Stone pot natural bionic texture manufacturing method based on metal straight rod polishing

Abstract

The invention discloses a stone pot natural bionic texture manufacturing method based on metal straight rod polishing, and belongs to the technical field of stone pot surface treatment processes. The method comprises the steps that a diamond file is used for polishing a metal straight bar to prepare tools with different granularities and shapes, the polished metal straight bar is installed on a carving machine, a low-hardness material is polished to activate the surface, and then the texture imitating natural stone is formed on the surface of the stone pot by adjusting and controlling parameters such as the polishing strength and the polishing angle. According to the process, the coarse texture of natural stone can be precisely simulated by adjusting and controlling the granularity, the shape and the polishing parameters of the metal straight bar, the unsophisticated and natural appearance aesthetic feeling is presented, and meanwhile the surface skid resistance and the holding comfort are improved. Compared with a traditional process, the method is short in process, adapts to stones with different hardness such as Hetian jade and marble, and can efficiently achieve diversified texture effects such as light fineness, heavy roughness and the like.

Description

Technical Field

[0001] The invention relates to the technical field of stone pot surface treatment technology, and in particular to a method for producing a stone pot with a natural bionic texture based on grinding with a metal straight rod. Background Art

[0002] Currently, traditional stone pot surface texture production processes have numerous shortcomings. From an aesthetic perspective, traditional techniques struggle to accurately mimic the rough surface of natural stone. For example, hand-carved patterns are too regular, while sandblasted textures are too uniform. Neither technique captures the rustic, natural, random textures inherent in natural stone. Consequently, the pot's appearance lacks natural charm, limiting its artistic value.

[0003] In terms of practicality, traditional stone pots have significant surface flaws. The uneven texture of their surfaces is poorly designed, resulting in a tactile feel significantly different from natural stone and poor anti-slip properties. For example, some treated surfaces have a low coefficient of friction, making them prone to slipping when held with wet hands, and the grip comfort is insufficient.

[0004] In terms of production efficiency, the drawbacks of traditional craftsmanship are even more prominent. They rely heavily on the artisan's experience, resulting in cumbersome processes and frequent adjustments to tools and force. For example, manual polishing requires multiple changes of grinding tools to adjust the grain thickness. Furthermore, producing a single pot can take as long as 4-6 hours, resulting in low production efficiency and difficulty adapting to mass production requirements. This also results in inconsistent texture effects across different products.

[0005] To sum up, the existing stone pot surface texture production process has obvious technical bottlenecks in terms of appearance bionics, practicality and production efficiency. There is an urgent need for a new production process that can solve the above problems to achieve the natural bionics of the stone pot surface texture, improve practical performance and increase production efficiency. Summary of the Invention

[0006] In view of this, the purpose of the present invention is to overcome the defects of insufficient natural bionic effect, poor practicality, and low production efficiency in the production of stone pot surface texture in the prior art, and to provide a method for producing natural bionic texture of stone pot based on polishing with a metal straight rod. By precisely controlling the particle size, shape, polishing force, angle and other parameters of the metal straight rod, a high degree of restoration of the natural stone texture on the surface of the stone pot is achieved, and the grip comfort and anti-slip performance are improved. At the same time, the production process is shortened and production efficiency is improved to meet the needs of stone pots in terms of aesthetic appearance, practical functions and mass production.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A method for making a natural bionic texture of a stone pot based on polishing with a metal straight rod, comprising the following steps:

[0008] Step 1: Pretreatment of the metal rod

[0009] Use diamond files to grind the metal straight rods. Diamond files of different mesh sizes are used to produce metal straight rods of different particle sizes, and their shapes are processed according to requirements.

[0010] Step 2: Tool activation

[0011] Install the polished metal rod to the engraving machine, polish the material with lower hardness first, and grind off the low-hardness metal layer on the surface of the metal rod;

[0012] Step 3: Making the surface texture of the stone pot

[0013] Start the engraving machine and use a metal rod to grind the surface of the stone pot. By adjusting the grinding force, angle, shape and particle size of the metal rod, a surface texture that mimics natural stone is formed.

