cover 601 is fixedly connected to a shell 603, and the sponge cover 601 and the shell 603 are sleeved on the outside of the electromagnetic wire body 504; the water wiping mechanism 6 also includes a push rod 602, a limit rod 604 and a spring 605, and the side wall of the shell 603 is fixedly connected to the limit rod 604 that is slidably connected to the fixed box 401, and a spring 605 is clamped between the shell 603 and the fixed box 401. The side of the slide bar 304 is fixedly connected with a push rod 602, and the push rod 602 passes through the interior of the slide groove 403, and the end of the push rod 602 is located on the right side of the shell 603; after the oxide film on the surface of the electromagnetic wire body 504 is polished, it needs to be washed with water, and as the polished part of the electromagnetic wire body 504 is transported, it will pass through the bottom of the water diversion box 502, and the water pipe 501 will be connected to the water source to spray water into the interior of the water diversion box 502. The water diversion box 502 can discharge water from multiple leakage holes 506 to clean the electromagnetic wire body 504 to prevent foreign matter from affecting the flatness of the straightening or foreign matter from being embedded in the interior of the electromagnetic wire body 504. After washing, the electromagnetic wire body 504 will pass through the interior of the sponge cover 601, and the sponge cover 601 can clean the electromagnetic wire The moisture on the main body 504 is absorbed and wiped away to avoid affecting the application of silicone oil. When the slide rod 304 drives the movable frame 402 to move, it will also drive the push rod 602 to move back and forth at the slide groove 403. When the push rod 602 moves to the left, it will push the shell 603 to squeeze the sponge cover 601, squeeze out the moisture inside the sponge cover 601, and be more conducive to absorbing subsequent moisture. When the shell 603 is squeezed, the limit rod 604 will extend out of the fixed box 401, and the spring 1 605 is compressed. When the push rod 602 moves to the right, the spring 1 605 opens, and the limit rod 604 returns to the inside of the fixed box 401 again to realize the sponge cover 601 opening to absorb water, thereby preventing water from dripping onto the upper pressure roller 206 and the lower pressure roller 209 to cause rust, which is conducive to the application of silicone oil in the next process.
[0034] Specifically, refer to Figure 1 、 Figure 4 、 Figure 5 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, the outer wall of the fixed box 401 is provided with an oiling mechanism 7, and the oiling mechanism 7 includes an oil tank 701. The outer wall of the fixed box 401 is installed with an oil tank 701. The side wall of the fixed box 401 is fixedly connected to a top frame 702. The bottom of the top frame 702 is rotatably connected to two gears 703. The two gears 703 are engaged with each other. The bottoms of the two gears 703 are both bonded with sponge brushes 704 with an I-shaped cross-section. The electromagnetic wire body 504 is inserted into the two Between the sponge brushes 704, the bottoms of the two sponge brushes 704 are fixedly connected with oil-absorbing cotton ropes 705; the oiling mechanism 7 also includes a support column 707, the outer wall of the fixed box 401 is fixedly connected with the support column 707, the support column 707 is a rectangular parallelepiped structure, the outer wall of the support column 707 is slidably connected with a rack 706 with an L-shaped cross-section, the rack 706 is meshed with one of the gears 703, and a spring is clamped between the rack 706 and the fixed box 401 Spring 2 708, the rack 706 is arranged opposite to the limit rod 604; the interior of the oil tank 701 is filled with silicone oil, and the oil-absorbing cotton rope 705 can absorb the silicone oil inside it into the interior of the two sponge brushes 704. After the electromagnetic wire body 504 is cleaned of water and extends to the outside of the fixed box 401, it will pass through the two sponge brushes 704. The silicone oil on the sponge brushes 704 will be smeared on the electromagnetic wire body 504, which can reduce the friction damage caused by the electromagnetic wire during the straightening process. When the push rod 602 moves to the left The extrusion limit rod 604 extends out of the outer wall of the fixed box 401. At this time, the limit rod 604 can be squeezed with the rack 706 on the outer wall of the support column 707, and the spring 2 708 is opened. Since the rack 706 is engaged with the gear 4 703, when the rack 706 is driven to move back and forth in the horizontal direction, the two gears 4 703 are rotated relative to each other, and the two sponge brushes 704 can be changed to contact the electromagnetic wire body 504 in different positions in a cycle, which is conducive to the uniform application of silicone oil and always ensures that there is silicone oil on the sponge brush 704.
