Preparation technology of high-gluten wheat flour
Through the design of internal and external grinding mechanisms and screening parts, the problem of difficult separation of bran and wheat flour in wheat flour processing is solved, efficient grinding and screening are achieved, equipment blockage is avoided, and production efficiency and bran screening effect are improved.
Patent Information
- Application Number
- CN202510964607.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-07-14
AI Technical Summary
In the existing wheat flour processing process, bran and wheat flour are difficult to be effectively separated after being mixed, resulting in low grinding efficiency and easy clogging of equipment. In addition, the wheat flour remaining on the bran needs to be ground again, affecting production efficiency and quality.
It adopts an internal and external grinding mechanism design that combines multiple sets of grinding and screening parts. Through the mutual cooperation of the inner and outer grinding rings, it can achieve efficient separation and grinding of wheat flour and bran. Combined with the shaking mechanism and the reset mechanism to prevent blockage, it can achieve efficient screening and collection of wheat flour. The application phrase of the motor realizes the efficient screening process of wheat flour.
It achieves efficient separation of wheat flour and bran, avoids equipment blockage, improves grinding efficiency and quality, reduces the need for secondary grinding, and improves production efficiency and bran screening effect.
Smart Images

Figure CN120679630A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wheat flour processing, in particular to a preparation process of high-gluten wheat flour. Background Art
[0002] In the current wheat flour processing and preparation process, when the gluten content of wheat flour is insufficient, gluten is mixed with wheat flour to make the wheat flour meet the high gluten requirements; In the existing wheat flour processing and preparation process, wheat flour grinding equipment is usually used to grind wheat flour and bran and then screen them, which is inefficient. In the existing wheat flour processing and preparation process, wheat flour and bran are ground and sieved together. In the subsequent grinding process, the bran with wheat flour wraps around the ground wheat flour, resulting in poor shedding effect of wheat flour. The ground wheat flour needs to be ground again, which affects the production efficiency of the equipment. In the existing wheat flour processing and preparation process, long-term operation of the equipment will cause material to be blocked between the grinding discs. Over time, the wheat flour will form bridges or become hardened due to the high grinding temperature. The grinding discs need to be disassembled and cleaned separately, which is time-consuming and labor-intensive. In the existing wheat flour processing and preparation process, the wheat flour grinding effect is not good. If there is a lot of wheat flour remaining on the bran, secondary grinding is required. Summary of the Invention
[0003] In view of the deficiencies in the prior art, the present invention provides a process for preparing high-gluten wheat flour, which solves the problems in the wheat flour processing process.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A high-gluten wheat flour preparation device, comprising: A frame, wherein a feed hopper is provided on the top of the frame and a plurality of supporting legs are provided on the bottom of the frame; A screening mechanism, the screening mechanism being mounted on the lower middle portion of the frame via a shaking mechanism; An external grinding mechanism, wherein the external grinding mechanism is elastically mounted in the frame via a reset mechanism; The inner grinding mechanism is arranged in the outer grinding mechanism, and the inner grinding mechanism is installed in the frame through the driving mechanism.
[0005] Preferably, the outer grinding mechanism includes an outer grinding ring, which slides axially in the frame, and the inner side of the outer grinding ring is provided with multiple groups of first grinding surfaces, anti-blocking grinding surfaces, second grinding surfaces and third grinding surfaces distributed from top to bottom.
[0006] Preferably, the inner grinding mechanism includes an inner grinding ring, and multiple groups of first inner grinding surfaces, screening parts, second inner grinding surfaces, and third inner grinding surfaces are arranged on the outside of the inner grinding ring, which are distributed in sequence from top to bottom. A blanking cone is provided on the top of the inner grinding mechanism, and the blanking cone is provided directly below the feed hopper, and the gap between the blanking cone and the inner wall of the frame becomes smaller from top to bottom.
[0007] Preferably, the first grinding surface is arranged on the outside of the first inner grinding surface and a wheat flour grinding gap is formed between them, a space for screening wheat flour is formed between the anti-blocking grinding surface and the screening part, the second grinding surface is arranged on the outside of the second inner grinding surface and a wheat flour grinding gap is formed between them, and the third grinding surface is arranged on the outside of the third inner grinding surface and a wheat flour grinding gap is formed between them.
[0008] Preferably, a plurality of groups of material discharge assemblies are arranged on the inner side of the inner grinding mechanism from top to bottom, and the material discharge assemblies include a plurality of collecting hoppers arranged on the inner side of each screening part.
