Quality inspection mechanism for mechanical part production
By designing a quality inspection mechanism with a flip unit, a magnetic unit and a light-proof mechanism, the problem of optical detectors requiring manual flipping of parts is solved, and efficient and all-round inspection of mechanical parts is achieved, thereby improving inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202510976480.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-08-26
- Filing Date
- 2025-07-16
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing optical inspection instruments require manual flipping of mechanical parts when inspecting them, which results in longer inspection cycles, increased human errors, and difficulty in achieving all-round inspection.
A quality inspection mechanism including a flipping unit, a magnetic unit and a light-proof mechanism was designed. The flipping unit drives the parts to flip through a motor, the magnetic unit realizes automatic fixation and flipping of the parts, and the light-proof mechanism reduces external light interference.
It realizes rapid multi-faceted inspection of parts, reduces manual intervention, improves inspection efficiency and accuracy, reduces human errors, ensures the integrity and flexibility of all-round inspection, and shortens inspection time.
Smart Images

Figure CN120668026A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production quality inspection, in particular to a quality inspection mechanism for the production of mechanical parts. Background Art
[0002] After parts are produced, their surfaces need to be inspected for quality. An optical detector is a device that uses optical imaging technology to automatically detect, identify, and analyze surface or internal defects in products. It captures light signals reflected, transmitted, or scattered by the surface of the object being tested, and uses image processing technology to analyze these signals to determine whether the product meets quality standards.
[0003] When some existing optical inspection instruments scan and inspect parts, they need to be manually flipped over after scanning one side. Manually flipping parts takes extra time and effort, especially when processing a large number of parts. This repetitive work will significantly increase the inspection cycle.
[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing optical inspection devices on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a quality inspection mechanism for the production of mechanical parts. Summary of the Invention
[0005] The purpose of the present invention is to provide a quality inspection mechanism for the production of mechanical parts to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a quality inspection mechanism for the production of mechanical parts, comprising an optical inspection device, wherein a detection mechanism is provided on the top of the optical inspection device; The detection mechanism includes a flip unit, which is arranged on the top of the optical detection device and is used to flip the part; The detection mechanism further includes a magnetic unit, which is arranged on the top of the flip unit and is used in conjunction with the flip unit to adsorb and fix the parts; A light-proof mechanism is provided at the bottom of the optical detection device. The light-proof mechanism is used in conjunction with the flip unit and the magnetic unit. The light-proof mechanism is used to block external light sources.
[0007] Preferably, the flip unit includes a guide frame, a threaded groove is provided inside the guide frame, and an inner wall of the threaded groove is provided with a movable groove, and the number of the movable grooves is four, and one side of the four movable grooves is fixedly connected to a rack, the top of the optical detection device is fixedly connected to the motor, the output end of the motor is fixedly connected to a transmission plate, the bottom of the transmission plate contacts the top of the guide frame, the bottom of the transmission plate is fixedly connected to a sliding telescopic rod, the telescopic end of the sliding telescopic rod is fixedly connected to an L-shaped rod, the inner wall of the threaded groove is slidably connected to a rotating rod, one end of the rotating rod is rotatably connected to one end of the L-shaped rod, the surface of the rotating rod is fixedly connected to a gear ring, the surface of the gear ring is meshed with the surface of the rack, the surface of the rotating rod is fixedly connected to a hexagonal block, the hexagonal block is used in conjunction with the threaded groove and the movable groove, and the surface of the rotating rod is fixedly connected to the first pulley.
[0008] Preferably, one end of the rotating rod is fixedly connected to a limit plate, and one side of the limit plate is in contact with the inner wall of the guide frame.
[0009] The cam is fixedly mounted on the support frame, and the guide rail is fixedly mounted on the support frame, wherein the guide rail is fixedly mounted on the support frame, wherein the inner wall of the guide rail is provided with a first fixing plate, the inner wall of the first fixing plate is fixedly connected to the first magnetic block, the first magnetic block and the optical detection device are electrically connected through a wire, the inner wall of the support frame is rotatably connected to a connecting rod, the first fixing plate is rotatably connected to the support frame through the connecting rod, the surface of the connecting rod is fixedly connected to the second pulley, the second pulley and the surface of the first pulley are both provided with a belt, one side of the first fixing plate is slidably connected to the second fixing plate, the inner wall of the second fixing plate is fixedly connected to the second magnetic block, the second magnetic block and the optical detection device are electrically connected through a wire, one side of the second fixing plate is fixedly connected to the first tooth plate, the bottom of the second fixing plate is fixedly connected to the mounting block, and the bottom of the mounting block is fixedly connected to the second tooth plate. The top of the gear train is fixedly connected to the first gear and the bottom of the gear train is fixedly connected to the second gear of the gear train, and the top of the gear train is fixedly connected to the first gear and the top of the gear train is fixedly connected to the first gear of the gear train.
