A waste old wind power blade recycling equipment

By using a wind turbine blade recycling device with negative pressure adsorption and multi-directional drive, the problems of cutting stability and dust emission have been solved, achieving stable and uniform cutting of wind turbine blades.

CN120663454BActive Publication Date: 2025-10-21SHANGHAI DONGHAI WIND POWER CO LTD +2
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202511182957.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-10-21
Estimated Expiration
2045-08-22

AI Technical Summary

Technical Problem

The existing technology cannot effectively adsorb on the wind turbine blades for mobile cutting, resulting in poor cutting stability, uneven cutting size, and glass fiber dust generated during the cutting process that is harmful to health.

Method used

The device employs a negative pressure adsorption fixation and multi-directional drive method, combined with a dust-free cutting mechanism and a limit detection mechanism. The negative pressure moving mechanism firmly adsorbs the equipment onto the wind turbine blade, while the limit detection mechanism maintains the stability and uniformity of the cutting path.

Benefits of technology

This technology enables stable cutting of wind turbine blades, reduces vibration and dust emissions during the cutting process, and ensures uniformity of cutting dimensions and equipment safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120663454B_ABST
    Figure CN120663454B_ABST
Patent Text Reader

Abstract

The application discloses a kind of waste wind power blade recycling equipment, belong to wind power blade recycling technical field, including main shell, the main shell left and right sides are equipped with for negative pressure suction and fixed equipment and drive equipment movement negative pressure moving mechanism, the main shell middle side is equipped with for cutting wind power blade while carrying out dust-free cutting mechanism, the main shell right side is equipped with for detecting whether equipment moves cutting along preset direction limit detection mechanism, the dust-free cutting mechanism includes: arc protective shell, saw blade, dust suction bellows, collar, lubricating ring, elastic rope and first tension spring, the arc protective shell is located in main shell middle side.By the above manner, cutting can suck away dust, dust suction bellows is always straight when saw blade moves up and down to avoid winding around peripheral equipment, can be adsorbed to wind power blade movement cutting to improve stability, and can move along preset path, reduce deviation, ensure that cutting size is uniform.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of wind turbine blade recycling, in particular to a device for recycling waste wind turbine blades. Background Art

[0002] Wind turbine blades are mainly made of composite materials, with glass fiber reinforced resin (GRP, accounting for more than 90%) as the core component. Some large blades contain carbon fiber reinforced resin (CFRP). A single blade can weigh several tons and occupy a large area. The current environmentally friendly recycling method is to cut the blades and then use cutting and crushing (physical) to obtain fillers or building materials, or to decompose and recycle the cut blades (solvent, high temperature or catalyst decomposition) to obtain recycled high-value materials. The current mainstream cutting methods are manual cutting and excavator band saw cutting. The glass fiber dust generated during the cutting process is harmful to human health, especially in large-scale processing on large sites. Due to the high hardness of wind turbine blades, the saw blades are prone to vibration or deflection during cutting. If the size of the cut pieces is uneven, it will increase the difficulty of subsequent processing and affect the efficiency of subsequent physical recovery or thermal decomposition and chemical treatment.

[0003] Chinese patent publication number CN118617479A proposes a cutting and disassembling device for recycling waste wind turbine blades, including a body, an interior of which is provided with a wire saw, an outer surface of which is evenly and symmetrically provided with a landing gear, the bottom of which is rotatably connected to a protective shell, and an outer wall of which is fixedly connected to a dust cover. The cutting and disassembling device for recycling waste wind turbine blades also includes: a fixing mechanism, which is used to cooperate with the protective shell to fix the device to the wind turbine blade, the top of the fixing mechanism is fixedly connected to the outer surface of the body, the fixing mechanism includes a first telescopic rod, the top of the first telescopic rod is fixedly connected to the outer surface of the body, the bottom of the first telescopic rod is fixedly connected to a fixing seat, the inner wall of the fixing seat is symmetrically and rotatably connected to a scraping assembly, and the outer wall of the scraping assembly is fixedly connected to a support assembly, which provides further support and fixing for the frame, maintains the stability of the frame during cutting, helps to maintain the flatness of the cutting surface and protects the equipment, and prevents the equipment from tilting and causing the rope to derail and cause damage to the equipment.

[0004] However, the technical solution of this patent has the following problems:

[0005] This patent cannot be attached to wind turbine blades for moving cutting to improve stability, nor can it move along a preset path to ensure uniform cutting size.

