Fabric paving and cutting integrated cutting bed with double exchange platforms
By designing a double exchange platform on the fabric laying bed and integrated cutting bed and introducing an exchange platform drive device and a vacuum device, the problem of the platform being unable to exchange positions in the existing technology is solved, and efficient alternation of fabric laying and cutting processes is achieved, thereby improving production efficiency.
Patent Information
- Application Number
- CN202510991395.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-19
AI Technical Summary
Most existing fabric-laying integrated cutting tables have only one working platform, which cannot meet the efficiency of mechanized production. In addition, cutting tables with two working tables cannot achieve position exchange and have a single function.
A fabric laying and cutting integrated cutting table with dual exchange platforms was designed. By introducing an exchange platform drive device, linear guide rails and contour guide rails, the positions of the two exchange platforms can be interchanged. A vacuum device is also equipped to prevent fabric movement, thereby improving processing efficiency.
It improves the utilization rate of the two platforms, reduces the waiting time of the process, improves the overall production efficiency, and realizes the efficient alternation completion of the fabric laying and cutting processes.
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Figure CN120666550A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cutting tables, in particular to a fabric laying and cutting integrated cutting table with a double exchange platform. Background Art
[0002] Most existing fabric-laying integrated cutting machines only have one working platform, which cannot meet the requirements of mechanized production efficiency. Although a few have two working tables, these two working platforms cannot be interchanged and are usually used for processing different processes, with single functions. Summary of the Invention
[0003] The object of the present invention is to provide a fabric laying and cutting integrated cutting table with a dual exchange platform, so as to solve the technical problems existing in the background technology.
[0004] To achieve the above object, the technical solution adopted by the present invention is as follows:
[0005] A fabric-laying and cutting integrated cutting bed with dual exchange platforms comprises a bed body, a material-laying device, a cutting device, a first exchange platform and a second exchange platform; the material-laying device is arranged at the front end of the bed body, and is used to lay the fabric to be cut on the first exchange platform or the second exchange platform; the cutting device is slidably arranged on the bed body, and is used to cut the fabric laid on the first exchange platform or the second exchange platform; the first exchange platform and the second exchange platform are both slidably arranged on the bed body, and can exchange front and back positions.
[0006] Furthermore, two exchange platform driving devices for driving the first exchange platform and the second exchange platform to exchange front and rear positions are respectively provided on the lower ends of the left and right sides of the bed away from the material spreading device.
[0007] Furthermore, a vacuum pumping device for communicating with the first exchange platform or the second exchange platform is provided at the lower end of the interior of the bed body, and the vacuum pumping device includes a vacuum pump and a liftable bellows. The vacuum pump is connected to the liftable bellows through a vacuum pipe, and the liftable bellows is connected to the bellows docking joint provided at the bottom of the first exchange platform or the second exchange platform. The bellows docking joint provided at the bottom of the first exchange platform is connected to the vacuum pipe interface provided at the bottom of the first exchange platform through the vacuum pipe, and the bellows docking joint provided at the bottom of the second exchange platform is connected to the vacuum pipe interface provided at the bottom of the second exchange platform through the vacuum pipe.
[0008] Furthermore, two first linear guide rails, two second linear guide rails and two groups of contoured guide rails are respectively provided on the lower ends of the left and right sides of the bed body. The two first linear guide rails are used to slide with the first exchange platform, and the two second linear guide rails are located on the outside of the two first linear guide rails and are used to slide with the second exchange platform. The two groups of contoured guide rails are located between the two first linear guide rails and the two second linear guide rails. The two groups of contoured guide rails are used to slide with the first exchange platform to change the height of the first exchange platform to avoid collision and interference between the first exchange platform and the second exchange platform when the first exchange platform exchanges positions with the second exchange platform.
[0009] Furthermore, two third linear guide rails and two linear racks are respectively provided on the outer sides of the left and right sides of the bed body, close to the upper end. The two third linear guide rails are used for sliding cooperation with the cutting device, and the two linear racks are used for meshing cooperation with the cutting device.
[0010] Furthermore, the material laying device includes a clamping and pulling mechanism, a cutting mechanism and a hopper; the clamping and pulling mechanism is slidably arranged on the bed body, used to clamp and pull the fabric and lay it on the first exchange platform or the second exchange platform; the cutting mechanism is fixedly arranged at the front end of the bed body, used to cut the fabric; the hopper is arranged at the front end of the bed body, used to support the fabric roll.
[0011] Furthermore, the exchange platform drive device includes an exchange platform drive motor, a driving sprocket, a driven sprocket and a chain, the exchange platform drive motor is fixedly arranged on the lower side of the rear end of the bed, the driving sprocket is fixedly arranged on the output shaft of the exchange platform drive motor, the driven sprocket is fixedly arranged on the lower side of the middle part of the bed, the driving sprocket and the driven sprocket are linked together by a chain, the lower part of the chain is connected to the rear end of the first exchange platform, and the upper part of the chain is connected to the rear end of the second exchange platform;
[0012] Alternatively, the exchange platform driving device includes an exchange platform driving motor, a driving pulley, a driven pulley and a synchronous belt, the exchange platform driving motor is fixedly arranged on the lower side of the rear end of the bed, the driving pulley is fixedly arranged on the output shaft of the exchange platform driving motor, the driven pulley is fixedly arranged on the lower side of the middle of the bed, the driving pulley and the driven pulley are linked together by a synchronous belt, the lower part of the synchronous belt is connected to the rear end of the first exchange platform, and the upper part of the synchronous belt is connected to the rear end of the second exchange platform.