[0009] Preferably, the reset mechanism includes multiple blocks and multiple limit rods, and the multiple limit rods and multiple blocks are fixed correspondingly. Multiple first limit grooves are provided on the outside of the outer grinding ring, and the blocks slide correspondingly in the first limit grooves. A limit sleeve is fixed in each of the first limit grooves, and the limit rods and the corresponding limit sleeves slide with each other. A first spring is fixed at one end of the limit rod, and the first spring is provided in the corresponding limit sleeve. A wavy first slide groove is provided around the inner wall of the bottom of the outer grinding ring, and the first slide rod is rotatably connected to the outer side of the bottom of the inner grinding ring, and the first slide rod is slidably provided in the first slide groove.
[0010] Preferably, the rocking mechanism includes a mounting seat and a limit seat, and there are multiple limit seats and they are arranged on the inner wall of the frame. Multiple second limit grooves are arranged on the outside of the mounting seat, and the limit seats slide correspondingly in the second limit grooves. Second springs are arranged in the second limit grooves, and the second springs elastically squeeze the corresponding limit seats. A wavy second slide groove is arranged around the inner side of the mounting seat, and a second slide rod slides in the second slide groove, and the second slide rod rotates on one side of the bottom of the inner grinding ring.
[0011] Preferably, the screening mechanism includes a flour bucket, a skirt and a sieve bucket. The sieve bucket is detachably mounted on the bottom of the mounting seat. A screen is provided at the bottom of the sieve bucket. A skirt is installed on the outer periphery of the bottom of the sieve bucket. The flour bucket is arranged directly below the sieve bucket. The bottom of the lowest collecting bucket is connected to a discharge pipe, and the lower part of the discharge pipe passes through the sieve bucket and extends.
[0012] Preferably, the driving mechanism includes a driving box and a motor, the driving box is mounted on the frame, the motor is mounted in the driving box, a first pulley is fixed to the driving end of the motor, the top of the inner grinding ring is mounted on the lower part of the feed hopper of the frame through a bracket, a second pulley is fixed to the top of the inner grinding ring, the first pulley is connected to the second pulley through a belt, the first pulley and the second pulley are both mounted in the driving box, and one end of the driving box extends to the lower part of the feed hopper.
[0013] Preferably, a high-gluten wheat flour preparation process, wherein the equipment used in the high-gluten wheat flour preparation process is the high-gluten wheat flour preparation equipment described above, comprises the following steps: Step 1: Adjust the protein content: Wash the wheat and dry it in the air. The free water content is between 15% and 17%. Take 5 to 10 samples to measure the protein content of the wheat. If the dry protein content is less than 12.2%, add gluten according to the total amount of wheat and mix it with the wheat. The second step is to use the high-gluten wheat flour preparation equipment to grind the wheat: the wheat mixed with gluten is poured into the frame through the feed hopper, the motor drives the inner grinding ring to rotate through the first pulley, the belt and the second pulley, the inner grinding ring rotates in the frame through the bracket, the wheat and gluten pass through the inner grinding ring and the outer grinding ring, the wheat and gluten pass through the grinding gap formed by the first grinding surface and the first inner grinding surface, the space for screening wheat flour is formed between the anti-blocking grinding surface and the screening part, the wheat flour grinding gap is formed between the second grinding surface and the second inner grinding surface, and the wheat flour grinding gap is formed between the third grinding surface and the third inner grinding surface. When the wheat passes through the screening part, the ground wheat flour will pass through the screening part into the collecting bucket, and the wheat flour in the collecting bucket will directly fall into the noodle barrel through the discharge pipe. Multiple screening parts are arranged at the upper and lower parts to accelerate the screening of the ground wheat flour and fall into the noodle barrel. Multiple groups of wheat flour are ground and screened, and the wheat flour grinding efficiency is high. Step 3, anti-blocking: when the inner grinding ring rotates, the first slide bar causes the outer grinding ring to move up and down in the frame through the reset mechanism through the first waveform slide groove, so that an up and down movement is formed between the first grinding surface and the first inner grinding surface, the anti-blocking grinding surface and the screening part, the second grinding surface and the second inner grinding surface, and the third grinding surface and the third inner grinding surface. When wheat and bran pass through, they will be accelerated due to the movement and will not be blocked. The grinding of the first grinding surface and the first inner grinding surface, the second grinding surface and the second inner grinding surface is vertical, so that the wheat is quickly dropped, the grinding efficiency is high, the grinding quality is good, and the uninterrupted screening makes the wheat and bran grinding and de-surfacing efficiency high; Step 4: Integrated screening: When the inner grinding ring rotates, the second slide bar causes the mounting seat to slide up and down around the limit seat through the wavy second slide groove. When the mounting seat slides up and down, the mounting seat drives the screen bucket up and down to screen the bran with residual wheat flour.