[0035] When the present invention is used, first, when straightening the electromagnetic wire body 504, the electromagnetic wire body 504 is inserted from the fixed box 401 between the upper pressing roller 206 and the lower pressing roller 209. The two rubber rollers 503 located on the side wall of the fixed box 401 can initially straighten and guide the electromagnetic wire body 504. When straightening, the motor 208 is started to drive one of the gears 3 210 on the outside of the mounting plate 207 to rotate. Since the gears 3 210 are engaged with each other among the multiple gears 1 202, when one of the gears 3 210 is driven, the remaining gears 2 02 and gear three 210 will be transmitted one by one, and the rotation directions of multiple gears 1 202 are the same. Since gear 1 202 is engaged with gear 2 203, gear 1 202 drives gear 2 203 to rotate, and the directions are opposite. Then, the upper pressing roller 206 and the lower pressing roller 209 are rotated at the same time, and the electromagnetic wire body 504 between the two can be pressed straight, and the electromagnetic wire body 504 can be transported. When pressing straight, the outermost gear 203 will drive the connecting rod 302 to rotate. Since the fixed frame 303 on the slide bar 304 is vertical, the electromagnetic wire body 504 can be conveyed. The connecting rod 302 is limited in position, and one end of the connecting rod 302 is inserted into the interior of the fixed frame 303. When the connecting rod 302 rotates, the fixed frame 303 is swung back and forth in the horizontal direction, and the sliding rod 304 moves back and forth horizontally inside the support frame 301, thereby realizing that the sliding rod 304 drives the movable frame 402 to move inside the slide groove 403. Since the electromagnetic wire body 504 passes through a grinding block 406, the connecting plate 404 moves along with it when the movable frame 402 moves back and forth, and finally realizes that the grinding block 406 at the end of the rotating plate 405 is on the electromagnetic wire body 504. The oxide film is polished, and the polished electromagnetic wire body 504 can provide good conditions for subsequent straightening. After the oxide film is polished, the current will not be concentrated in a local area, the current transmission is smooth, and local overheating will not occur, reducing material aging. The polishing block 406 can be adjusted or replaced according to the thickness of the electromagnetic wire body 504. The connection plate 404 can be replaced and disassembled. If the polishing block 406 of different diameters is adjusted, it is only necessary to pull out the pin 408 on the connection plate 404 and rotate the rotating plate 405. After selection, the pin 408 is inserted into the inside of the jack 407 again.
[0036] Then, after the oxide film on the surface of the electromagnetic wire body 504 is polished, it needs to be washed with water. As the conveyed and polished part of the electromagnetic wire body 504 passes through the bottom of the water separation box 502, the water pipe 501 is connected to the water source to spray water into the interior of the water separation box 502. The water separation box 502 can discharge water from multiple leaking holes 506 to clean the electromagnetic wire body 504 to prevent foreign matter from affecting the flatness of the straightening or foreign matter from being embedded in the interior of the electromagnetic wire body 504. After washing, the electromagnetic wire body 504 will pass through the interior of the sponge cover 601. The sponge cover 601 can absorb and wipe the moisture on the electromagnetic wire body 504 to avoid affecting the application of silicone oil. When the movable frame 402 is driven to move, the push rod 602 is also driven to move back and forth in the slide groove 403. When the push rod 602 moves to the left, it pushes the shell 603 to squeeze the sponge cover 601, squeezing out the moisture inside the sponge cover 601, which is more conducive to absorbing subsequent moisture. When the shell 603 is squeezed, the limit rod 604 extends out of the fixed box 401, and the spring 1 605 is compressed. When the push rod 602 moves to the right, the spring 1 605 is opened, and the limit rod 604 returns to the inside of the fixed box 401 again to realize the sponge cover 601 opening to absorb water, thereby preventing water from dripping onto the upper pressing roller 206 and the lower pressing roller 209 to cause rust, which is conducive to applying silicone oil in the next process.