[0013] Furthermore, the first exchange platform includes a first platform and a pair of first platform sliding feet, a pair of second platform sliding feet and multiple pairs of third platform sliding feet symmetrically arranged on the left and right sides of the first platform. The pair of first platform sliding feet and the pair of second platform sliding feet correspond to and slide with the two first linear guide rails and the two groups of contoured guide rails. The multiple pairs of third platform sliding feet correspond to and slide with the two first linear guide rails, and the pair of third platform sliding feet located at the rearmost end of the first platform correspond to and are connected to the lower parts of the chains or synchronous belts in the two exchange platform drive devices.
[0014] Furthermore, the second exchange platform includes a second platform and multiple pairs of fourth platform sliding feet symmetrically arranged on the left and right sides of the second platform, and the multiple pairs of fourth platform sliding feet correspond to the sliding cooperation of the two second linear guide rails; the pair of fourth platform sliding feet located at the rearmost end of the second platform corresponds to the upper connection of the chain or synchronous belt in the two exchange platform drive devices.
[0015] Furthermore, rubber anti-collision blocks and limit sensors are provided at both the front and rear ends of the bed, and a plurality of fifth supporting legs are distributed at the bottom of the bed.
[0016] Compared with the existing technology, the advantages of the present invention are as follows: by introducing an exchange platform drive device composed of a platform exchange drive device + linear guide rail + contoured guide rail, the positions of the two exchange platforms can be interchanged, and different processing procedures can be completed alternately, which not only improves the utilization rate of the two platforms (each platform has both fabric laying, adsorption and cutting procedures), but also reduces the waiting time of the processes on the two platforms, thereby improving the production efficiency of the entire cutting table. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution in this embodiment, the following is a brief introduction to the drawings required for describing the embodiment. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0018] Figure 1 3D schematic diagram of the structure of a fabric laying and cutting integrated cutting table with dual exchange platforms according to an embodiment of the present invention;
[0019] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0020] Figure 3 yes Figure 1 Enlarged view of point B in the middle;
[0021] Figure 4 This is a schematic diagram of the bed structure Figure 1 ;
[0022] Figure 5 This is a schematic diagram of the bed structure Figure 2 ;
[0023] Figure 6 yes Figure 5 Enlarged view of point C in the middle;
[0024] Figure 7 yes Figure 5 Enlarged view of point D in the middle;
[0025] Figure 8 This is a structural diagram of the paving device from one perspective;
[0026] Figure 9 It is a structural diagram of the paving device from another perspective;
[0027] Figure 10 It is a structural diagram of the clamping and pulling mechanism;
[0028] Figure 11 It is a structural diagram of the cutting mechanism;
[0029] Figure 12 It is a structural schematic diagram of a cutting device;
[0030] Figure 13 This is a structural diagram of one perspective of the first exchange platform;
[0031] Figure 14 This is a structural diagram of the first exchange platform from another perspective;
[0032] Figure 15 yes Figure 13 Enlarged view of point E in the middle;
[0033] Figure 16 yes Figure 13 Enlarged view of point F in the middle;
[0034] Figure 17 yes Figure 13 Enlarged view of point G in the middle;
[0035] Figure 18 This is a structural diagram of one perspective of the second exchange platform;
[0036] Figure 19 This is a structural diagram of the second exchange platform from another perspective;
[0037] Figure 20 yes Figure 18 Enlarged view of H in the middle;
[0038] Figure 21 It is a partial schematic diagram of the switching platform drive device;
[0039] Figure 22 It is a structural diagram of a liftable bellows;
[0040] Figure 23 It is a structural diagram of the profiled guide rail;
[0041] Figures 24 to 31 is a schematic diagram of the exchange process between the first exchange platform and the second exchange platform;
[0042] Explanation of the reference numerals: 1. bed; 2. material spreading device; 201. clamping and pulling mechanism; 2011. clamping and pulling head beam; 2012. clamping and pulling head beam support plate; 2013. clamping and pulling head; 2013a. clamp; 2013b. clamp support; 2014. first slider; 2015. first moving motor; 2016. first gear; 202. cutting mechanism; 2021. cutter support frame; 2022. cutter; 2023. cutter driving device; 2023a. cutter driving motor; 2023b. cutter driving wheel; 2023c. cutter driven wheel; 2023d. cutter transmission belt; 2024. fabric pressing device; 2024a. fabric pressing cylinder ; 2024b, fabric upper pressure plate; 2024c, fabric lower pressure plate; 2025, cutter slide rail; 2026, cutter slider; 203, hopper; 3, cutting device; 301, gantry; 302, cutting head; 303, second slider; 304, second moving motor; 305, second gear; 4, first exchange platform; 401, first platform; 402, first platform sliding foot; 402a, first support foot; 402b, third slider; 402c, first support plate; 402d, fourth slider; 402e, fifth linear guide rail; 402f, first roller; 403, second platform sliding foot; 403a, second support foot; 403b , fifth slider; 403c, second support plate; 403d, sixth slider; 403e, sixth linear guide; 403f, second roller; 404, third platform sliding foot; 404a, third support foot; 404b, seventh slider; 404c, third support plate; 404d, eighth slider; 404e, seventh linear guide; 405, lower connecting plate A; 5, second exchange platform; 501, second platform; 502, fourth platform sliding foot; 502a, fourth support foot; 502b, ninth slider; 503, upper connecting plate A; 6, exchange platform driving device; 601, exchange platform driving motor; 602, driving sprocket; 603, driven chain Wheel; 604, chain; 605, lower connecting plate B; 606, upper connecting plate B; 7, vacuum device; 701, vacuum pump; 702, liftable bellows; 702a, bellows body; 702b, bellows slider; 702c, bellows seat; 702d, lifting cylinder; 8, bellows joint; 9, vacuum pipe interface; 10, first linear guide; 11, second linear guide; 12, contoured guide; 1201, contoured track; 1201a, linear track; 1201b, trapezoidal track; 13, third linear guide; 14, linear rack; 15, rubber anti-collision block; 16, limit sensor; 17, fifth support foot; 18, fabric; 19, fabric roll. DETAILED DESCRIPTION
[0043] To facilitate understanding of the technical means, creative features, objectives, and effects achieved by the present invention, the following will provide a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. It should be understood that the described embodiments are only a portion of the embodiments of the present invention, not all of them. The components of the embodiments of the present invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
[0044] In the description of the embodiments of the present invention, it should be noted that if the terms "upper," "lower," "horizontal," "inner," etc. appear, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the inventive product is typically placed when in use. These terms are merely for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," etc. are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0045] See Figures 1 to 31 , shows an embodiment of the fabric-laying and cutting integrated cutting bed with dual exchange platforms of the present invention, including a bed body 1, a material-laying device 2, a cutting device 3, a first exchange platform 4 and a second exchange platform 5; the material-laying device 2 is arranged at the front end of the bed body 1, for laying the fabric to be cut on the first exchange platform 4 or the second exchange platform 5; the cutting device 3 is slidably arranged on the bed body 1, for cutting the fabric laid on the first exchange platform 4 or the second exchange platform 5; the first exchange platform 4 and the second exchange platform 5 are both slidably arranged on the bed body 1, and can exchange the front and back positions.
