Automobile C column rear upper interior trim part covering and edge covering device
By designing a laminating and edging device for the rear upper interior trim of the automobile C-pillar, and utilizing the coordinated work of the support part, the material fixing and edging part, and the frame fixing part, the problems of laminating material offset and uneven force caused by differences in the interior frame structure are solved, precise lamination and edging are achieved, and processing consistency and efficiency are improved.
Patent Information
- Application Number
- CN202510895186.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-19
AI Technical Summary
In the existing technology, differences in the skeleton structure of automobile interiors cause the laminating materials to be easily torn or unevenly stressed during the lamination process, resulting in poor processing. In addition, manual operation is time-consuming and labor-intensive and has poor consistency.
A laminating and edging device for the rear upper interior trim of an automobile C-pillar was designed. The device includes a support part, a material fixing and edging part, and a frame fixing part. The control part works in coordination to achieve precise lamination and edging of the laminating material and the interior frame. The clamping block and edging block cooperate to clamp and move to ensure the stable position of the laminating material during the laminating process.
It achieves precise lamination and edging of the cladding material and the interior frame, ensures processing consistency, reduces manual operations, saves costs and shortens operation time, and is suitable for industrial applications.
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Figure CN120663547A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile parts processing equipment, and in particular to a laminating and edging device for an upper rear interior trim part of an automobile C-pillar. Background Art
[0002] The automotive interior parts laminating and edging device is a device used for surface covering of automotive interior parts. Its main function is to accurately fit covering materials such as leather, PVC, etc. to the automotive interior parts to enhance their aesthetics and functionality.
[0003] The structures of automotive interior parts vary greatly, and the requirements for edging are also different. Figure 3 It is the automobile interior frame of the present invention, such as Figure 3 As shown, the U-shaped car interior frame has a large height difference on both sides. When laminating, if the laminating material is placed horizontally, the laminating material on the lower side is easily torn due to the large height difference of the car interior frame. If the laminating material is placed at an angle corresponding to the shape of the frame, it is prone to uneven force during the lamination process, causing the laminating material to shift and resulting in poor processing. Therefore, in the existing technology, laminating and hemming of such car interior frames are often performed manually, which is not only time-consuming and labor-intensive, but also has poor processing consistency. Summary of the Invention
[0004] The present invention is made to solve the above-mentioned problem, and its purpose is to provide a device for laminating and binding the edge of the rear upper interior trim of a C-pillar of an automobile.
[0005] A device for laminating and edging an upper rear interior part of an automobile C-pillar is used for laminating and edging a cladding material with an automobile interior frame to obtain an upper rear interior part of the automobile C-pillar, and has the following characteristics: it includes: a supporting part, which has a supporting mold that is adapted to the shape and size of the automobile interior frame; a material fixing and edging part, which is arranged near the supporting mold and at least includes: a clamping block and an edging block, the clamping block is used to cooperate with the edging block to clamp the cladding material so as to position the cladding material; a frame fixing part, which is arranged above the supporting mold and the cladding material and corresponds to the position of the supporting mold, and is used to fix the automobile interior frame and drive the automobile interior frame to rise and fall, so that the automobile interior frame presses down the cladding material until the cladding material is pressed on the supporting mold, thereby laminating the cladding material with the automobile interior frame; a control part, which is used to control the actions of the material fixing and edging part and the frame fixing part, wherein, after the cladding material is laminated with the automobile interior frame, the control part also controls the clamping block to release the cladding material, and then controls the edging block to edge the automobile interior frame.
[0006] In the automobile C-pillar rear upper interior trim laminating and edging device provided by the present invention, it can also have the following characteristics: wherein, the skeleton fixing part includes: a movable plate, connected to the movable driving part, and the movable driving part is used to drive the movable plate to rise and fall; an upper mold mechanism, fixedly connected to the movable plate, and its position corresponds to the position of the supporting mold, and is used to fix the automobile interior skeleton and drive the automobile interior skeleton to rise and fall under the drive of the movable plate; multiple push rods, fixedly connected to the movable plate, distributed on the periphery of the upper mold mechanism, and lifted and lowered under the drive of the movable plate, and the control part controls the movable driving part to drive the movable plate to rise and fall.
[0007] The automobile C-pillar rear upper interior trim laminating and edging device provided by the present invention may also have the following features: wherein the automobile interior trim frame has a first side portion and a second side portion arranged opposite to or adjacent to each other, the first side portion is lower than the second side portion, the multiple push rods include at least a first push rod, the first push rod is located next to the first side portion, the material fixing and edging portion includes: a first material fixing and edging mechanism, which is arranged near the first side portion, including: a first material fixing and edging unit, including a first clamping block and a first edging block, the first clamping block is used to cooperate with the first edging block to clamp the laminating material corresponding to the first side portion, and the first edging block is used to edge the automobile interior trim frame on the first side portion; the first material fixing and edging unit is provided with a first matching rod, which corresponds to the position of the first push rod; the first large cylinder is connected to the first material fixing and edging unit, It is used to drive the first material fixing edging unit to descend to a preset position under the push of the first push rod after the first push rod descends to contact the first matching rod. The first material fixing edging unit also includes: a first flipping drive assembly, which is hinged to the first clamping block, and is used to drive the first clamping block to rotate to clamp or loosen the laminating material; a first oblique movement assembly, which is connected to the first edging block; a first oblique movement drive assembly, which is connected to the first oblique movement assembly, and is used to drive the first oblique movement assembly to drive the first clamping block and the first edging block to rise or descend to a preset position; a first horizontal movement assembly, which is connected to the first oblique movement assembly; a first horizontal drive assembly, which is connected to the first horizontal movement assembly, and is used to drive the first horizontal movement assembly to drive the first clamping block and the first edging block assembly to move at a first predetermined speed, so that the first clamping block and the first edging block move to the preset position.