[0014] The present invention provides a process for preparing high-gluten wheat flour. It has the following beneficial effects: The present invention measures the protein content in wheat by sampling multiple times in advance, and then adds gluten in percentage according to the measurement results based on the total amount of wheat, and then mixes the gluten with the wheat evenly, so as to achieve high-gluten preparation of wheat. While making the wheat meet the high-gluten requirements, high-gluten wheat flour can be obtained by directly processing wheat flour.
[0015] The present invention combines multiple groups of screening parts with anti-blocking grinding surfaces. When the wheat flour separated from the bran after grinding passes through the screening part, the wheat flour that meets the requirements falls into the collecting bucket from the screening part, and then directly enters the flour barrel through the discharge pipe. The wheat flour and bran are separated in time, and the screening efficiency is high. There is no need to use a separate screening device to screen the wheat flour separately subsequently. The wheat flour in the bran is screened by the mounting base vibrating up and down at the bottom of the frame, so that the wheat flour yield is high and the bran screening effect is good.
[0016] The present invention combines multiple groups of first grinding surfaces and first inner grinding surfaces, anti-blocking grinding surfaces and screening parts, second grinding surfaces and second inner grinding surfaces, and third grinding surfaces and third inner grinding surfaces. Wheat flour is screened while wheat flour remaining on bran is ground. The cross-sections between them are in the shape of broken lines, so that the bran and wheat flour can be fully and thoroughly ground. The bran does not need to be ground twice. The equipment has high production efficiency and produces high-quality wheat flour.
[0017] The present invention rotates the inner grinding ring, and the first sliding rod passes through the first waveform sliding groove to make the outer grinding ring move up and down in the frame through the reset mechanism, so that an up and down movement is formed between the first grinding surface and the first inner grinding surface, the anti-blocking grinding surface and the screening part, the second grinding surface and the second inner grinding surface, and the third grinding surface and the third inner grinding surface. When wheat and bran pass through, they will be accelerated due to the movement and no blockage will occur. The vertical grinding of the first grinding surface and the first inner grinding surface, the second grinding surface and the second inner grinding surface makes the wheat fall quickly, the grinding efficiency is high, and the grinding quality is good. The uninterrupted screening makes the wheat and bran grinding and de-flouring efficiency high. The wheat flour will not form a bridge between the grinding discs, and will not clump due to high-temperature maturation. There is no need to disassemble the grinding discs for cleaning, which saves time and effort.
[0018] The invention achieves high wheat flour grinding yield, less bran residue, good wheat flour grinding effect and high yield by cooperating with the inner grinding mechanism and the outer grinding mechanism in combination with the screening part, so as to screen the wheat flour while grinding the remaining bran. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the present invention; Figure 2 It is a front cross-sectional view of the present invention; Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle; Figure 5 For the present invention Figure 2 Enlarged view of point C in the middle; Figure 6 A perspective view of a collecting bucket according to the present invention; Figure 7 It is a partial three-dimensional view of the inner grinding ring of the present invention; Figure 8 It is a partial three-dimensional diagram of the reset mechanism of the present invention; Figure 9 It is a three-dimensional diagram of the driving mechanism of the present invention.