[0010] Preferably, the inner wall of the sliding block is rotatably connected to a first electric telescopic rod, the output end of the first electric telescopic rod is fixedly connected to the bottom of the first motor, and one side of the positioning plate is fixedly connected to a second electric telescopic rod, the telescopic end of the second electric telescopic rod is fixedly connected to the bottom of the second motor.
[0011] Preferably, one side of the first fixed plate is rotatably connected to a rotating rod, one end of the rotating rod is rotatably connected to a rotating ball, the bottom of the first fixed plate is fixedly connected to a support block, the top of the support block is fixedly connected to a sliding rod, and the rotating ball is sleeved on the surface of the sliding rod.
[0012] Preferably, a sliding groove is formed on the inner wall of the first fixing plate, and the inner wall of the sliding groove contacts the surface of the mounting block.
[0013] Preferably, a groove is provided on the surface of the transmission plate, and the belt passes through the inner wall of the groove.
[0014] Preferably, a positioning groove is provided at the bottom of the second fixing plate, and the second fixing plate is slidably connected to the surface of the first fixing plate through the positioning groove.
[0015] Preferably, the light protection mechanism includes a limit frame, which is fixedly connected to the bottom of the optical detection device. A limit groove is provided on the inner wall of the limit frame, and a roller is slidably connected to the inner wall of the limit groove. There are three rollers, and the bottoms of the three rollers are fixedly connected to a fixing rod, and the bottom of the fixing rod is fixedly connected to a light shielding plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a flipping unit so that the optical inspection device can quickly inspect multiple surfaces of a part. There is no need to frequently remove the part from the workbench and manually flip it multiple times, thus avoiding the occurrence of problems such as incomplete flipping and inaccurate flipping angles. Compared with the traditional manual flipping method, this not only reduces manual intervention, thereby shortening the overall inspection cycle, but also improves inspection efficiency and accuracy, reduces the occurrence of human errors, and improves work efficiency.
[0017] 2. The present invention sets a magnetic unit, and realizes the alternating adsorption and fixation of different surfaces of the part through the cooperation of the first fixed plate and the first magnetic block, and the second fixed plate and the second magnetic block, so as to facilitate the optical detection device to perform comprehensive detection of the part without blind spots, thereby ensuring the accuracy and completeness of the detection results. Through the first magnetic block and the second magnetic block, it can adapt to parts of different sizes. The staff only needs to control the switches of the first magnetic block and the second magnetic block to realize the adsorption and release of the part. The magnetic unit reduces the operation time and improves the flexibility and efficiency of detection.
[0018] 3. The present invention provides a light-proof mechanism and manually adjusts the position of the light shielding plate to quickly block strong external light. By reducing the interference of external light, the detection lens can capture effective information of the parts more quickly, thereby shortening the detection time and improving the detection efficiency and detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the overall structure of the flip unit and the magnetic unit of the present invention; Figure 3 Schematic diagram of the partial structure of the turning unit of the present invention; Figure 4 Schematic diagram of the partial structure of the magnetic unit of the present invention; Figure 5 It is a partial structural schematic diagram of the first fixing plate of the present invention; Figure 6 This is a partial structural exploded view of the annular frame, the first motor, and the first fixing plate of the present invention; Figure 7 A schematic diagram of the partial structure of the sliding rod and the second motor of the present invention; Figure 8 It is a schematic diagram of the partial structure of the light protection mechanism of the present invention.