[0008] The automobile C-pillar rear upper interior trim laminating and edging device provided by the present invention may also have the following features: wherein the material fixing and edging portion also includes: a second material fixing and edging mechanism, which is arranged near the second side portion, including: a second clamping block and a second edging block, the second clamping block is used to cooperate with the second edging block to clamp the laminating material corresponding to the second side portion, and the second edging block is used to edging the automobile interior frame on the second side portion; a second flipping drive assembly, which is hinged to the second clamping block, and is used to drive the second clamping block to rotate to clamp or loosen the laminating material; a second vertical movement assembly, which is connected to the second edging block; a second vertical movement drive assembly, which is connected to the second vertical movement assembly, and is used to drive the second vertical movement assembly to drive the second clamping block and the second edging block to rise or fall to a preset position; a second horizontal movement assembly, which is connected to the second vertical movement assembly; a second horizontal drive assembly, which is connected to the second horizontal movement assembly, and is used to drive the second horizontal movement assembly to drive the second clamping block and the second edging block to move at a second predetermined speed, so that the second clamping block and the second edging block move to the preset position, and the first predetermined speed and the second predetermined speed are equal.
[0009] In the automobile C-pillar rear upper interior part laminating and edging device provided by the present invention, it can also have the following characteristics: wherein, the material fixing edging part also includes an auxiliary edging mechanism, which is used to push the cladding material when the automobile interior frame and the cladding material are laminated, so that the cladding material rests on the edge of the automobile interior frame, including: a positioning seat; a positioning cylinder, which is arranged on the positioning seat; a positioning guide rail, which is arranged on the positioning seat; a positioning block, which is located on the first edge side and is slidably connected to the positioning guide rail, and is connected to the positioning cylinder through a connecting plate, and is used to slide along the positioning guide rail under the drive of the positioning cylinder, and the control part controls the positioning cylinder to extend or retract to drive the positioning block to slide along the positioning guide rail.
[0010] The automobile C-pillar rear upper interior component laminating and edging device provided by the present invention may also have the following features: wherein the control unit controls the moving drive unit to drive the moving plate to drive the automobile interior frame to descend; when the automobile interior frame contacts the laminating material, the control unit controls the first horizontal drive component to drive the first horizontal moving component at a first predetermined speed, and the second horizontal drive component drives the second horizontal moving component to move toward the automobile interior frame to a preset position at a second predetermined speed; wherein, during the descending process of the moving plate, the first push rod contacts the first cooperating rod, pushing the first clamping block and the first edging block to descend to the preset position, so that the laminating material is laminated with the automobile interior frame.
[0011] The automobile C-pillar rear upper interior trim laminating and edging device provided by the present invention may also have the following features: wherein, when the laminating material is laminated with the automobile interior frame, the control unit also controls the positioning cylinder to drive the positioning block to slide along the positioning guide rail, pressing the laminating material on the first side of the first side against the edge of the first side; the control unit simultaneously controls the first flipping drive assembly to drive the first clamping block to rotate, and the second flipping drive assembly to drive the second clamping block to rotate, loosening the laminating material; and simultaneously controls the first horizontal drive assembly to drive the first horizontal moving assembly to drive the first edging block, and the second horizontal drive assembly to drive the second horizontal moving assembly to drive the second edging block to move toward the automobile interior frame, pushing the edges of the laminating materials corresponding to the first side and the second side to the inner side of the automobile interior frame; and simultaneously controls the first oblique drive assembly to drive the first oblique moving assembly to drive the first edging block to descend, and the second vertical drive assembly to drive the second vertical moving assembly to drive the second edging block to descend, thereby edging the first side and the second side of the automobile interior frame.
[0012] The automobile C-pillar rear upper interior trim laminating and edging device provided by the present invention may also have the following features: wherein the automobile interior frame also has a third side portion, the third side portion is arranged relative to the first side portion and connected to the second side portion, the third side portion is lower than the first side portion and is arranged in an arc shape, the multiple push rods also include a third push rod, the third push rod is located next to the third side portion, the material fixing edging portion also includes: a third material fixing edging mechanism, arranged next to the third side portion, including: a third material fixing edging unit, including a third clamping block and a third edging block, the third clamping block is used to cooperate with the third edging block to clamp the laminating material corresponding to the third side portion, and the third edging block is used to perform edging on the automobile interior frame on the third side portion; a third cooperating Rod, corresponding to the position of the third push rod; the third large cylinder, connected to the third material fixing edging unit, is used to drive the third material fixing edging unit to descend to a preset position under the push of the third push rod after the third push rod descends to contact the third matching rod. The third material fixing edging unit also includes: a third displacement assembly, connected to the third clamping block; a third displacement drive assembly, connected to the third displacement assembly, used to drive the third displacement assembly to drive the third clamping block close to or away from the third edging block to clamp or loosen the laminating material; a third oblique movement assembly, connected to the third edging block and the third displacement drive assembly; a third oblique movement drive assembly, connected to the third oblique movement assembly, used to drive the third oblique movement assembly to drive the third edging block to move, so that the third edging block moves to a preset position.
[0013] The automobile C-pillar rear upper interior trim laminating and edging device provided by the present invention may also have the following features: wherein, when the laminating material on the first side of the first side rests against the edge of the first side, the control unit also controls the third displacement drive assembly to drive the third displacement assembly to drive the third clamping block away from the third edging block, loosens the laminating material, and controls the third oblique drive assembly to drive the third oblique assembly to drive the third edging block to move, thereby edging the third side of the automobile interior frame.
