Air cylinder welding device for magnetic resonance equipment
The cylinder welding device, which integrates feeding, welding, polishing and dust removal functions, solves the problems of unstable welding quality, low efficiency and harsh environment in traditional welding processes, and realizes efficient automated production and a clean working environment.
Patent Information
- Application Number
- CN202511035534.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional welding processes in the manufacturing of cylinders for magnetic resonance equipment have problems such as unstable welding quality, low production efficiency, harsh working environment and high maintenance costs.
A cylinder welding device was designed, which integrates feeding, welding, polishing and dust removal functions. It adopts a polishing mechanism in which planetary gears mesh with central gears, combined with a polishing cylinder with adaptive slide rods and compression springs to realize an automated production process. It is also equipped with a dust removal component that drives the piston disc to absorb dust through a reciprocating screw.
It improves welding quality and production efficiency, improves working environment, reduces maintenance cost, and has a compact structure for easy maintenance.
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Figure CN120663046A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to a cylinder welding device for magnetic resonance equipment. Background Art
[0002] In the manufacturing process of magnetic resonance imaging (MRI) equipment, the cylinder is a critical component, and its welding quality directly impacts the overall performance and stability of the device. Traditional welding processes often rely on manual welding or simple automated welding equipment, making it difficult to consistently control welding quality. Manual welding relies heavily on the welder's skill level, and problems such as uneven welds and weld deformation can easily occur during the welding process, affecting the cylinder's sealing and service life. While simple automated welding equipment can improve production efficiency, it also struggles to ensure consistent welding quality due to its lack of sophisticated control and adjustment mechanisms.
[0003] Secondly, traditional welding processes suffer from low production efficiency. Manual welding requires significant manpower and time, while less automated welding equipment cannot achieve efficient and continuous welding operations. This not only increases production costs but also limits the large-scale production of MRI equipment.
[0004] Furthermore, traditional welding processes present a harsh working environment. The smoke, harmful gases, and noise generated during welding pose a threat to welders' health. Long-term exposure to such conditions can lead to welders developing occupational diseases such as pneumoconiosis and hearing loss.
[0005] Therefore, in order to improve the welding quality and production efficiency of cylinders used in magnetic resonance equipment, improve the working environment, and reduce maintenance costs, it is necessary to develop a new cylinder welding process and device. Summary of the Invention
[0006] The cylinder welding device for magnetic resonance imaging equipment, described in this invention, integrates multiple steps, including feeding, welding, polishing, and dust removal, to achieve an automated production process for cylinder welding. This not only improves welding quality and production efficiency, but also effectively enhances the working environment and reduces maintenance costs. Furthermore, the adaptive adjustment function of the polishing mechanism and the effective dust removal effect of the dust removal component further enhance the applicability and stability of the entire process.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a cylinder welding device for magnetic resonance equipment, comprising a feeding mechanism and a polishing mechanism, wherein a welding assembly and a dust removal assembly are provided on the surface of the polishing mechanism; The feeding mechanism includes a limit support seat, a limit circular hole is provided on the surface of the limit support seat, a movable support ring is rotatably connected to the inner wall of the limit circular hole, and a clamping component is provided on the inner wall of the movable support ring; The polishing mechanism includes a fixed seat, a rotary drive assembly fixedly arranged on the fixed seat, and at least one polishing execution unit driven by the rotary drive assembly to perform planetary revolution and simultaneous rotation; The rotary drive assembly includes a rotary shaft rotatable around its own axis and a drive plate fixedly arranged on the rotary shaft; The polishing execution unit includes a driving shaft connected to a driving plate and a polishing cylinder fixedly arranged at the end of the driving shaft, and two arc-shaped polishing plates are symmetrically distributed on the surface of the polishing cylinder.
[0008] Preferably, a guide circular hole is opened on the surface of the fixing seat, a guide gear ring is fixedly provided on the inner wall of the guide circular hole, a mounting bracket is fixedly provided on the surface of the fixing seat, the rotating shaft is rotatably provided on the surface of the mounting bracket, the driving plate is triangular and three driving shafts distributed in a triangular array are fixed on the surface, planetary gears are fixedly provided on the surface of the driving shaft, a central gear is fixedly provided on the surface of the rotating shaft, and the planetary gears are meshed with the central gear and the guide gear ring.