[0020] Among them, 1. frame; 2. support legs; 3. screening mechanism; 301. flour barrel; 302. skirt; 303. screening bucket; 4. discharge assembly; 401. discharge pipe; 402. collection bucket; 5. external grinding mechanism; 501. external grinding ring; 502. first grinding surface; 503. anti-blocking grinding surface; 504. second grinding surface; 505. third grinding surface; 6. reset mechanism; 601. stopper; 602. limit rod; 603. limit sleeve; 604. first spring; 605. first limit slot; 606. first slide slot; 607. first slide rod; 7. Internal grinding mechanism; 701. First internal grinding surface; 702. Screening part; 703. Second internal grinding surface; 704. Third internal grinding surface; 705. Blanking cone; 706. Inner grinding ring; 8. Driving mechanism; 801. Driving box; 802. Motor; 803. First pulley; 804. Belt; 805. Second pulley; 9. Feed hopper; 10. Rocking mechanism; 1001. Second slide bar; 1002. Second slide groove; 1003. Limit seat; 1004. Second spring; 1005. Second limit groove; 1006. Mounting seat. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1: like Figure 1-9 As shown, an embodiment of the present invention provides a high-gluten wheat flour preparation device, comprising: A frame 1 is provided with a feed hopper 9 on the top of the frame 1 and a plurality of legs 2 on the bottom of the frame 1. The feed hopper 9 is used to mix wheat and gluten and feed it into the frame 1; The screening mechanism 3 is installed in the middle and lower part of the frame 1 through the shaking mechanism 10. The screening part 3 is used to screen out the bran with wheat flour. The shaking mechanism 10 can shake the screen bucket 303 to separate the bran and wheat flour; The outer grinding mechanism 5 is elastically mounted in the frame 1 through the reset mechanism 6. The outer grinding mechanism 5 and the inner grinding mechanism 7 cooperate with each other to grind wheat flour; The inner grinding mechanism 7 is arranged in the outer grinding mechanism 5 and is installed in the frame 1 through the driving mechanism 8.
[0023] The outer grinding mechanism 5 includes an outer grinding ring 501, which slides axially within the frame 1. The inner side of the outer grinding ring 501 is provided with multiple groups of first grinding surfaces 502, anti-blocking grinding surfaces 503, second grinding surfaces 504, and third grinding surfaces 505, distributed from top to bottom. The inner grinding mechanism 7 includes an inner grinding ring 706, the outer side of which is provided with multiple groups of first inner grinding surfaces 701, screening portion 702, second inner grinding surfaces 703, and third inner grinding surfaces 704, distributed from top to bottom. A blanking cone 705 is provided at the top of the inner grinding mechanism 7. The blanking cone 705 is located directly below the feed hopper 9, and the gap between the blanking cone 705 and the inner wall of the frame 1 decreases from top to bottom. The first grinding surface 502 is arranged on the outside of the first inner grinding surface 701 and a wheat flour grinding gap is formed between them. A space for screening wheat flour is formed between the anti-blocking grinding surface 503 and the screening part 702. The second grinding surface 504 is arranged on the outside of the second inner grinding surface 703 and a wheat flour grinding gap is formed between them. The third grinding surface 505 is arranged on the outside of the third inner grinding surface 704 and a wheat flour grinding gap is formed between them. A plurality of feeding components 4 are arranged on the inner side of the inner grinding mechanism 7 from top to bottom. The feeding components 4 include a plurality of collecting hoppers 402 arranged on the inner side of each screening part 702. In summary, the washed wheat and gluten are put into the frame 1 through the feed hopper 9, and the wheat is dispersed between the inner grinding ring 706 and the outer grinding ring 501 through the feeding cone 701. The motor 802 drives the inner grinding ring 706 to rotate through the first pulley 803, the belt 804 and the second pulley 805. When the wheat passes through the first grinding surface 502 and the first inner grinding surface 701, it is ground and crushed, and the wheat flour falls into the screening part 702. The qualified wheat flour is screened and enters the collecting hopper 402 for the first time. After that, the wheat flour and bran that do not meet the requirements of particle size fall into the second inner grinding surface 703 and the second grinding surface 504, the third inner grinding surface 704 and the third grinding surface 505 in turn. The wheat flour on the bran is ground and falls off, and the wheat flour is ground and crushed. The multiple groups of settings can grind the wheat flour to the required fineness and can grind the wheat flour on the wheat bran thoroughly at one time. During grinding, the inner grinding ring 706 makes the outer grinding ring 501 slide up and down through the first sliding rod 607 and the first sliding groove 606 with a waveform setting, so that the third grinding surface 505 and the third inner grinding surface 704 are close to and separated from each other, thereby realizing effective grinding of the wheat flour. The multiple grinding surfaces that engage and slide with each other are combined with each other to achieve a good wheat grinding effect. The wheat flour screening part 702 is used to screen the wheat flour multiple times, so that less bran and wheat flour fall into the screening bucket 303. During subsequent screening, the wheat flour and bran can be quickly separated, and the wheat flour and bran can be separated from each other in time, which can avoid the wheat flour affecting the grinding efficiency of the bran and residual wheat flour during subsequent grinding, thereby realizing effective screening and grinding of the wheat flour, and achieving a good wheat flour grinding effect.