[0006] Based on this, the present invention designs a waste wind turbine blade recycling device to solve the above problems. Summary of the Invention

[0007] In view of the above-mentioned shortcomings of the prior art, the present invention provides a waste wind turbine blade recycling device.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A waste wind turbine blade recycling device includes a main shell, and negative pressure moving mechanisms for negative pressure adsorption fixing devices and driving devices are installed on both sides of the main shell. A dust-free cutting mechanism for cutting wind turbine blades and removing dust at the same time is installed on the middle side of the main shell. A limit detection mechanism for detecting whether the device moves along a preset direction for cutting is installed on the right side of the main shell. The dust-free cutting mechanism includes: an arc-shaped protective shell, a saw blade, a dust collection bellows, a collar, a lubricating ring, an elastic rope and a first tension spring. The arc-shaped protective shell is located on the middle side of the main shell, and the lower part of the arc-shaped protective shell is provided with a plurality of protective rings. A first sealing ring is fixedly installed on the side, the saw blade is rotatably connected to the arc-shaped protective shell through a rotating shaft, one end of the two dust collection bellows is fixedly installed on the arc-shaped protective shell, the collar is slidably connected to the dust collection bellows, the lubrication ring is fixedly installed on the main shell, one end of the elastic rope passes through the lubrication ring and is fixedly connected to the collar, one end of the first tension spring is fixedly installed on the main shell, the end of the elastic rope away from the lubrication ring is fixedly connected to the end of the first tension spring away from the main shell, and the dust-free cutting mechanism also includes: a collection box mechanism, which is installed on the left side of the main shell.

[0010] Furthermore, the collection box mechanism includes: a dust box, a sliding box, a filter and a fan, the two dust boxes are fixedly installed on the left side of the main shell, the right side wall of the sliding box is provided with an opening, the sliding box is slidably connected to the dust box, the filter is fixedly installed on the upper side of the sliding box, the fan is fixedly installed on the main shell, the fan output end is fixedly connected to the right side wall of the dust box, and the end of the dust collection bellows away from the arc-shaped protective shell is fixedly connected to the fan input end.

[0011] Furthermore, a second sealing ring is fixedly installed on the right side wall of the sliding box, and two rubber strips are fixedly installed on the left side wall of the sliding box, so that the sliding box can be locked in the dust collection box by the elasticity of the rubber strips.

[0012] Furthermore, the dust-free cutting mechanism also includes: a vertical drive assembly, which is installed on the middle side of the main shell, and the vertical drive assembly includes: a first slider, a first guide rail, a linear module and a drive motor. Multiple first sliders are fixedly installed on the upper side of the main shell through a bracket, the first guide rail is slidably connected to the first slider, the arc-shaped protective shell is fixedly installed on the first guide rail, the linear module is fixedly installed on the right side of the main shell, the right side wall of the arc-shaped protective shell is fixedly connected to the output end of the linear module, the drive motor is fixedly installed on the left side wall of the arc-shaped protective shell through a motor bracket, and the output shaft of the drive motor is fixedly connected to the rotating shaft of the saw blade.

[0013] Furthermore, the negative pressure moving mechanism includes: a sub-shell, a third sealing ring, a small vacuum pump and a suction nozzle, the sub-shell is hinged on the main shell, the third sealing ring is fixedly installed on the lower side of the sub-shell, the small vacuum pump is fixedly installed in the sub-shell, and multiple suction nozzles are fixedly installed on the lower side of the sub-shell, and the suction nozzle input end is fixedly connected to the output end of the small vacuum pump.

[0014] Furthermore, the negative pressure moving mechanism also includes: a multi-directional drive component, which is installed on the auxiliary shell, and the multi-directional drive component includes: a rotating disc, an electric hub, a synchronous wheel and a synchronous belt. The two rotating discs are respectively rotatably connected to the front and rear sides of the lower part of the auxiliary shell, the electric hub is fixedly installed on the rotating disc, the synchronous wheel is fixedly installed on the upper side of the rotating disc, and the synchronous belt drive is connected to the two synchronous wheels.

[0015] Furthermore, the multi-directional drive assembly also includes: a reversing assembly, which is mounted on the auxiliary housing, and the reversing assembly includes: a servo motor, a driving gear and a passive gear, the servo motor is fixedly mounted on the auxiliary housing through a motor bracket, the driving gear is fixedly mounted on the output shaft of the servo motor, and the passive gear is fixedly mounted on one of the rotating discs, and the passive gear and the driving gear are engaged with each other.