[0009] Preferably, a reciprocating screw is fixedly provided at the end of the rotating shaft, and the dust removal assembly includes a dust collection cylinder rotatably connected to the end of the reciprocating screw, and the surface of the reciprocating screw is threadedly connected to a linkage push plate, and the surface of the linkage push plate is fixedly connected to two push-pull rods, and the ends of the two push-pull rods away from the linkage push plate extend to the interior of the dust collection cylinder, and the ends of the two push-pull rods are fixed with piston disks, and the piston disks are slidably connected to the inner wall of the dust collection cylinder.
[0010] Preferably, an air suction pipe is fixedly embedded in one end of the dust collection cylinder away from the reciprocating screw, a dust hopper is fixedly installed on the air inlet end of the air suction pipe, and a one-way air inlet valve is fixedly installed on the surface of the air suction pipe, an exhaust pipe is fixedly embedded in the surface of the dust collection cylinder, a dustproof mesh cover is fixedly installed on the air inlet end of the exhaust pipe, and a one-way exhaust valve is provided on the surface of the exhaust pipe, the position of the dust collection cylinder corresponds to the polishing mechanism, and the dust hopper is located between the three polishing cylinders.
[0011] Preferably, a driving motor is fixedly mounted on the surface of the mounting frame, a driving synchronous wheel is fixedly provided on the rotating shaft of the driving motor, a driven synchronous wheel is fixedly provided on the surface of the rotating shaft, a transmission belt is installed between the driving synchronous wheel and the driven synchronous wheel, the three planetary gears are distributed around the central gear, and the three planetary gears are all engaged with the central gear, the three planetary gears are all located on the inner side of the guide gear ring, and the three planetary gears are all engaged with the guide gear ring.
[0012] Preferably, an arc-shaped shield is fixedly provided on the surface of the fixed seat, the arc-shaped shield is located directly above the polishing cylinder, and a strip-shaped fixed shell is fixedly provided on the top of the arc-shaped shield, and two electric telescopic rods are fixedly provided on the upper surface of the strip-shaped fixed shell, and the telescopic ends of the two electric telescopic rods extend to the interior of the strip-shaped fixed shell and are fixedly connected to a lifting plate, and a strip-shaped cleaning brush is fixedly provided on the lower surface of the lifting plate, and the position of the strip-shaped cleaning brush corresponds to the arc-shaped polishing plate, and the inner top wall of the arc-shaped shield is provided with a rectangular limiting hole matching the lifting plate.
[0013] Preferably, two sliding through holes are symmetrically provided on the upper and lower surfaces of the polishing cylinder, and an adaptive sliding rod is slidingly provided on the inner wall of the sliding through hole, one end of the adaptive sliding rod is fixedly connected to the inner surface of the arc-shaped polishing plate, and the other end of the adaptive sliding rod extends to the interior of the polishing cylinder and is fixedly connected to a connecting plate, a limiting partition is fixedly provided on the inner wall of the polishing cylinder, and a number of compression springs are evenly provided between the limiting partition and the connecting plate, a rotating motor is fixedly provided on the upper surface of the limiting support seat, and a driving gear is fixedly provided on the rotating shaft of the rotating motor, and limiting guide rings are fixedly provided at both ends of the movable support ring, and a driven gear ring is fixedly connected to the outer surface of the limiting guide ring, the position of the driven gear ring corresponds to the driving gear, and the driving gear is meshed with the driven gear ring, and the limiting guide ring is slidably connected to the surface of the limiting support seat.
[0014] Preferably, the surface of the limit support seat is provided with four mounting holes, and the inner walls of the mounting holes are rotatably provided with guide support wheels, the four guide support wheels are symmetrically distributed around the movable support ring, and the four guide support wheels are all rollingly connected to the surface of the movable support ring, the feeding mechanism also includes a feeding motor fixed to the surface of the base plate, the rotating shaft of the feeding motor is fixed with a feeding screw, the surface of the limit support seat is provided with a threaded hole matching the feeding screw, the limit support seat is threadedly connected to the surface of the feeding screw through the threaded hole, guide rails are symmetrically distributed on both sides of the limit support seat, and two groups of limit pulleys are provided at the bottom of the limit support seat, and the limit pulleys are slidably set on the surface of the guide rails.
