Elevator car leveling position automatic correction method, system and equipment and storage medium

CN120664402APending Publication Date: 2025-09-19GUANGZHOU GUANGRI ELEVATOR IND
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Patent Information

Application Number
CN202510730928.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

In existing elevator maintenance, the deviation of the elevator car level position causes inconvenience and safety hazards, and frequent floor self-learning increases maintenance costs and time.

Method used

By introducing the pulse variation coefficient as a correction parameter, the average pulse variation within the elevator car cycle is calculated, and the elevator's leveling position parameters are automatically updated to achieve automatic correction.

Benefits of technology

It reduces elevator maintenance costs, improves user experience, and ensures the accuracy and safety of elevator leveling positions.

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Abstract

The invention discloses an automatic correction method, system and device for the leveling position of an elevator car and a storage medium, and the method comprises the steps that floor self-learning operation is conducted on an elevator to be verified, and initial pulse parameters are obtained; the elevator to be verified is controlled to rise from the current floor at the verification operation speed at a constant speed, elevator operation is stopped when the elevator to be verified crosses the position of the leveling plugboard of the previous floor, and the current leveling plugboard pulse and the current interval pulse are obtained; calculating a current leveling spile pulse coefficient and a current interval pulse coefficient based on the current leveling spile pulse and the current interval pulse; and repeatedly acquiring a plurality of current leveling plugboard pulse coefficients and current interval pulse coefficients in a detection period, averaging the current leveling plugboard pulse coefficients and the current interval pulse coefficients to obtain a leveling plugboard pulse coefficient and an interval pulse coefficient of the elevator to be verified, updating the initial pulse parameters, and completing correction of the elevator to be verified. According to the method, the leveling position of the elevator car can be automatically corrected, and the maintenance cost of the elevator is effectively reduced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of elevator maintenance, and in particular relates to a method, system, device and storage medium for automatic correction of the leveling position of an elevator car. Background Art

[0002] With the development of elevator technology, elevators have become an indispensable part of people's lives. Their convenience and safety directly affect people. Therefore, daily maintenance of elevators has become particularly important. At present, elevator maintenance often requires verification of the elevator car's leveling position. Because when the elevator car's leveling position deviates, it often causes inconvenience to people entering and exiting the elevator, and may even cause personal safety issues. Therefore, the correction of the elevator car's leveling position is an important part of elevator maintenance.

[0003] Currently, maintenance personnel mostly use floor self-learning to calibrate the leveling position of the elevator car. Floor self-learning mainly involves controlling the elevator car to run slowly from the bottom position to the top position during elevator commissioning. During operation, the relative position of each floor is identified by detecting the action signal of the leveling plug plate on each floor, thereby achieving the leveling position correction effect of the elevator car.

[0004] However, during the long-term use of the elevator, the elevator's wire rope will elongate to a certain extent with continuous use. The elongation of the wire rope will cause the wire rope diameter to become thinner. At the same time, the rope groove of the elevator traction wheel will wear to a certain extent during long-term use. The two factors will cause the engagement depth of the elevator wire rope on the traction wheel rope groove to increase. After the engagement depth increases, the effective diameter of the traction wheel becomes smaller, resulting in the actual displacement of the wire rope when the traction wheel rotates one circle. This causes the actual position to deviate from the preset position when the elevator continues to operate according to the floor spacing pulses in the previous floor self-learning, resulting in inaccurate leveling. Although floor self-learning can solve this problem, frequent use of floor self-learning for the elevator requires a lot of manpower costs, which increases the maintenance cost of the elevator and prolongs the maintenance time of the elevator, affecting user use. Summary of the Invention

[0005] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a method for automatic correction of the elevator car leveling position. The method introduces a pulse variation coefficient as a correction parameter for the elevator car leveling position, and updates the number of pulses of the original floor of the elevator by calculating the average pulse variation coefficient within the elevator car cycle, thereby realizing automatic correction of the elevator car leveling position and effectively reducing the maintenance cost of the elevator.

