Tire air tightness detection method and system

By adjusting the tire air tightness testing solution, combining tire properties with testing requirements, and performing pre-processing, parameter setting, and environmental adjustment, the problems of long testing cycles and insufficient precision in traditional testing methods were solved, achieving efficient and accurate judgment of tire air tightness testing.

CN120668313AInactive Publication Date: 2025-09-19SHANDONG SINO-AISA TIRE PROVING GROUND CO LTD

Patent Information

Application Number
CN202511179469.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-09-19
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional tire air tightness testing methods have long testing cycles and insufficient accuracy, making it difficult to meet the stringent requirements of modern tire manufacturing and use.

Method used

Based on the properties and testing requirements of the target tire, adjust the airtightness testing plan, including pre-processing, test parameter setting and environmental adjustment, and make accurate judgments through test analysis standards.

Benefits of technology

It achieves efficient and accurate judgment of tire air tightness performance, and improves the accuracy and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120668313A_ABST
    Figure CN120668313A_ABST
Patent Text Reader

Abstract

The invention provides an air tightness detection method and system for a tire, and relates to the technical field of performance detection, and the method comprises the steps: determining an air tightness detection scheme matched with a target tire based on the tire attribute of the target tire, and carrying out the setting and adjustment of the detection parameters of the air tightness detection scheme in combination with the air tightness detection demands of the target tire, obtaining a first airtightness detection scheme; extracting an air tightness pretreatment scheme related to the target tire in the first air tightness detection scheme, performing tire treatment on the target tire based on the air tightness pretreatment scheme, and judging whether a tire treatment result meets the air tightness detection requirement of the target tire or not; performing air tightness detection on the target tire meeting the air tightness detection requirement based on the first air tightness detection scheme to obtain a first detection result; and data analysis is performed on the first detection result based on the detection analysis standard, and the air tightness performance is judged to determine whether the target tire is qualified, so that the air tightness detection of the tire can be more accurate and efficient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of performance testing, and in particular to a tire air tightness testing method and system. Background Art

[0002] At present, the air tightness of tires is one of the key factors affecting their service life and driving safety.

[0003] However, traditional tire air tightness testing methods usually have problems such as long testing cycle and insufficient accuracy, which makes it difficult to meet the strict requirements of modern tire manufacturing and use.

[0004] Therefore, the present invention provides a tire air tightness detection method and system. Summary of the Invention

[0005] The present invention provides a tire air tightness testing method and system, which are used to adjust the air tightness testing scheme in combination with the air tightness testing requirements of the target tire, and perform air tightness testing based on the adjustment results, thereby comparing with the testing analysis standards to determine the air tightness performance of the target tire, which can make the air tightness performance judgment of the target tire more accurate and efficient.

[0006] The present invention provides a tire air tightness detection method, comprising: Step 1: Determine an airtightness testing solution that matches the target tire based on the tire properties of the target tire, and adjust the testing parameters of the airtightness testing solution based on the airtightness testing requirements of the target tire to obtain a first airtightness testing solution; Step 2: Extracting the airtightness pre-processing solution related to the target tire from the first airtightness testing solution, performing tire processing on the target tire based on the airtightness pre-processing solution, and determining whether the tire processing result meets the airtightness testing requirements of the target tire; Step 3: Performing an airtightness test on the target tire that meets the airtightness test requirements based on the first airtightness test solution to obtain a first test result; Step 4: Perform data analysis on the first test result based on the test analysis standard, and judge the airtightness performance of the target tire based on the data analysis result to determine whether the target tire is qualified.

[0007] According to the present invention, an airtightness detection scheme matching a target tire is determined based on the tire properties of the target tire, and detection parameters of the airtightness detection scheme are set and adjusted in combination with the airtightness detection requirements of the target tire to obtain a first airtightness detection scheme, including: Step 11: Obtain the tire properties of the target tire, and select the airtightness testing solution that best matches the target tire from a preset airtightness testing solution library based on the tire properties; Step 12: Adjust the test parameters of the air tightness test solution based on the air tightness test requirements of the target tire; Step 13: Combining the adjusted detection parameters with the airtightness detection scheme to form a first airtightness detection scheme for the target tire.

[0008] According to the present invention, extracting the airtightness pre-processing scheme related to the target tire in the first airtightness testing scheme, performing tire processing on the target tire based on the airtightness pre-processing scheme, and determining whether the tire processing result meets the airtightness testing requirements of the target tire include: Step 21: extracting an airtightness pre-processing solution related to the target tire from the first airtightness detection solution; Step 22: Process the target tire according to the airtightness pre-processing solution, and determine whether the target tire can be tested for airtightness based on the airtightness testing requirements of the target tire; If the target tire does not meet the airtightness test requirements, the target tire is reprocessed.

