A glaze spraying device for processing a ceramic product for building
By using an adaptive clamping device and an automatic cleaning and purification system, the problems of unstable clamping and complex equipment maintenance in existing technologies have been solved, enabling safe and efficient processing of ceramic products.
Patent Information
- Application Number
- CN202510974476.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2045-07-15
AI Technical Summary
Existing glazing equipment for processing ceramic products for construction requires operators with excellent experience when clamping ceramic jars. It is difficult to ensure that the inner wall of the jar is not damaged and that the jar is not clamped securely. In addition, the equipment is complicated to maintain, which affects production efficiency.
An adaptive clamping device, including a flexible telescopic plate and a rubber plate, combined with a push plate, long rod and round plate design, is used to achieve adaptive fixation of ceramics. Combined with a water curtain and purification device, automatic cleaning and impurity removal are achieved, ensuring the stability and efficiency of the glazing process.
It enables safe and stable clamping of ceramics without manual operation, reducing operational difficulty and safety risks, improving production efficiency, reducing equipment maintenance costs, and ensuring the cleanliness and continuity of the glazing process.
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Figure CN120663407B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of glazing technology, specifically to a glazing device for processing ceramic building products. Background Technology
[0002] A glazing device for building ceramic products is a piece of equipment used for glazing building ceramic products.
[0003] Patent publication number CN222874892U relates to a support frame, a clamping mechanism, and a lifting mechanism. A connecting plate is positioned above the support frame. The clamping mechanism, located above the support frame, includes a circular block, a cavity, threaded rods, an internal threaded block, and an arc-shaped plate. The circular block has a cavity inside, and the inner wall of the cavity is rotatably connected to one end of multiple sets of threaded rods arranged in a ring. The outer wall of the threaded rods is threadedly connected to the inner thread of the internal threaded block. An arc-shaped plate is fixedly installed on the top of each internal threaded block. The lifting mechanism, located on top of the support frame, includes a hollow block, an electric push rod, and a movable block. It presses and fixes the inner wall of the ceramic jar, preventing obstruction of the jar's surface. This allows for complete glaze application to the jar without adjustment, improving processing efficiency.
[0004] In the aforementioned patent, the surface of the pottery jar is avoided from being obstructed, and the glaze can be sprayed completely onto the pottery jar without adjusting its position, thus improving the processing efficiency of the pottery jar. However, there are still problems. When the machine clamps the pottery jar, the operator needs to have excellent operating experience. Otherwise, it is difficult to guarantee that the inner wall of the pottery jar will not be damaged when it is clamped, and it is also difficult to guarantee that the pottery jar will be clamped firmly without damaging the inner wall of the pottery jar. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a glazing device for processing ceramic building products, which solves the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a glazing device for processing ceramic building products, a clamping device for adaptively clamping different ceramics, comprising a clamping device, wherein the clamping device includes:
[0007] The body, which carries all the devices and provides power to the devices;
[0008] A glazing machine, which is slidably mounted on the top of the machine body, is used to spray glaze onto ceramics;
[0009] A push plate is slidably mounted on the top of the machine body. The side of the push plate closest to the glazing machine has a fixed end of an elastic telescopic plate, and the free end of the elastic telescopic plate has a fixed rubber plate. The rubber plate is used to fix the different shapes inside the ceramic and can prevent irreversible damage to the inside of the ceramic. When the push plate moves, it will drive the elastic telescopic plate to move, and the elastic telescopic plate will drive the rubber plate to move. When the rubber plate first moves outward, it will perform a simple positioning of the ceramic, so that the ceramic is centered on the elastic telescopic column.
[0010] According to the above technical solution, the clamping device further includes a long rod and a circular plate. One end of the long rod is rotatably mounted on the side of the push plate away from the rubber plate, and the bottom of the circular plate is rotatably mounted on the other end of the long rod. When the rubber plate starts to move outward, it will drive the long rod to move outward. When the long rod moves outward, it will drive the circular plate to move downward. When the circular plate moves downward, it will drive the connecting rod to move downward.