[0015] Preferably, the clamping assembly includes three rectangular mounting boxes fixed on the inner wall of the movable support ring, and the three rectangular mounting boxes are evenly distributed in a triangular array on the inner side of the movable support ring. A clamping top block is slidingly provided on the inner wall of the rectangular mounting box, a clamping motor is fixedly provided on the inner wall of the rectangular mounting box, an adjusting screw is fixedly provided on the output shaft of the clamping motor, the clamping top block is threadedly connected to the surface of the adjusting screw, a support spring is fixed between the clamping top block and the inner wall of the rectangular mounting box, and a plurality of rubber anti-sliding blocks are provided on the surface of the clamping top block.
[0016] Preferably, the welding assembly includes an extension plate fixedly connected to the top of the arc-shaped shield, an electric push rod is fixedly provided on the upper surface of the extension plate, a welding gun is fixedly provided on the telescopic end of the electric push rod, and the position of the welding gun corresponds to the movable support ring.
[0017] Compared with the prior art, the present invention has the following beneficial effects: (1) It is beneficial to improve the welding quality. By adopting the segmented jump welding strategy, the length of the single-segment weld is ≤5mm, which effectively controls the heat-affected zone during welding, reduces welding deformation, and improves the welding quality and overall strength of the cylinder. It has a high degree of automation and integrates the feeding mechanism, polishing mechanism and welding components to realize the automated production process of the cylinder from feeding, welding to polishing, reducing manual intervention and improving production efficiency.
[0018] (2) The polishing effect is good. The polishing mechanism uses the meshing of the planetary gear and the central gear and the guiding effect of the guide gear ring to realize the rotation polishing of the polishing cylinder, ensuring that the cylinder surface is evenly polished and the surface finish is improved. In addition, effective dust removal is achieved during the polishing process. The dust removal component drives the piston disc to reciprocate in the dust collection cylinder through the reciprocating screw to generate suction, effectively removing the dust generated during the polishing process, keeping the working environment clean, and being beneficial to the health of workers.
[0019] (3) Stable clamping: The clamping assembly of the feeding mechanism uses a clamping motor to drive the adjusting screw, and stably clamps the cylinder through the clamping top block. At the same time, a support spring and a rubber anti-sliding block are set to improve the stability and safety of the clamping.
[0020] (4) Compact structure and easy maintenance. The overall device has a compact structure and the components are reasonably arranged, which is convenient for daily maintenance and troubleshooting, reducing maintenance costs. It has strong adaptability. By setting an adaptive slide rod and a compression spring, the polishing cylinder can adapt to cylinders of different sizes, improving the versatility and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a side structural schematic diagram of the present invention; Figure 3 It is a rear view structural schematic diagram of the present invention; Figure 4 It is a partially enlarged structural schematic diagram of the polishing mechanism of the present invention; Figure 5 Schematic diagram of the internal structure of the polishing mechanism of the present invention; Figure 6 This is a schematic diagram of the front cross-section structure of the polishing cylinder of the present invention; Figure 7It is a schematic diagram of a partial front cross-section structure of the polishing mechanism of the present invention; Figure 8 This is a partially enlarged structural diagram of the dust removal component of the present invention; Figure 9 This is a schematic diagram of the front cross-section structure of a rectangular installation box of the present invention; Figure 10 for Figure 7 Schematic diagram of the enlarged structure at A in the middle; In the figure: 1. Feeding mechanism; 2. Polishing mechanism; 3. Welding assembly; 4. Dust removal assembly; 5. Clamping assembly; 101. Position-limiting support seat; 102. Movable support ring; 103. Rotating motor; 104. Driving gear; 105. Position-limiting guide ring; 106. Driven gear ring; 107. Guide support wheel; 108. Feeding motor; 109. Feeding screw; 110. Guide rail; 111. Position-limiting pulley; 201, fixed seat; 