[0009] According to the present invention, an airtightness test is performed on a target tire that meets the airtightness test requirements based on a first airtightness test scheme to obtain a first test result, including: Step 31: Adjust the test environment according to the test requirements of the first airtightness test plan; Step 32: Performing an airtightness test on the target tire that meets the airtightness test requirements according to the first airtightness test solution; Step 33: Acquire the airtightness detection result at each moment in the current airtightness detection period in real time, and perform detection processing to obtain a first detection result.

[0010] According to the present invention, the airtightness detection result of each moment in the current airtightness detection cycle is obtained in real time, and detection processing is performed to obtain a first detection result, including: Step 331: Determine the detection frequency of the current air tightness detection cycle based on the air tightness detection requirement of the target tire; Step 332: within the current air tightness detection cycle, obtaining the air tightness detection result of the target tire at each detection moment based on the detection frequency; Step 333: Classify the airtightness test results based on the test type to obtain an airtightness test set; Step 334: Determine whether each detection type belongs to a sequential detection type. If so, use the detection type as the first detection type to obtain a first detection type set. If the detection type does not belong to the sequential detection type, the detection type is used as the second detection type, and the airtightness detection result corresponding to the second detection type is obtained as the initial detection result; Step 335: extracting the airtightness test results corresponding to the first test type set from the airtightness test set to obtain a first test set; Step 336: Sort the sub-detection results in each first detection subset in the first detection set according to the time series to obtain a first ordered detection subset; Step 337: Inputting the sub-detection results of each first ordered detection subset into the same coordinate system, and processing them to obtain a first detection curve, thereby obtaining a first detection curve set; Step 338: Combine each first detection curve in the first detection curve set with the corresponding detection type to obtain a first detection sub-result for the current detection type, and combine each first detection sub-result with the initial detection result to obtain a first detection result.

[0011] According to the present invention, data analysis is performed on the first test result based on the test analysis standard, and the airtightness performance of the target tire is judged based on the data analysis result, thereby determining whether the target tire is qualified, including: Step 41: Pre-set the target tire's testing and analysis standards based on tire industry standards and customer needs; Step 42: performing data analysis on the first detection result of the target tire to obtain a data analysis result; Step 43: Compare the data analysis results with the detection and analysis standards of the target tire to determine whether any of the data analysis results exceeds the detection and analysis standards. If the data analysis results do not exceed the range of the test analysis standards, the airtightness performance of the target tire is judged to be good; If the data analysis results contain sub-analysis results that exceed the range of the test analysis standard, the sub-analysis results are compared with the corresponding critical values ​​of the test analysis standard to determine the airtightness performance of the target tire; Step 44: determining whether the target tire is qualified based on the airtightness performance of the target tire; If the target tire fails to meet the requirements, it needs to be reworked.

[0012] According to the present invention, the sub-analysis results are compared with corresponding critical values ​​of the detection and analysis standards to determine the airtightness performance of the target tire, including: Comparing each sub-analysis result with the critical value of the corresponding sub-analysis standard in the detection analysis standard to obtain a first critical difference value and a second critical difference value of each sub-analysis result; comparing the absolute values ​​of the first critical difference and the second critical difference, and using the critical difference with the smaller absolute value as the comparison result between the current sub-analysis result and the corresponding critical value of the detection analysis standard; Each sub-analysis result is integrated with the comparison result of the corresponding critical value to determine the airtightness performance of the target tire.

[0013] The present invention provides a tire air tightness detection system, comprising: A scheme setting module is used to determine an airtightness testing scheme that matches the target tire based on the tire properties of the target tire, and to set and adjust the testing parameters of the airtightness testing scheme in combination with the airtightness testing requirements of the target tire to obtain a first airtightness testing scheme; Tire pre-processing module: used to extract the airtightness pre-processing scheme related to the target tire in the first airtightness testing scheme, perform tire processing on the target tire based on the airtightness pre-processing scheme, and determine whether the tire processing result meets the airtightness testing requirements of the target tire; An airtightness testing module is configured to perform an airtightness test on a target tire that meets the airtightness testing requirements based on a first airtightness testing scheme to obtain a first test result; Performance judgment module: used to perform data analysis on the first test result based on the test analysis standard, and judge the airtightness performance of the target tire based on the data analysis result, so as to determine whether the target tire is qualified.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a tire air tightness detection method and system, which adjusts the air tightness detection scheme in combination with the air tightness detection requirements of the target tire, and performs air tightness detection based on the adjustment results, thereby comparing with the detection analysis standards to determine the air tightness performance of the target tire, which can make the judgment of the air tightness performance of the target tire more accurate and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a flow chart of a tire air tightness detection method provided by an embodiment of the present invention; Figure 2 This is a structural diagram of a tire air tightness detection system provided by an embodiment of the present invention. DETAILED DESCRIPTION