[0014] The device for laminating and edging the rear upper interior trim of a C-pillar of an automobile provided by the present invention may further have the following feature: wherein the length of the first push rod is smaller than the length of the third push rod.
[0015] Functions and effects of the invention
[0016] According to the present invention, a laminating and hemming device for the rear upper C-pillar interior trim of an automobile comprises a supporting portion, a material-fixing and hemming portion, and a frame-fixing portion, which cooperate with each other. A control portion controls the movement of the material-fixing and hemming portions and the frame-fixing portion to complete the entire laminating and hemming operation, ensuring processing consistency. The laminating material is initially horizontal and is consistently clamped by the various clamping blocks and hemming blocks during the laminating process, preventing positional deviation and ensuring hemming accuracy. The entire laminating and hemming process requires no manual operation, saving labor costs and shortening overall operation time, making it suitable for industrial applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of a laminating and edging device for an upper rear interior trim part of a C-pillar of an automobile according to an embodiment of the present invention;
[0018] Figure 2 2 is a schematic structural diagram of a device for laminating and hemming an upper rear interior trim component of a C-pillar of an automobile according to an embodiment of the present invention;
[0019] Figure 3 Schematic diagram of the structure of the automobile interior frame in an embodiment of the present invention;
[0020] Figure 4 2 is a schematic structural diagram of a support portion and an auxiliary hemming mechanism in an embodiment of the present invention;
[0021] Figure 5 Schematic diagram of the structure of the frame fixing portion and the automobile interior frame in an embodiment of the present invention;
[0022] Figure 6 2 is a schematic structural diagram of a first material fixing and hemming mechanism according to an embodiment of the present invention;
[0023] Figure 7 2 is a schematic structural diagram of a second material fixing and hemming mechanism according to an embodiment of the present invention;
[0024] Figure 82 is a schematic structural diagram of a third material fixing and hemming mechanism according to an embodiment of the present invention;
[0025] Figure 9 2 is a schematic diagram of a first state of a laminating and hemming device for a rear upper interior trim part of a C-pillar of an automobile according to an embodiment of the present invention, wherein the upper mold unit is omitted in the figure;
[0026] Figure 10 2 is a schematic diagram of a second state of the laminating and hemming device for the rear upper interior trim of a C-pillar of an automobile according to an embodiment of the present invention, wherein the upper mold unit is omitted in the figure;
[0027] Figure 11 1 is a schematic diagram of a third state of the laminating and hemming device for the rear upper interior trim of a C-pillar of an automobile according to an embodiment of the present invention, wherein the upper mold unit is omitted in the figure.
[0028] Description of main components symbols:
[0029] In the figure: 100, automobile C-pillar rear upper interior trim laminating and hemming device; 1, skeleton fixing part; 101, moving plate; 102, upper mold mechanism; 1021, upper mold; 1022, upper mold unit; 103, first push rod; 104, third push rod; 105, moving drive part; 2, support part; 201, support mold; 202, base; 3, first material fixing and hemming mechanism; 301, first matching rod; 302, first material fixing and hemming unit; 3021, first clamping block; 3022, first hemming block; 3023, first flipping drive assembly; 3024, first oblique moving assembly; 3025, first oblique moving drive assembly; 3026, first horizontal moving assembly; 3027, first horizontal driving assembly; 4, second material fixing and hemming mechanism; 401, second clamping block; 402, second hemming block; 403, second flipping Driving assembly; 404, second vertical movement assembly; 405, second vertical movement driving assembly; 406, second horizontal movement assembly; 407, second horizontal driving assembly; 5, third material fixing edging mechanism; 501, third material fixing edging unit; 5011, third clamping block; 5012, third edging block; 5013, third displacement assembly; 5014, third displacement driving assembly; 5015, third oblique movement assembly; 5016, third oblique movement driving assembly; 502, third matching rod; 503, third large cylinder; 6, auxiliary edging mechanism; 601, positioning seat; 602, positioning cylinder; 603, positioning guide rail; 604, positioning block; 605, connecting plate; 7, automobile interior frame; 701, first side; 702, second side; 703, third side; 8, laminating material; 9, mounting frame; 10, control unit. DETAILED DESCRIPTION
[0030] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, electrical connections, or mutual communication; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the following embodiments and accompanying drawings specifically illustrate the laminating and edging device for the rear upper interior trim of the automobile C-pillar of the present invention.
[0032] Figure 1 This is a front view of a laminating and edging device for an upper rear interior trim component of a C-pillar of an automobile according to an embodiment of the present invention.
[0033] Figure 2 It is a structural schematic diagram of a laminating and edging device for an upper rear interior trim part of a C-pillar of an automobile according to an embodiment of the present invention.
[0034] like Figure 1-2 As shown, the automotive C-pillar rear upper interior trim laminating and hemming device 100 in this embodiment is used to laminate and hem a laminating material 8 onto an automotive interior frame 7 to produce an automotive C-pillar rear upper interior trim. The device comprises a mounting frame 9, a frame fixing portion 1, a support portion 2, a material fixing and hemming portion, a heating portion (not shown), and a control portion 10. The frame fixing portion 1, support portion 2, material fixing and hemming portion, heating portion, and control portion 10 are all disposed on the mounting frame 9. The laminating material 8 is a laminating material pre-sprayed with hot melt adhesive on one surface.
[0035] Figure 3 Schematic diagram of the structure of the automobile interior frame in an embodiment of the present invention.