[0011] According to the above technical solution, the clamping device further includes a connecting rod and an elastic telescopic column. One end of the connecting rod is fixedly installed on the top of the circular plate, and the elastic telescopic column is fixedly installed on the other end of the connecting rod.
[0012] The top of the machine body is equipped with a recycling device for fully recycling the glaze, and the inside of the machine body is equipped with a purification device for removing impurities from the recycled glaze. When the connecting rod moves downward, it will drive the elastic telescopic column to move downward, and when the elastic telescopic column moves downward, it will drive the ceramic to move downward. When the ceramic moves to the appropriate position, it will be completely clamped by the rubber plate.
[0013] According to the above technical solution, the recycling device includes a fixed rod, a connecting plate, a sliding plate, and a push ring. The fixed rod is fixedly installed at the bottom of the circular plate, one end of the connecting plate is fixedly installed on the circumferential surface of the fixed rod, the sliding plate is fixedly installed at the other end of the connecting plate, and the push ring is fixedly installed at the top of the sliding plate. When the circular plate moves upward, it will drive the fixed rod to move. When the fixed rod moves, it will drive the connecting plate to move. When the connecting plate moves, it will drive the sliding plate to move. When the sliding plate moves, it will drive the guide plate to flip upward.
[0014] According to the above technical solution, the recycling device also includes a pipe, a curtain plate, and a guide plate. One end of the pipe is fixedly installed on the top of the glazing machine, and the curtain plate is fixedly installed on the other end of the pipe. The guide plate is rotatably installed on the side of the curtain plate close to the glazing machine. Since the glazing machine rotates around the connecting rod, the rotation of the glazing machine will drive the pipe to rotate, and the rotation of the pipe will drive the curtain plate to rotate. When the curtain plate rotates, it can always be aligned with the glazing direction of the glazing machine.
[0015] According to the above technical solution, the sliding plate is in contact with the guide plate. When the sliding plate moves, it will cause the guide plate to flip upward. When the guide plate flips upward, the water curtain on the curtain plate will impact the bottom of the connecting rod through the guide of the guide plate.
[0016] According to the above technical solution, the purification device includes a sieve basket, a U-shaped rod, an elastic telescopic rod, a support plate, a cylinder, a collection basket, a square plate, a round-headed column, and a cover plate. The sieve basket is fixedly installed inside the machine body. One end of the U-shaped rod is fixedly installed on the side of the curtain plate away from the glazing machine. The fixed end of the elastic telescopic rod is fixedly installed on the other end of the U-shaped rod. The support plate is slidably installed inside the sieve basket. The cylinder is fixedly installed inside the support plate. The free end of the elastic telescopic rod is fixedly connected to the cylinder. The collection basket is rotatably installed inside the support plate. The square plate is fixedly installed on the top of the collection basket. The round-headed column is fixedly installed on the bottom of the square plate. The cover plate is slidably installed on the bottom of the inner wall of the sieve basket. When the collection basket flips back to a horizontal state, it will drive the square plate to move. When the square plate moves, it will drive the round-headed column to move quickly. When the round-headed column moves quickly, it will knock on the cover plate, causing the particles stuck on the cover plate to fall off.
[0017] According to the above technical solution, a No. 1 spring is provided between the cover plate and the sieve basket. The collection basket is in contact with the sieve basket. When the collection basket moves, it will collect ceramic fragments and other impurities inside the sieve basket. When the collection basket moves, it will contact the cover plate. When it contacts the cover plate, the cover plate will open, and the ceramic fragments inside the collection basket will fall to the bottom of the cover plate.