[0006] At the same time, the second object of the present invention is to provide an automatic correction system for the leveling position of an elevator car.

[0007] Meanwhile, a third object of the present invention is to provide a storage medium.

[0008] Meanwhile, a fourth object of the present invention is to provide a computer device.

[0009] The purpose of the present invention is achieved through the following technical solutions:

[0010] A method for automatically correcting the leveling position of an elevator car comprises the following steps:

[0011] S1. Obtain the initial operating parameters of the elevator to be verified, perform floor self-learning on the elevator to be verified based on the initial operating parameters, and obtain initial pulse parameters corresponding to the elevator to be verified; the initial pulse parameters include floor height pulse, initial leveling plate pulse, and initial interval pulse; the initial operating parameters include verification operating speed;

[0012] S2. Control the elevator to be verified to ascend at a constant speed from the current floor at the verification speed. When the elevator to be verified passes the leveling plate position of the previous floor, stop the elevator and obtain the current leveling plate pulse and the current interval pulse.

[0013] S3. Calculate a current leveling board pulse coefficient and a current interval pulse coefficient based on the current leveling board pulse and the current interval pulse in combination with the initial correction parameters;

[0014] S4. Set a detection cycle, repeat steps S2 to S3 at fixed intervals in the detection cycle, obtain multiple current leveling plate pulse coefficients and current interval pulse coefficients, then average the current leveling plate pulse coefficients and current interval pulse coefficients based on the number of repetitions to obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be tested within the detection cycle;

[0015] S5. Use the leveling plate pulse coefficient and interval pulse coefficient obtained in step S4 to update the initial pulse parameters corresponding to the elevator to be checked, and complete the calibration of the elevator to be checked.

[0016] Preferably, the initial interval pulse is expressed as follows:

[0017] N HD3 =NN D1

[0018] Among them, N HD3 is the initial interval pulse, N is the floor height pulse obtained during floor self-learning, N D1 It is the initial leveling board pulse obtained during floor self-learning.

[0019] Preferably, the current leveling board pulse coefficient and the current interval pulse coefficient are specifically expressed as follows:

[0020] C1=N HN3 / N HD3

[0021] C2=N DN1 / N D1

[0022] Among them, C1 is the current interval pulse coefficient, C2 is the current leveling board pulse coefficient, N HN3 is the current interval pulse, N HD3 is the initial interval pulse, N DN1 is the current leveling board pulse, N D1 It is the initial leveling board pulse obtained during floor self-learning.

[0023] Preferably, in step S4, after taking the average of the current leveling plate pulse coefficient and the current interval pulse coefficient, the maximum and minimum values ​​are removed by using the truncated mean method, and then the remaining current leveling plate pulse coefficient and current interval pulse coefficient are averaged to obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be checked within the detection period.

[0024] Preferably, the heights of each floor of the building corresponding to the elevator to be checked are the same.

[0025] Preferably, the initial operating parameters include the motor rated frequency, the motor rated speed, the elevator rated operating speed, the encoder pulse number and the leveling plate length.

[0026] Preferably, the verification running speed is 0.25m / s.

[0027] An elevator car leveling position automatic correction system is used to implement the elevator car leveling position automatic correction method, the system comprising:

[0028] An initial operating parameter module is used to obtain the initial operating parameters of the elevator to be checked; the initial operating parameters include the motor rated frequency, the motor rated speed, the elevator rated operating speed, the encoder pulse number and the leveling plate length;

[0029] A floor self-learning module is used to perform floor self-learning operations on the elevator to be checked based on the initial operating parameters to obtain initial pulse parameters corresponding to the elevator to be checked; the initial pulse parameters include floor height pulse, initial leveling plate pulse and initial interval pulse;