[0036] like Figure 3As shown, the automobile interior frame 7 has a first side 701, a second side 702, and a third side 703. The second side 702 and the third side 703 are both arranged relative to the first side 701, with the first side 701 located on one side and the second side 702 and the third side 703 connected and located on the other side. The third side 703 is arranged in an arc shape and its height gradually transitions from high to low. In this embodiment, the automobile interior frame 7 is arranged in an overall U-shape. The height of the third side 703 is lower than that of the first side 701. The height of the first side 701 is lower than that of the second side 702 by Δh, and the size of Δh is at least 15 mm. The front end of the first side 701 is provided with an outward bend A, with the end away from the third side 703 serving as the front end. The automobile interior frame 7 is provided with a slot for clamping it to the frame fixing portion 1.
[0037] Figure 4 Schematic diagram of the structure of the support portion and the auxiliary hemming mechanism in an embodiment of the present invention.
[0038] like Figure 4 As shown, the support portion 2 is arranged on the mounting frame 9 and has a support mold 201 and a base 202 that are adapted to the shape and size of the automobile interior frame 7. The support mold 201 is arranged on the base 202.
[0039] Figure 5 It is a structural schematic diagram of the frame fixing part and the automobile interior frame in an embodiment of the present invention.
[0040] like Figure 2 and Figure 5 As shown, the frame fixing portion 1 is mounted on the mounting frame 9 and is located above the support mold 201 and the cladding material 8, corresponding to the position of the support mold 201. It is used to fix the automobile interior frame 7 and drive the automobile interior frame 7 to move up and down, so that the automobile interior frame 7 presses down the cladding material 8 until the cladding material 8 is pressed against the support mold 201, thereby laminating the cladding material 8 to the automobile interior frame 7.
[0041] The skeleton fixing part 1 includes a moving plate 101 , a moving driving part 105 , an upper mold mechanism 102 and a plurality of push rods.
[0042] The moving drive unit 105 is fixed to the mounting frame 9. The moving plate 101 is connected to the moving drive unit 105, so that the moving plate 101 is moved up and down by the driving of the moving drive unit 105.
[0043] The upper mold mechanism 102 is fixedly connected to the movable plate 101 and its position corresponds to the position of the supporting mold 201 . It is used to fix the automobile interior frame 7 and drive the automobile interior frame 7 to rise and fall under the drive of the movable plate 101 .
[0044] The upper mold mechanism 102 includes an upper mold 1021 and an upper mold unit 1022. The upper mold unit 1022 is fixedly connected to the movable plate 101, and the upper mold 1021 is connected to the upper mold unit 1022. The shape and size of the upper mold 1021 match the automobile interior frame 7, and the automobile interior frame 7 is fixed to the upper mold 1021.
[0045] Multiple push rods are fixedly connected to the movable plate 101 and distributed around the periphery of the upper mold unit 1022. They are driven by the movable plate 101 to move upward and downward. In this embodiment, the multiple push rods include two first push rods 103 and one third push rod 104. The length of the first push rod 103 is shorter than that of the third push rod 104. The two first push rods 103 are located side by side beside the first side portion 701, and the third push rod 104 is located beside the third side portion 703.
[0046] The material fixing edging portion is arranged near the supporting mold 201 and comprises at least: a clamping block and an edging block. The clamping block is used to cooperate with the edging block to clamp the cladding material 8 so as to position the cladding material 8 .
[0047] In this embodiment, the material fixing and edging portion includes: two first material fixing and edging mechanisms 3 , a second material fixing and edging mechanism 4 , a third material fixing and edging mechanism 5 and an auxiliary edging mechanism 6 .
[0048] Figure 6 It is a structural schematic diagram of the first material fixing and hemming mechanism in an embodiment of the present invention.
[0049] like Figure 2 and Figure 6 As shown, the first material fixing and hemming mechanism is arranged near the first edge portion 701 , and includes: a first coordinating rod 301 , a first material fixing and hemming unit 302 and a first cylinder 303 .
[0050] The first material fixing and edging unit 302 includes: a first clamping block 3021 , a first edging block 3022 , a first flipping drive assembly 3023 , a first oblique moving assembly 3024 , a first oblique moving drive assembly 3025 , a first horizontal moving assembly 3026 and a first horizontal driving assembly 3027 .
[0051] The first clamping block 3021 is used to cooperate with the first hemming block 3022 during the lamination process to clamp the laminated material 8 corresponding to the first edge 701 and release the laminated material 8 after lamination is completed. The first hemming block 3022 is used to hem the automotive interior frame 7 on the first edge 701 during the hemming process. Specifically, the first clamping block 3021 and the first hemming block 3022 are both L-shaped. The end of the first hemming block 3022 near the first edge 701 is also provided with a raised section for cooperating with the first clamping block 3021 to clamp the laminated material 8.
[0052] The first flip driving assembly 3023 is hinged to the first clamping block 3021 and is used to drive the first clamping block 3021 to rotate so as to clamp or release the laminating material 8 .
[0053] The first oblique moving component 3024 is connected to the first edge-wrapping block 3022 , and the first oblique moving component 3024 is set at a direction inclined by 20°-30° relative to the vertical direction.
[0054] The first oblique driving assembly 3025 is connected to the first oblique driving assembly 3024 and is used to drive the first oblique driving assembly 3024 to move the first clamping block 3021 and the first edge-binding block 3022 up or down to a preset position. The first oblique driving assembly 3025 is, for example, a cylinder.
[0055] The first horizontal moving assembly 3026 is connected to the first oblique moving assembly 3024 .
[0056] The first horizontal drive assembly 3027 is connected to the first horizontal moving assembly 3026 and is configured to drive the first horizontal moving assembly 3026 to move the first clamping block 3021 and the first hemming block assembly 3022 at a first predetermined speed, thereby moving the first clamping block 3021 and the first hemming block 3022 to a predetermined position. The first horizontal drive assembly 3027 includes a cylinder and a gear and rack that function as a transmission.