[0018] This invention provides a device for glazing ceramic products used in construction. It has the following advantages:
[0019] (1) In this invention, when the rubber plate is moved by the elastic telescopic plate, the clamping force can be adjusted adaptively according to the internal shape of the ceramic to avoid cracking caused by rigid clamping. When the elastic telescopic column moves, it will lift the ceramic upwards, eliminating the need for manual bending or contact with the glaze residue area, reducing the difficulty of operation and safety risks. At the same time, it can also avoid the loss of falling due to insufficient manpower, improve production efficiency and finished product qualification rate, and also increase the space between the ceramic and the bottom of the equipment, making it easier for workers to take out the ceramic from the bottom.
[0020] (2) In this invention, the water curtain on the curtain plate is guided by the guide plate and impacts the bottom of the connecting rod, which can automatically clean the glaze or impurities that may remain at the bottom of the connecting rod, reduce equipment maintenance costs, and avoid impurities affecting the ceramic fixing accuracy. The water curtain on the curtain plate is always directly opposite the glazing direction of the glazing machine, which can ensure that the water curtain accurately receives the glaze that may splash during the glazing process, avoid glaze contamination of the equipment or environment, effectively prevent the water curtain from overflowing due to centrifugal force or moving inertia, ensure the stability and continuity of the water curtain, and ensure the cleanliness and efficiency of the glazing process.
[0021] (3) In this invention, after the collection basket is flipped over, the cover plate is struck by the square plate and the round-headed column to forcibly remove the stuck impurities, avoiding equipment failure due to mechanical jamming. The support plate and the collection basket slide in the sieve basket, and ceramic fragments and other impurities can be actively collected without manual intervention, avoiding the accumulation of impurities that affect the operation of the equipment or pollute the glazing environment. At the same time, it can be cleaned in real time during the glazing process without interrupting the process, thus improving production efficiency. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the elastic telescopic plate and rubber plate structure of the present invention;
[0024] Figure 3 This is a schematic diagram of the long rod and circular plate structure of the present invention;
[0025] Figure 4 This is a schematic diagram of the flow guide plate and sliding plate structure of the present invention;
[0026] Figure 5 This is a schematic diagram of the curtain panel and U-shaped rod structure of the present invention;
[0027] Figure 6 This is a schematic diagram of the sieve basket and U-shaped rod structure of the present invention;
[0028] Figure 7 This is a schematic diagram of the collection basket and round-headed column structure of the present invention.
[0029] In the diagram: 1. Machine body; 2. Glazing machine; 3. Push plate; 301. Elastic telescopic plate; 302. Rubber plate; 303. Long rod; 304. Round plate; 305. Connecting rod; 306. Elastic telescopic column; 4. Pipe; 401. Curtain plate; 402. Guide plate; 403. Fixed rod; 404. Connecting plate; 405. Sliding plate; 406. Push ring; 5. Screen basket; 501. U-shaped rod; 502. Elastic telescopic rod; 503. Support plate; 504. Column; 505. Collection basket; 506. Square plate; 507. Round-headed column; 508. Cover plate. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see Figures 1-7One embodiment of the present invention is: a glazing device for processing ceramic building products, a clamping device for adaptively clamping different ceramics, comprising a clamping device including:
[0032] Body 1: Used to support all devices and provide power to them;
[0033] Glazing machine 2: Slidingly mounted on the top of machine body 1, used for glazing ceramics;
[0034] Push plate 3: Slidingly installed on the top of the machine body 1. The fixed end of the elastic telescopic plate 301 is fixedly installed on the side of the push plate 3 near the glazing machine 2. The free end of the elastic telescopic plate 301 is fixedly installed with a rubber plate 302. The rubber plate 302 is used to fix different shapes inside the ceramic and can avoid irreversible damage to the inside of the ceramic. There is no need for manual bending or contact with the glaze residue area, which reduces the difficulty of operation and safety risks. At the same time, it can also avoid the loss of falling due to insufficient manpower, improve production efficiency and finished product qualification rate, and also increase the space between the ceramic and the bottom of the equipment, making it easier for workers to take out the ceramic from the bottom.