[0016] Furthermore, the limit detection mechanism includes: a steel wire rope, a vertical bracket, a second guide rail, a second slider, a C-shaped plate and a vertical wheel, the steel wire rope is located on the upper side of the main shell, multiple vertical brackets are fixedly installed on the main shell, two second guide rails are fixedly installed on the vertical bracket, the second slider is slidably connected to the second guide rail, the C-shaped plate is fixedly installed on the second slider, the vertical wheel is rotatably connected to the C-shaped plate through a rotating shaft, and the steel wire rope is close to the side wall of the vertical wheel.

[0017] Furthermore, sliding rods are fixedly installed at both ends of the wire rope, the lower side of the sliding rod is slidably connected to the support rod, the upper side of the support rod is threadedly connected to a limiting screw, one end of the limiting screw is close to the sliding rod, and a base plate is fixedly installed on the lower side of the support rod.

[0018] Furthermore, the limit detection mechanism also includes: a detection component, which is installed on a vertical bracket, and the detection component includes: a pressure sensor and a second tension spring, the pressure sensor is fixedly installed on the vertical bracket, the detection end of the pressure sensor is close to the C-shaped plate, one end of the two second tension springs is fixedly connected to the C-shaped plate, and the end of the second tension spring away from the C-shaped plate is fixedly connected to the vertical bracket, and the left and right movement of the C-shaped plate is limited by the two second tension springs.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention generates negative pressure suction through the fan, and sucks away the cutting dust produced in the arc-shaped protective shell through the dust suction bellows and transports it to the sliding box. The filter screen filters the air in the sliding box to prevent dust from overflowing the sliding box. After the sliding box is pulled out of the dust collection box, the dust in the sliding box can be cleaned, which is conducive to sucking away the dust generated during cutting; the arc-shaped protective shell and the saw blade move downward, and the saw blade rotates at the same time to cut the wind turbine blade. During the initial cutting, the first sealing ring of the arc-shaped protective shell does not contact the wind turbine blade, and dust is generated during cutting. A small amount of dust will escape from the arc-shaped protective shell, and most of it will be sucked away by the dust collection bellows. The arc-shaped protective shell moves downward, driving the dust collection bellows downward. The downward movement of the dust collection bellows drives the collar downward. The downward movement of the collar drives the elastic rope downward in the lubrication ring. The elastic rope is stretched and elastically deformed. At the same time, the elastic rope moves downward, pulling the first tension spring at the other end. The first tension spring is elastically deformed and stretched, and the dust collection bellows is in an elastically taut state. This is beneficial for the dust collection bellows to always be in a straightened state when the arc-shaped protective shell moves up and down, thereby preventing the dust collection bellows from being entangled with surrounding equipment.

[0020] 2. The third sealing ring of the negative pressure moving mechanism is closely attached to the surface of the wind turbine blade, and the small vacuum pump draws vacuum through the suction nozzle, so that the third sealing ring is in a negative pressure state, so that the auxiliary shell is firmly adsorbed on the wind turbine blade, and the auxiliary shell is firmly adsorbed on the wind turbine blade, so that the main shell is firmly adsorbed on the wind turbine blade. The rotation of the electric hub of the negative pressure moving mechanism drives the rotating disc to move, and the movement of the rotating disc drives the auxiliary shell to move, so that the equipment can move on the wind turbine blade, and the auxiliary shell is adsorbed on the wind turbine blade, so that the equipment is firmly fixed on the wind turbine blade while moving, so that the vibration of the saw blade is reduced when cutting, and the overall stability is more stable. The output shaft of the servo motor of the reversing assembly rotates to drive the driving gear to rotate, and the driving gear rotates to drive the driven gear to rotate, and the driven gear rotates to drive the rotating disc to rotate. The rotation of the rotating disc drives the electric hub to rotate a certain angle, and the rotation of the electric hub drives the equipment to move, so as to realize the adjustment of the moving direction of the equipment, which is conducive to the equipment being adsorbed on the wind turbine blade for mobile cutting and improving the stability during cutting;

[0021] 3. By placing the two base plates in the preset appropriate positions, the wire rope is in a taut state, loosening the limit screws, and moving the sliding rod up and down so that the wire rope is above the wind turbine blade, and the distance between the wire rope and the wind turbine blade at each position is within the preset range. When the equipment deviates from the line pulled by the wire rope, the vertical wheel contacts the wire rope and receives the reaction force of the wire rope, causing the vertical wheel to move left and right. The vertical wheel moves and contacts the pressure sensor, and the pressure sensor transmits an electrical signal to the external controller. The external controller controls the equipment to adjust the direction of advance so that the offset of the vertical wheel on the wire rope is within the preset range. At this time, the pressure value detected by the pressure sensor is within the preset range, and the external controller stops controlling the equipment to adjust the direction of advance, which is conducive to the equipment moving along the line pulled by the wire rope, so that there will not be too much deviation during cutting, and the size uniformity after cutting is maintained. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 It is a front view of the present invention;