[0020] In the figure: 1. Optical detection device; 2. Detection mechanism; 21. Turning unit; 2101. Guide frame; 2102. Threaded groove; 2103. Movable groove; 2104. Rack; 2105. Motor; 2106. Rotating rod; 2107. Transmission plate; 2108. Sliding telescopic rod; 2109. L-shaped rod; 2110. Gear ring; 2111. Hexagonal block; 2112. Limiting plate; 2113. First pulley; 22. Magnetic unit; 2201. Support frame; 2202. Second fixed plate; 2203. First fixed plate; 2204. Second magnetic block; 2205. First magnetic block; 2206. Connecting rod; 2207. Second pulley; 2208. Belt; 2209. Annular frame; 2210. Annular groove; 2211. First tooth plate; 221 2. Rotating rod; 2213. Mounting block; 2214. Second tooth plate; 2215. Sliding groove; 2216. Rotating ball; 2217. First motor; 2218. First gear; 2219. First electric telescopic rod; 2220. Support plate; 2221. Positioning rod; 2222. First guide rail; 2223. First slider; 2224. Sliding block; 2225. Groove; 2226. Positioning groove; 2227. Positioning plate; 2228. Second motor; 2229. Second gear; 2230. Second guide rail; 2231. Second slider; 2232. Support block; 2233. Sliding rod; 2234. Second electric telescopic rod; 3. Light-proof mechanism; 301. Limiting frame; 302. Limiting groove; 303. Roller; 304. Fixing rod; 305. Sunshade. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figure 1-Figure 3 , the present invention provides a technical solution: a quality inspection mechanism for the production of mechanical parts, comprising an optical inspection device 1, a detection mechanism 2 is provided on the top of the optical inspection device 1; The detection mechanism 2 includes a flip unit 21 . The flip unit 21 is disposed on the top of the optical detection device 1 . The flip unit 21 is used to flip the part.
[0023] As a further limitation of the detection mechanism 2 of the present invention, the flip unit 21 includes a guide frame 2101, a threaded groove 2102 is provided inside the guide frame 2101, and a movable groove 2103 is provided on the inner wall of the threaded groove 2102. There are four movable grooves 2103, and one side of the four movable grooves 2103 is fixedly connected to a rack 2104. The top of the optical detection device 1 is fixedly connected to a motor 2105, and the output end of the motor 2105 is fixedly connected to a transmission plate 2107. The bottom of the transmission plate 2107 contacts the top of the guide frame 2101, and the bottom of the transmission plate 2107 is fixedly connected to a sliding telescopic rod 2108. The telescopic end of the sliding telescopic rod 2108 is fixedly connected to an L-shaped rod 2109. The inner wall of the threaded groove 2102 is slidably connected to a rotating rod 2106, and one end of the rotating rod 2106 is fixed to the L-shaped rod 2109. One end is rotatably connected, and the surface of the rotating rod 2106 is fixedly connected to the ring gear 2110, and the surface of the ring gear 2110 is meshed with the surface of the rack 2104. The surface of the rotating rod 2106 is fixedly connected to the hexagonal block 2111, and the hexagonal block 2111 is used in conjunction with the threaded groove 2102 and the movable groove 2103. The surface of the rotating rod 2106 is fixedly connected to the first pulley 2113. By setting the flipping unit 21, the optical inspection device 1 can quickly inspect multiple surfaces of the part without frequently removing the part from the workbench and manually flipping it multiple times, avoiding the occurrence of problems such as incomplete flipping and inaccurate flipping angle. Compared with the traditional manual flipping method, this not only reduces manual intervention, thereby shortening the overall inspection cycle, but also improves inspection efficiency and accuracy, reduces the occurrence of human errors, and improves work efficiency.
[0024] refer to Figure 3 One end of the rotating rod 2106 is fixedly connected to the limiting plate 2112, and one side of the limiting plate 2112 contacts the inner wall of the guide frame 2101. By setting the limiting plate 2112, the rotating rod 2106 can be limited by contacting the inner wall of the guide frame 2101, thereby preventing the rotating rod 2106 from disengaging from the thread groove 2102 during movement, thereby ensuring the stability of the rotating rod 2106 during movement.