202, guide gear ring; 203, rotating shaft; 204, driving plate; 205, planetary gear; 206, central gear; 207, polishing cylinder; 208, arc-shaped polishing plate; 209, reciprocating screw; 210, driving synchronous pulley; 211, driven synchronous pulley; 212, transmission belt; 213, arc-shaped baffle; 214, strip-shaped fixed shell; 215, electric telescopic rod; 216, lifting plate; 217, strip-shaped cleaning brush; 218, adaptive sliding rod; 219, connecting plate; 220, limiting partition; 221, compression spring; 222, driving shaft; 223, driving motor; 301, electric push rod; 302, welding gun; 401, dust collector cylinder; 402, linkage push plate; 403, push-pull rod; 404, piston plate; 405, suction pipe; 406, dust hopper; 407, one-way air inlet valve; 408, exhaust pipe; 409, dustproof screen; 410, one-way exhaust valve; 501, rectangular mounting box; 502, clamping top block; 503, clamping motor; 504, adjusting screw; 505, supporting spring; 506, rubber anti-sliding block. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figures 1-10The present invention provides a technical solution: a cylinder welding device for magnetic resonance equipment of the present invention comprises the following steps: The cylinder welding device includes a feeding mechanism 1 and a polishing mechanism 2. The surface of the polishing mechanism 2 is provided with a welding component 3 and a dust removal component 4; The cylinder welding device also includes a base plate, which serves as the supporting base of the entire device. A feeding mechanism 1 and a polishing mechanism 2 are installed on the upper surface of the base plate, and a welding assembly 3 and a dust removal assembly 4 are provided on the surface of the polishing mechanism 2.
[0024] The feeding mechanism 1 includes a limiting support seat 101, a surface of which is provided with a limiting circular hole, the inner wall of which is rotatably connected to a movable support ring 102, and an inner wall of the movable support ring 102 is provided with a clamping assembly 5 for clamping and fixing the cylinder workpiece.
[0025] The polishing mechanism 2 includes a fixed base 201, a rotation drive assembly fixedly disposed on the fixed base 201, and at least one polishing execution unit driven by the rotation drive assembly to perform planetary revolution and rotation simultaneously; The rotary drive assembly includes a rotary shaft 203 that can rotate around its own axis and a drive plate 204 fixedly arranged on the rotary shaft 203; The polishing execution unit includes a driving shaft 222 connected to the driving plate 204 and a polishing cylinder 207 fixedly arranged at the end of the driving shaft 222. Two arc-shaped polishing plates 208 are symmetrically distributed on the surface of the polishing cylinder 207.
[0026] It is worth noting that the polishing mechanism 2 includes a fixed seat 201, a guide circular hole is opened on the surface of the fixed seat 201, and a guide gear ring 202 is fixedly provided on the inner wall of the guide circular hole. A mounting frame is also fixedly provided on the surface of the fixed seat 201, and a rotating shaft 203 is rotatably provided on the surface of the mounting frame. A triangular driving plate 204 is fixedly provided at one end of the rotating shaft 203, and three driving shafts 222 distributed in a triangular array are fixed on the surface of the driving plate 204, and a planetary gear 205 is fixedly provided on the surface of each driving shaft 222, and a central gear 206 is fixedly provided on the surface of the rotating shaft 203. A polishing cylinder 207 is fixedly provided at the end of the driving shaft 222, and two arc-shaped polishing plates 208 are symmetrically distributed on the surface of the polishing cylinder 207 for polishing the cylinder surface.
[0027] It is worth noting that a reciprocating screw 209 is fixedly provided at the end of the rotating shaft 203, and the dust removal assembly 4 includes a dust collection cylinder 401 rotatably connected to the end of the reciprocating screw 209, and the surface of the reciprocating screw 209 is threadedly connected to a linkage push plate 402, and the surface of the linkage push plate 402 is fixedly connected to two push-pull rods 403, and the ends of the push-pull rods 403 away from the linkage push plate 402 extend to the interior of the dust collection cylinder 401, and a piston disk 404 is fixed at the end, and the piston disk 404 is slidably connected to the inner wall of the dust collection cylinder 401.
[0028] It should be noted that a cover is threadedly connected to the surface of the dust collection cylinder 401 , and the dust collected inside the dust collection cylinder 401 can be cleaned by opening the cover.