[0017] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0018] Example 1: The embodiment of the present invention provides a tire air tightness detection method, such as Figure 1 Shown, including: Step 1: Determine an airtightness testing solution that matches the target tire based on the tire properties of the target tire, and adjust the testing parameters of the airtightness testing solution based on the airtightness testing requirements of the target tire to obtain a first airtightness testing solution; Step 2: Extracting the airtightness pre-processing solution related to the target tire from the first airtightness testing solution, performing tire processing on the target tire based on the airtightness pre-processing solution, and determining whether the tire processing result meets the airtightness testing requirements of the target tire; Step 3: Performing an airtightness test on the target tire that meets the airtightness test requirements based on the first airtightness test solution to obtain a first test result; Step 4: Perform data analysis on the first test result based on the test analysis standard, and judge the airtightness performance of the target tire based on the data analysis result to determine whether the target tire is qualified.

[0019] In this embodiment, the tire air tightness detection method mainly detects parameters including pressure changes inside the tire, pressure stability under the influence of temperature (ie, temperature drift), and possible small leaks.

[0020] In this embodiment, the target tire refers to a specific tire that needs to be tested for airtightness. It may be a tire of a certain model, specification, or batch, or a tire that a user or manufacturer specifies needs to be tested.

[0021] In this embodiment, tire attributes include but are not limited to tire size, material, structure, design pressure, maximum speed rating, etc. These attributes will affect the air tightness of the tire, so it is necessary to determine a suitable air tightness detection solution based on these attributes.

[0022] In this embodiment, the airtightness test plan is a detailed plan or process that describes how to perform airtightness testing on a tire. It may include the equipment used, test conditions, test steps, etc. Different tires may require different test plans.

[0023] In this embodiment, the test parameters are specific values ​​or conditions in the air tightness test solution, such as test pressure, test time, test temperature, etc. These parameters need to be set and adjusted according to the properties of the target tire and the test requirements.

[0024] In this embodiment, the first airtightness detection scheme is a set and adjusted airtightness detection scheme, specifically customized for the target tire.

[0025] In this embodiment, the airtightness pre-treatment solution is a pre-treatment step performed on the tire before the airtightness test. It may include cleaning the tire, checking for damage, and installing adapters or sensors. These steps are designed to ensure the accuracy and reliability of the test.

[0026] In this embodiment, tire treatment refers to the actual pre-treatment operation performed on the target tire according to the airtightness pre-treatment solution.

[0027] In this embodiment, the airtightness test requirement refers to the specific requirements or standards that need to be met when performing airtightness testing on the target tire, which may come from the manufacturer, regulations, users, or industry standards.

[0028] In this embodiment, the first test result is the result obtained after performing an airtightness test on the target tire according to the first airtightness test scheme, and may include information such as the change in tire internal pressure, leakage rate, and leakage point location.

[0029] In this embodiment, the test and analysis standard is a set of rules or standards for evaluating and analyzing airtightness test results, which may include pass / fail criteria, test result interpretation methods, data processing procedures, etc.

[0030] In this embodiment, data analysis refers to the process of interpreting, comparing, and evaluating the first test results, which may involve statistical methods, trend analysis, and the like.

[0031] In this embodiment, airtightness performance refers to the ability of a tire to keep internal air from leaking. It is one of the important indicators of tire quality and directly affects the service life and safety of the tire.

[0032] The beneficial effect of the above technical solution is: by adjusting the airtightness detection scheme in combination with the airtightness detection requirements of the target tire, and performing airtightness detection based on the adjustment results, and then comparing with the detection and analysis standards to determine the airtightness performance of the target tire, the airtightness performance judgment of the target tire can be made more accurate and efficient.

[0033] Example 2: Based on Example 1, the first airtightness detection solution includes: Step 11: Obtain the tire properties of the target tire, and select the airtightness testing solution that best matches the target tire from a preset airtightness testing solution library based on the tire properties; Step 12: Adjust the test parameters of the air tightness test solution based on the air tightness test requirements of the target tire; Step 13: Combining the adjusted detection parameters with the airtightness detection scheme to form a first airtightness detection scheme for the target tire.

[0034] In this embodiment, tire attributes describe the basic characteristics and specifications of the tire, including but not limited to tire size (e.g., diameter, width), material (e.g., rubber type), construction (e.g., tube-type or tubeless), design pressure, maximum speed rating, wear resistance, etc. These attributes are crucial for determining an appropriate airtightness testing solution.

[0035] In this embodiment, the preset airtightness test solution library is a database that stores a variety of airtightness test solutions. These solutions are pre-designed based on different tire properties, testing requirements, and industry standards. Each solution in the library includes the specific steps, equipment, and conditions required for airtightness testing.