[0014] Furthermore, the mesh size of the diamond file in step 1 is 80-600 mesh, and the corresponding particle size of the produced metal straight rod is 25-180 μm.

[0015] Furthermore, the metal straight rod in step 1 is made of high-speed steel or cemented carbide, has a diameter of 3-10 mm, and has a shape including cylindrical, conical or flat.

[0016] Furthermore, in step 2, the material with lower hardness is brass or duralumin, the grinding time is 5-10 minutes, and the grinding speed is 1500-2000 r / min.

[0017] Furthermore, in step 3, the grinding force is 0.5-3N, the grinding angle is 15°-75°, and the grinding speed is 1800-2000r / min.

[0018] Furthermore, in step 3, by adjusting the particle size, shape and polishing parameters of the metal straight rod, a light and delicate texture, a heavy and rough texture or a gradient texture effect is formed.

[0019] Furthermore, the stone pot is made of Hetian jade, marble or bluestone, and has a Mohs hardness of 4.5-6.5.

[0020] The present invention adopts the above technical solution, which has at least the following beneficial effects:

[0021] The method for producing a natural bionic texture stone pot based on polishing a metal straight rod provided by the present invention achieves the following technical advantages by optimizing the particle size, shape and polishing process of the metal straight rod:

[0022] The present invention can accurately imitate the rough texture and weathered texture of natural stone by controlling the particle size and shape of the metal straight rod, breaking through the limitations of the traditional craft of single and regular patterns, making the surface of the stone pot present a simple and natural random texture, and enhancing the artistic value.

[0023] The surface texture produced by the present invention is highly consistent with the touch of natural stone, the concave and convex pattern design takes into account the anti-slip function, and the grip stability is enhanced in wet hands, which solves the problem of overly slippery or rough surfaces in traditional processes.

[0024] Compared with the traditional process that relies on cumbersome manual operations, this method shortens the production time, reduces dependence on human experience, and achieves consistent control of batch production by combining standardized tools with CNC equipment.

[0025] The present invention can adapt to stones of different hardness by adjusting the particle size, shape and polishing parameters of the metal straight rod, and produce diverse texture effects such as light and delicate, heavy and rough, to meet the differentiated needs of artistic design and practical functions. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 This is a flow chart of the method for making the natural bionic texture of a stone pot according to the present invention. DETAILED DESCRIPTION

[0028] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are chosen and described to better illustrate the principles of the invention and its practical application, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for specific applications.

[0029] Example 1

[0030] like Figure 1 As shown, this embodiment provides a method for making a natural bionic texture of a stone pot based on polishing with a metal straight rod, comprising the following steps:

[0031] Step 1: Pretreatment of the metal rod

[0032] Use diamond files to grind the metal straight rods. Diamond files of different mesh sizes are used to produce metal straight rods of different particle sizes, and their shapes are processed according to requirements.

[0033] Step 2: Tool activation

[0034] Install the polished metal rod to the engraving machine, polish the material with lower hardness first, and grind off the low-hardness metal layer on the surface of the metal rod;

[0035] Step 3: Making the surface texture of the stone pot

[0036] Start the engraving machine and use a metal rod to grind the surface of the stone pot. By adjusting the grinding force, angle, shape and particle size of the metal rod, a surface texture that mimics natural stone is formed.

[0037] As an implementation manner, the mesh size of the diamond file in step 1 of this embodiment is 80-600 mesh, and the corresponding particle size of the produced metal straight rod is 25-180 μm.

[0038] As an implementation manner, the metal straight rod in step 1 of this embodiment is made of high-speed steel or cemented carbide, has a diameter of 3-10 mm, and has a shape including cylindrical, conical or flat.

[0039] As an implementation manner, the material with lower hardness in step 2 of this embodiment is brass or duralumin, the grinding time is 5-10 minutes, and the grinding speed is 1500-2000 r / min.

[0040] As an implementation manner, in step 3 of this embodiment, the grinding force is 0.5-3N, the grinding angle is 15°-75°, and the grinding speed is 1800-2000r / min.

[0041] As an implementation method, in step 3 of this embodiment, by adjusting the particle size, shape and polishing parameters of the metal straight rod, a light and delicate texture, a heavy and rough texture or a gradient texture effect is formed.