[0030] A current pulse acquisition module is used to control the elevator to be checked to rise uniformly from the current floor at the verification speed, stop the elevator when the elevator to be checked passes the leveling plate position of the previous floor, and obtain the current leveling plate pulse and the current interval pulse;

[0031] A current pulse coefficient module is used to calculate the current leveling board pulse coefficient and the current interval pulse coefficient based on the current leveling board pulse and the current interval pulse in combination with the initial correction parameters;

[0032] A pulse coefficient acquisition module is used to obtain multiple current leveling plate pulse coefficients and current interval pulse coefficients at fixed intervals in the detection period, take the average, and obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be checked within the detection period;

[0033] The pulse parameter updating module is used to update the initial pulse parameters corresponding to the elevator to be checked with the obtained leveling plate pulse coefficient and interval pulse coefficient, so as to complete the calibration of the elevator to be checked.

[0034] A computer device comprises a processor and a memory for storing a program executable by the processor. When the processor executes the program stored in the memory, the method for automatically correcting the leveling position of an elevator car is implemented.

[0035] A storage medium stores a program, and when the program is executed by a processor, the method for automatically correcting the leveling position of an elevator car is implemented.

[0036] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0037] The method for automatically correcting the leveling position of an elevator car of the present invention obtains the initial operating parameters of the elevator to be verified, performs floor self-learning operation on the elevator to be verified based on the initial operating parameters, and obtains the initial pulse parameters corresponding to the elevator to be verified; then, the elevator to be verified is controlled to rise at a uniform speed from the current floor at the verification operating speed, and the elevator to be verified stops running when the elevator runs over the leveling plug position of the previous floor, and obtains the current leveling plug pulse and the current interval pulse; and calculates the current leveling plug pulse coefficient and the current interval pulse coefficient based on the current leveling plug pulse and the current interval pulse in combination with the initial correction parameters; finally, a detection cycle is set, and multiple current leveling plug pulse coefficients and current interval pulse coefficients of the elevator to be verified are repeatedly obtained at fixed intervals of the detection cycle and averaged, and finally the obtained leveling plug pulse coefficient and interval pulse coefficient are used to update the initial pulse parameters corresponding to the elevator to be verified, thereby realizing automatic correction of the elevator car leveling position, effectively reducing the maintenance cost of the elevator, and improving the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 This is a flow chart of a method for automatically correcting the leveling position of an elevator car provided in Example 1 of the present invention;

[0039] Figure 2 This is a schematic diagram of the structure of an automatic correction system for elevator car leveling position provided by Example 2 of the present invention;

[0040] Figure 3 A schematic diagram of the structure of a computer device provided in Example 3 of the present invention.

[0041] Figure 4 A schematic structural diagram of a storage medium provided in Example 4 of the present invention. DETAILED DESCRIPTION

[0042] The present invention will be further described below with reference to the accompanying drawings and examples.

[0043] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0044] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0045] Example 1

[0046] like Figure 1 As shown, this embodiment provides a method for automatically correcting the leveling position of an elevator car, comprising the following steps:

[0047] S1. Obtain the initial operating parameters of the elevator to be verified, perform floor self-learning on the elevator to be verified based on the initial operating parameters, and obtain initial pulse parameters corresponding to the elevator to be verified; the initial pulse parameters include floor height pulse, initial leveling plate pulse, and initial interval pulse;

[0048] The initial operating parameters include the rated frequency of the car motor, the rated speed of the car motor, the rated operating speed of the elevator, the number of encoder pulses and the length of the leveling plate.

[0049] Specifically, in this embodiment, the heights of each floor of the building corresponding to the elevator to be checked are the same.

[0050] Specifically, in this embodiment, the verification running speed is 0.25 m / s.

[0051] The initial interval pulse is expressed as follows:

[0052] N HD3 =NND1

[0053] Among them, N HD3 is the initial interval pulse, N is the floor height pulse obtained during floor self-learning, N D1 It is the initial leveling board pulse obtained during floor self-learning.