[0036] In this embodiment, the matching degree refers to the degree of fit between the preset airtightness test solution and the target tire properties. A highly matching solution means that it can more accurately reflect the airtightness performance of the target tire while reducing unnecessary testing steps and time.

[0037] In this embodiment, the airtightness test plan is a detailed plan or process that describes how to perform airtightness testing on a tire. It includes the equipment required for testing, test conditions (such as temperature and pressure), test steps, data recording methods, etc.

[0038] In this embodiment, the test parameters refer to specific values ​​or conditions that need to be set in the air tightness test plan, which will directly affect the test results, such as test pressure, test time, test temperature, allowable leakage rate, etc.

[0039] In this embodiment, adjustment refers to modifying or optimizing the parameters in the test plan according to the airtightness test requirements of the target tire. The purpose of adjustment is to ensure that the test plan can accurately reflect the airtightness performance of the target tire while meeting the specific test requirements.

[0040] In this embodiment, the first airtightness test solution is a customized airtightness test solution for the target tire after processing. It combines the target tire's properties, test requirements, and the best matching solution from the preset solution library, and undergoes necessary parameter adjustments to ensure test accuracy and effectiveness.

[0041] The beneficial effect of the above technical solution is that by adjusting the detection parameter settings of the selected airtightness detection scheme, the adjusted first airtightness detection scheme can better meet the detection needs of the target tire and improve the detection accuracy.

[0042] Example 3: Based on Example 2, the target tire is treated based on the airtightness pre-treatment solution, and it is determined whether the tire treatment result meets the airtightness detection requirement of the target tire, including: Step 21: extracting an airtightness pre-processing solution related to the target tire from the first airtightness detection solution; Step 22: Process the target tire according to the airtightness pre-processing solution, and determine whether the target tire can be tested for airtightness based on the airtightness testing requirements of the target tire; If the target tire does not meet the airtightness test requirements, the target tire is reprocessed.

[0043] In this embodiment, the airtightness pre-treatment solution is a pre-treatment step performed on the tire before the airtightness test. It may include cleaning the tire, checking for damage, and installing adapters or sensors. These steps are designed to ensure the accuracy and reliability of the test.

[0044] In this embodiment, tire treatment refers to the actual pre-treatment operation performed on the target tire according to the airtightness pre-treatment solution.

[0045] In this embodiment, the airtightness test requirement refers to the specific requirements or standards that need to be met when performing airtightness testing on the target tire, which may come from the manufacturer, regulations, users, or industry standards.

[0046] The beneficial effect of the above technical solution is that by extracting the airtightness pre-processing solution in the first airtightness testing solution to process the target tire, and then performing airtightness testing, the airtightness testing of the target tire can be made more accurate and effective.

[0047] Example 4: Based on Example 3, a first detection result is obtained, including: Step 31: Adjust the test environment according to the test requirements of the first airtightness test plan; Step 32: Performing an airtightness test on the target tire that meets the airtightness test requirements according to the first airtightness test solution; Step 33: Acquire the airtightness detection result at each moment in the current airtightness detection period in real time, and perform detection processing to obtain a first detection result.

[0048] In this embodiment, the first airtightness test plan is a pre-prepared and customized airtightness test plan that details how to perform an airtightness test on a specific target tire. The plan includes key information such as the required equipment, test conditions, test steps, and data recording methods.

[0049] In this embodiment, the test requirements refer to a series of conditions and standards that must be met when performing airtightness testing. These requirements may involve the temperature, humidity, and pressure range of the test environment, as well as the accuracy and stability of the test equipment. They ensure the consistency and accuracy of the test process.

[0050] In this embodiment, the testing environment refers to the physical space and its related conditions during the airtightness test. This includes factors that may affect the test results, such as temperature, humidity, air pressure, and dust particle concentration. The setting and adjustment of the testing environment are to ensure that the test conditions match the requirements of the first airtightness test plan.

[0051] In this embodiment, the airtightness testing requirements refer to the specific goals and requirements set when performing airtightness testing on a target tire. These requirements may include testing accuracy, testing time, allowable leakage rate, etc. They determine the development and adjustment of the testing plan.

[0052] In this embodiment, the airtightness test refers to the process of testing the gas leakage inside the tire. The airtightness performance of the tire can be evaluated by filling the tire with gas at a certain pressure and monitoring the changes in the gas pressure.

[0053] In this embodiment, the current airtightness test cycle refers to the time period from the start of the test to the end of the test. During this cycle, multiple airtightness tests are performed to obtain test results at different times.

[0054] In this embodiment, the airtightness test result refers to the data or information obtained after performing an airtightness test on a target tire under specific test conditions. Such data may include the change in tire internal pressure, leakage rate, and the location of the leakage point.