[0046] Specifically, see Figure 4 and Figure 5 In the illustrated embodiment, two exchange platform driving devices 6 are provided on the lower end of the left and right sides of the bed body 1 away from the paving device 2, for driving the first exchange platform 4 and the second exchange platform 5 to exchange their front and rear positions.
[0047] More specifically, see Figure 6 、 Figure 7 and Figure 21In the illustrated embodiment, the exchange platform drive device 6 includes an exchange platform drive motor 601, a driving sprocket 602, a driven sprocket 603, and a chain 604. The exchange platform drive motor 601 is fixedly mounted on the lower rear end of the bed 1, the driving sprocket 602 is fixedly mounted on the output shaft of the exchange platform drive motor 601, and the driven sprocket 603 is fixedly mounted on the lower middle portion of the bed 1. The driving sprocket 902 and the driven sprocket 903 are linked together by a chain. The lower portion of the chain 604 is connected to the rear end of the first exchange platform 4 via a lower connecting plate B605, and the upper portion of the chain 604 is connected to the rear end of the second exchange platform 5 via an upper connecting plate B606. By connecting the upper and lower portions of the chain 604 to the rear ends of the first and second exchange platforms 4, 5, respectively, the first and second exchange platforms 4, 5, can be interchanged under the drive of the chain 604.
[0048] In some other embodiments, the exchange platform drive device 6 includes an exchange platform drive motor 601, a driving pulley, a driven pulley, and a synchronous belt; wherein the exchange platform drive motor 601 is fixedly arranged on the lower side of the rear end of the bed 1, the driving pulley is fixedly arranged on the output shaft of the exchange platform drive motor 601, and the driven pulley is fixedly arranged on the lower side of the middle part of the bed 1. The driving pulley and the driven pulley are connected together by a synchronous belt, the lower part of the synchronous belt is connected to the rear end of the first exchange platform 4, and the upper part of the synchronous belt is connected to the rear end of the second exchange platform 5. By connecting the upper and lower parts of the synchronous belt to the rear ends of the first exchange platform 4 and the second exchange platform 5 respectively, the first exchange platform 4 and the second exchange platform 5 can achieve position exchange under the drive of the synchronous belt.
[0049] It can be understood here that in addition to the above-mentioned embodiments consisting of the exchange platform drive motor 601, the driving sprocket 602, the driven sprocket 603 and the chain 604, or the exchange platform drive motor 601, the driving pulley, the driven pulley and the synchronous belt, the exchange platform drive device 6 can also adopt any other structure that can meet the corresponding functions.
[0050] Specifically, see Figure 1 and Figure 4 In the illustrated embodiment, a vacuum device 7 is provided at the lower end of the bed 1 for communicating with the first exchange platform 4 or the second exchange platform 5. The vacuum device 7 is used to generate negative pressure on the first exchange platform 4 or the second exchange platform 5 to absorb the fabric laid on the first exchange platform 4 or the second exchange platform 5, thereby preventing the fabric from shifting or becoming uneven during cutting, which would affect the cutting effect.
[0051] More specifically, see Figure 4 、 Figure 14 、 Figure 19 and Figure 22In the illustrated embodiment, the vacuuming device 7 includes a vacuum pump 701 and a liftable bellows 702 disposed on the bed 1. The vacuum pump 701 is connected to the liftable bellows 702 via an evacuation pipe (not shown). The liftable bellows 702 is connected to a bellows docking joint 8 disposed at the bottom of the first exchange platform 4 or the second exchange platform 5. The bellows docking joint 8 disposed at the bottom of the first exchange platform 4 is connected to an evacuation pipe interface 9 disposed at the bottom of the first exchange platform 4 via an evacuation pipe (not shown). The bellows docking joint 8 disposed at the bottom of the second exchange platform 4 is connected to an evacuation pipe interface 9 disposed at the bottom of the second exchange platform 4 via an evacuation pipe (not shown). The provision of the liftable bellows 702 enables the vacuuming device 7 to be connected to the bellows docking joints 8 disposed at the bottoms of the first exchange platform 4 and the second exchange platform 5, respectively. That is, a single vacuuming device 7 can simultaneously accommodate two exchange platforms (i.e., the first exchange platform 4 and the second exchange platform 5). During operation, when the first exchange platform 4 moves to above the position of the vacuum device 7, the liftable bellows 702 in the vacuum device 7 can be raised to communicate with the bellows docking joint 8 set at the bottom of the first exchange platform 4; when the second exchange platform 5 moves to above the position of the vacuum device 7, the liftable bellows 702 in the vacuum device 7 can be raised to communicate with the bellows docking joint 8 set at the bottom of the second exchange platform 5; when the first exchange platform 4 and the second exchange platform 5 are in the process of exchanging front and back positions, the liftable bellows 702 of the vacuum device 7 can be lowered to avoid hindering the first exchange platform 4 and the second exchange platform 5 from exchanging positions.