[0029] It should be noted that an air suction pipe 405 is fixedly embedded in one end of the dust collection cylinder 401 away from the reciprocating screw 209, a dust hopper 406 is fixedly installed on the air inlet end of the air collection pipe 405, and a one-way air inlet valve 407 is fixedly provided on the surface of the air collection pipe 405 to prevent dust backflow, an exhaust pipe 408 is also fixedly embedded on the surface of the dust collection cylinder 401, a dustproof mesh cover 409 is fixedly installed on the air inlet end of the exhaust pipe 408 and a one-way exhaust valve 410 is provided on the surface of the exhaust pipe 408 to ensure that the exhausted gas is clean and pollution-free, the position of the dust collection cylinder 401 corresponds to the polishing mechanism 2, and the dust hopper 406 is located between the three polishing cylinders 207 to ensure effective absorption of dust generated during the polishing process.
[0030] A driving motor 223 is fixedly installed on the surface of the mounting frame, and a driving synchronous wheel 210 is fixedly provided on the rotating shaft of the driving motor 223. A driven synchronous wheel 211 is fixedly provided on the surface of the rotating shaft 203. A transmission belt 212 is installed between the driving synchronous wheel 210 and the driven synchronous wheel 211 to realize power transmission. The three planetary gears 205 are distributed around the central gear 206 and mesh with the central gear 206. The three planetary gears 205 are all located on the inner side of the guide gear ring 202, and the three planetary gears 205 are all meshed with the guide gear ring 202 to realize a complex motion trajectory.
[0031] It should be noted that an arc-shaped shield 213 is fixedly provided on the surface of the fixed seat 201, and the arc-shaped shield 213 is located directly above the polishing cylinder 207 to prevent dust from splashing during polishing. A strip-shaped fixed shell 214 is fixedly provided on the top of the arc-shaped shield 213, and two electric telescopic rods 215 are fixedly provided on the upper surface of the strip-shaped fixed shell 214. The telescopic ends of the electric telescopic rods 215 extend to the interior of the strip-shaped fixed shell 214 and are fixedly connected to a lifting plate 216. A strip-shaped cleaning brush 217 is fixedly provided on the lower surface of the lifting plate 216. The position of the strip-shaped cleaning brush 217 corresponds to the arc-shaped polishing plate 208 and is used to clean the dust remaining on the polishing plate. The inner top wall of the arc-shaped shield 213 is provided with a rectangular limiting hole matching the lifting plate 216 to ensure smooth movement of the lifting plate 216.
[0032] It is worth noting that the polishing cylinder 207 is adaptively adjusted. Two sliding through holes are symmetrically provided on the upper and lower surfaces of the polishing cylinder 207. An adaptive sliding rod 218 is slidingly provided on the inner wall of the sliding through hole. One end of the adaptive sliding rod 218 is fixedly connected to the inner surface of the arc-shaped polishing plate 208, and the other end extends to the interior of the polishing cylinder 207 and is fixedly connected to a connecting plate 219. A limiting partition 220 is fixedly provided on the inner wall of the polishing cylinder 207. Several compression springs 221 are evenly provided between the limiting partition 220 and the connecting plate 219. When polishing cylinders of different sizes, the arc-shaped polishing plate 208 is squeezed and the adaptive sliding rod 218 and The action of the compression spring 221 is adaptively adjusted to ensure the polishing effect. Not only is a limited circular hole provided on the surface of the limit support seat 101, but a rotating motor 103 is fixedly provided on the upper surface of the limit support seat 101, and a driving gear 104 is fixedly provided on the rotating shaft of the rotating motor 103. A limited guide ring 105 is fixedly provided at both ends of the movable support ring 102, and a driven gear ring 106 is fixedly connected to the outer surface of the limit guide ring 105. The position of the driven gear ring 106 corresponds to the driving gear 104, and the driving gear 104 is engaged with the driven gear ring 106, and the limit guide ring 105 is slidably connected to the surface of the limit support seat 101.
[0033] The movable support ring 102 is slidably connected to the surface of the limiting support seat 101 through the limiting guide ring 105 to ensure stability during the rotation process.