[0055] In this embodiment, detection processing refers to the process of further analyzing, processing or converting the airtightness detection results, which includes steps such as data cleaning, data conversion, and outlier processing to ensure the accuracy and reliability of the detection results.

[0056] In this embodiment, the first test result refers to the final result obtained after processing and analyzing the test data after completing the current airtightness test cycle. This result is usually used to evaluate whether the airtightness performance of the target tire meets the preset standards or requirements.

[0057] The beneficial effect of the above technical solution is that by adjusting the detection environment to perform airtightness detection, the detection of the target tire can be made more accurate.

[0058] Example 5: Based on Example 4, a detection process is performed to obtain a first detection result, including: Step 331: Determine the detection frequency of the current air tightness detection cycle based on the air tightness detection requirement of the target tire; Step 332: within the current air tightness detection cycle, obtaining the air tightness detection result of the target tire at each detection moment based on the detection frequency; Step 333: Classify the airtightness test results based on the test type to obtain an airtightness test set; Step 334: Determine whether each detection type belongs to a sequential detection type. If so, use the detection type as the first detection type to obtain a first detection type set. If the detection type does not belong to the sequential detection type, the detection type is used as the second detection type, and the airtightness detection result corresponding to the second detection type is obtained as the initial detection result; Step 335: extracting the airtightness test results corresponding to the first test type set from the airtightness test set to obtain a first test set; Step 336: Sort the sub-detection results in each first detection subset in the first detection set according to the time series to obtain a first ordered detection subset; Step 337: Inputting the sub-detection results of each first ordered detection subset into the same coordinate system, and processing them to obtain a first detection curve, thereby obtaining a first detection curve set; Step 338: Combine each first detection curve in the first detection curve set with the corresponding detection type to obtain a first detection sub-result for the current detection type, and combine each first detection sub-result with the initial detection result to obtain a first detection result.

[0059] In this embodiment, the current airtightness test cycle refers to the time period from the start of the test to the end of the test, also known as a test cycle. During this cycle, the target tire is tested for airtightness multiple times at a predetermined frequency.

[0060] In this embodiment, the detection frequency refers to the number of times or time intervals during which the airtightness detection is performed on the target tire within the current airtightness detection cycle. This frequency is determined based on the airtightness detection requirements of the target tire.

[0061] In this embodiment, the detection time refers to a specific time point for performing the airtightness detection within the current airtightness detection cycle. These time points are usually arranged according to a predetermined detection frequency.

[0062] In this embodiment, the airtightness test result refers to the data or information obtained after performing an airtightness test on a target tire under specific test conditions. Such data may include the change in tire internal pressure, leakage rate, etc.

[0063] In this embodiment, the test type refers to the classification of the airtightness test results according to the test purpose, method and conditions. Different test types may correspond to different test equipment and data processing methods.

[0064] In this embodiment, the time series detection type refers to a detection type in which the detection results show a specific trend over time. This type of detection usually requires recording data at multiple time points in order to analyze the change pattern of the data over time.

[0065] In this embodiment, the first detection type set refers to a set of all time-series detection types, the results of which usually require time series analysis.

[0066] In this embodiment, the second detection type refers to a detection type that does not belong to the time series detection type. The results of this type of detection may not require time series analysis.

[0067] In this embodiment, the initial test results refer to the airtightness test results corresponding to the second test type. These results may not require further time series analysis, but can be directly used to evaluate the airtightness performance of the target tire.

[0068] In this embodiment, the first detection set refers to a set of airtightness detection results corresponding to the first detection type set extracted from the airtightness detection set. These results need to be analyzed in time series.

[0069] In this embodiment, the first detection subset refers to a set of multiple airtightness detection results belonging to the same detection type in the first detection set.

[0070] In this embodiment, the sub-test result refers to the airtightness test result at a single time point in the first test subset.

[0071] In this embodiment, the first ordered detection subset refers to a set obtained by sorting the sub-detection results in the first detection subset according to a time series, which helps to analyze the changing trend of data over time.

[0072] In this embodiment, the first detection curve refers to a curve obtained by connecting the sub-detection results in the first ordered detection subset in the same coordinate system. This curve reflects the change pattern of the detection results over time.

[0073] In this embodiment, the first test curve set refers to a set of all first test curves. These curves are used to comprehensively evaluate the airtightness performance of the target tire under different test types.

[0074] In this embodiment, the first detection sub-result refers to the result obtained by combining the first detection curve with the corresponding detection type. This result reflects the change trend of the airtightness performance of the target tire under the specific detection type over time.

[0075] In this embodiment, the first test result refers to the final result obtained by combining each first test sub-result with the initial test result. This result is used to comprehensively evaluate the airtightness performance of the target tire.

[0076] The beneficial effect of the above technical solution is that by classifying the sequential and non-sequential detection results of the target tire, the determined first detection result can more intuitively and clearly represent the detection result of the target tire, thereby improving the detection efficiency.