[0037] Finally, the interior of the oil tank 701 is filled with silicone oil, and the oil-absorbing cotton rope 705 can absorb the silicone oil inside it into the interior of the two sponge brushes 704. After the electromagnetic wire body 504 is cleaned of water, it is extended to the outside of the fixed box 401 and will pass through the two sponge brushes 704. The silicone oil on the sponge brushes 704 will be smeared on the electromagnetic wire body 504, which can reduce the friction damage caused by the electromagnetic wire during the straightening process. When the push rod 602 moves to the left, the limit rod 604 is squeezed out of the outer wall of the fixed box 401. At this time, the limit rod 604 can be squeezed with the rack 706 on the outer wall of the support column 707, and the spring two 708 is opened. Since the rack 706 is engaged with the gear four 703, when the rack 706 is driven to move back and forth horizontally, the two gears four 703 are rotated relative to each other, and the two sponge brushes 704 can be changed to contact the electromagnetic wire body 504 in a cycle at different positions, which is conducive to the uniform application of silicone oil and always ensures that there is silicone oil on the sponge brush 704.
[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A corona-resistant flame-retardant electromagnetic wire and a preparation device thereof, characterized in that: It comprises a bracket (1), a straightening mechanism (2) mounted on the bracket (1), and a grinding mechanism (4); the straightening mechanism (2) is provided with a driving mechanism (3), and the driving mechanism (3) is connected to the grinding mechanism (4); The grinding mechanism (4) comprises a fixed box (401), the bracket (1) is fixedly connected to the fixed box (401), the side wall of the fixed box (401) is horizontally provided with a slide groove (403), the slide groove (403) is slidably connected to a movable frame (402), the movable frame (402) is fixedly connected to a connecting plate (404) by screws, the connecting plate (404) is rotatably connected to a rotating plate (405), the rotating plate (405) is provided with a grinding block (406), the rotating plate (405) is provided with a socket (407), the rotating plate (405) is plugged with a pin (408) extending into the socket (407), and the driving mechanism (3) is connected to the movable frame (402).
2. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 1, characterized in that: The rotating plates (405) are arranged in a circumferential array, and each of the rotating plates (405) is provided with a socket (407). The grinding blocks (406) on the rotating plates (405) are hollow rectangular parallelepiped structures.
3. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 1, characterized in that: The straightening mechanism (2) comprises two fixed plates (201), the bracket (1) is relatively fixedly connected to the two fixed plates (201), the two fixed plates (201) are relatively equidistantly connected to a plurality of gears (202), a lower pressing roller (209) is fixedly connected between the two opposite gears (202), the two fixed plates (201) are relatively equidistantly connected to a plurality of sliders (204), the two opposite sliders (204) are rotatably connected to an upper pressing roller (206), the two fixed plates (201) are threadedly connected to a plurality of screws (205) rotatably connected to the sliders (204), the upper pressing roller ( Both ends of the bracket (206) are key-connected with gear 2 (203), and gear 1 (202) and gear 2 (203) on the same side are meshed with each other. A mounting plate (207) parallel to the fixing plate (201) is fixedly connected to the bracket (1), and a motor (208) is installed on the mounting plate (207). A plurality of gears 3 (210) are equidistantly connected to rotate between one of the fixing plates (201) and the mounting plate (207), and the gears 3 (210) and the motor (208) are key-connected. The plurality of gears 3 (210) are located between two adjacent gears 1 (202), and the gears 3 (210) and the gears 1 (202) are meshed with each other.
4. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 3, characterized in that: The driving mechanism (3) includes a connecting rod (302), one of the gears 2 (203) is fixedly connected to the connecting rod (302), two support frames (301) are mounted on the bracket (1) by screws, one of the support frames (301) has an opening on the side, and a sliding rod (304) is slidably connected between the two support frames (301), the sliding rod (304) is fixedly connected to the movable frame (402), a fixed frame (303) is vertically fixedly connected to the sliding rod (304) away from the movable frame (402), and one end of the connecting rod (302) is embedded in the interior of the fixed frame (303).
5. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 1, characterized in that: The fixed box (401) is provided with a water washing mechanism (5), the water washing mechanism (5) comprises a water pipe (501), a rubber roller (503) and an electromagnetic wire body (504), two rubber rollers (503) are installed on the sides of the fixed box (401) opposite to each other, an electromagnetic wire body (504) is provided between the two rubber rollers (503), the electromagnetic wire body (504) is inserted into the interior of the fixed box (401), the electromagnetic wire body (504) is inserted between the upper pressure roller (206) and the lower pressure roller (209), a water pipe (501) with an outlet opposite to the electromagnetic wire body (504) is installed on the fixed box (401), and the water pipe (501) is vertically arranged between the slide bar (304).
6. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 5, characterized in that: The water washing mechanism (5) further comprises a side plate (505) and a water diversion box (502); the inner wall of the fixed box (401) is fixedly connected with the side plate (505); the water diversion box (502) located at the bottom of the water pipe (501) is mounted on the side plate (505); a plurality of water leakage holes (506) are provided inside the water diversion box (502).
7. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 5, characterized in that: A water wiping mechanism (6) is provided inside the fixed box (401), and the water wiping mechanism (6) includes a sponge cover (601). The sponge cover (601) is bonded to the inner wall of the fixed box (401), and the end of the sponge cover (601) is fixedly connected to the outer shell (603). The sponge cover (601) and the outer shell (603) are sleeved on the outer side of the electromagnetic wire body (504).
8. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 7, characterized in that: The water wiping mechanism (6) further comprises a push rod (602), a limiting rod (604) and a spring (605); the side wall of the housing (603) is fixedly connected to the limiting rod (604) which is slidably connected to the fixed box (401); a spring (605) is clamped between the housing (603) and the fixed box (401); the side of the sliding rod (304) is fixedly connected to the push rod (602); the push rod (602) passes through the interior of the sliding groove (403), and the end of the push rod (602) is located on the right side of the housing (603).
9. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 5, characterized in that: The outer wall of the fixed box (401) is provided with an oiling mechanism (7), and the oiling mechanism (7) includes an oil tank (701). The outer wall of the fixed box (401) is installed with the oil tank (701), and the side wall of the fixed box (401) is fixedly connected to a top frame (702). The bottom of the top frame (702) is rotatably connected to two gears (703), and the two gears (703) are meshed with each other. The bottoms of the two gears (703) are both bonded with sponge brushes (704) with an I-shaped cross-section. The electromagnetic wire body (504) is inserted between the two sponge brushes (704), and the bottoms of the two sponge brushes (704) are both fixedly connected with oil-absorbing cotton ropes (705).
10. The corona-resistant flame-retardant magnet wire and the manufacturing device thereof according to claim 9, characterized in that: The oiling mechanism (7) further comprises a support column (707), the outer wall of the fixed box (401) is fixedly connected to the support column (707), the support column (707) is a rectangular parallelepiped structure, the outer wall of the support column (707) is slidably connected to a rack (706) having an L-shaped cross-section, the rack (706) is engaged with one of the gears (703), a spring (708) is clamped between the rack (706) and the fixed box (401), and the rack (706) is arranged opposite to the limiting rod (604).