[0054] S2. Control the elevator to be verified to ascend at a constant speed from the current floor at the verification speed. When the elevator to be verified passes the leveling plate position of the previous floor, stop the elevator and obtain the current leveling plate pulse and the current interval pulse.

[0055] This setting is because the leveling plate is a common sheet metal component shipped with elevators. It is typically fixed in length, 250mm, and is installed at the leveling position on each floor. The effective coverage area of ​​the leveling plate is the door area. When the elevator travels upward to the leveling position of the previous floor, the leveling sensor installed on the car is located in the center of the leveling plate. At this point, the elevator car sill is flush with the floor door sill. The leveling plate blocks the photoelectric signal from the leveling sensor. Therefore, the elevator can only detect the current leveling plate pulse of the previous floor and, therefore, the current interval pulse, after traveling upward and passing the leveling plate position of the previous floor.

[0056] S3. Calculate a current leveling board pulse coefficient and a current interval pulse coefficient based on the current leveling board pulse and the current interval pulse in combination with the initial correction parameters;

[0057] S4. Set a detection cycle, repeat steps S2 to S3 at fixed intervals in the detection cycle, obtain multiple current leveling plate pulse coefficients and current interval pulse coefficients, then average the current leveling plate pulse coefficients and current interval pulse coefficients based on the number of repetitions to obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be tested within the detection cycle;

[0058] Specifically, the current leveling board pulse coefficient and the current interval pulse coefficient are specifically expressed as follows:

[0059] C1=N HN3 / N HD3

[0060] C2=N DN1 / N D1

[0061] Among them, C1 is the current interval pulse coefficient, C2 is the current leveling board pulse coefficient, N HN3 is the current interval pulse, N HD3 is the initial interval pulse, N DN1 is the current leveling board pulse, N D1It is the initial leveling board pulse obtained during floor self-learning.

[0062] Specifically, in step S4, when taking the average of the current leveling plate pulse coefficient and the current interval pulse coefficient, the maximum and minimum values ​​are removed by using the truncated mean method, and then the remaining current leveling plate pulse coefficient and current interval pulse coefficient are averaged to obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be tested within the detection period. This setting is intended to prevent data deviation caused by failure of test components, thereby improving the accuracy of the automatic correction method for the elevator car leveling position.

[0063] S5. Use the leveling plate pulse coefficient and interval pulse coefficient obtained in step S4 to update the initial pulse parameters corresponding to the elevator to be checked, and complete the calibration of the elevator to be checked.

[0064] Example 2

[0065] like Figure 2 As shown, this embodiment provides an elevator car leveling position automatic correction system for implementing the elevator car leveling position automatic correction method described in Example 1, the system comprising:

[0066] An initial operating parameter module is used to obtain the initial operating parameters of the elevator to be checked; the initial operating parameters include the motor rated frequency, the motor rated speed, the elevator rated operating speed, the encoder pulse number and the leveling plate length;

[0067] A floor self-learning module is used to perform floor self-learning operations on the elevator to be checked based on the initial operating parameters to obtain initial pulse parameters corresponding to the elevator to be checked; the initial pulse parameters include floor height pulse, initial leveling plate pulse and initial interval pulse;

[0068] A current pulse acquisition module is used to control the elevator to be checked to rise uniformly from the current floor at the verification speed, stop the elevator when the elevator to be checked passes the leveling plate position of the previous floor, and obtain the current leveling plate pulse and the current interval pulse;

[0069] A current pulse coefficient module is used to calculate the current leveling board pulse coefficient and the current interval pulse coefficient based on the current leveling board pulse and the current interval pulse in combination with the initial correction parameters;

[0070] A pulse coefficient acquisition module is used to obtain multiple current leveling plate pulse coefficients and current interval pulse coefficients at fixed intervals in the detection period, take the average, and obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be checked within the detection period;

[0071] The pulse parameter updating module is used to update the initial pulse parameters corresponding to the elevator to be checked with the obtained leveling plate pulse coefficient and interval pulse coefficient, so as to complete the calibration of the elevator to be checked.