[0025] The specific implementation of this embodiment is as follows: the detection lens of the optical detection device 1 utilizes optical phenomena such as light propagation, scattering, reflection, refraction, interference, and diffraction, and performs all-round detection of the object to be detected through a precise optical system and image processing technology. These optical phenomena are accurately controlled and measured in the detector, thereby obtaining information such as the shape, size, surface roughness, and defects of the object to be detected. The initial position of the transmission plate 2107 is at the bottom of the detection lens, and the rotating rod 2106 is also located at the first layer of the thread groove 2102. After the user fixes the part, the detection lens will detect the top of the part. After the detection is completed, the motor 2105 is started by the external control switch, and the motor 2105 is powered by an external power supply. The output of the motor 2105 The end drives the transmission plate 2107 to rotate, and the transmission plate 2107 will rotate along the top of the guide frame 2101 with the output end of the motor 2105 as the center. The rotation of the transmission plate 2107 will drive the sliding telescopic rod 2108 to move synchronously. The sliding telescopic rod 2108 is a multi-section telescopic structure, which enables the sliding telescopic rod 2108 to automatically adjust its length according to the rotation angle of the transmission plate 2107. The L-shaped rod 2109 can connect the sliding telescopic rod 2108 with the rotating rod 2106, ensuring that when the sliding telescopic rod 2108 moves, it can drive the rotating rod 2106 to move accordingly. The rotating rod 2106 will move in the threaded groove 2102, and the hexagonal block 2111 is fixed on the rotating rod 2106. The surface of 111 contacts the inner wall of the thread groove 2102 to prevent the rotating rod 2106 from rotating unnecessarily during the movement. The thread groove 2102 provides a stable movement path for the rotating rod 2106, so that the rotating rod 2106 can move according to the predetermined path. Since the sliding telescopic rod 2108 has multiple sections of telescopicity, it can automatically adjust its length as the rotating rod 2106 moves in the thread groove 2102, thereby maintaining an effective connection with the rotating rod 2106. The movement of the rotating rod 2106 will drive the gear ring 2110 and the first pulley 2113 to move synchronously. When the rotating rod 2106 moves into the movable groove 2103 of the first layer, the movable groove 2103 will provide a rotatable space for the hexagonal block 2111. The surface of the gear ring 2110 will mesh with the surface of the rack 2104 of the first layer. As the transmission plate 2107 continues to move, the gear ring 2110 will be driven to rotate along the surface of the rack 2104. The rotation of the gear ring 2110 will drive the rotating rod 2106, the first pulley 2113, the hexagonal block 2111 and the limit plate 2112 to rotate synchronously, driving the fixed parts to flip. The limit plate 2112 can limit one end of the rotating rod 2106 to prevent the rotating rod 2106 from disengaging from the thread groove 2102 when moving. Then, the continuous operation of the output end of the motor 2105 drives the parts on the transmission plate 2107 to move under the detection lens. When the parts move to the bottom of the detection lens, the output end of the motor 2105 will stop operating.The inspection lens can inspect the part. After the inspection is completed, the motor 2105 will operate again to move the rotating rod 2106 to the second layer of the thread groove 2102. When the rotating rod 2106 moves to the second layer of the thread groove 2102, it will cooperate with the magnetic unit 22 to adsorb the inspected surface of the part. The rack 2104 on the second layer then drives the gear ring 2110 to rotate, thereby inspecting the uninspected surface of the part. The other uninspected surfaces can then be inspected through the third and fourth layers. When the side of the part needs to be inspected, the user manually places the side of the part under the inspection lens for inspection, reducing the number of manual flips by the worker and improving inspection efficiency.
[0026] Example 2: Please refer to Figure 2-Figure 7 The present invention provides a technical solution: a quality inspection mechanism for the production of mechanical parts. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The detection mechanism 2 also includes a magnetic unit 22, which is arranged on the top of the flip unit 21. The magnetic unit 22 is used in conjunction with the flip unit 21. The magnetic unit 22 is used to adsorb and fix the parts.
[0027] As a further limitation of the detection mechanism 2 of the present invention, the magnetic unit 22 includes a support frame 2201, the support frame 2201 is fixedly connected to the top of the transmission plate 2107, the inner wall of the support frame 2201 is provided with a first fixed plate 2203, the inner wall of the first fixed plate 2203 is fixedly connected to the first magnetic block 2205, the first magnetic block 2205 and the optical detection device 1 are electrically connected through a wire, the inner wall of the support frame 2201 is rotatably connected to the connecting rod 2206, the first fixed plate 2203 is rotatably connected to the support frame 2201 through the connecting rod 2206, the surface of the connecting rod 2206 is fixedly connected to the second pulley 2207, the surface of the second pulley 2207 and the first pulley 2113 are both provided with a belt 2208, the first fixed plate 2 One side of 203 is slidably connected to a second fixed plate 2202, an inner wall of the second fixed plate 2202 is fixedly connected to a second magnetic block 2204, the second magnetic block 2204 is electrically connected to the optical detection device 1 through a wire, one side of the second fixed plate 2202 is fixedly connected to a first tooth plate 2211, the bottom of the second fixed plate 2202 is fixedly connected to a mounting block 2213, the bottom of the mounting block 2213 is fixedly connected to a second tooth plate 2214, the bottom of the first fixed plate 2203 is fixedly connected to a positioning rod 2221, the bottom of the positioning rod 2221 is fixedly connected to a support plate 2220, the top of the support plate 2220 is fixedly connected to a first guide rail 2222, the surface of the first guide rail 2222 is slidably connected to the first slider 2223, the first The top of the slider 2223 is fixedly connected to the first motor 2217, the output end of the first motor 2217 is fixedly connected to the first gear 2218, the surface of the first gear 2218 is meshed with the surface of the first tooth plate 2211, the bottom of the first fixed plate 2203 is fixedly connected to the positioning plate 2227, the top of the positioning plate 2227 is fixedly connected to the second guide rail 2230, the surface of the second guide rail 2230 is slidably connected to the second slider 2231, the top of the second slider 2231 is fixedly connected to the second motor 2228, the output end of the second motor 2228 is fixedly connected to the second gear 2229, the surface of the second gear 2229 is meshed with the surface of the second tooth plate 2214, and the inner wall of the support plate 2220 is fixedly connected to the annular frame 220 9. An annular groove 2210 is provided on one side of the annular frame 2209. A sliding block 2224 is slidably connected to the inner wall of the annular groove 2210. By setting the magnetic unit 22, the first fixing plate 2203 and the first magnetic block 2205, and the second fixing plate 2202 and the second magnetic block 2204 are used in conjunction with each other to achieve alternating adsorption and fixation of different surfaces of the part, so that the optical inspection device 1 can perform comprehensive inspection of the part without blind spots, ensuring the accuracy and completeness of the inspection results. The first magnetic block 2205 and the second magnetic block 2204 can adapt to parts of different sizes. The staff only needs to control the switches of the first magnetic block 2205 and the second magnetic block 2204 to achieve the adsorption and release of the part. The magnetic unit 22 reduces the operation time.Improved the flexibility and efficiency of detection.
