Automobile electric appliance box
By welding the bus pins on the printed board and fixing them to the plastic cover, the assembly process of the automotive electrical box is simplified, the problems of complex assembly and inconvenient maintenance in the prior art are solved, and convenient signal connection and space utilization are achieved.
Patent Information
- Application Number
- CN202510848221.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-09-19
AI Technical Summary
The existing automotive electrical box assembly process is complex, with high positioning accuracy requirements for each component, and cumbersome welding and assembly steps, resulting in high assembly costs and inconvenient maintenance.
The bolts are placed on the printed board, the bus pins are inserted into the printed board holes and welded, and the printed board is fixed to the plastic cover to form an integral structure, which simplifies the assembly process of the bolts on the plastic parts.
While realizing signal connection, it simplifies the assembly process, saves material and time costs, improves the convenience of installation and maintenance, and increases the installation space of electronic components.
Smart Images

Figure CN120676561A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automotive electrical box, belonging to the technical field of automotive components. Background Art
[0002] Automotive electrical boxes generally adopt the method of injecting or assembling bolts into plastic parts, and then combining and fixing the busbar and the printed board through bolts simultaneously, so as to fix the input and output signal lines.
[0003] Under such an assembly process, first, the positioning of the bolt and the lower box cover is carried out, and then the positioning of the printed board assembly and the lower box cover is achieved through the positioning of the printed board assembly and the bolt. At the same time, the printed board assembly also needs to be aligned and positioned with the corresponding screw holes on the lower box cover through screws.
[0004] Therefore, the positioning accuracy requirements for each component are relatively high, and the welding of the busbar needs to be carried out synchronously with the assembly of the printed board assembly, resulting in more assembly process steps and a more complex assembly process. Summary of the Invention
[0005] The purpose of the present invention is to provide an automotive electrical box. The bolt is placed on the printed board, holes are opened on the printed board on both sides of the bolt, and the pins of the busbar are inserted into the holes on the printed board for welding, which not only realizes the output of the busbar signal but also fixes the bolt. At the same time, it saves the material of the plastic part for fixing the bolt structure, enables the overall structure size of the electrical box body to be minimized while realizing the signal connection function. This installation method is convenient and fast, saving the assembly process of the bolt on the plastic part. It neither requires disassembling and reassembling the lower cover of the electrical box nor saves time cost, and there is no change in appearance, and maintenance and replacement are also more convenient without generating new problems.
[0006] The present invention adopts the following technical solutions:
[0007] An automotive electrical box includes a bolt 5, a printed board 6, a busbar 4, and a plastic cover 3; the large end of the bolt 5 is placed on the printed board 6, the busbar 4 is in a U shape, and the serrated structures on both sides of it are inserted into the row holes provided on the printed board 6 and clamp and fix the bolt 5; the bolt 5, the printed board 6, and the busbar 4 are taken as a whole and fixed to the plastic cover through the mounting holes on the printed board 6.
[0008] Preferably, there is a gap for storing electronic components between the opposite side of the part of the printed board 6 corresponding to the busbar 4 and the plastic cover 3.
[0009] Preferably, the plastic cover 3 is the lower cover of the automotive electrical box.
[0010] Preferably, the automotive electrical box is an intelligent power grid management module for automobiles.
[0011] Preferably, a schematic frame for placing the bolts 5 is provided on the printing plate 6 to circle the placement position of the bolts 5.
[0012] Preferably, the plastic cover 3 is provided with a positioning post for inserting into a positioning hole on the printing plate 6 .
[0013] The beneficial effects of the present invention are:
[0014] 1) The bolts are placed on the printed board, holes are opened on the printed board on both sides of the bolts, and the bus pins are inserted into the printed board holes for welding, which not only realizes the output of the bus signal but also fixes the bolts.
[0015] 2) This method reduces the material required for the plastic fixing bolts, minimizing the overall dimensions of the electrical box while still achieving signal connection functionality. This convenient and quick installation method eliminates the need for bolt assembly on plastic parts. It eliminates the need to disassemble and reassemble the lower cover, saving time and cost. The appearance remains unchanged, making repairs and replacements much simpler and eliminating new problems.
[0016] 3) Compared with the installation structure of the prior art, the present invention provides a gap for storing electronic components between the plastic cover and the side opposite to the portion corresponding to the printed board and the busbar, thereby increasing the installation space for electronic components. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the structure of the busbar, bolts and wiring harness of an automobile electrical box in the prior art.
[0018] Figure 2 The present invention is a schematic diagram of the positions of the printed board, bolts and related fasteners in the automobile electrical box.