[0025] Figure 3 A top view of the present invention;

[0026] Figure 4A schematic diagram of the partial structure of the dust-free cutting mechanism of the present invention Figure 1 ;

[0027] Figure 5 for Figure 4 A magnified view of middle A;

[0028] Figure 6 A schematic diagram of the partial structure of the dust-free cutting mechanism of the present invention Figure 2 ;

[0029] Figure 7 A schematic diagram of the partial structure of the dust-free cutting mechanism of the present invention Figure 3 ;

[0030] Figure 8 Schematic diagram of the partial structure of the negative pressure moving mechanism of the present invention Figure 1 ;

[0031] Figure 9 Schematic diagram of the partial structure of the negative pressure moving mechanism of the present invention Figure 2 ;

[0032] Figure 10 Schematic diagram of part of the structure of the limit detection mechanism of the present invention Figure 1 ;

[0033] Figure 11 Schematic diagram of part of the structure of the limit detection mechanism of the present invention Figure 2 ;

[0034] Figure 12 This is a partial structural diagram of the dust collection box, sliding box, filter screen, and second sealing ring of the present invention;

[0035] Figure 13 It is a partial structural diagram of the dust collecting box, sliding box, filter screen and rubber strip of the present invention.

[0036] The numbers in the figure represent:

[0037] 1. Main housing; 2. Negative pressure moving mechanism; 21. Auxiliary housing; 22. Third sealing ring; 23. Small vacuum pump; 24. Suction nozzle; 25. Rotating disc; 26. Electric wheel hub; 27. Synchronous pulley; 28. Synchronous belt; 29. ​​Servo motor; 210. Driving gear; 211. Passive gear; 3. Dust-free cutting mechanism; 31. Arc-shaped protective shell; 32. Saw blade; 33. Dust collection bellows; 34. Ring; 35. Lubrication ring; 36. Elastic rope; 37. First tension spring; 38. First sealing ring; 39. Dust collection box ;310, sliding box; 311, filter; 312, fan; 313, second sealing ring; 314, rubber strip; 315, first slider; 316, first guide rail; 317, linear module; 318, drive motor; 4, limit detection mechanism; 41, wire rope; 42, vertical bracket; 43, second guide rail; 44, second slider; 45, C-shaped plate; 46, vertical wheel; 47, sliding rod; 48, support rod; 49, limit screw; 410, bottom plate; 411, pressure sensor; 412, second tension spring. DETAILED DESCRIPTION

[0038] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0039] The present invention will be further described below with reference to the embodiments.

[0040] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0041] Example 1: In some embodiments, please refer to Figures 1-13, a waste wind turbine blade recycling device, including a main shell 1, the left and right sides of the main shell 1 are equipped with a negative pressure moving mechanism 2 for negative pressure adsorption fixing equipment and driving equipment to move, the middle side of the main shell 1 is equipped with a dust-free cutting mechanism 3 for cutting wind turbine blades and removing dust at the same time, the right side of the main shell 1 is equipped with a limit detection mechanism 4 for detecting whether the equipment moves along the preset direction for cutting, the dust-free cutting mechanism 3 includes: an arc-shaped protective shell 31, a saw blade 32, a dust collection bellows 33, a collar 34, a lubricating ring 35, an elastic rope 36 and a first tension spring 37, the arc-shaped protective shell 31 is located on the middle side of the main shell 1, and the lower side of the arc-shaped protective shell 31 is fixedly installed A first sealing ring 38 is installed, and the saw blade 32 is rotatably connected to the arc-shaped protective shell 31 through a rotating shaft. One end of the two dust collection bellows 33 is fixedly mounted on the arc-shaped protective shell 31, and the collar 34 is slidably connected to the dust collection bellows 33. The lubricating ring 35 is fixedly mounted on the main shell 1, and one end of the elastic rope 36 passes through the lubricating ring 35 and is fixedly connected to the collar 34. One end of the first tension spring 37 is fixedly mounted on the main shell 1, and the end of the elastic rope 36 away from the lubricating ring 35 is fixedly connected to the end of the first tension spring 37 away from the main shell 1. The dust-free cutting mechanism 3 also includes: a collection box mechanism, which is mounted on the left side of the main shell 1.