[0034] It should be noted that the surface of the limiting support seat 101 is provided with four mounting holes, and the inner wall of the mounting hole is rotatably provided with a guide support wheel 107, and the four guide support wheels 107 are symmetrically distributed around the movable support ring 102, and the four guide support wheels 107 are all in rolling connection with the surface of the movable support ring 102, and the feeding mechanism 1 also includes a feeding motor 108 fixed to the surface of the bottom plate, and the rotating shaft of the feeding motor 108 is fixed with a feeding screw 109, and the surface of the limiting support seat 101 is provided with a feeding screw 109 fixed to the rotating shaft of the feeding motor 109. The threaded hole that matches the feeding screw 109, the limiting support seat 101 is threadedly connected to the surface of the feeding screw 109 through the threaded hole. When the feeding motor 108 rotates, it drives the limiting support seat 101 to move along the feeding screw 109 to realize the feeding of the cylinder. Guide rails 110 are symmetrically distributed on both sides of the limiting support seat 101, and two sets of limiting pulleys 111 are set at the bottom of the limiting support seat 101. The limiting pulley 111 is slidably set on the surface of the guide rail 110 to ensure the smoothness of the feeding process.
[0035] It is worth noting that the clamping assembly 5 includes three rectangular mounting boxes 501 fixed on the inner wall of the movable support ring 102. The three rectangular mounting boxes 501 are evenly distributed in a triangular array on the inner side of the movable support ring 102. The inner wall of the rectangular mounting box 501 is slidingly provided with a clamping top block 502. The inner wall of the rectangular mounting box 501 is fixedly provided with a clamping motor 503. The output shaft of the clamping motor 503 is fixedly provided with an adjusting screw 504. The clamping top block 502 is threadedly connected to the surface of the adjusting screw 504. The adjusting screw 504 is driven by the clamping motor 503 to drive the clamping top block 502 to move, thereby realizing the clamping of the cylinder. A support spring 505 is fixed between the clamping top block 502 and the inner wall of the rectangular mounting box 501 to increase the stability of the clamping. The surface of the clamping top block 502 is provided with several rubber anti-sliding blocks 506 to prevent the cylinder from sliding during the clamping process.
[0036] It is worth noting that the welding assembly 3 includes an extension plate fixedly connected to the top of the arc-shaped shield 213, and an electric push rod 301 is fixedly provided on the upper surface of the extension plate. A welding gun 302 is fixedly provided at the telescopic end of the electric push rod 301, and the position of the welding gun 302 corresponds to the movable support ring 102, ensuring that the welding operation can be performed accurately after the cylinder is delivered to its position.
[0037] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.
[0038] The specific working principle of the cylinder welding device for magnetic resonance equipment involved in the present invention is as follows: S1. Pre-cooling treatment: Pre-cool the cylinder workpiece in a -60°C environment for 30 minutes to reduce thermal stress and deformation during welding.
[0039] S2. Feeding and welding: Use the clamping assembly 5 of the feeding mechanism 1 to clamp the cylinder workpiece, and drive the feeding screw 109 through the feeding motor 108 to feed the cylinder to the position of the welding assembly 3. The electric push rod 301 of the welding assembly 3 is extended to align the welding gun 302 with the cylinder weld position. Use a segmented jump welding strategy for welding. The length of a single segment weld is ≤5mm to control the heat-affected zone and reduce welding deformation.
[0040] S3. Polishing: After welding is completed, the feeding mechanism 1 continues to feed the cylinder to the position of the polishing mechanism 2. The driving motor 223 of the polishing mechanism 2 is started. Through the engagement of the planetary gear 205 and the central gear 206 and the guiding effect of the guide gear ring 202, the polishing cylinder 207 is driven to rotate to evenly polish the surface of the cylinder. The electric telescopic rod 215 drives the lifting plate 216 to descend, so that the strip cleaning brush 217 contacts the arc-shaped polishing plate 208 to clean the dust remaining during the polishing process.
[0041] S4. Dust removal operation: During the polishing process, the reciprocating screw 209 of the dust removal component 4 rotates, driving the linked push plate 402 to move back and forth in the dust collection cylinder 401, driving the piston disk 404 to generate suction, and the dust collection hopper 406 absorbs the dust generated during the polishing process through the suction pipe 405. After the dust enters the dust collection cylinder 401, the one-way air intake valve 407 prevents backflow. After the dust in the dust collection cylinder 401 accumulates to a certain level, it is discharged through the exhaust pipe 408. The dustproof mesh cover 409 prevents the dust from entering the environment again.
[0042] The present invention and its embodiments are described above. This description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.