[0052] Further, see Figure 22 The liftable bellows 702 includes a bellows body 702a that docks with the bellows docking joint 8, a bellows slider 702b disposed on the front side of the bellows body 702a, a bellows seat 702c disposed on the front side of the bellows body 702a, one end of which is fixedly connected to the bed 1 and the other end of which is slidably engaged with the bellows slider 702b, and a lifting cylinder 702d fixedly connected to the bellows seat 702c and used to drive the bellows body 702a to rise and fall. The telescopic end of the lifting cylinder 702d is fixedly connected to the bellows body 702a, and the cylinder body of the lifting cylinder 702d is fixedly connected to the bellows seat 702c. Under the action of the lifting cylinder 702d, the bellows body 702a can be driven to rise and fall, thereby achieving communication with the bellows docking joints 8 disposed at the bottom of the first exchange platform 4 and the second exchange platform 5, respectively. The lifting cylinder 702d can be any one of an oil cylinder, a pneumatic cylinder, or an electric cylinder.
[0053] Specifically, see Figure 4 and Figure 5In the illustrated embodiment, two first linear guide rails 10 and two second linear guide rails 11 are provided on the lower ends of the left and right sides of the bed body 1, and the two first linear guide rails 10 are used to slide with the first exchange platform 4, and the two second linear guide rails 11 are located outside the two first linear guide rails 10 and are used to slide with the second exchange platform 5. By setting the first linear guide rails 10 to slide with the first exchange platform 4 and the second linear guide rails 11 to slide with the second exchange platform 5, it is possible to effectively ensure that the first exchange platform 4 and the second exchange platform 5 move linearly along the bed body 1; in addition, by setting the second linear guide rails 11 that slide with the second exchange platform 5 outside the first linear guide rails 10 that slide with the first exchange platform 4, the sliding path of the first exchange platform 4 and the sliding path of the second exchange platform 5 can be staggered to avoid overlapping of the sliding paths of the two, thereby preventing the first exchange platform 4 and the second exchange platform 5 from exchanging positions.
[0054] Specifically, see Figure 4 and Figure 5 In the illustrated embodiment, two sets of contoured guide rails 12 are provided on the lower ends of the left and right sides of the bed body 1, and the two sets of contoured guide rails 12 are located between the two first linear guide rails 10 and the two second linear guide rails 11. The two sets of contoured guide rails 12 are used to slide with the first exchange platform 4 to change the height of the first exchange platform 4 to avoid collision and interference between the first exchange platform 4 and the second exchange platform 5 when the first exchange platform 4 exchanges positions with the second exchange platform 5.
[0055] Further, see Figure 23 Each set of contoured guide rails 12 includes two parallel, opposite, and offset contoured rails 1201. Each contoured rail 1201 is composed of a straight rail 1201a and two trapezoidal rails 1201b at both ends of the straight rail 1201a. The straight rail 1201a is used to lower the tabletop of the first exchange platform 4; the trapezoidal rail 1201b is used to raise the tabletop of the first exchange platform 4. Figures 24 to 31 When the first exchange platform 4 moves onto the straight track 1201a of the contoured track 1201, the table top of the first exchange platform 4 will be lower than the table top of the second exchange platform 5, which makes it convenient to exchange positions with the second exchange platform 5 (that is, the first exchange platform 4 and the second exchange platform 5 are at different heights at this time, which makes it convenient for the two to interchange positions); when the first exchange platform 4 moves onto the trapezoidal track 1201b of the contoured track 1201, the table top of the first exchange platform 4 will be flush with the table top of the second exchange platform 5, which makes it convenient to cooperate with the material laying device 2 to lay the fabric, and to cooperate with the cutting mechanism 3 to cut the fabric.
[0056] Specifically, see Figure 1 and Figure 3In the illustrated embodiment, two third linear guide rails 13 and two linear racks 14 are respectively provided on the outer sides of the left and right sides of the bed body 1 near the upper end, and the two third linear guide rails 13 are both used for sliding cooperation with the cutting device 3, and the two linear racks 14 are both used for meshing cooperation with the cutting device 3.
[0057] Specifically, see Figure 2 、 Figure 10 and Figure 11 In the illustrated embodiment, the laying device 2 includes a clamping and pulling mechanism 201, a cutting mechanism 202 and a hopper 203; wherein the clamping and pulling mechanism 201 is slidably arranged on the bed 1, for clamping and pulling the fabric 18 and laying it on the first exchange platform 4 or the second exchange platform 5; the cutting mechanism 202 is arranged at the front end of the bed 1, for cutting the fabric 18; the hopper 203 is arranged at the front end of the bed 1, for supporting the fabric roll 19 (that is, the roll on which the fabric to be cut is wound).
[0058] More specifically, see Figure 2 and Figure 10 The clamping and pulling mechanism 201 includes a clamping and pulling head beam 2011, two clamping and pulling head beam support plates 2012 arranged at the left and right ends of the clamping and pulling head beam 2011, and a plurality of clamping and pulling heads 2013 arranged on the side of the clamping and pulling head beam 2011 facing the cutting mechanism 202, as well as two first sliders 2014 arranged on the two clamping and pulling head beam support plates 2011 and slidingly engaged with the two third linear guide rails 13 on the bed body 1, and a first moving motor 2015 meshing with the two linear racks 14 on the bed body 1.