[0077] Example 6: Based on Example 4, the airtightness performance of the target tire is judged based on the data analysis results to determine whether the target tire is qualified, including: Step 41: Pre-set the target tire's testing and analysis standards based on tire industry standards and customer needs; Step 42: performing data analysis on the first detection result of the target tire to obtain a data analysis result; Step 43: Compare the data analysis results with the detection and analysis standards of the target tire to determine whether any of the data analysis results exceeds the detection and analysis standards. If the data analysis results do not exceed the range of the test analysis standards, the airtightness performance of the target tire is judged to be good; If the data analysis results contain sub-analysis results that exceed the range of the test analysis standard, the sub-analysis results are compared with the corresponding critical values ​​of the test analysis standard to determine the airtightness performance of the target tire; Step 44: determining whether the target tire is qualified based on the airtightness performance of the target tire; If the target tire fails to meet the requirements, it needs to be reworked.

[0078] In this embodiment, tire industry standards refer to a set of regulations, guidelines, or technical requirements followed in tire manufacturing, testing, and evaluation. These standards are typically established by industry associations, government agencies, or standardization organizations to ensure that tire quality, safety, and performance meet certain benchmarks.

[0079] In this embodiment, customer needs refer to specific requirements or expectations put forward by customers regarding tire air tightness testing, which may involve testing accuracy, testing frequency, and the reporting method of test results.

[0080] In this embodiment, the detection and analysis standards are pre-set according to tire industry standards and customer needs, and are used to evaluate the benchmark or threshold of the target tire's airtightness performance. These standards may include allowable leakage rate, pressure variation range, etc.

[0081] In this embodiment, the first test result refers to the first comprehensive evaluation result of the target tire's airtightness performance after a series of test steps. This result typically includes multiple sub-analysis results, each corresponding to a different test type or time point.

[0082] In this embodiment, the data analysis result refers to the result obtained after further processing and analysis of the first test result. This may include steps such as data cleaning, data conversion, and statistical analysis, aiming to extract useful information and evaluate the airtightness performance of the target tire.

[0083] In this embodiment, the sub-analysis result refers to a portion of the first test result, corresponding to a specific test type, time point or test parameter, and is the basic unit of the data analysis result.

[0084] In this embodiment, the corresponding critical value refers to a threshold value specified in the test and analysis standard for determining whether the sub-analysis result is qualified. If the sub-analysis result exceeds this critical value, it may indicate that there is a problem with the airtightness performance of the target tire.

[0085] In this embodiment, this refers to a comprehensive evaluation of the target tire's airtightness performance based on a comparison of the data analysis results and the test analysis criteria. This evaluation result may include a conclusion such as qualified, unqualified, or requiring further testing.

[0086] In this embodiment, qualified means that the airtightness performance of the target tire meets the requirements of the testing and analysis standards and no further processing or improvement is required.

[0087] In this embodiment, unqualified means that the airtightness performance of the target tire does not meet the requirements of the testing and analysis standards, and rework or other improvement measures are required to improve its performance.

[0088] In this embodiment, rework refers to a process of repairing, adjusting or remanufacturing an unqualified target tire, aiming to improve its airtightness performance and make it meet the requirements of the testing and analysis standards.

[0089] The beneficial effect of the above technical solution is: by accurately judging the airtightness performance of the target tire and analyzing the unqualified tires, it facilitates the subsequent tire processing operations.

[0090] Example 7: Based on Example 6, the sub-analysis results are compared with the corresponding critical values ​​of the detection and analysis standards to determine the airtightness performance of the target tire, including: Comparing each sub-analysis result with the critical value of the corresponding sub-analysis standard in the detection analysis standard to obtain a first critical difference value and a second critical difference value of each sub-analysis result; comparing the absolute values ​​of the first critical difference and the second critical difference, and using the critical difference with the smaller absolute value as the comparison result between the current sub-analysis result and the corresponding critical value of the detection analysis standard; Each sub-analysis result is integrated with the comparison result of the corresponding critical value to determine the airtightness performance of the target tire.

[0091] In this embodiment, the sub-analysis result refers to the test result obtained for a specific aspect or parameter of the target tire during the airtightness test. These sub-analysis results may include the leakage rate of the tire at different pressures, the change of the internal pressure of the tire over time, etc.

[0092] In this embodiment, the test analysis standard is a set of specifications or criteria for evaluating tire airtightness performance, which includes multiple sub-analysis standards, each of which corresponds to a specific aspect or parameter of tire airtightness performance.

[0093] In this embodiment, the critical value corresponding to the sub-analysis standard refers to the threshold between pass and fail set for each sub-analysis result in the test analysis standard. If the sub-analysis result exceeds this critical value, it may indicate that the tire's airtightness performance in that aspect does not meet the standard.