[0042] The negative pressure moving mechanism 2 generates negative pressure so that the device can be adsorbed on the waste wind turbine blades, and can drive the device to move while adsorbing. The dust-free cutting mechanism 3 cuts the wind turbine blades and cleans the dust such as glass fiber generated by the cutting. The limit detection mechanism 4 can detect whether the movement of the device deviates from the preset setting to avoid deviation when the device moves and cuts.

[0043] The arc-shaped protective shell 31 and the saw blade 32 of the dust-free cutting mechanism 3 move downward, and the saw blade 32 rotates at the same time to cut the wind turbine blade. During the initial cutting, the first sealing ring 38 of the arc-shaped protective shell 31 does not contact the wind turbine blade. A small amount of dust generated during cutting will escape from the arc-shaped protective shell 31, and most of it will be sucked away by the dust suction bellows 33. The arc-shaped protective shell 31 moves downward, driving the dust suction bellows 33 to move downward. The downward movement of the dust suction bellows 33 drives the ring 34 to move downward. The downward movement of the ring 34 drives the elastic rope 36 to move downward in the lubrication ring 35. The elastic rope 36 is stretched and elastically deformed. At the same time, the elastic rope 36 moves downward and pulls the first tension spring 37 at the other end. The first tension spring 37 is elastically deformed and stretched, and the dust suction bellows 33 is in an elastically taut state, so that when the arc-shaped protective shell 31 moves up and down, the dust suction bellows 33 is always in a straightened state, preventing the dust suction bellows 33 from being entangled with peripheral equipment.

[0044] like Figure 3 、 Figure 4 、 Figure 5 、 Figure 12 、 Figure 13 As shown, the collection box mechanism includes: a dust box 39, a sliding box 310, a filter 311 and a fan 312. The two dust boxes 39 are fixedly installed on the left side of the main shell 1. The right side wall of the sliding box 310 is provided with an opening. The sliding box 310 is slidably connected to the dust box 39. The filter 311 is fixedly installed on the upper side of the sliding box 310. The fan 312 is fixedly installed on the main shell 1. The output end of the fan 312 is fixedly connected to the right side wall of the dust box 39. The end of the dust collection bellows 33 away from the arc-shaped protective shell 31 is fixedly connected to the input end of the fan 312.

[0045] The fan 312 of the collection box mechanism generates negative pressure suction, which sucks away the cutting dust produced in the arc-shaped protective shell 31 through the dust collection bellows 33 and transports it to the sliding box 310. The filter 311 filters the air in the sliding box 310 to prevent dust from overflowing the sliding box 310. After the sliding box 310 is pulled out of the dust collection box 39, the dust in the sliding box 310 can be cleaned.

[0046] A second sealing ring 313 is fixedly mounted on the right side wall of the sliding box 310 , and two rubber strips 314 are fixedly mounted on the left side wall of the sliding box 310 , so that the sliding box 310 can be locked in the dust box 39 by the elasticity of the rubber strips 314 .

[0047] The second sealing ring 313 fills the gap on the right side of the sliding box 310 and the dust box 39 , and the rubber strip 314 fills the gap on the left side of the sliding box 310 and the dust box 39 , so that the sliding box 310 is more stably fixed in the dust box 39 .

[0048] The dust-free cutting mechanism 3 also includes: a vertical drive component, which is installed on the middle side of the main shell 1. The vertical drive component includes: a first slider 315, a first guide rail 316, a linear module 317 and a drive motor 318. Multiple first sliders 315 are fixedly installed on the upper side of the main shell 1 through a bracket, and the first guide rail 316 is slidably connected to the first slider 315. The arc protective shell 31 is fixedly installed on the first guide rail 316. The linear module 317 is fixedly installed on the right side of the main shell 1. The right side wall of the arc protective shell 31 is fixedly connected to the output end of the linear module 317. The drive motor 318 is fixedly installed on the left side wall of the arc protective shell 31 through a motor bracket. The output shaft of the drive motor 318 is fixedly connected to the rotating shaft of the saw blade 32.

[0049] The output end of the linear module 317 of the vertical drive assembly moves up and down, driving the arc-shaped protective shell 31 to move up and down. The first slider 315 and the first guide rail 316 limit the up and down movement of the arc-shaped protective shell 31. The output shaft of the drive motor 318 rotates to drive the saw blade 32 to rotate and cut the wind turbine blades.