[0035] The clamping device also includes a long rod 303 and a circular plate 304. One end of the long rod 303 is rotatably mounted on the side of the push plate 3 away from the rubber plate 302, and the bottom of the circular plate 304 is rotatably mounted on the other end of the long rod 303. When the rubber plate 302 starts to move outward, it will drive the long rod 303 to move outward. When the long rod 303 moves outward, it will drive the circular plate 304 to move downward. When the circular plate 304 moves downward, it will drive the connecting rod 305 to move downward.
[0036] The clamping device also includes a connecting rod 305 and an elastic telescopic column 306. One end of the connecting rod 305 is fixedly installed on the top of the circular plate 304, and the elastic telescopic column 306 is fixedly installed on the other end of the connecting rod 305. When the connecting rod 305 moves downward, it will drive the elastic telescopic column 306 to move downward. When the elastic telescopic column 306 moves downward, it will drive the ceramic to move downward. When the ceramic moves to the appropriate position, it will be completely clamped by the rubber plate 302.
[0037] In this embodiment, during operation: the ceramic is placed on the elastic telescopic column 306 above the machine body 1. Initially, the ceramic will not contact the bottom under the support of the elastic telescopic column 306. However, when the push plate 3 moves, it will drive the elastic telescopic plate 301 to move. The movement of the elastic telescopic plate 301 will drive the movement of the rubber plate 302. When the rubber plate 302 begins to move outward, it will perform a simple positioning of the ceramic, centering it on the elastic telescopic column 306. At the same time, when the rubber plate 302 begins to move outward, it will drive the long rod 303 to move outward. The movement of the long rod 303 will drive the circular plate 304 to move downward. The movement of the circular plate 304 will drive the connecting rod 305 to move downward. The movement of the connecting rod 305 will drive the elastic telescopic column 306 to move downward. The movement of the elastic telescopic column 306 will drive the ceramic to move downward. When the ceramic moves to the appropriate position, it will be held in place by the rubber plate 302. The ceramic is fully clamped. Simultaneously, the elastic telescopic plate 301, due to its elasticity, prevents damage caused by improper force control. Furthermore, some ceramics are quite heavy, making it difficult for workers to gently place them on the elastic telescopic column 306 using their own strength. The elastic telescopic column 306 provides cushioning for falling ceramics, preventing damage from drops caused by workers not holding them securely. After the ceramic glazing is completed, the push plate 3 moves towards the connecting rod 305. The movement of the push plate 3 causes the long rod 303 to move upwards, which in turn causes the circular plate 304 to move upwards. The upward movement of the circular plate 304 causes the connecting rod 305 to move upwards, which in turn causes the elastic telescopic column 306 to move upwards. The upward movement of the elastic telescopic column 306 lifts the ceramic upwards, allowing workers to remove it from the bottom.
[0038] Please see Figures 1-7 Based on the above embodiments, in another embodiment of the present invention, the top of the machine body 1 is provided with a recycling device for fully recycling the glaze, and the interior of the machine body 1 is provided with a purification device for removing impurities from the recycled glaze. The recycling device includes a fixed rod 403, a connecting plate 404, a sliding plate 405, and a push ring 406. The fixed rod 403 is fixedly installed at the bottom of the circular plate 304, one end of the connecting plate 404 is fixedly installed on the circumferential surface of the fixed rod 403, the sliding plate 405 is fixedly installed at the other end of the connecting plate 404, and the push ring 406 is fixedly installed at the top of the sliding plate 405. This ensures that the water curtain accurately receives the glaze that may splash during the glazing process, avoids glaze contamination of the equipment or environment, effectively prevents the water curtain from overflowing due to centrifugal force or moving inertia, ensures the stability and continuity of the water curtain, and ensures the cleanliness and efficiency of the glazing process.