[0094] In this embodiment, the first critical difference refers to the difference between the sub-analysis result and the critical value of the corresponding sub-analysis standard.

[0095] In this embodiment, the second critical difference has a similar meaning to the first critical difference, and is the upper limit and lower limit of the detection and analysis sub-standard.

[0096] In this embodiment, the comparison result refers to the conclusion obtained by comparing the difference between the sub-analysis result and the corresponding critical value (after absolute value processing). This conclusion may indicate whether the sub-analysis result exceeds the critical value and by how much.

[0097] In this embodiment, integration refers to combining the comparison results of multiple sub-analysis results with the corresponding critical values ​​to form a comprehensive assessment. This process may involve weighted averaging, summing, or other forms of mathematical processing of the comparison results.

[0098] In this embodiment, the airtightness performance of the target tire refers to an evaluation of the overall airtightness performance of the target tire based on the comparison of all sub-analysis results with corresponding critical values. This evaluation may indicate whether the tire is qualified or where performance defects exist.

[0099] The beneficial effect of the above technical solution is: by accurately judging the airtightness performance of the target tire and analyzing the unqualified tires, it facilitates the subsequent tire processing operations.

[0100] Example 8: The embodiment of the present invention provides a tire air tightness detection system, such as Figure 2 Shown, including: A scheme setting module is used to determine an airtightness testing scheme that matches the target tire based on the tire properties of the target tire, and to set and adjust the testing parameters of the airtightness testing scheme in combination with the airtightness testing requirements of the target tire to obtain a first airtightness testing scheme; Tire pre-processing module: used to extract the airtightness pre-processing scheme related to the target tire in the first airtightness testing scheme, perform tire processing on the target tire based on the airtightness pre-processing scheme, and determine whether the tire processing result meets the airtightness testing requirements of the target tire; An airtightness testing module is configured to perform an airtightness test on a target tire that meets the airtightness testing requirements based on a first airtightness testing scheme to obtain a first test result; Performance judgment module: used to perform data analysis on the first test result based on the test analysis standard, and judge the airtightness performance of the target tire based on the data analysis result, so as to determine whether the target tire is qualified.

[0101] The beneficial effect of the above technical solution is: by adjusting the airtightness detection scheme in combination with the airtightness detection requirements of the target tire, and performing airtightness detection based on the adjustment results, and then comparing with the detection and analysis standards to determine the airtightness performance of the target tire, the airtightness performance judgment of the target tire can be made more accurate and efficient.

[0102] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A tire air tightness detection method, characterized in that: include: Step 1: Determine an airtightness testing solution that matches the target tire based on the tire properties of the target tire, and adjust the testing parameters of the airtightness testing solution based on the airtightness testing requirements of the target tire to obtain a first airtightness testing solution; Step 2: Extracting the airtightness pre-processing solution related to the target tire from the first airtightness testing solution, performing tire processing on the target tire based on the airtightness pre-processing solution, and determining whether the tire processing result meets the airtightness testing requirements of the target tire; Step 3: Performing an airtightness test on the target tire that meets the airtightness test requirements based on the first airtightness test solution to obtain a first test result; Step 4: Perform data analysis on the first test result based on the test analysis standard, and judge the airtightness performance of the target tire based on the data analysis result to determine whether the target tire is qualified.

2. A tire air tightness detection method according to claim 1, characterized in that: An airtightness testing scheme matching the target tire is determined based on the tire properties of the target tire, and the testing parameters of the airtightness testing scheme are set and adjusted in combination with the airtightness testing requirements of the target tire to obtain a first airtightness testing scheme, including: Step 11: Obtain the tire properties of the target tire, and select the airtightness testing solution that best matches the target tire from a preset airtightness testing solution library based on the tire properties; Step 12: Adjust the test parameters of the air tightness test solution based on the air tightness test requirements of the target tire; Step 13: Combining the adjusted detection parameters with the airtightness detection scheme to form a first airtightness detection scheme for the target tire.

3. A tire air tightness detection method according to claim 2, characterized in that: Extracting an airtightness pre-processing scheme related to the target tire in the first airtightness testing scheme, performing tire processing on the target tire based on the airtightness pre-processing scheme, and determining whether the tire processing result meets the airtightness testing requirements of the target tire, including: Step 21: extracting an airtightness pre-processing solution related to the target tire from the first airtightness detection solution; Step 22: Process the target tire according to the airtightness pre-processing solution, and determine whether the target tire can be tested for airtightness based on the airtightness testing requirements of the target tire; If the target tire does not meet the airtightness test requirements, the target tire is reprocessed.