[0072] Example 3

[0073] like Figure 3 As shown, this embodiment provides a computer device, which includes a processor 102, a memory, an input device 103, a display device 104, and a network interface 105 connected via a system bus 101. The processor 102 is used to provide computing and control capabilities, and the memory includes a non-volatile storage medium 106 and an internal memory 107. The non-volatile storage medium 106 stores an operating system, a computer program, and a database. The internal memory 107 provides an environment for the operation of the operating system and computer program in the non-volatile storage medium 106. When the computer program is executed by the processor 102, the method for automatically correcting the elevator car leveling position described in Example 1 is implemented.

[0074] Example 4

[0075] like Figure 4 As shown, this embodiment provides a storage medium storing a program, and when the program is executed by a processor, the method for automatically correcting the leveling position of the elevator car described in Example 1 is implemented.

[0076] It should be noted that the computer-readable storage medium of the present embodiment may be a computer-readable signal medium or a computer-readable storage medium or any combination thereof. The computer-readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device, or component, or any combination thereof. More specific examples of computer-readable storage media may include, but are not limited to, an electrical connection having one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination thereof.

[0077] In this embodiment, a computer-readable storage medium may be any tangible medium containing or storing a program that can be used by or in conjunction with an instruction execution system, apparatus, or device. Furthermore, in this embodiment, a computer-readable signal medium may include a data signal propagated in baseband or as part of a carrier wave, which carries a computer-readable program. This propagated data signal may take a variety of forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination thereof. A computer-readable signal medium may also be any computer-readable storage medium other than a computer-readable storage medium that can transmit, propagate, or transfer a program for use by or in conjunction with an instruction execution system, apparatus, or device. The computer program contained on a computer-readable storage medium may be transmitted using any suitable medium, including but not limited to wires, optical cables, RF (radio frequency), etc., or any suitable combination thereof.

[0078] The computer readable storage medium can be written in one or more programming languages ​​or a combination thereof to execute the computer program for performing the present embodiment, including object-oriented programming languages ​​such as Java, Python, C++, and conventional procedural programming languages ​​such as C or similar programming languages. The program can be executed entirely on the user's computer, partially on the user's computer, as a separate software package, partially on the user's computer and partially on a remote computer, or entirely on a remote computer or server. In the case of a remote computer, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or can be connected to an external computer (for example, using an Internet service provider to connect via the Internet).

[0079] The above specific implementation manner is a preferred embodiment of the present invention and does not limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solution of the present invention are included in the protection scope of the present invention.

Claims

1. A method for automatically correcting the leveling position of an elevator car, characterized in that: The following steps are involved: S1. Obtaining initial operating parameters of an elevator to be checked, performing floor self-learning on the elevator to be checked based on the initial operating parameters, and obtaining initial pulse parameters corresponding to the elevator to be checked; The initial pulse parameters include floor height pulse, initial leveling plate pulse and initial interval pulse; The initial operating parameters include a calibration operating speed; S2. Control the elevator to be verified to ascend at a constant speed from the current floor at the verification speed. When the elevator to be verified passes the leveling plate position of the previous floor, stop the elevator and obtain the current leveling plate pulse and the current interval pulse. S3. Calculate a current leveling board pulse coefficient and a current interval pulse coefficient based on the current leveling board pulse and the current interval pulse in combination with the initial correction parameters; S4. Set a detection cycle, repeat steps S2 to S3 at fixed intervals in the detection cycle, obtain multiple current leveling plate pulse coefficients and current interval pulse coefficients, then average the current leveling plate pulse coefficients and current interval pulse coefficients based on the number of repetitions to obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be tested within the detection cycle; S5. Use the leveling plate pulse coefficient and interval pulse coefficient obtained in step S4 to update the initial pulse parameters corresponding to the elevator to be checked, and complete the calibration of the elevator to be checked.