Claims
1. A cylinder welding device for magnetic resonance equipment, characterized in that: It comprises a feeding mechanism (1) and a polishing mechanism (2), wherein a welding component (3) and a dust removal component (4) are provided on the surface of the polishing mechanism (2); The feeding mechanism (1) comprises a limiting support seat (101), a limiting circular hole is provided on the surface of the limiting circular hole, a movable support ring (102) is rotatably connected to the inner wall of the limiting circular hole, and a clamping assembly (5) is provided on the inner wall of the movable support ring (102); The polishing mechanism (2) comprises a fixed seat (201), a rotary drive assembly fixedly arranged on the fixed seat (201), and at least one polishing execution unit driven by the rotary drive assembly to perform planetary revolution and simultaneous rotation; The rotary drive assembly comprises a rotary shaft (203) rotatable about its own axis and a drive plate (204) fixedly arranged on the rotary shaft (203); The polishing execution unit comprises a driving shaft (222) connected to a driving plate (204) and a polishing cylinder (207) fixedly arranged at the end of the driving shaft (222), wherein two arc-shaped polishing plates (208) are symmetrically distributed on the surface of the polishing cylinder (207).
2. The cylinder welding device for magnetic resonance equipment according to claim 1, characterized in that: A guide circular hole is provided on the surface of the fixing seat (201), and a guide gear ring (202) is fixedly provided on the inner wall of the guide circular hole. A mounting frame is fixedly provided on the surface of the fixing seat (201), and the rotating shaft (203) is rotatably provided on the surface of the mounting frame. The driving plate (204) is triangular and has three driving shafts (222) distributed in a triangular array fixed on its surface. Planetary gears (205) are fixedly provided on the surface of the driving shafts (222). A central gear (206) is fixedly provided on the surface of the rotating shaft (203), and the planetary gears (205) are meshed with the central gear (206) and the guide gear ring (202).
3. The cylinder welding device for magnetic resonance equipment according to claim 2, characterized in that: A reciprocating screw (209) is fixedly provided at the end of the rotating shaft (203), and the dust removal component (4) includes a dust collection cylinder (401) rotatably connected to the end of the reciprocating screw (209), and a linkage push plate (402) is threadedly connected to the surface of the reciprocating screw (209), and two push-pull rods (403) are fixedly connected to the surface of the linkage push plate (402), and one end of the two push-pull rods (403) away from the linkage push plate (402) extends to the interior of the dust collection cylinder (401), and a piston disk (404) is fixed to the end of the two push-pull rods (403), and the piston disk (404) is slidably connected to the inner wall of the dust collection cylinder (401).
4. The cylinder welding device for magnetic resonance equipment according to claim 3, characterized in that: An air suction pipe (405) is fixedly embedded in one end of the dust collection cylinder (401) away from the reciprocating screw (209), a dust collection hopper (406) is fixedly installed at the air inlet end of the air collection pipe (405), and a one-way air inlet valve (407) is fixedly installed on the surface of the air collection pipe (405), an exhaust pipe (408) is fixedly embedded in the surface of the dust collection cylinder (401), a dustproof mesh cover (409) is fixedly installed at the air inlet end of the exhaust pipe (408), and a one-way exhaust valve (410) is provided on the surface of the exhaust pipe (408), the position of the dust collection cylinder (401) corresponds to the polishing mechanism (2), and the dust collection hopper (406) is located between the three polishing cylinders (207).
5. The cylinder welding device for magnetic resonance equipment according to claim 4, characterized in that: A driving motor (223) is fixedly mounted on the surface of the mounting frame, a driving synchronous wheel (210) is fixedly mounted on the rotating shaft of the driving motor (223), a driven synchronous wheel (211) is fixedly mounted on the surface of the rotating shaft (203), a transmission belt (212) is mounted between the driving synchronous wheel (210) and the driven synchronous wheel (211), the three planetary gears (205) are distributed around the central gear (206), and the three planetary gears (205) are all meshed with the central gear (206), the three planetary gears (205) are all located on the inner side of the guide gear ring (202), and the three planetary gears (205) are all meshed with the guide gear ring (202).