[0059] Further, see Figure 2 The clamping and pulling head 2013 is composed of a clamp 2013a and a clamp support 2013b connecting the clamp 2013a and the clamping and pulling head beam support plate 2012; the clamping and pulling head 2013 is used to clamp the free end of the fabric, and under the action of the first moving motor 2015, it pulls the fabric and moves away from the hopper 203, so that the fabric can be laid on the first exchange platform 4 or the second exchange platform 5.
[0060] Further, see Figure 10 A first gear 2016 is provided on the output shaft of the first movable motor 2015 , and the first movable motor 2015 is engaged with the linear rack 14 through the first gear 2016 .
[0061] Further, see Figure 11The cutting mechanism 202 includes a cutter support frame 2021, a cutter 2022 arranged on the cutter support frame 2021, a cutter drive device 2023 and a fabric pressing device 2024; wherein, the cutter support frame 2021 is fixedly set on the bed 1, and the cutter 2022 is slidably set on the cutter support frame 2021 and is connected to the cutter drive device 2023.
[0062] Further, see Figure 11 A cutter slide rail 2025 is provided on the cutter support frame 2021, and a cutter slider 2026 is provided on the cutter 2022. The cutter 2022 slides with the cutter slide rail 2025 through the cutter slider 2026.
[0063] Further, see Figure 11 The cutter drive device 2023 includes a cutter drive motor 2023a, a cutter driving wheel 2023b, a cutter driven wheel 2023c and a cutter transmission belt 2023d; the cutter drive motor 2023a is fixedly arranged at one end of the cutter support frame 2021, the cutter driving wheel 2023b is fixedly arranged on the output shaft of the cutter drive motor 2023a, and the cutter driven wheel 2023c is arranged at the other end of the cutter support frame 2021; the cutter transmission belt 2023d is connected to the cutter 2022 for driving, and one end is sleeved on the cutter driving wheel 2023b, and the other end is sleeved on the cutter driven wheel 2023c; among them, the cutter driving wheel 2023b and the cutter driven wheel 2023c are preferably synchronous pulleys; the cutter transmission belt 2023d is preferably a synchronous belt.
[0064] Further, see Figure 11 The fabric pressing device 2024 includes a fabric pressing cylinder 2024a, an upper fabric pressing plate 2024b, and a lower fabric pressing plate 2024c. The fabric pressing cylinder 2024a is fixedly mounted on the cutter support frame 2021, with its telescopic end connected to the upper fabric pressing plate 2024b. The lower fabric pressing plate 2024c is fixedly mounted on the cutter support frame 2021 and aligned vertically with the upper fabric pressing plate 2024b. The fabric pressing device 2024 facilitates the pressing of the fabric, facilitating the cutting of the fabric by the cutter 222 and reducing cutting errors.
[0065] Specifically, in the present invention, the cutting device 3 is a cutting device commonly used on existing cutting machines, see Figure 12The cutting device 3 primarily comprises a gantry 301, a cutting head 302 slidably mounted on the crossbeam of the gantry 301, a second slider 303 mounted on the upright column of the gantry 301 and slidably engaged with the third linear guide 13, and a second movable motor 304 meshing with the linear rack 14. A second gear 305 is provided at the output end of the second movable motor 304, through which the second movable motor 304 meshes with the linear rack 14. Furthermore, the number of cutting devices 3 can be one or more; the cutting head 302 can be a laser cutting head or an electric knife cutting head.
[0066] Specifically, see Figure 13 and Figure 14 In the illustrated embodiment, the first exchange platform 4 includes a first platform 401 and a pair of first platform sliding legs 402, a pair of second platform sliding legs 403 and multiple pairs of third platform sliding legs 404 symmetrically arranged on the left and right sides of the first platform 401, wherein the pair of first platform sliding legs 402 and the pair of second platform sliding legs 403 respectively correspond to the two first linear guide rails 10 and the two groups of contoured guide rails 12 for sliding cooperation, the multiple pairs of third platform sliding legs 404 respectively correspond to the two first linear guide rails 10 for sliding cooperation, and the pair of third platform sliding legs 304 located at the rearmost end of the first platform 402 respectively correspond to the lower part of the chain or synchronous belt in the two exchange platform driving devices 6.
[0067] Further, see Figure 15 In the illustrated embodiment, each of the pair of third-platform sliding legs 404 at the rearmost end of the first platform 401 is provided with a lower connecting plate A405 for connecting to the lower portion of the chain 604 or synchronous belt. The provision of lower connecting plate A405 facilitates the connection between the first exchange platform 4 and the chain 604 or synchronous belt in the exchange platform drive device 6, enabling the movement of the chain 604 or synchronous belt to drive the movement of the first exchange platform 4. Furthermore, the lower connecting plate A405 is connected to the corresponding lower connecting plate B605 provided at the lower portion of the chain 604 or synchronous belt.
[0068] Further, see Figure 16In the illustrated embodiment, the first platform sliding support leg 402 includes a first supporting leg 402a, and a third slider 402b arranged in the middle of the first supporting leg 402a and used to slide with the first linear guide rail 10, and a first supporting plate 402c arranged on the inner side of the first supporting leg 402a and sliding with the first supporting leg 402a; wherein, the upper end of the first supporting leg 402a slides with the first supporting plate 402c, and the middle part is slidingly supported on the first linear guide rail 10 through the third slider 402b; the upper end of the first supporting plate 402c is fixedly connected to the first platform 401 (such as fixed by bolts or fixed by welding), and the lower end slides with the contoured guide rail 12. Furthermore, a fourth slider 402d is provided on the rear side of the upper end of the first supporting foot 402a, a fifth linear guide rail 402e is provided on the front side of the first supporting plate 402c, and a first roller 402f is provided on the lower end of the first supporting plate 402c; the first supporting foot 402a is connected to the fifth linear guide rail 402e provided on the front side of the first supporting plate 402c in an up and down sliding manner through the fourth slider 402d provided on the rear side of the upper end; the first supporting plate 402c is slidably engaged with the contoured guide rail 12 through the first roller 402f provided on the lower end.