[0039] The recycling device also includes a pipe 4, a curtain plate 401, and a guide plate 402. One end of the pipe 4 is fixedly installed on the top of the glazing machine 2, and the curtain plate 401 is fixedly installed on the other end of the pipe 4. The guide plate 402 is rotatably installed on the side of the curtain plate 401 close to the glazing machine 2. Since the glazing machine 2 rotates around the connecting rod 305, the rotation of the glazing machine 2 will drive the pipe 4 to rotate, and the rotation of the pipe 4 will drive the curtain plate 401 to rotate. When the curtain plate 401 rotates, it can always be aligned with the glazing direction of the glazing machine 2.
[0040] The sliding plate 405 contacts the guide plate 402, and the push ring 406 contacts the guide plate 402. When the sliding plate 405 moves, it will cause the guide plate 402 to flip upward. When the guide plate 402 flips upward, the water curtain on the curtain plate 401 will impact the bottom of the connecting rod 305 through the guide of the guide plate 402.
[0041] The purification device includes a sieve basket 5, a U-shaped rod 501, an elastic telescopic rod 502, a support plate 503, a cylinder 504, a collection basket 505, a square plate 506, a round-headed column 507, and a cover plate 508. The sieve basket 5 is fixedly installed inside the machine body 1. One end of the U-shaped rod 501 is fixedly installed on the side of the curtain plate 401 away from the glazing machine 2. The fixed end of the elastic telescopic rod 502 is fixedly installed on the other end of the U-shaped rod 501. The support plate 503 is slidably installed inside the sieve basket 5, and the cylinder 504 is fixedly installed inside the support plate 503. The free end of the elastic telescopic rod 502 is fixedly connected to the cylinder 504. The collection basket 505 is rotatably installed inside the support plate 503. The square plate 506 is fixedly installed on the top of the collection basket 505. The round-headed column 507 is fixedly installed on the bottom of the square plate 506. The cover plate 508 is slidably installed on the bottom of the inner wall of the sieve basket 5. It can actively collect ceramic fragments and other impurities without manual intervention, avoiding the accumulation of impurities that may affect equipment operation or pollute the glazing environment. At the same time, it can be cleaned in real time during the glazing process without interrupting the process, thus improving production efficiency.
[0042] A spring is installed between the cover plate 508 and the sieve basket 5. The collection basket 505 contacts the sieve basket 5. When the collection basket 505 moves, it will collect ceramic fragments and other impurities inside the sieve basket 5. When the collection basket 505 moves, it will contact the cover plate 508. When it contacts, the cover plate 508 will open, and the ceramic fragments inside the collection basket 505 will fall to the bottom of the cover plate 508.
[0043] In this embodiment, during operation: After the ceramic is fixed, the glazing machine 2 is started. After starting, the glazing machine 2 rotates on the machine body 1, simultaneously glazing the ceramic. At this time, the water pump draws liquid from inside the machine body 1 into the pipe 4. After entering the pipe 4, the liquid flows onto the curtain panel 401, forming a water curtain. Since the glazing machine 2 rotates around the connecting rod 305, its rotation drives the pipe 4 to rotate, which in turn drives the curtain panel 401 to rotate. The rotation of the curtain panel 401 ensures that it remains aligned with the glazing direction of the glazing machine 2. To prevent water from overflowing when the curtain panel 401 moves, the two sides of the curtain panel 401 are designed to be curved. When the ceramic is lifted upward by the elastic telescopic column 306, the space between the ceramic and the bottom will increase. At the same time, when the circular plate 304 moves upward, it will drive the fixed rod 403 to move. When the fixed rod 403 moves, it will drive the connecting plate 404 to move. When the connecting plate 404 moves, it will drive the sliding plate 405 to move. When the sliding plate 405 moves, it will drive the guide plate 402 to flip upward. When the guide plate 402 flips upward, the water curtain on the curtain panel 401 will impact the bottom of the connecting rod 305 through the guide of the guide plate 402.