[0028] refer to Figure 6 and Figure 7 The inner wall of the sliding block 2224 is rotatably connected to the first electric telescopic rod 2219, the output end of the first electric telescopic rod 2219 is fixedly connected to the bottom of the first motor 2217, and one side of the positioning plate 2227 is fixedly connected to the second electric telescopic rod 2234, the telescopic end of the second electric telescopic rod 2234 is fixedly connected to the bottom of the second motor 2228. By setting the first electric telescopic rod 2219 and the second electric telescopic rod 2234, the first motor 2217 and the second motor 2228 can be driven to move respectively, ensuring the safety and stability of the movement of the first motor 2217 and the second motor 2228.
[0029] refer to Figure 7 One side of the first fixed plate 2203 is rotatably connected to a rotating rod 2212, and one end of the rotating rod 2212 is rotatably connected to a rotating ball 2216. The bottom of the first fixed plate 2203 is fixedly connected to a support block 2232, and the top of the support block 2232 is fixedly connected to a sliding rod 2233. The rotating ball 2216 is sleeved on the surface of the sliding rod 2233. By arranging the rotating rod 2212 and the rotating ball 2216, the stability and smoothness of the second fixed plate 2202 can be ensured when the second fixed plate 2202 moves. The rotating rod 2212 and the rotating ball 2216 can be guided by the sliding rod 2233 to ensure the safety of the movement of the second fixed plate 2202.
[0030] refer to Figure 5 and Figure 6 A sliding groove 2215 is provided on the inner wall of the first fixed plate 2203, and the inner wall of the sliding groove 2215 contacts the surface of the mounting block 2213. By setting the sliding groove 2215, a movable space can be provided for the mounting block 2213 connected to the second fixed plate 2202, ensuring that the second fixed plate 2202 can move smoothly.
[0031] refer to Figure 4 A groove 2225 is provided on the surface of the transmission plate 2107, and the belt 2208 passes through the inner wall of the groove 2225. By setting the sliding groove 2215, space can be provided for the belt 2208 on the surface of the transmission plate 2107 to ensure that the belt 2208 can run stably.
[0032] refer to Figure 7A positioning groove 2226 is provided at the bottom of the second fixed plate 2202, and the second fixed plate 2202 is slidably connected to the surface of the first fixed plate 2203 through the positioning groove 2226. By setting the positioning groove 2226, the second fixed plate 2202 can be easily moved along the surface of the first fixed plate 2203, providing space for the first fixed plate 2203 and ensuring the stability of the second fixed plate 2202 during movement.