[0019] Figure 3 This is a view of the overall assembly structure of the automotive electrical appliance box of the present invention.
[0020] Figure 4 This is a 3D exploded view of the automotive electrical box of the present invention;
[0021] Figure 5 This is a 3D exploded view of the printed board assembly of the automotive electrical box of the present invention;
[0022] Figure 6 This is a printed board assembly diagram of the automotive electrical box of the present invention;
[0023] In the figure, 1. Wire harness, 2. Printing plate assembly, 3. Plastic cover, 4. Bus bar, 5. Bolts, 6. Printing plate. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0025] Figure 1 Shows the structures such as bolts, busbars, and wire harnesses of an electrical connection box in the prior art, where the wire harness is sleeved on the bolt and abuts against the busbar for transmitting electrical signals to the outside. Figure 1 Mainly introduces the background of this application.
[0026] See Figure 2 , Figure 2 Shows the positions of the printed board, bolt, and related fasteners in the automotive electrical box in this embodiment.
[0027] See Figure 3-4 , Figure 3-4 Shows the overall assembly structure of the automotive electrical box in this embodiment, and the printed board assembly is assembled as a whole in the lower cover.
[0028] See Figure 5-6 , Figure 5-6 Shows the specific structure of the printed board assembly.
[0029] Combined with Figure 2-6 , an automotive electrical box includes a bolt 5, a printed board 6, a busbar 4, and a plastic cover body 3; the large end of the bolt 5 is placed on the printed board 6, the busbar 4 is in a U shape, and the serrated structures on both sides thereof are inserted into the row holes provided on the printed board 6 and clamp and fix the bolt 5; the bolt 5, the printed board 6, and the busbar 4 are taken as a whole and fixed to the plastic cover body through the mounting holes on the printed board 6.
[0030] In this embodiment, there is a gap for storing electronic components between the opposite side of the part of the printed board 6 corresponding to the busbar 4 and the plastic cover body 3, thereby increasing the installation space for the components.
[0031] In this embodiment, the plastic cover body 3 is the lower cover of the automotive electrical box.
[0032] In this embodiment, the automotive electrical box is an intelligent power grid management module for an automobile.
[0033] In this embodiment, a schematic frame for placing the bolt 5 is provided on the printed board 6 to define the placement position of the bolt 5. This is not shown in the drawings.
[0034] [[ID=**45**]]In this embodiment, see Figure 4 , positioning posts for inserting into the positioning holes on the printed board 6 are provided on the plastic cover body 3.
[0035] The structural design of the intelligent power grid management module for an automobile in this embodiment is reliable and convenient to replace during use, and is simple to form and reliable and convenient in processing. This structure is worthy of popularization and application in automotive electrical boxes and other electronic and electrical products.
[0036] Note: There seems to be a formatting issue with tag
[0035] in the original text. It should probably be
[0035] for correct processing. The translation has been done as accurately as possible based on the provided text.The structural design of the automotive smart grid management module is reliable and easy to replace in use, simple to manufacture the mold and the molding process is also very reliable; the structural design of the automotive smart grid management module is worthy of promotion and application in automotive electrical boxes and other electronic and electrical products.
[0037] The above are preferred embodiments of the present invention. Those skilled in the art may make various changes or improvements based on the above. Without departing from the overall concept of the present invention, these changes or improvements should fall within the scope of protection claimed by the present invention.
Claims
1. An automotive electrical box, characterized in that: It includes a bolt (5), a printed board (6), a bus bar (4), and a plastic cover body (3); The large end of the bolt (5) is placed on the printed board (6). The bus bar (4) is in a U shape, and the serrated structures on both sides thereof are inserted into the row holes provided on the printed board (6) and clamp and fix the bolt (5); The bolt (5), the printed board (6), and the bus bar (4) are taken as a whole and fixed to the plastic cover body through the mounting holes on the printed board (6).
2. The automotive electrical appliance box according to claim 1, wherein: On the opposite side of the part of the printed board (6) corresponding to the bus bar (4), there is a gap for storing electronic components between it and the plastic cover body (3).
3. The automotive electrical appliance box according to claim 1, wherein: The plastic cover body (3) is the lower cover of the automotive electrical box.
4. The automotive electrical appliance box according to claim 1, wherein: The automotive electrical box is an intelligent power grid management module for automobiles.
5. The automotive electrical appliance box according to claim 1, wherein: There is a schematic frame for placing the bolt (5) on the printed board (6) to enclose the placement position of the bolt (5).
6. The automotive electrical appliance box according to claim 1, wherein: There are positioning posts on the plastic cover body (3) for inserting into the positioning holes on the printed board (6).