4. A tire air tightness detection method according to claim 3, characterized in that: For a target tire that meets the airtightness test requirements, an airtightness test is performed based on a first airtightness test scheme to obtain a first test result, including: Step 31: Adjust the test environment according to the test requirements of the first airtightness test plan; Step 32: Performing an airtightness test on the target tire that meets the airtightness test requirements according to the first airtightness test solution; Step 33: Acquire the airtightness detection result at each moment in the current airtightness detection period in real time, and perform detection processing to obtain a first detection result.

5. The tire air tightness detection method according to claim 4, characterized in that: The air tightness test results at each moment in the current air tightness test cycle are obtained in real time, and the test process is performed to obtain the first test result, including: Step 331: Determine the detection frequency of the current air tightness detection cycle based on the air tightness detection requirement of the target tire; Step 332: within the current air tightness detection cycle, obtaining the air tightness detection result of the target tire at each detection moment based on the detection frequency; Step 333: Classify the airtightness test results based on the test type to obtain an airtightness test set; Step 334: Determine whether each detection type belongs to a sequential detection type. If so, use the detection type as the first detection type to obtain a first detection type set. If the detection type does not belong to the sequential detection type, the detection type is used as the second detection type, and the airtightness detection result corresponding to the second detection type is obtained as the initial detection result; Step 335: extracting the airtightness test results corresponding to the first test type set from the airtightness test set to obtain a first test set; Step 336: Sort the sub-detection results in each first detection subset in the first detection set according to the time series to obtain a first ordered detection subset; Step 337: Inputting the sub-detection results of each first ordered detection subset into the same coordinate system, and processing them to obtain a first detection curve, thereby obtaining a first detection curve set; Step 338: Combine each first detection curve in the first detection curve set with the corresponding detection type to obtain a first detection sub-result for the current detection type, and combine each first detection sub-result with the initial detection result to obtain a first detection result.

6. The tire air tightness detection method according to claim 4, characterized in that: Performing data analysis on the first test result based on the test analysis standard, and judging the airtightness performance of the target tire based on the data analysis result, thereby determining whether the target tire is qualified, including: Step 41: Pre-set the target tire's testing and analysis standards based on tire industry standards and customer needs; Step 42: performing data analysis on the first detection result of the target tire to obtain a data analysis result; Step 43: Compare the data analysis results with the detection and analysis standards of the target tire to determine whether any of the data analysis results exceeds the detection and analysis standards. If the data analysis results do not exceed the range of the test analysis standards, the airtightness performance of the target tire is judged to be good; If the data analysis results contain sub-analysis results that exceed the range of the test analysis standard, the sub-analysis results are compared with the corresponding critical values ​​of the test analysis standard to determine the airtightness performance of the target tire; Step 44: determining whether the target tire is qualified based on the airtightness performance of the target tire; If the target tire fails to meet the requirements, it needs to be reworked.

7. A tire air tightness detection method according to claim 6, characterized in that: Compare the sub-analysis results with the corresponding critical values ​​of the test analysis standards to determine the airtightness performance of the target tire, including: Comparing each sub-analysis result with the critical value of the corresponding sub-analysis standard in the detection analysis standard to obtain a first critical difference value and a second critical difference value of each sub-analysis result; comparing the absolute values ​​of the first critical difference and the second critical difference, and using the critical difference with the smaller absolute value as the comparison result between the current sub-analysis result and the corresponding critical value of the detection analysis standard; Each sub-analysis result is integrated with the comparison result of the corresponding critical value to determine the airtightness performance of the target tire.

8. A tire air tightness detection system, characterized in that: include: A scheme setting module is used to determine an airtightness testing scheme that matches the target tire based on the tire properties of the target tire, and to set and adjust the testing parameters of the airtightness testing scheme in combination with the airtightness testing requirements of the target tire to obtain a first airtightness testing scheme; Tire pre-processing module: used to extract the airtightness pre-processing scheme related to the target tire in the first airtightness testing scheme, perform tire processing on the target tire based on the airtightness pre-processing scheme, and determine whether the tire processing result meets the airtightness testing requirements of the target tire; An airtightness testing module is configured to perform an airtightness test on a target tire that meets the airtightness testing requirements based on a first airtightness testing scheme to obtain a first test result; Performance judgment module: used to perform data analysis on the first test result based on the test analysis standard, and judge the airtightness performance of the target tire based on the data analysis result, so as to determine whether the target tire is qualified.

Citation Information

Patent Citations

  • Tire air tightness performance detecting device and detecting method

    CN103115736A

  • Automatic test method and device for board card

    CN106324475A

  • Bogie assembly quality detection method

    CN114563412A

  • Children toy multi-performance detection device and detection method

    CN114675209A

  • Waterproof testing device and production line

    CN214251390U

Cited By

  • Water level sensor manufacturing quality inspection system and method based on image recognition

    CN121632300A