[0033] The specific implementation of this embodiment is as follows: the first fixing plate 2203 and the second fixing plate 2202 can be limited and supported by the support frame 2201. The initial position of the second fixing plate 2202 is that the top of the second fixing plate 2202 is flush with the surface of the first fixing plate 2203. The user places the part on the first magnetic block 2205 of the first fixing plate 2203 and starts the first magnetic block 2205 through the external control switch. The first magnetic block 2205 is powered by an external power supply. The first magnetic block 2205 will adsorb one side of the part. When the first magnetic block 2205 is powered, the second magnetic block 2204 will be powered off. As the rotating rod 2106 enters the second layer of the thread groove 2102, the detection lens will detect the flipped part. 2202 is rotated, and the rotation of the first gear 2218 moves along the path of the meshing first toothed plate 2211, thereby driving the second fixed plate 2202 to rise. As the second fixed plate 2202 rises, the rotating rod 2217 on one side of the second fixed plate 2202 is rotated. 212 will drive the rotating ball 2216 to move along the path of the sliding rod 2233, and the sliding rod 2233 can prevent the second fixed plate 2202 from deflecting when moving. When the positioning groove 2226 of the second fixed plate 2202 moves to the top of the first fixed plate 2203, the user activates the second magnetic block 2204 on the second fixed plate 2202 through an external power supply. The second magnetic block 2204 will adsorb one side of the detected part. At this time, the first magnetic block 2205 will cancel the adsorption of the part, making it easier for the second magnetic block 2204 to adsorb the part. When the second supporting block 2232 completes the adsorption of the part, the first electric telescopic rod 2219 is activated again. The telescopic end of the first electric telescopic rod 2219 will retract, and the first electric telescopic rod 2219 will retract through the first The retracted telescopic end of the electric telescopic rod 2219 pulls the first motor 2217 to move backward. The first motor 2217 is connected to the first slider 2223. When the first motor 2217 is moved, the first slider 2223 moves on the first guide rail 2222. The first slider 2223 can ensure the stability of the first motor 2217 during movement. The first guide rail 2222 can guide the first slider 2223. The first guide rail 2222, the first slider 2223 and the first motor 2217 can be supported by the positioning rod 2221 and the support plate 2220. The retracted end of the first electric telescopic rod 2219 is retracted to disengage the first gear 2218 from the surface of the first tooth plate 2211, thereby releasing the connection with the first tooth plate 2211.The second motor 2228 is driven by the second electric telescopic rod 2234 to move forward, and the second electric telescopic rod 2234 is used to move the second motor 2228. The second guide rail 2230 and the second slider 2231 can ensure the stability of the second motor 2228 during movement. The second guide rail 2230, the second slider 2231 and the second motor 2228 can be supported by the positioning plate 2227. The second gear 2229 on the output end of the second motor 2228 is pushed to a state of meshing with the second tooth plate 2214. The second motor 2228 is then started to drive the second gear 2229 through the output end of the second motor 2228. When the second gear 2229 rotates, the second gear 2229 drives the second tooth plate 2214 connected by the mounting block 2213 to move to the right side of the first fixed plate 2203. The mounting block 2213 moves along the path of the sliding groove 2215. When the second tooth plate 2214 moves to the right, it drives the adsorbed parts to move at the same time. The rotation of the rotating rod 2212 drives the rotating ball 2216 to rotate, which can adjust the direction of the rotating ball 2216 and move the rotating ball 2216 along the right end of the sliding rod 2233. There is a gap between the rotating ball 2216 and the sliding rod 2233, which can ensure the stability of the rotating ball 2216 when it rotates at the turning point of the sliding rod 2233, thereby adjusting the second fixed plate 2202 moving to the right. The guide, the slide bar 2233 can be fixed by the support block 2232. When the second fixed plate 2202 moves the part to the right side of the first fixed plate 2203 with the part, the surface of the part after passing through the first layer of rack 2104 will face upward, because the surface of the first layer of rack 2104 after rotation has been detected. Then start the motor 2105, and the motor 2105 drives the transmission plate 2107 and the part adsorbed by the second magnetic block 2204 to move toward the direction of the second layer of rack 2104. Then, the ring gear 2110 rotates along the surface of the second layer of rack 2104. The rotation of the ring gear 2110 will drive the rotating rod 2106 and the first pulley 2113 to rotate synchronously. The first pulley 2113 will drive the belt 2208 to rotate, and the belt 2 The rotation of 208 will drive the second pulley 2207 on the connecting rod 2206 to rotate, and the second pulley 2207 will drive the connecting rod 2206 to rotate synchronously. The connecting rod 2206 will drive the first fixed plate 2203 and the second fixed plate 2202 to rotate, thereby adjusting the position of the adsorbed parts. As the first fixed plate 2203 and the second fixed plate 2202 rotate, the first motor 2217 is driven to move along the annular groove 2210 in the annular frame 2209. The first motor 2217 and the sliding block 2224 can be connected by the first electric telescopic rod 2219. The sliding block 2224 will move in the annular groove 2210, thereby ensuring the stability of the first fixed plate 2203 and the second fixed plate 2202 after rotation.This causes the part attracted by the second magnetic block 2204 to flip over, turning the undetected side of the part to the top, making it easier for the inspection lens to inspect. In the same way, the gear ring 2110 rotates on the surface of the rack 2104 on the third and fourth layers, driving the attracted part to rotate, thereby inspecting different sides of the part.