6. The cylinder welding device for magnetic resonance equipment according to claim 5, characterized in that: An arc-shaped shield (213) is fixedly provided on the surface of the fixed seat (201), and the arc-shaped shield (213) is located directly above the polishing cylinder (207). A strip-shaped fixed shell (214) is fixedly provided on the top of the arc-shaped shield (213). Two electric telescopic rods (215) are fixedly provided on the upper surface of the strip-shaped fixed shell (214). The telescopic ends of the two electric telescopic rods (215) extend to the interior of the strip-shaped fixed shell (214) and are fixedly connected to a lifting plate (216). A strip-shaped cleaning brush (217) is fixedly provided on the lower surface of the lifting plate (216). The position of the strip-shaped cleaning brush (217) corresponds to the arc-shaped polishing plate (208). A rectangular limiting hole matching the lifting plate (216) is provided on the inner top wall of the arc-shaped shield (213).
7. The cylinder welding device for magnetic resonance equipment according to claim 6, characterized in that: The polishing cylinder (207) has two sliding holes symmetrically provided on the upper and lower surfaces, and an adaptive sliding rod (218) is slidingly provided on the inner wall of the sliding hole. One end of the adaptive sliding rod (218) is fixedly connected to the inner surface of the arc-shaped polishing plate (208), and the other end of the adaptive sliding rod (218) extends to the interior of the polishing cylinder (207) and is fixedly connected to a connecting plate (219). A limiting partition (220) is fixedly provided on the inner wall of the polishing cylinder (207), and a plurality of compression springs (221) are evenly provided between the limiting partition (220) and the connecting plate (219). A rotating motor (103) is fixedly provided on the upper surface of the support seat (101), a driving gear (104) is fixedly provided on the rotating shaft of the rotating motor (103), and limiting guide rings (105) are fixedly provided at both ends of the movable support ring (102), and a driven gear ring (106) is fixedly connected to the outer surface of the limiting guide ring (105), the position of the driven gear ring (106) corresponds to the driving gear (104), and the driving gear (104) is meshed with the driven gear ring (106), and the limiting guide ring (105) is slidably connected to the surface of the limiting support seat (101).
8. The cylinder welding device for magnetic resonance equipment according to claim 7, characterized in that: The surface of the position-limiting support seat (101) is provided with four mounting holes, and the inner wall of the mounting hole is rotatably provided with a guide support wheel (107), the four guide support wheels (107) are symmetrically distributed around the movable support ring (102), and the four guide support wheels (107) are all in rolling connection with the surface of the movable support ring (102), the feeding mechanism (1) further comprises a feeding motor (108) fixed on the surface of the bottom plate, and the rotating shaft of the feeding motor (108) is fixed with a feeding screw ( 109), a threaded hole matching the feeding screw (109) is provided on the surface of the limiting support seat (101), and the limiting support seat (101) is threadedly connected to the surface of the feeding screw (109) through the threaded hole, and guide rails (110) are symmetrically distributed on both sides of the limiting support seat (101), and two sets of limiting pulleys (111) are provided at the bottom of the limiting support seat (101), and the limiting pulleys (111) are slidably set on the surface of the guide rails (110).
9. The cylinder welding device for magnetic resonance equipment according to claim 8, characterized in that: The clamping assembly (5) comprises three rectangular mounting boxes (501) fixed on the inner wall of the movable support ring (102), the three rectangular mounting boxes (501) being evenly distributed on the inner side of the movable support ring (102) in a triangular array, a clamping top block (502) being slidingly provided on the inner wall of the rectangular mounting box (501), a clamping motor (503) being fixedly provided on the inner wall of the rectangular mounting box (501), an adjusting screw (504) being fixedly provided on the output shaft of the clamping motor (503), the clamping top block (502) being threadedly connected to the surface of the adjusting screw (504), a supporting spring (505) being fixed between the clamping top block (502) and the inner wall of the rectangular mounting box (501), and a plurality of rubber anti-sliding blocks (506) being provided on the surface of the clamping top block (502).
10. The cylinder welding device for magnetic resonance equipment according to claim 9, characterized in that: The welding assembly (3) comprises an extension plate fixedly connected to the top of the arc-shaped shield (213); an electric push rod (301) is fixedly provided on the upper surface of the extension plate; a welding gun (302) is fixedly provided at the telescopic end of the electric push rod (301); the position of the welding gun (302) corresponds to the movable support ring (102).
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