[0057] The first cooperating rod 301 is disposed on the first horizontal moving assembly 3026 , corresponding to the position of the first push rod 103 .
[0058] The first cylinder 303 is connected to the first horizontal moving assembly 3026 and is used to drive the first clamping block 3021 and the first edging block 3022 to descend to a preset position under the push of the first push rod 103 after the first push rod 103 descends to contact the first matching rod 301.
[0059] Figure 7 It is a structural schematic diagram of the second material fixing and hemming mechanism in an embodiment of the present invention.
[0060] like Figure 2 and Figure 7 As shown, the second material fixing edging mechanism 4 is arranged near the second edge 702, including: a second clamping block 401, a second edging block 402, a second flipping drive assembly 403, a second vertical movement assembly 404, a second vertical movement drive assembly 405, a second horizontal movement assembly 406 and a second horizontal drive assembly 407.
[0061] The second clamping block 401 is used to cooperate with the second hemming block 402 to clamp the laminated material 8 corresponding to the second edge portion 702 during the lamination process and release the laminated material 8 after lamination. The second hemming block 402 is used to hem the automobile interior frame 7 on the side of the second edge portion 702 during the hemming process.
[0062] The second flip driving assembly 403 is hinged to the second clamping block 401 and is used to drive the second clamping block 401 to rotate so as to clamp or release the laminating material 8 .
[0063] The second vertical moving assembly 404 is connected to the second edging block 402 .
[0064] The second vertical driving assembly 405 is connected to the second vertical moving assembly 404 and is used to drive the second vertical moving assembly 404 to drive the second clamping block 401 and the second edge-binding block 402 to rise or fall to a preset position.
[0065] The second horizontal moving assembly 406 is connected to the second vertical moving assembly 404 .
[0066] The second horizontal driving assembly 407 is connected to the second horizontal moving assembly 406, and is used to drive the second horizontal moving assembly 406 to drive the second clamping block 401 and the second edging block 402 to move at a second predetermined speed, so that the second clamping block 401 and the second edging block 402 move to a preset position.
[0067] The first predetermined speed and the second predetermined speed are equal.
[0068] Figure 8 2 is a schematic structural diagram of a third material fixing and hemming mechanism in an embodiment of the present invention.
[0069] like Figure 2 and Figure 8 As shown, the third material fixing and hemming mechanism 5 includes: a third material fixing and hemming unit 501 , a third matching rod 502 and a third large cylinder 503 .
[0070] The third material fixing and edging unit 501 includes: a third clamping block 5011 , a third edging block 5012 , a third displacement assembly 5013 , a third displacement driving assembly 5014 , a third oblique displacement assembly 5015 and a third oblique displacement driving assembly 5016 .
[0071] The third clamping block 5011 is used to cooperate with the third hemming block 5012 during the lamination process to clamp the laminated material 8 corresponding to the third edge 703 and release the laminated material 8 after lamination. The third hemming block 5012 is used to hem the automotive interior frame 7 on the side of the third edge 703 during the hemming process. Specifically, the third edge 703 is curved, and the third hemming block 5012 is arranged to be inclined relative to the horizontal plane to match the shape of the third edge 703. The third clamping block 5011 is also arranged to be inclined relative to the horizontal plane to match the third hemming block 5012.
[0072] The third displacement assembly 5013 is connected to the third clamping block 5011 .
[0073] The third displacement driving assembly 5014 is connected to the third displacement assembly 5013 and is used to drive the third displacement assembly 5013 to drive the third clamping block 5011 to move closer to or away from the third edge binding block 5012 to clamp or loosen the laminating material 8 .
[0074] The third oblique moving assembly 5015 is connected to the third edging block 5012 and the third displacement driving assembly 5014 .
[0075] The third oblique driving assembly 5016 is connected to the third oblique assembly 5015 and is used to drive the third oblique assembly 5015 to move the third edging block 5012 so as to move the third edging block 5012 to a preset position.
[0076] The third cooperating rod 502 is disposed on the third oblique moving assembly 5015 , corresponding to the position of the third push rod 104 .
[0077] The third cylinder 503 is connected to the third oblique movement assembly 5015, and is used to drive the third clamping block 5011 and the third edging block 5012 to descend to a preset position under the push of the third push rod 104 after the third push rod 104 descends to contact the third matching rod 502.
[0078] The auxiliary edging mechanism 6 is used to push the cladding material 8 when the automobile interior frame 7 is laminated with the cladding material 8, so that the cladding material 8 rests against the edge of the outer bend part A of the automobile interior frame 7, and includes: a positioning seat 601, a positioning cylinder 602, a positioning guide rail 603 and a positioning block 604.
[0079] The upper end surface of the positioning seat 601 is inclined at 30°-45° relative to the horizontal plane.
[0080] The positioning cylinder 602 is disposed on the positioning seat 601. The positioning guide rail 603 is disposed on the positioning seat 601 and is also disposed at an angle of 30°-45° relative to the horizontal plane.
[0081] The positioning block 604 is located on the side of the first side portion 701 , is slidably connected to the positioning rail 603 , and is connected to the positioning cylinder 602 through the connecting plate 605 , and is used to slide along the positioning rail 603 driven by the positioning cylinder 602 .
[0082] The material fixing edge portion can clamp two opposite side edges of the laminating material 8 , and at this time, the hot melt adhesive layer of the laminating material 8 faces upward.