[0069] Further, see Figure 17 In the illustrated embodiment, the second platform sliding support leg 403 includes a second supporting leg 403a, and a fifth slider 403b arranged in the middle of the second supporting leg 403a and used to slide with the first linear guide rail 10, and a second supporting plate 403c arranged on the inner side of the second supporting leg 403a and sliding with the second supporting leg 403a; wherein, the upper end of the second supporting leg 403a slides with the second supporting plate 403c, and the middle part is slidingly supported on the first linear guide rail 10 through the fifth slider 403b; the upper end of the second supporting plate 403c is fixedly connected to the first platform 401 (such as fixed by bolts or fixed by welding), and the lower end slides with the contoured guide rail 12. Furthermore, a sixth slider 403d is provided on the rear side of the upper end of the second supporting foot 403a, a sixth linear guide rail 403e is provided on the front side of the second supporting plate 403c, and a second roller 403f is provided on the lower end of the second supporting plate 403c; the second supporting foot 403a is connected to the sixth linear guide rail 403e provided on the front side of the second supporting plate 403c in an up and down sliding manner through the sixth slider 403d provided on the rear side of the upper end; the second supporting plate 403c is slidably engaged with the contoured guide rail 12 through the second roller 403f provided on the lower end.
[0070] Further, see Figure 15In the illustrated embodiment, the third platform sliding support leg 404 includes a third support leg 404a, a seventh slider 404b disposed in the middle of the third support leg 404a and configured to slide with the first linear guide rail 10, and a third support plate 404c disposed inside the first support leg 404a and configured to slide with the first support leg 404a. The upper end of the third support leg 404a slides with the third support plate 404c, and the middle portion is slidably supported on the first linear guide rail 10 via the seventh slider 404b. The upper end of the third support plate 404c is fixedly connected to the first platform 401 (e.g., by bolts or welding). Furthermore, an eighth slider 404d is disposed at the rear side of the upper end of the third support leg 404a, and a seventh linear guide rail 404e is disposed at the front side of the third support plate 404c. The third support leg 404a is connected to the seventh linear guide rail 404e disposed at the front side of the third support plate 402c in an up-and-down sliding manner via the eighth slider 404d disposed at the rear side of the upper end.
[0071] Specifically, see Figure 18 and Figure 19 In the illustrated embodiment, the second exchange platform 5 includes a second platform 501 and multiple pairs of fourth platform sliding legs 502 symmetrically arranged on the left and right sides of the second platform 501; wherein, the multiple pairs of fourth platform sliding legs 502 respectively correspond to the two second linear guide rails 11 for sliding cooperation, and the pair of fourth platform sliding legs 502 located at the rearmost end of the second platform 501 respectively correspond to the upper part of the chain 604 or the synchronous belt in the two exchange platform driving devices 6.
[0072] Further, see Figure 20 In the illustrated embodiment, each of the pair of fourth platform sliding legs 502 at the rearmost end of the second platform 501 is provided with an upper connecting plate A503 for connecting to the upper portion of the chain 604 or synchronous belt. The provision of upper connecting plate A503 facilitates the connection between the second exchange platform 5 and the chain 604 or synchronous belt in the exchange platform drive device 6, enabling the movement of the chain 604 or synchronous belt to drive the movement of the second exchange platform 5. Furthermore, the upper connecting plate A503 is connected to the upper connecting plate B605 provided on the upper portion of the chain 604 or synchronous belt.
[0073] Further, see Figure 20 In the illustrated embodiment, the fourth platform sliding support leg 502 includes a fourth support leg 502a and a ninth slider 502b arranged at the bottom of the fourth support leg 502a and used to slide with the second linear guide rail 11; wherein, the upper end of the fourth support leg 502a is fixedly connected to the second platform 501 (such as fixed by bolts or fixed by welding), and the lower end of the fourth support leg 502a is slidably supported on the second linear guide rail 11 through the ninth slider 502b.
[0074] More specifically, in the illustrated embodiment, both the first platform 401 and the second platform 501 are hollow structures with evenly distributed micropores on the top and an evacuation pipe interface 9 on the bottom.
[0075] Further, see Figure 25 In the illustrated embodiment, the distance between the first platform sliding leg 402 and the second platform sliding leg 403 is L1; the distance between the two contoured rails 1201 contained in each set of contoured guide rails 12 is L2, and L2=L1; that is, the distance between the first platform sliding leg 402 and the second platform sliding leg 403 is equal to the distance between the two contoured rails 1201 contained in the contoured guide rail 12. During operation, the first platform sliding legs 402 and the second platform sliding legs 403 of the first exchange platform 4 respectively correspond to the two contoured tracks 1201 in each group of contoured guide rails 12 for sliding cooperation; that is, the first platform sliding legs 402 and the second platform sliding legs 403 each slide along one contoured track 1201, and when the first platform sliding legs 402 and the second platform sliding legs 403 travel onto the trapezoidal track 1201b of the contoured track 1201, the table top of the first platform 401 of the first exchange platform 4 will rise to the same height as the table top of the second platform 501 of the second exchange platform 5; when the first platform sliding legs 402 and the second platform sliding legs 403 travel onto the straight track 1201a of the contoured track 1201, the table top of the first platform 401 of the first exchange platform 4 will drop to a level lower than the table top of the second platform 501 of the second exchange platform 5, see Figures 24 to 31 .