[0034] Example 3: Please refer to Figure 8 The present invention provides a technical solution: a quality inspection mechanism for the production of mechanical parts. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. A light-proof mechanism 3 is provided at the bottom of the optical detection device 1. The light-proof mechanism 3 is used in conjunction with the flip unit 21 and the magnetic unit 22. The light-proof mechanism 3 is used to block external light sources.
[0035] As a further limitation of the light-proof mechanism 3 of the present invention, the light-proof mechanism 3 includes a limit frame 301, the limit frame 301 is fixedly connected to the bottom of the optical detection device 1, and a limit groove 302 is provided on the inner wall of the limit frame 301. The inner wall of the limit groove 302 is slidably connected with a roller 303. There are three rollers 303, and the bottoms of the three rollers 303 are fixedly connected with a fixed rod 304. The bottoms of the fixed rod 304 are fixedly connected with a light-shielding plate 305. By setting the light-proof mechanism 3 and manually adjusting the position of the light-shielding plate 305, strong light from the outside can be quickly blocked. By reducing the interference of external light, the detection lens can capture effective information of the parts more quickly, thereby shortening the detection time and improving the detection efficiency and detection accuracy.
[0036] The specific implementation method of this embodiment is as follows: after the adsorbed part is rotated under the detection lens of the optical rotation device, when the user finds that the position of the light shielding plate 305 needs to be adjusted to block the external light source, the user pulls the light shielding plate 305, and the light shielding plate 305 transmits the force to the roller 303 through the fixing rod 304, and the roller 303 moves in the limit groove 302 of the limit frame 301. The limit frame 301 is annular and provides a continuous moving track for the light shielding plate 305. The light shielding plate 305 can move freely along the limit groove 302 in the annular frame 2209, so that the user can adjust the position of the light shielding plate 305 according to actual needs to achieve the best light shielding effect. After the light shielding plate 305 is adjusted to the position, the external light source will be effectively blocked, and the detection lens can more accurately capture the image information of the part surface.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A quality inspection mechanism for the production of mechanical parts, comprising an optical inspection device (1), characterized in that: A detection mechanism (2) is provided on the top of the optical detection device (1); The detection mechanism (2) comprises a flip unit (21), the flip unit (21) is arranged on the top of the optical detection device (1), and the flip unit (21) is used to flip the part; The detection mechanism (2) further comprises a magnetic unit (22), wherein the magnetic unit (22) is arranged on the top of the flip unit (21), and the magnetic unit (22) is used in conjunction with the flip unit (21), and the magnetic unit (22) is used to adsorb and fix the parts; A light-proof mechanism (3) is provided at the bottom of the optical detection device (1); the light-proof mechanism (3) is used in conjunction with the flip unit (21) and the magnetic unit (22); the light-proof mechanism (3) is used to shield external light sources.
2. A quality inspection mechanism for the production of mechanical parts according to claim 1, characterized in that: The flip unit (21) includes a guide frame (2101), a thread groove (2102) is provided inside the guide frame (2101), and a movable groove (2103) is provided on the inner wall of the thread groove (2102). The number of the movable grooves (2103) is four, and one side of each of the four movable grooves (2103) is fixedly connected to a rack (2104). The top of the optical detection device (1) is fixedly connected to a motor (2105), and the output end of the motor (2105) is fixedly connected to a transmission plate (2107). The bottom of the transmission plate (2107 is in contact with the top of the guide frame (2101), and the bottom of the transmission plate (2107) is fixedly connected to a sliding telescopic rod (2108). The telescopic end of the sliding telescopic rod (2108) is fixedly connected to an L-shaped rod (2109); the inner wall of the threaded groove (2102) is slidably connected to a rotating rod (2106); one end of the rotating rod (2106) is rotatably connected to one end of the L-shaped rod (2109); the surface of the rotating rod (2106) is fixedly connected to a gear ring (2110); the surface of the gear ring (2110) is meshed with the surface of the rack (2104); the surface of the rotating rod (2106) is fixedly connected to a hexagonal block (2111); the hexagonal block (2111) is used in conjunction with the threaded groove (2102) and the movable groove (2103); and the surface of the rotating rod (2106) is fixedly connected to a first pulley (2113).
3. A quality inspection mechanism for mechanical parts production according to claim 2, characterized in that: One end of the rotating rod (2106) is fixedly connected to the limiting plate (2112), and one side of the limiting plate (2112) is in contact with the inner wall of the guide frame (2101).