[0042] As an implementation method, the stone pot in this embodiment is made of Hetian jade, marble or bluestone, and has a Mohs hardness of 4.5-6.5.

[0043] Example 2

[0044] The light and delicate texture of the Hetian jade pot

[0045] This embodiment takes the Hetian jade pot as an example to provide a method for producing a natural bionic texture based on polishing a metal straight rod. The specific steps are as follows:

[0046] Pretreatment of metal straight rods: A high-speed steel straight rod with a diameter of 5 mm was selected and circumferentially ground with a 320-grit diamond file to form a rough surface, and then processed into a cylindrical shape with an arc-shaped end.

[0047] Tool activation treatment: Install the polished metal straight rod into the CNC engraving machine, and polish the brass block at a speed of 1500r / min for 8 minutes to grind off the low-hardness metal layer and oxide layer on the surface of the straight rod.

[0048] Production of the surface texture of the stone pot: Start the engraving machine, and perform spiral grinding on the Hetian jade pot body with a grinding force of 1N and a grinding angle of 30°. The engraving machine speed is 2000r / min, and it takes a total of 45 minutes to form a subtle concave and convex texture similar to the weathering of the original stone.

[0049] Example 3

[0050] The heavy and rough texture of the marble pot

[0051] For the marble pot body, this embodiment provides the following production method:

[0052] Pretreatment of metal straight rod: A carbide straight rod with a diameter of 8 mm was selected and cross-polished with an 80-grit diamond file to form a serrated surface and then processed into a tapered shape (taper 1:5).

[0053] Tool activation treatment: After installing the metal straight rod into the engraving machine, grind the hard aluminum block at a speed of 2000r / min for 10 minutes to remove burrs and impurities.

[0054] To create the stone pot's surface texture, the marble pot body was reciprocated and polished at a grinding force of 2.5N and a 60° grinding angle. The engraving machine speed was set at 1800 rpm, and the process took a total of 90 minutes, resulting in a rough pattern of varying depths. The tapered straight rod's gradual diameter change was utilized, with the larger end used for polishing the pot's edges and the smaller end for detailing.

[0055] The above embodiments can adapt to stones of different hardness by adjusting the material, mesh size, shape and polishing parameters of the metal straight rod, achieve diverse texture effects, and meet the needs of artistic design and practical functions.

[0056] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.

Claims

1. A method for making a natural bionic texture stone pot based on polishing a metal straight rod, characterized in that: The following steps are involved: Step 1: Pretreatment of the metal rod Use diamond files to grind the metal straight rods. Diamond files of different mesh sizes are used to produce metal straight rods of different particle sizes, and their shapes are processed according to requirements. Step 2: Tool activation Install the polished metal rod to the engraving machine, polish the material with lower hardness first, and grind off the low-hardness metal layer on the surface of the metal rod; Step 3: Making the surface texture of the stone pot Start the engraving machine and use a metal rod to grind the surface of the stone pot. By adjusting the grinding force, angle, shape and particle size of the metal rod, a surface texture that mimics natural stone is formed.

2. The production method according to claim 1, characterized in that The mesh size of the diamond file in step 1 is 80-600 mesh, and the corresponding particle size of the produced metal straight rod is 25-180 μm.

3. The production method according to claim 1, characterized in that The metal straight rod in step 1 is made of high-speed steel or cemented carbide, has a diameter of 3-10 mm, and has a shape including cylindrical, conical or flat.

4. The production method according to claim 1, characterized in that In step 2, the material with lower hardness is brass or duralumin, the grinding time is 5-10 minutes, and the grinding speed is 1500-2000 r / min.

5. The production method according to claim 1, characterized in that: In step 3, the grinding force is 0.5-3N, the grinding angle is 15°-75°, and the grinding speed is 1800-2000r / min.

6. The production method according to claim 1, characterized in that: In step 3, by adjusting the particle size, shape and polishing parameters of the metal straight rod, a light and delicate texture, a heavy and rough texture or a gradient texture effect is formed.

7. The production method according to any one of claims 1 to 6, characterized in that: The stone pot is made of Hetian jade, marble or bluestone, and has a Mohs hardness of 4.5-6.5.

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