[0076] Specifically, in order to prevent the first exchange platform 4, the second exchange platform 5 from colliding with the bed 1 and to ensure that the first exchange platform 4, the second exchange platform 5 are accurately docked, refer to Figure 8 In the illustrated embodiment, rubber bumpers 15 and position sensors 16 are provided at both the front and rear ends of the bed 1. The rubber bumpers 15 prevent the first and second exchange platforms 4, 5 from colliding with the bed 1 and causing damage. The position sensors 16 ensure that the first and second exchange platforms 4, 5 are accurately positioned.
[0077] Specifically, in the illustrated embodiment, see Figure 1 A plurality of fifth supporting legs 17 are also provided at the bottom of the bed body 1 .
[0078] It should be noted that the fabric laying and cutting integrated cutting table with dual exchange platforms provided by the present invention also includes a controller, which is used to control the operation of the entire cutting table. Since the controller belongs to the prior art, it will not be described in detail in this application.
[0079] Figures 24 to 31The figure shows the exchange process between the first exchange platform 4 and the second exchange platform 5; wherein, Figure 24 and Figure 25 Shown is the state before the first exchange platform 4 and the second exchange platform 5 are exchanged; Figure 26 and Figure 27 Shown is the state when the rear end of the first switching platform 4 meets the front end of the second switching platform 5; Figure 28 and Figure 29 Shown is the state when the front end of the first switching platform 4 meets the rear end of the second switching platform; Figure 30 and Figure 31 The diagram shows a state after the first switching platform 4 and the second switching platform 5 are switched.
[0080] The working principle of a fabric laying and cutting integrated cutting table with dual exchange platforms provided in an embodiment of the present invention is as follows:
[0081] When in use, first place the fabric roll 19 on the hopper 203 of the spreading device 2, then clamp the free end of the fabric 18 through the clamping and pulling mechanism 201 of the spreading device 2, and move it along the bed 1 to the rear end of the first exchange platform 4, and then cut the fabric 18 at the front end of the first exchange platform 4 through the cutter 2022, so that the spreading of the first exchange platform 4 is completed. Figure 24 and Figure 25 As shown;
[0082] Next, the first exchange platform 4 and the second exchange platform 5 are interchanged so that the first exchange platform 4 is moved to the rear end of the bed 1 (i.e., the end away from the material spreading device 2), and the second exchange platform 5 is moved to the front end of the bed 1 (i.e., the end close to the material spreading device 2). Figures 26 to 31 ;
[0083] After the first exchange platform 4 and the second exchange platform 5 have completed their position swap, the material spreading device 2 and the cutting device 3 are started to work. The material spreading device 2 spreads the material on the second exchange platform 5 (the material spreading process is the same as that on the first exchange platform 4), and the cutting device 3 cuts the fabric spread on the first exchange platform 4.
[0084] When the fabric on the first exchange platform 4 is cut (the second exchange platform 5 has also finished laying the fabric), the first exchange platform 4 and the second exchange platform 5 are swapped, so that the first exchange platform 4 returns to the front end of the bed 1 and the second exchange platform 5 returns to the rear end of the bed 1;
[0085] When the first exchange platform 4 and the second exchange platform 5 return to their initial positions, the cut fabric on the first exchange platform 4 is first removed, and then the spreading device 2 and the cutting device 3 are started to work, and the spreading device 2 continues to spread the fabric on the first exchange platform 4. At the same time, the cutting device 3 cuts the fabric laid on the second exchange platform 5.
[0086] When the fabric on the second exchange platform 5 is cut (the first exchange platform 4 has also finished laying the fabric again), repeat the first exchange action of the first exchange platform 4 and the second exchange platform 5, and swap the positions of the first exchange platform 4 and the second exchange platform 5, so that the first exchange platform 4 moves to the rear end of the bed 1 again, and the second exchange platform 5 moves to the front end of the bed 1 again;
[0087] When the first exchange platform 4 and the second exchange platform 5 have completed the position exchange again, the cut fabric on the second exchange platform 5 is first removed, and then the spreading device 2 and the cutting device 3 are started to work, and the spreading device 2 continues to spread the fabric on the second exchange platform 5. At the same time, the cutting device 3 continues to cut the fabric laid on the first exchange platform 4.
[0088] When the fabric laid on the first exchange platform 4 is cut again, repeat the above operation, and swap the positions of the first exchange platform 4 and the second exchange platform 5 again, so that the first exchange platform 4 returns to the front end of the bed 1 again, and the second exchange platform 5 returns to the rear end of the bed 1 again. Then, the cut fabric on the first exchange platform 4 is removed again, and then the spreading device 2 and the cutting device 3 are started again. The spreading device 2 continues to spread the fabric on the first exchange platform 4, and the cutting device 3 continues to cut the fabric laid on the second exchange platform 5. Then, the first exchange platform 4 and the second exchange platform 5 are swapped again, so that the first exchange platform 4 is moved to the rear end of the bed 1 again, and the second exchange platform 5 is moved to the front end of the bed 1 again. Repeating the above steps can realize the cycle of the processes of constantly exchanging the positions of the two exchange platforms of the fabric spreading and cutting integrated cutting bed with dual exchange platforms provided by the present invention, constantly alternating the spreading of materials, and constantly alternating the cutting.
[0089] Finally, it should be noted that the above description is only an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fabric laying and cutting integrated cutting bed with a dual exchange platform, comprising a bed body (1), a material laying device (2) and a cutting device (3), characterized in that: The invention also includes a first exchange platform (4) and a second exchange platform (5), wherein the material spreading device (2) is arranged at the front end of the bed body (1) and is used to spread the fabric to be cut on the first exchange platform (4) or the second exchange platform (5); the cutting device (3) is slidably arranged on the bed body (1) and is used to cut the fabric laid on the first exchange platform (4) or the second exchange platform (5); the first exchange platform (4) and the second exchange platform (5) are both slidably arranged on the bed body (1) and can be exchanged between front and rear positions.
2. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 1, characterized in that: Two exchange platform driving devices (6) for driving the first exchange platform (4) and the second exchange platform (5) to exchange front and rear positions are provided on the inner sides of the left and right sides of one end of the bed (1) away from the material spreading device (2) at the lower end.
3. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 1, characterized in that: A vacuum pumping device (7) for communicating with the first exchange platform (4) or the second exchange platform (5) is provided at the lower end of the interior of the bed (1). The vacuum pumping device (7) includes a vacuum pump (701) and a liftable bellows (702). The vacuum pump (701) is connected to the liftable bellows (702) via a vacuum pipe. The liftable bellows (702) is correspondingly connected to a bellows docking joint (8) provided at the bottom of the first exchange platform (4) or the second exchange platform (5). The bellows docking joint (8) provided at the bottom of the first exchange platform (4) is correspondingly connected to a vacuum pipe interface (9) provided at the bottom of the first exchange platform (4) via the vacuum pipe. The bellows docking joint (8) provided at the bottom of the second exchange platform (4) is correspondingly connected to a vacuum pipe interface (9) provided at the bottom of the second exchange platform (4) via the vacuum pipe.
4. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 2, characterized in that: Two first linear guide rails (10), two second linear guide rails (11) and two groups of contour guide rails (12) are provided on the lower ends of the left and right sides of the bed body (1). The two first linear guide rails (10) are used to slide with the first exchange platform (4). The two second linear guide rails (11) are located outside the two first linear guide rails (10) and are used to slide with the second exchange platform (5). The two groups of contour guide rails (12) are located between the two first linear guide rails (10) and the two second linear guide rails (11). The two groups of contour guide rails (12) are used to slide with the first exchange platform (4) to change the height of the first exchange platform (4) to avoid collision and interference between the first exchange platform (4) and the second exchange platform (5) when the first exchange platform (4) exchanges positions with the second exchange platform (5).
5. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 2, characterized in that: Two third linear guide rails (13) and two linear racks (14) are respectively provided on the outer sides of the left and right sides of the bed body (1) near the upper end. The two third linear guide rails (13) are used for sliding cooperation with the cutting device (3), and the two linear racks (14) are used for meshing cooperation with the cutting device (3).
6. The fabric laying and cutting integrated cutting table with dual exchange platforms according to any one of claims 1 to 5, characterized in that: The material spreading device (2) comprises a clamping and pulling mechanism (201), a cutting mechanism (202) and a hopper (204); the clamping and pulling mechanism (201) is slidably arranged on the bed (1) and is used to clamp and pull the fabric (18) and spread it on the first exchange platform (4) or the second exchange platform (5); the cutting mechanism (202) is fixedly arranged at the front end of the bed (1) and is used to cut the fabric; the hopper (204) is arranged at the front end of the bed (1) and is used to support the fabric roll (19).
7. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 2, characterized in that: The exchange platform drive device (6) comprises an exchange platform drive motor (601), a driving sprocket (602), a driven sprocket (603) and a chain (604), wherein the exchange platform drive motor (601) is fixedly arranged on the lower side of the rear end of the bed body (1), the driving sprocket (602) is fixedly arranged on the output shaft of the exchange platform drive motor (601), and the driven sprocket (603) is fixedly arranged on the lower side of the middle part of the bed body (1), the driving sprocket (602) and the driven sprocket (603) are linked together by a chain (604), the lower part of the chain (604) is connected to the rear end of the first exchange platform (4), and the upper part of the chain (604) is connected to the rear end of the second exchange platform (5); Alternatively, the exchange platform drive device (6) comprises an exchange platform drive motor (601), a driving pulley, a driven pulley and a synchronous belt, wherein the exchange platform drive motor (601) is fixedly arranged at the lower side of the rear end of the bed body (1), the driving pulley is fixedly arranged on the output shaft of the exchange platform drive motor (601), and the driven pulley is fixedly arranged at the lower side of the middle part of the bed body (1), the driving pulley and the driven pulley are linked together by a synchronous belt, the lower part of the synchronous belt is connected to the rear end of the first exchange platform (4), and the upper part of the synchronous belt is connected to the rear end of the second exchange platform (5).
8. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 7, characterized in that: The first exchange platform (4) includes a first platform (401) and a pair of first platform sliding legs (402), a pair of second platform sliding legs (403) and multiple pairs of third platform sliding legs (404) symmetrically arranged on the left and right sides of the first platform (401). The pair of first platform sliding legs (402) and the pair of second platform sliding legs (403) are respectively corresponding to the two first linear guide rails (10) and the two sets of contoured guide rails (12) for sliding cooperation. The multiple pairs of third platform sliding legs (404) are respectively corresponding to the two first linear guide rails (10) for sliding cooperation. Moreover, the pair of third platform sliding legs (404) located at the rear end of the first platform (402) are respectively corresponding to the lower part of the chain (604) or the synchronous belt in the two exchange platform driving devices (6) for connection.
9. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 7, characterized in that: The second exchange platform (5) includes a second platform (501) and multiple pairs of fourth platform sliding legs (502) symmetrically arranged on the left and right sides of the second platform (501), and the multiple pairs of fourth platform sliding legs (502) respectively correspond to the two second linear guide rails (11) for sliding cooperation; the pair of fourth platform sliding legs (502) located at the rear end of the second platform (501) respectively correspond to the upper part of the chain (604) or the synchronous belt in the two exchange platform driving devices (6).
10. The fabric laying and cutting integrated cutting table with dual exchange platforms according to claim 1, characterized in that: The front and rear ends of the bed body (1) are both provided with rubber anti-collision blocks (15) and limit sensors (16), and a plurality of fifth support legs (17) are distributed at the bottom of the bed body (1).