[0024] The reset mechanism 6 includes a plurality of blocks 601 and a plurality of limiting rods 602, and the plurality of limiting rods 602 and the plurality of blocks 601 are fixed correspondingly. A plurality of first limiting grooves 605 are arranged on the outside of the outer grinding ring 501, and the blocks 601 slide correspondingly in the first limiting grooves 605. A limiting sleeve 603 is fixed in each first limiting groove 605, and the limiting rods 602 slide with the corresponding limiting sleeves 603. A first spring 604 is fixed at one end of the limiting rod 602, and the first spring 604 is arranged in the corresponding limiting sleeve 603. A wavy first slide groove 606 is arranged around the inner wall of the bottom of the outer grinding ring 501, and the outer side of the bottom of the inner grinding ring 706 is rotatably connected to the first slide rod 607, and the first slide rod 607 slides It is arranged in the first slide groove 606. When the outer grinding ring 501 slides up and down in the frame 1, the outer grinding ring 501 slides and cooperates with each other through the first limit groove 605 and the stop block 601. At the same time, the limit rod 602 and the limit sleeve 603 slide in cooperation with each other. At the same time, the first spring 604 squeezes the limit rod 602 and the limit sleeve 603 against each other, so that the first spring 604 always squeezes the outer grinding ring 501 downward. When the first slide rod 607 and the first slide groove 606 slide with each other to move the outer grinding ring 501 up and down, the outer grinding ring 501 can slide and engage with the inner grinding ring 706 to realize wheat grinding, and at the same time, it can realize the prevention of wheat falling, avoid wheat flour and bran from being blocked between the grinding discs, and realize continuous operation of the equipment.
[0025] The rocking mechanism 10 includes a mounting seat 1006 and a limiting seat 1003. The limiting seat 1003 has multiple and is arranged on the inner wall of the frame 1. A plurality of second limiting grooves 1005 are arranged on the outer side of the mounting seat 1006. The limiting seat 1003 slides in the second limiting groove 1005 accordingly. A second spring 1004 is arranged in each of the second limiting grooves 1005. The second spring 1004 elastically squeezes the corresponding limiting seat 1003. A wavy second slide groove 1002 is arranged around the inner side of the mounting seat 1006. The second slide groove 1005 is provided with a plurality of second limiting grooves 1005. 02 has a second slide bar 1001 sliding inside, and the second slide bar 1001 rotates on one side of the bottom of the inner grinding ring 706. When the inner grinding ring 706 rotates, the second slide bar 1001 moves the second slide groove 1002 on the mounting seat 1006, so that the mounting seat 1006 drives the screen bucket 303 to move up and down, thereby realizing the screening of bran and wheat flour. The second spring 1004 can make the mounting seat 1006 always move elastically downward, and the upper and lower limit movements of the mounting seat 1006 are realized in combination with the wavy second slide groove 1002.
[0026] The screening mechanism 3 includes a flour bucket 301, a skirt 302 and a sieve bucket 303. The sieve bucket 303 is detachably mounted on the bottom of the mounting base 1006. A screen is provided at the bottom of the sieve bucket 303. A skirt 302 is installed on the outer periphery of the bottom of the sieve bucket 303. The flour bucket 301 is arranged directly below the sieve bucket 303. The bottom of the lowest collecting bucket 402 is connected to a discharge pipe 401. The lower part of the discharge pipe 401 passes through the sieve bucket 303 and extends. The discharge pipe 401 collects the ground wheat flour and directly pours it into the flour bucket 301, so that the wheat flour can be ground and screened at the same time during the grinding process, and the wheat flour can be collected. The skirt 302 can block the wheat flour to prevent it from being scattered.
[0027] The driving mechanism 8 includes a driving box 801 and a motor 802. The driving box 801 is installed on the frame 1, and the motor 802 is installed in the driving box 801. The driving end of the motor 802 is fixed with a first pulley 803. The top of the inner grinding ring 706 is installed on the lower part of the feed hopper 9 of the frame 1 through a bracket. The top of the inner grinding ring 706 is fixed with a second pulley 805. The first pulley 803 is connected to the second pulley 805 through a belt 804. The first pulley 803 and the second pulley 805 are both installed in the driving box 801. One end of the driving box 801 extends to the lower part of the feed hopper 9. The driving box 801 occupies a part of the feed hopper 9 and will not cause the feed hopper 9 to be blocked. At the same time, the inner grinding ring 706 is installed inside the frame 1 through a bracket.