[0083] The heating unit is configured using conventional technology, for example, a horizontally movable heating unit. Prior to lamination, it can be moved horizontally between the material fixing and hemming unit and the frame fixing unit 1 to melt the hot melt adhesive layer on the laminating material 8. The heating unit then moves horizontally to the side, leaving space for the laminating material 8 to be laminated with the automotive interior frame 7. A control unit 10 is used to control the movement of the heating unit, the material fixing and hemming unit, and the frame fixing unit 1 to complete the laminating and hemming operation of the automotive interior frame 7.
[0084] Under the control of the control unit 10, the process of laminating and hemming the upper rear interior trim of the C-pillar of the automobile by the laminating and hemming device 100 is as follows:
[0085] Step 1, when the control unit 10 is in the initial state, the control unit 10 controls the first clamping block 3021 and the first edging block 3022 to cooperate to clamp the cladding material 8 corresponding to the first side 701, the second clamping block 401 and the second edging block 402 to cooperate to clamp the cladding material 8 corresponding to the second side 702, and the third clamping block 5011 and the third edging block 5012 to cooperate to clamp the cladding material 8 corresponding to the third side 703, so that the cladding material 8 is in a horizontal state.
[0086] In step 2, the control unit 10 controls the heating unit to move horizontally from its waiting position to between the material fixing edge portion and the frame fixing portion 1, thereby melting the hot melt adhesive layer on the laminating material 8, and then moves horizontally back to the waiting position next to it.
[0087] Step 3, laminating the automobile interior frame 7 with the laminating material 8, specifically includes the following sub-steps:
[0088] S3 - 1 : the control unit 10 controls the moving driving unit 105 to drive the moving plate 101 to bring the automobile interior frame 7 down, so that the automobile interior frame 7 gradually approaches the cladding material 8 .
[0089] Figure 9 1 is a schematic diagram of a first state of a laminating and edging device for an upper rear interior trim part of a C-pillar of an automobile according to an embodiment of the present invention when laminating and edging is performed.
[0090] S3-2: If Figure 9 As shown, when the automobile interior frame 7 descends to contact the cladding material 8, the control unit 10 simultaneously controls the first horizontal drive component 3027 to drive the first horizontal moving component 3026 at a first predetermined speed, and the second horizontal drive component 407 to drive the second horizontal moving component 406 at a second predetermined speed toward the direction close to the automobile interior frame 7 to a preset position, thereby simulating manual loosening. In this embodiment, the first moving speed and the second moving speed are equal. At this time, the third push rod 104 also contacts the third matching rod 502, pushing the third clamping block 5011 and the third edging block 5012 to descend at the same descending speed as the movable plate 101 and the automobile interior frame 7. Thereafter, the automobile interior frame 7 continues to move downward.
[0091] Figure 10 1 is a schematic diagram of a second state of the automobile C-pillar rear upper interior trim laminating and hemming device 100 during laminating and hemming according to an embodiment of the present invention. Figure 11 1 is a schematic diagram of a third state of the automobile C-pillar rear upper interior trim laminating and hemming device 100 during laminating and hemming according to an embodiment of the present invention.
[0092] When the automobile interior frame 7 moves down by a height of △h from the height just contacting with the cladding material 8, Figure 10 As shown, the first push rod 103 contacts the first matching rod 301, and the first clamping block 3021 and the first edge block 3022 descend at the same descending speed as the moving plate 101 and the automobile interior frame 7 until the cladding material 8 is pressed onto the supporting mold 201, so that the cladding material 8 is laminated with the automobile interior frame 7. Figure 11 During this process, the first horizontal moving assembly 3026 always moves at a first predetermined speed, and the second horizontal moving assembly 406 always moves at a second predetermined speed toward the direction of the automobile interior frame 7. The third clamping block 5011 and the third edge-wrapping block 5012 always continue to descend at the same descending speed as the moving plate 101 and the automobile interior frame 7 until the lamination is complete. Figure 11 The status shown.
[0093] Step 4, wrapping the cladding material 8 on the edge of the automobile interior frame 7, specifically includes the following sub-steps:
[0094] S4 - 1 : The control unit 10 controls the positioning cylinder 602 to drive the positioning block 604 to slide along the positioning guide rail 603 , so that the cladding material 8 on the side of the first side portion 701 presses against the edge of the outer bend portion A of the first side portion 701 .
[0095] S4-2: The control unit 10 simultaneously controls the first flipping drive assembly 3023 to drive the first clamping block 3021 to rotate, the second flipping drive assembly 403 to drive the second clamping block 401 to rotate, and the third displacement drive assembly 5014 to drive the third displacement assembly 5013 to drive the third clamping block 5011 away from the third edging block 5012 to loosen the laminating material 8.
[0096] S4-3: The control unit 10 simultaneously controls the first horizontal driving component 3027 to drive the first horizontal moving component 3026 to drive the first edging block 3022, and the second horizontal driving component 407 to drive the second horizontal moving component 406 to drive the second edging block 402 to move toward the direction close to the automobile interior frame 7, pushing the edges of the laminated material 8 corresponding to the first side 701 and the second side 702 to the inner side of the automobile interior frame 7.
[0097] S4-4: The control unit 10 simultaneously controls the first oblique driving component 3025 to drive the first oblique driving component 3024 to drive the first edging block 3022 to descend, the second vertical driving component 405 to drive the second vertical driving component 404 to drive the second edging block 402 to descend, and the third oblique driving component 5016 to drive the third oblique driving component 5015 to drive the third edging block 5012 to move to edge the automobile interior frame 7, so that the edge of the laminating material 8 is wrapped on the inner surface of the automobile interior frame 7.