2. The method for automatically correcting the leveling position of an elevator car according to claim 1, characterized in that: The initial interval pulse is expressed as follows: N HD3 =N-N D1 Among them, N HD3 is the initial interval pulse, N is the floor height pulse obtained during floor self-learning, N D1 It is the initial leveling board pulse obtained during floor self-learning.

3. The method for automatically correcting the leveling position of an elevator car according to claim 1, characterized in that: The current leveling board pulse coefficient and the current interval pulse coefficient are specifically expressed as follows: C1=N HN3 / N HD3 C2=N DN1 / N D1 Among them, C1 is the current interval pulse coefficient, C2 is the current leveling board pulse coefficient, N HN3 is the current interval pulse, N HD3 is the initial interval pulse, N DN1 is the current leveling board pulse, N D1 It is the initial leveling board pulse obtained during floor self-learning.

4. The method for automatically correcting the leveling position of an elevator car according to claim 1, characterized in that: In step S4, when taking the average of the current leveling plate pulse coefficient and the current interval pulse coefficient, the maximum and minimum values ​​are removed by the truncated mean method, and then the remaining current leveling plate pulse coefficient and current interval pulse coefficient are averaged to obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be checked within the detection period.

5. The method for automatically correcting the leveling position of an elevator car according to claim 1, characterized in that: The height of each floor of the building corresponding to the elevator to be checked is the same.

6. The method for automatically correcting the leveling position of an elevator car according to claim 1, characterized in that: The initial operating parameters include the motor rated frequency, the motor rated speed, the elevator rated operating speed, the encoder pulse number and the leveling plate length.

7. The method for automatically correcting the leveling position of an elevator car according to claim 1, characterized in that: The verification running speed is 0.25m / s.

8. An automatic correction system for elevator car leveling position, used to implement the automatic correction method for elevator car leveling position according to any one of claims 1 to 7, characterized in that: The system comprises: An initial operating parameter module is used to obtain the initial operating parameters of the elevator to be checked; the initial operating parameters include the motor rated frequency, the motor rated speed, the elevator rated operating speed, the encoder pulse number and the leveling plate length; A floor self-learning module is used to perform floor self-learning operations on the elevator to be checked based on the initial operating parameters to obtain initial pulse parameters corresponding to the elevator to be checked; the initial pulse parameters include floor height pulse, initial leveling plate pulse and initial interval pulse; A current pulse acquisition module is used to control the elevator to be checked to rise uniformly from the current floor at the verification speed, stop the elevator when the elevator to be checked passes the leveling plate position of the previous floor, and obtain the current leveling plate pulse and the current interval pulse; A current pulse coefficient module is used to calculate the current leveling board pulse coefficient and the current interval pulse coefficient based on the current leveling board pulse and the current interval pulse in combination with the initial correction parameters; A pulse coefficient acquisition module is used to obtain multiple current leveling plate pulse coefficients and current interval pulse coefficients at fixed intervals in the detection period, take the average, and obtain the leveling plate pulse coefficient and interval pulse coefficient of the elevator to be checked within the detection period; The pulse parameter updating module is used to update the initial pulse parameters corresponding to the elevator to be checked with the obtained leveling plate pulse coefficient and interval pulse coefficient, so as to complete the calibration of the elevator to be checked.

9. A computer device comprising a processor and a memory for storing a program executable by the processor, characterized in that: When the processor executes the program stored in the memory, the method for automatically correcting the leveling position of the elevator car according to any one of claims 1 to 7 is implemented.

10. A storage medium storing a program, characterized in that: When the program is executed by the processor, the method for automatically correcting the leveling position of the elevator car according to any one of claims 1 to 7 is implemented.

Citation Information

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