[0044] When the curtain plate 401 moves, it drives the U-shaped rod 501 to move. The movement of the U-shaped rod 501 drives the elastic telescopic rod 502 to move. The movement of the elastic telescopic rod 502 drives the cylinder 504 to move. The movement of the cylinder 504 causes the support plate 503 to slide inside the sieve basket 5. The movement of the support plate 503 causes the collection basket 505 to move. The collection basket 505 collects ceramic fragments and other impurities inside the sieve basket 5. When the collection basket 505 moves, it comes into contact with the cover plate 508. Upon contact... When the cover plate 508 is opened, the ceramic fragments inside the collection basket 505 will fall to the bottom of the cover plate 508. When the cover plate 508 is stuck, the collection basket 505 will flip over. After flipping over and leaving the cover plate 508, it will quickly flip back to a horizontal state. At the same time, when the collection basket 505 flips back to a horizontal state, it will drive the square plate 506 to move. When the square plate 506 moves, it will drive the round-headed column 507 to move quickly. When the round-headed column 507 moves quickly, it will hit the cover plate 508, causing the particles stuck on the cover plate 508 to fall off.
[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for glazing ceramic products for building construction, characterized in that: A clamping device for adaptively clamping different ceramics, comprising: The body, which carries all the devices and provides power to the devices; A glazing machine, which is slidably mounted on the top of the machine body, is used to spray glaze onto ceramics; A push plate is slidably mounted on the top of the machine body. The side of the push plate closest to the glazing machine has a fixed end of an elastic telescopic plate, and the free end of the elastic telescopic plate has a fixed rubber plate. The clamping device also includes a long rod and a circular plate, one end of the long rod being rotatably mounted on the side of the push plate away from the rubber plate, and the bottom of the circular plate being rotatably mounted on the other end of the long rod; The clamping device also includes a connecting rod and an elastic telescopic column. One end of the connecting rod is fixedly installed on the top of the circular plate, and the elastic telescopic column is fixedly installed on the other end of the connecting rod. The top of the machine body is equipped with a recycling device for fully recycling the glaze, and the inside of the machine body is equipped with a purification device for removing impurities from the recycled glaze. The recycling device includes a fixed rod, a connecting plate, a sliding plate, and a push ring. The fixed rod is fixedly installed at the bottom of the circular plate, one end of the connecting plate is fixedly installed on the circumferential surface of the fixed rod, the sliding plate is fixedly installed at the other end of the connecting plate, and the push ring is fixedly installed at the top of the sliding plate. The recycling device also includes a pipe, a curtain plate, and a guide plate. One end of the pipe is fixedly installed on the top of the glazing machine, the curtain plate is fixedly installed on the other end of the pipe, and the guide plate is rotatably installed on the side of the curtain plate close to the glazing machine. The sliding plate is in contact with the guide plate.
2. The glazing device for processing ceramic building products according to claim 1, characterized in that: The purification device includes a sieve basket, a U-shaped rod, an elastic telescopic rod, a support plate, a cylinder, a collection basket, a square plate, a round-headed column, and a cover plate. The sieve basket is fixedly installed inside the machine body. One end of the U-shaped rod is fixedly installed on the side of the curtain plate away from the glazing machine. The fixed end of the elastic telescopic rod is fixedly installed on the other end of the U-shaped rod. The support plate is slidably installed inside the sieve basket. The cylinder is fixedly installed inside the support plate. The free end of the elastic telescopic rod is fixedly connected to the cylinder. The collection basket is rotatably installed inside the support plate. The square plate is fixedly installed on the top of the collection basket. The round-headed column is fixedly installed on the bottom of the square plate. The cover plate is slidably installed on the bottom of the inner wall of the sieve basket.
3. The glazing device for processing ceramic building products according to claim 2, characterized in that: A spring is installed between the cover plate and the sieve basket, and the collection basket is in contact with the sieve basket.
Citation Information
Patent Citations
Glaze spraying device for pottery pot processing
CN222874892U
Convenient-to-fix glaze spraying machine for high-strength crackle glaze ceramic wine bottle
CN217915926U