[0098] Functions and Effects of the Embodiments
[0099] According to the present invention, the laminating and edging device 100 for the rear upper interior trim of an automobile C-pillar is provided with a support portion 2, a material fixing and edging portion, and a frame fixing portion 1 that cooperate with each other. The movement of the material fixing and edging portion and the frame fixing portion 1 is controlled by a control portion 10 to complete the entire laminating and edging operation, ensuring processing consistency. The laminating material 8 is initially in a horizontal state and is always clamped by the various clamping blocks and edging blocks during the laminating process, preventing positional deviation and ensuring edging accuracy. The entire laminating and edging process does not require manual operation, saving labor costs and shortening overall operation time, making it suitable for industrial applications.
[0100] By setting the first material fixing edging mechanism 3, the second material fixing edging mechanism 4 and the third material fixing edging mechanism 5, the first edge 701, the second edge 702 and the third edge 703 of the automobile interior frame 7 with different heights can be more accurately matched for laminating and edging, thereby improving the laminating and edging accuracy.
[0101] By arranging the first cylinder 303, the first push rod 103, the third cylinder 503, and the third push rod 104, the first clamping block 3021, the first hemming block 3022, the third clamping block 5011, and the third hemming block 5012 can descend at the same speed as the movable plate 101. Furthermore, the length of the first push rod 103 is shorter than that of the third push rod 104, meaning that the descending distance is adjusted according to the height of the different edges, ensuring accurate lamination of the cladding material 8 with the automotive interior frame 7 and ensuring the precision of the lamination process.
[0102] By setting the first horizontal moving component 3026 to drive the first clamping block 3021 and the first edging block component 3022 to move at a first predetermined speed, and the second horizontal moving component 406 to drive the second clamping block 401 and the second edging block 402 to move at a second predetermined speed, manual loosening of the material is simulated, so that the laminating material 8 can be easily matched with the shape of the automobile interior frame 7 during the laminating process, thereby avoiding the laminating material 8 from being torn.
[0103] By setting up the auxiliary edging mechanism 6, the cladding material 8 can be placed against the edge of the automobile interior frame 7 first, avoiding the situation where the cladding material 8 does not fit the edge of the automobile interior frame 7, facilitating the subsequent edging work and ensuring the edging accuracy.
[0104] Those skilled in the art will appreciate that the present invention is not limited to the foregoing embodiments. The foregoing embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for laminating and hemming an automobile C-pillar rear upper interior trim, used for laminating and hemming a laminating material with an automobile interior trim frame to obtain an automobile C-pillar rear upper interior trim, characterized in that: include: The supporting part has a supporting mold adapted to the shape and size of the automobile interior frame; The material fixing edging portion is arranged near the supporting mold and comprises at least: a clamping block and an edging block, wherein the clamping block is used to cooperate with the edging block to clamp the cladding material so as to position the cladding material; a frame fixing portion, arranged above the supporting mold and the cladding material and corresponding to the position of the supporting mold, for fixing the automobile interior frame and driving the automobile interior frame to move up and down so that the automobile interior frame presses down the cladding material until the cladding material is pressed onto the supporting mold, thereby laminating the cladding material and the automobile interior frame; A control unit is used to control the actions of the material fixing hemming unit and the frame fixing unit. Wherein, after the cladding material is laminated with the automobile interior frame, the control unit further controls the clamping block to release the cladding material, and then controls the edge wrapping block to wrap the automobile interior frame.
2. The automotive C-pillar rear upper interior trim laminating and hemming device according to claim 1, Its characteristics are: in, The skeleton fixing part includes: A movable plate connected to a movable driving unit, wherein the movable driving unit is used to drive the movable plate to move up and down; An upper mold mechanism is fixedly connected to the movable plate and is positioned corresponding to the position of the supporting mold, and is used to fix the automobile interior frame and drive the automobile interior frame to rise and fall under the drive of the movable plate; Multiple push rods are fixedly connected to the movable plate and distributed on the periphery of the upper mold mechanism, and are lifted and lowered under the drive of the movable plate. The control unit controls the movement driving unit to drive the moving plate to move up and down.
3. The laminating and hemming device for the rear upper interior trim of the automobile C-pillar according to claim 2, Its characteristics are: in, The automobile interior frame has a first side portion and a second side portion that are arranged opposite or adjacent to each other, the first side portion is lower than the second side portion, the plurality of push rods include at least a first push rod, and the first push rod is located beside the first side portion. The material fixing edge portion includes: The first material fixing and hemming mechanism is provided near the first edge portion and includes: A first material fixing and edging unit includes a first clamping block and a first edging block, wherein the first clamping block is used to cooperate with the first edging block to clamp the cladding material corresponding to the first edge portion, and the first edging block is used to edge the automobile interior frame on the side of the first edge portion; The first material fixing and hemming unit is provided with a first matching rod corresponding to the position of the first push rod; The first large cylinder is connected to the first material fixing and hemming unit, and is used to drive the first material fixing and hemming unit to descend to a preset position under the push of the first push rod after the first push rod descends to contact the first matching rod. The first material fixing and edging unit further includes: a first flip driving assembly, hinged to the first clamping block, and configured to drive the first clamping block to rotate so as to clamp or release the laminating material; a first oblique moving assembly connected to the first edging block; a first oblique driving assembly connected to the first oblique assembly, and configured to drive the first oblique assembly to drive the first clamping block and the first hemming block to rise or fall to a preset position; a first horizontal moving assembly connected to the first oblique moving assembly; The first horizontal driving assembly is connected to the first horizontal moving assembly and is used to drive the first horizontal moving assembly to move the first clamping block and the first edging block assembly at a first predetermined speed, so that the first clamping block and the first edging block move to a preset position.