[0050] Embodiment 2: In some embodiments, as Figures 1-13 As shown, as a preferred embodiment of the present invention, the negative pressure moving mechanism 2 includes: a sub-shell 21, a third sealing ring 22, a small vacuum pump 23 and a suction nozzle 24, the sub-shell 21 is hinged on the main shell 1, the third sealing ring 22 is fixedly installed on the lower side of the sub-shell 21, the small vacuum pump 23 is fixedly installed in the sub-shell 21, and a plurality of suction nozzles 24 are fixedly installed on the lower side of the sub-shell 21, and the input end of the suction nozzle 24 is fixedly connected to the output end of the small vacuum pump 23.

[0051] like Figure 2 、 Figure 8 、 Figure 9 As shown, the third sealing ring 22 of the negative pressure moving mechanism 2 is in close contact with the surface of the wind turbine blade, and the small vacuum pump 23 draws vacuum through the suction nozzle 24, so that the third sealing ring 22 is in a negative pressure state, so that the auxiliary shell 21 is firmly adsorbed on the wind turbine blade, and the auxiliary shell 21 is firmly adsorbed on the wind turbine blade so that the main shell 1 is firmly adsorbed on the wind turbine blade.

[0052] The negative pressure moving mechanism 2 also includes: a multi-directional drive component, which is installed on the auxiliary shell 21. The multi-directional drive component includes: a rotating disc 25, an electric hub 26, a synchronous wheel 27 and a synchronous belt 28. The two rotating discs 25 are respectively rotatably connected to the front and rear sides of the lower part of the auxiliary shell 21. The electric hub 26 is fixedly installed on the rotating disc 25. The synchronous wheel 27 is fixedly installed on the upper side of the rotating disc 25. The synchronous belt 28 is transmission-connected to the two synchronous wheels 27.

[0053] The electric hub 26 of the negative pressure moving mechanism 2 rotates to drive the rotating disc 25 to move, and the movement of the rotating disc 25 drives the sub-shell 21 to move, so that the equipment can move on the wind turbine blade. The sub-shell 21 is adsorbed on the wind turbine blade, so that the equipment is firmly fixed on the wind turbine blade while moving, so that the vibration of the saw blade 32 is reduced during cutting, and the overall stability is more.

[0054] The multi-directional drive assembly also includes: a reversing assembly, which is mounted on the auxiliary housing 21. The reversing assembly includes: a servo motor 29, a driving gear 210 and a driven gear 211. The servo motor 29 is fixedly mounted on the auxiliary housing 21 through a motor bracket. The servo motor 29 can be set to a servo motor 29 with a self-locking function. The driving gear 210 is fixedly mounted on the output shaft of the servo motor 29. The driven gear 211 is fixedly mounted on one of the rotating discs 25. The driven gear 211 and the driving gear 210 are engaged with each other.

[0055] The output shaft of the servo motor 29 of the reversing assembly rotates to drive the driving gear 210 to rotate, the driving gear 210 rotates to drive the passive gear 211 to rotate, the passive gear 211 rotates to drive the rotating disc 25 to rotate, the rotating disc 25 rotates to drive the electric hub 26 to rotate a certain angle, the electric hub 26 rotates to drive the device to move, and the device's movement direction is adjusted, so that the device can cut wind turbine blades at multiple angles such as horizontal cutting or vertical cutting.

[0056] Embodiment 3: In some embodiments, as Figures 1-13 As shown, as a preferred embodiment of the present invention, the limit detection mechanism 4 includes: a wire rope 41, a vertical bracket 42, a second guide rail 43, a second slider 44, a C-shaped plate 45 and a vertical wheel 46, the wire rope 41 is located on the upper side of the main shell 1, multiple vertical brackets 42 are fixedly mounted on the main shell 1, two second guide rails 43 are fixedly mounted on the vertical bracket 42, the second slider 44 is slidably connected to the second guide rail 43, the C-shaped plate 45 is fixedly mounted on the second slider 44, the vertical wheel 46 is rotatably connected to the C-shaped plate 45 through a rotating shaft, and the wire rope 41 is close to the side wall of the vertical wheel 46.

[0057] like Figure 3 、 Figure 10 、 Figure 11 As shown, sliding rods 47 are fixedly installed at both ends of the wire rope 41, and the lower side of the sliding rod 47 is slidably connected to the support rod 48. The upper side of the support rod 48 is threadedly connected to a limiting screw 49, and one end of the limiting screw 49 is tightly attached to the sliding rod 47. A base plate 410 is fixedly installed on the lower side of the support rod 48.