4. A quality inspection mechanism for mechanical parts production according to claim 2, characterized in that: The magnetic unit (22) includes a support frame (2201), the support frame (2201) is fixedly connected to the top of the transmission plate (2107), the inner wall of the support frame (2201) is provided with a first fixed plate (2203), the inner wall of the first fixed plate (2203) is fixedly connected to a first magnetic block (2205), the first magnetic block (2205) is electrically connected to the optical detection device (1) through a wire, the inner wall of the support frame (2201) is rotatably connected to a connecting rod (2206), the first fixed plate (2203) is rotatably connected to the support frame (2201) through the connecting rod (2206), and the surface of the connecting rod (2206) is fixedly connected to a second pulley (22 07), the surfaces of the second pulley (2207) and the first pulley (2113) are both provided with a belt (2208), one side of the first fixed plate (2203) is slidably connected to the second fixed plate (2202), the inner wall of the second fixed plate (2202) is fixedly connected to the second magnetic block (2204), the second magnetic block (2204) and the optical detection device (1) are electrically connected via a wire, one side of the second fixed plate (2202) is fixedly connected to the first tooth plate (2211), the bottom of the second fixed plate (2202) is fixedly connected to the mounting block (2213), the bottom of the mounting block (2213) is fixedly connected to the second tooth plate (2214), the first fixed The bottom of the plate (2203) is fixedly connected to a positioning rod (2221), the bottom of the positioning rod (2221) is fixedly connected to a support plate (2220), the top of the support plate (2220) is fixedly connected to a first guide rail (2222), the surface of the first guide rail (2222) is slidably connected to a first slider (2223), the top of the first slider (2223) is fixedly connected to a first motor (2217), the output end of the first motor (2217) is fixedly connected to a first gear (2218), the surface of the first gear (2218) is meshed with the surface of the first tooth plate (2211), and the bottom of the first fixed plate (2203) is fixedly connected to a positioning plate (2227). The top of the positioning plate (2227) is fixedly connected to a second guide rail (2230), the surface of the second guide rail (2230) is slidably connected to a second slider (2231), the top of the second slider (2231) is fixedly connected to a second motor (2228), the output end of the second motor (2228) is fixedly connected to a second gear (2229), the surface of the second gear (2229) is meshed with the surface of the second gear plate (2214), the inner wall of the support plate (2220) is fixedly connected to an annular frame (2209), a one side of the annular frame (2209) is provided with an annular groove (2210), and the inner wall of the annular groove (2210) is slidably connected to a sliding block (2224).
5. A quality inspection mechanism for the production of mechanical parts according to claim 4, characterized in that: The inner wall of the sliding block (2224) is rotatably connected to a first electric telescopic rod (2219), the output end of the first electric telescopic rod (2219) is fixedly connected to the bottom of the first motor (2217), and one side of the positioning plate (2227) is fixedly connected to a second electric telescopic rod (2234), the telescopic end of the second electric telescopic rod (2234) is fixedly connected to the bottom of the second motor (2228).
6. A quality inspection mechanism for mechanical parts production according to claim 4, characterized in that: One side of the first fixed plate (2203) is rotatably connected to a rotating rod (2212), one end of the rotating rod (2212) is rotatably connected to a rotating ball (2216), the bottom of the first fixed plate (2203) is fixedly connected to a supporting block (2232), the top of the supporting block (2232) is fixedly connected to a sliding rod (2233), and the rotating ball (2216) is sleeved on the surface of the sliding rod (2233).
7. A quality inspection mechanism for mechanical parts production according to claim 4, characterized in that: A sliding groove (2215) is provided on the inner wall of the first fixing plate (2203), and the inner wall of the sliding groove (2215) is in contact with the surface of the mounting block (2213).
8. A quality inspection mechanism for mechanical parts production according to claim 4, characterized in that: A groove (2225) is provided on the surface of the transmission plate (2107), and the belt (2208) passes through the inner wall of the groove (2225).
9. A quality inspection mechanism for mechanical parts production according to claim 4, characterized in that: A positioning groove (2226) is provided at the bottom of the second fixing plate (2202), and the second fixing plate (2202) is slidably connected to the surface of the first fixing plate (2203) through the positioning groove (2226).
10. A quality inspection mechanism for mechanical parts production according to claim 1, characterized in that: The light-proof mechanism (3) comprises a limiting frame (301), the limiting frame (301) being fixedly connected to the bottom of the optical detection device (1), the inner wall of the limiting frame (301) being provided with a limiting groove (302), the inner wall of the limiting groove (302) being slidably connected to a roller (303), the number of the rollers (303) being three, the bottoms of the three rollers (303) being fixedly connected to a fixing rod (304), and the bottoms of the fixing rods (304) being fixedly connected to a light shielding plate (305).