4. The device for laminating and wrapping the upper rear interior trim of a C-pillar of an automobile according to claim 3, Its characteristics are: in, The material fixing and edging portion further includes: a second material fixing and edging mechanism, which is arranged near the second edge portion and includes: a second clamping block and a second edging block, wherein the second clamping block is used to cooperate with the second edging block to clamp the cladding material corresponding to the second edge portion, and the second edging block is used to edging the automobile interior frame on the side of the second edge portion; a second flipping drive assembly, hinged to the second clamping block, for driving the second clamping block to rotate so as to clamp or release the laminating material; A second vertical movement assembly connected to the second edging block; A second vertical driving assembly, connected to the second vertical moving assembly, for driving the second vertical moving assembly to drive the second clamping block and the second hemming block to rise or fall to a preset position; a second horizontal movement assembly connected to the second vertical movement assembly; The second horizontal driving assembly is connected to the second horizontal moving assembly, and is used to drive the second horizontal moving assembly to drive the second clamping block and the second edge-binding block to move at a second predetermined speed, so that the second clamping block and the second edge-binding block move to a preset position. The first predetermined speed and the second predetermined speed are equal.
5. The device for laminating and hemming the rear upper interior trim of a C-pillar of an automobile according to claim 4, characterized in that: Also includes: The material fixing edging portion further includes an auxiliary edging mechanism for pushing the cladding material when the automobile interior frame and the cladding material are laminated, so that the cladding material rests against the edge of the automobile interior frame, including: Positioning seat; A positioning cylinder is arranged on the positioning seat; A positioning guide rail is provided on the positioning seat; The positioning block is located on the first side, is slidably connected to the positioning rail, and is connected to the positioning cylinder through a connecting plate, and is used to slide along the positioning rail under the drive of the positioning cylinder. The control unit controls the positioning cylinder to extend or retract to drive the positioning block to slide along the positioning guide rail.
6. The device for laminating and hemming the rear upper interior trim of a C-pillar of an automobile according to claim 5, characterized in that: in, The control unit controls the mobile driving unit to drive the mobile plate to drive the automobile interior frame to descend. When the automobile interior frame contacts the cladding material, the control unit controls the first horizontal driving component to drive the first horizontal moving component at a first predetermined speed, and the second horizontal driving component to drive the second horizontal moving component to move toward the automobile interior frame to a preset position at a second predetermined speed. During the descending process of the mobile plate, the first push rod contacts the first matching rod, pushing the first clamping block and the first edging block to descend to the preset position, so that the cladding material is overlapped with the automobile interior frame.
7. The device for laminating and hemming the rear upper interior trim of a C-pillar of an automobile according to claim 6, characterized in that: in, When the cladding material is laminated with the automobile interior frame, the control unit further controls the positioning cylinder to drive the positioning block to slide along the positioning guide rail, so that the cladding material on the first side is pressed against the edge of the first side. The control unit simultaneously controls the first flip driving assembly to drive the first clamping block to rotate, and the second flip driving assembly to drive the second clamping block to rotate, to loosen the laminating material. At the same time, the first horizontal driving assembly drives the first horizontal moving assembly to drive the first hemming block, and the second horizontal driving assembly drives the second horizontal moving assembly to drive the second hemming block to move toward the direction close to the automobile interior frame, so as to push the edges of the cladding material corresponding to the first side and the second side to the inside of the automobile interior frame. At the same time, the first oblique driving assembly is controlled to drive the first oblique driving assembly to lower the first edging block, and the second vertical driving assembly is controlled to drive the second vertical driving assembly to lower the second edging block, so as to edge the first and second edges of the automobile interior frame.
8. The device for laminating and wrapping the upper rear interior trim of a C-pillar of an automobile according to claim 7, Its characteristics are: in, The automobile interior frame further comprises a third side portion, which is arranged relative to the first side portion and connected to the second side portion. The third side portion is lower than the first side portion and is arranged in an arc shape. The plurality of push rods further includes a third push rod, and the third push rod is located beside the third side portion. The material fixing edge portion further comprises: The third material fixing and edging mechanism is provided beside the third edge portion and includes: A third material fixing and edging unit includes a third clamping block and a third edging block, wherein the third clamping block is used to cooperate with the third edging block to clamp the cladding material corresponding to the third edge portion, and the third edging block is used to edge the automobile interior frame on the side of the third edge portion; The third material fixing and hemming unit is provided with a third matching rod corresponding to the position of the third push rod; The third large cylinder is connected to the third material fixing and hemming unit and is used to drive the third material fixing and hemming unit to descend to a preset position under the push of the third push rod after the third push rod descends to contact the third matching rod. The third material fixing and edging unit further includes: a third displacement assembly connected to the third clamping block; a third displacement driving assembly connected to the third displacement assembly, configured to drive the third displacement assembly to move the third clamping block closer to or away from the third edge-binding block to clamp or loosen the laminating material; a third oblique shifting assembly connected to the third edge wrapping block and the third displacement driving assembly; The third oblique driving assembly is connected to the third oblique assembly and is used to drive the third oblique assembly to move the third edging block, so that the third edging block moves to a preset position.
9. The device for laminating and wrapping the upper rear interior trim of a C-pillar of an automobile according to claim 8, characterized in that: in, When the cladding material on the first side of the vehicle is against the edge of the first side, the control unit also controls the third displacement drive assembly to drive the third displacement assembly to move the third clamping block away from the third edging block, releases the cladding material, and controls the third oblique drive assembly to drive the third oblique assembly to move the third edging block to perform edging on the third side of the vehicle interior frame.
10. The device for laminating and hemming the rear upper interior trim of a C-pillar of an automobile according to claim 9, characterized in that: in, The length of the first push rod is smaller than the length of the third push rod.