[0058] The limit detection mechanism 4 also includes: a detection component, which is installed on the vertical bracket 42, and the detection component includes: a pressure sensor 411 and a second tension spring 412. The pressure sensor 411 is fixedly installed on the vertical bracket 42, and the detection end of the pressure sensor 411 is close to the C-shaped plate 45. One end of the two second tension springs 412 is fixedly connected to the C-shaped plate 45, and the end of the second tension spring 412 away from the C-shaped plate 45 is fixedly connected to the vertical bracket 42. The left and right movement of the C-shaped plate 45 is limited by the two second tension springs 412.

[0059] The two base plates 410 are placed in a preset appropriate position so that the wire rope 41 is in a taut state, the limit screw 49 is loosened, and the sliding rod 47 is moved up and down so that the wire rope 41 is above the wind turbine blade, and the distance between the wire rope 41 and the wind turbine blade at each position is within a preset range. When the equipment deviates from the line pulled by the wire rope 41, the vertical wheel 46 contacts the wire rope 41 and receives the reaction force of the wire rope 41, causing the vertical wheel 46 to move left and right. The vertical wheel 46 moves and contacts the pressure sensor 411. The pressure sensor 411 transmits an electrical signal to the external controller. The external controller controls the equipment to adjust the forward direction so that the offset of the vertical wheel 46 on the wire rope 41 is within the preset range. At this time, the pressure value detected by the pressure sensor 411 is within the preset range, and the external controller stops controlling the equipment to adjust the forward direction, which is conducive to the equipment moving along the line pulled by the wire rope 41, so that there will not be too much deviation during cutting.

[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A waste wind turbine blade recycling device, comprising a main housing (1), characterized in that: Negative pressure moving mechanisms (2) for negative pressure adsorption fixing equipment and driving equipment movement are installed on both the left and right sides of the main shell (1); a dust-free cutting mechanism (3) for cutting wind turbine blades and removing dust at the same time is installed on the middle side of the main shell (1); a limit detection mechanism (4) for detecting whether the equipment moves along a preset direction for cutting is installed on the right side of the main shell (1); the dust-free cutting mechanism (3) comprises: an arc-shaped protective shell (31), a saw blade (32), a dust suction bellows (33), a collar (34), a lubricating ring (35), an elastic rope (36) and a first tension spring (37); the arc-shaped protective shell (31) is located on the middle side of the main shell (1); a first sealing ring (38) is fixedly installed on the lower side of the arc-shaped protective shell (31); The saw blade (32) is rotatably connected to the arc-shaped protective shell (31) via a rotating shaft, one end of the two dust collection bellows (33) is fixedly mounted on the arc-shaped protective shell (31), the collar (34) is slidably connected to the dust collection bellows (33), the lubricating ring (35) is fixedly mounted on the main shell (1), one end of the elastic rope (36) passes through the lubricating ring (35) and is fixedly connected to the collar (34), one end of the first tension spring (37) is fixedly mounted on the main shell (1), the end of the elastic rope (36) away from the lubricating ring (35) is fixedly connected to the end of the first tension spring (37) away from the main shell (1), and the dust-free cutting mechanism (3) further comprises: a collection box mechanism, the collection box mechanism being mounted on the left side of the main shell (1); The collecting box mechanism comprises: a dust collecting box (39), a sliding box (310), a filter (311) and a fan (312), wherein the two dust collecting boxes (39) are fixedly mounted on the left side of the main housing (1), the right side wall of the sliding box (310) is provided with an opening, the sliding box (310) is slidably connected to the dust collecting box (39), the filter (311) is fixedly mounted on the upper side of the sliding box (310), the fan (312) is fixedly mounted on the main housing (1), the output end of the fan (312) is fixedly connected to the right side wall of the dust collecting box (39), and the end of the dust collecting bellows (33) away from the arc-shaped protective shell (31) is fixedly connected to the input end of the fan (312); The negative pressure moving mechanism (2) comprises: a sub-shell (21), a third sealing ring (22), a small vacuum pump (23) and a suction nozzle (24); the sub-shell (21) is hinged to the main shell (1); the third sealing ring (22) is fixedly mounted on the lower side of the sub-shell (21); the small vacuum pump (23) is fixedly mounted in the sub-shell (21); a plurality of suction nozzles (24) are fixedly mounted on the lower side of the sub-shell (21); and the input end of the suction nozzle (24) is fixedly connected to the output end of the small vacuum pump (23); The negative pressure moving mechanism (2) further comprises: a multi-directional drive assembly, the multi-directional drive assembly being mounted on the auxiliary housing (21), the multi-directional drive assembly comprising: a rotating disc (25), an electric hub (26), a synchronous wheel (27) and a synchronous belt (28), the two rotating discs (25) being rotatably connected to the front and rear sides of the lower portion of the auxiliary housing (21), the electric hub (26) being fixedly mounted on the rotating disc (25), the synchronous wheel (27) being fixedly mounted on the upper side of the rotating disc (25), and the synchronous belt (28) being transmission-connected to the two synchronous wheels (27); The multi-directional drive assembly further comprises: a reversing assembly, the reversing assembly being mounted on the auxiliary housing (21), the reversing assembly comprising: a servo motor (29), a driving gear (210) and a driven gear (211), the servo motor (29) being fixedly mounted on the auxiliary housing (21) via a motor bracket, the servo motor (29) being configured as a servo motor (29) having a self-locking function, the driving gear (210) being fixedly mounted on an output shaft of the servo motor (29), the driven gear (211) being fixedly mounted on one of the rotating discs (25), and the driven gear (211) and the driving gear (210) being meshed with each other.

2. The waste wind turbine blade recycling equipment according to claim 1 is characterized in that: A second sealing ring (313) is fixedly mounted on the right side wall of the sliding box (310), and two rubber strips (314) are fixedly mounted on the left side wall of the sliding box (310), so that the sliding box (310) is locked in the dust collection box (39) through the elasticity of the rubber strips (314).

3. The waste wind turbine blade recycling equipment according to claim 2 is characterized in that: The dust-free cutting mechanism (3) further comprises: a vertical drive assembly, which is mounted on the middle side of the main housing (1), and comprises: a first slider (315), a first guide rail (316), a linear module (317) and a drive motor (318), wherein a plurality of the first sliders (315) are fixedly mounted on the upper side of the main housing (1) via a bracket, the first guide rail (316) is slidably connected to the first sliders (315), the arc-shaped protective shell (31) is fixedly mounted on the first guide rail (316), the linear module (317) is fixedly mounted on the right side of the main housing (1), the right side wall of the arc-shaped protective shell (31) is fixedly connected to the output end of the linear module (317), the drive motor (318) is fixedly mounted on the left side wall of the arc-shaped protective shell (31) via a motor bracket, and the output shaft of the drive motor (318) is fixedly connected to the rotating shaft of the saw blade (32).

4. The waste wind turbine blade recycling equipment according to claim 3 is characterized in that: The position limit detection mechanism (4) comprises: a steel wire rope (41), a vertical bracket (42), a second guide rail (43), a second slider (44), a C-shaped plate (45) and a vertical wheel (46), wherein the steel wire rope (41) is located on the upper side of the main housing (1), a plurality of the vertical brackets (42) are fixedly mounted on the main housing (1), two of the second guide rails (43) are fixedly mounted on the vertical brackets (42), the second slider (44) is slidably connected to the second guide rail (43), the C-shaped plate (45) is fixedly mounted on the second slider (44), the vertical wheel (46) is rotatably connected to the C-shaped plate (45) via a rotating shaft, and the steel wire rope (41) is in close contact with the side wall of the vertical wheel (46).

5. The waste wind turbine blade recycling equipment according to claim 4 is characterized in that: Both ends of the steel wire rope (41) are fixedly mounted with sliding rods (47), the lower side of the sliding rod (47) is slidably connected to the support rod (48), the upper side of the support rod (48) is threadedly connected to a limiting screw (49), one end of the limiting screw (49) is in close contact with the sliding rod (47), and the lower side of the support rod (48) is fixedly mounted with a bottom plate (410).

6. The waste wind turbine blade recycling equipment according to claim 5, characterized in that: The position limit detection mechanism (4) further includes: a detection component, the detection component is mounted on the vertical bracket (42), the detection component includes: a pressure sensor (411) and a second tension spring (412), the pressure sensor (411) is fixedly mounted on the vertical bracket (42), the detection end of the pressure sensor (411) is in close contact with the C-shaped plate (45), one end of the two second tension springs (412) is fixedly connected to the C-shaped plate (45), and one end of the second tension spring (412) away from the C-shaped plate (45) is fixedly connected to the vertical bracket (42), and the left and right movement of the C-shaped plate (45) is limited by the two second tension springs (412).

Citation Information

Patent Citations

  • Cutting and disassembling equipment for recycling waste wind power blades

    CN118617479A

  • Waste fan blade cutting saw and cutting dust removal system

    CN118617474A

  • Electrostatic spraying room with powder recovery device

    CN214717776U