[0028] Example 2: Reference Figures 1-9 As shown, an embodiment of the present invention provides a process for preparing high-gluten wheat flour. The equipment used in the process for preparing high-gluten wheat flour is the high-gluten wheat flour preparation equipment described above, and the process includes the following steps: Step 1: Adjust the protein content: Wash the wheat and dry it in the air. The free water content is between 15% and 17%. Take 5 to 10 samples to measure the protein content of the wheat. If the dry protein content is less than 12.2%, add gluten according to the total amount of wheat and mix it with the wheat. Step 2: Grind wheat flour using a high-gluten flour preparation device: Pour wheat mixed with gluten into the frame 1 through the feed hopper 9, and the motor 802 drives the inner grinding ring 706 to rotate through the first pulley 803, the belt 804, and the second pulley 805. The inner grinding ring 706 rotates in the frame 1 through the bracket, and the wheat and gluten pass between the inner grinding ring 706 and the outer grinding ring 501. The wheat and gluten pass through the grinding gap formed between the first grinding surface 502 and the first inner grinding surface 701, and the anti-blocking grinding surface 503 and the screening part 702 to form a gap for screening wheat flour. The space, the second grinding surface 504 and the second inner grinding surface 703 form a wheat flour grinding gap, and the third grinding surface 505 and the third inner grinding surface 704 form a wheat flour grinding gap. When the wheat passes through the screening part 702, the ground wheat flour will pass through the screening part 702 and enter the collecting bucket 402. The wheat flour in the collecting bucket 402 then falls directly into the noodle barrel 301 through the discharge pipe 401. Multiple screening parts 702 are arranged at the upper and lower parts to accelerate the screening of the ground wheat flour and fall into the noodle barrel 301. Multiple groups of wheat flour are ground and screened, and the wheat flour grinding efficiency is high. Step 3, anti-blocking: when the inner grinding ring 706 rotates, the first sliding rod 607 makes the outer grinding ring 501 move up and down in the frame 1 through the reset mechanism 6 through the waveform first chute 606, so that the first grinding surface 502 and the first inner grinding surface 701, the anti-blocking grinding surface 503 and the screening part 702, the second grinding surface 504 and the second inner grinding surface 703, and the third grinding surface 505 and the third inner grinding surface 704 form an up and down movement. When the wheat and bran pass through, they will be accelerated by the movement and will not be blocked. The grinding of the first grinding surface 502 and the first inner grinding surface 701, the second grinding surface 504 and the second inner grinding surface 703 is vertical, so that the wheat is dropped quickly, the grinding efficiency is high, the grinding quality is good, and the uninterrupted screening makes the wheat and bran grinding and de-surfacing efficiency high; Step 4: Integrated screening: When the inner grinding ring 706 rotates, the second slide bar 1001 causes the mounting seat 1006 to slide up and down around the limiting seat 1003 through the wavy second slide groove 1002. When the mounting seat 1006 slides up and down, the mounting seat 1006 drives the sieve bucket 303 to sieve the bran with residual wheat flour up and down.
[0029] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A high-gluten wheat flour preparation device, characterized in that: include: A frame (1), wherein a feed hopper (9) is provided on the top of the frame (1), and a plurality of supporting legs (2) are provided on the bottom of the frame (1); A screening mechanism (3), the screening mechanism (3) being mounted on the middle and lower portion of the frame (1) via a shaking mechanism (10); An external grinding mechanism (5), wherein the external grinding mechanism (5) is elastically mounted in the frame (1) via a reset mechanism (6); An internal grinding mechanism (7), wherein the internal grinding mechanism (7) is arranged in the external grinding mechanism (5), and the internal grinding mechanism (7) is installed in the frame (1) via a driving mechanism (8).
2. The high-gluten wheat flour preparation equipment according to claim 1, characterized in that: The outer grinding mechanism (5) comprises an outer grinding ring (501), the outer grinding ring (501) slides axially in the frame (1), and the inner side of the outer grinding ring (501) is provided with a plurality of groups of first grinding surfaces (502), anti-blocking grinding surfaces (503), second grinding surfaces (504), and third grinding surfaces (505) distributed from top to bottom.
3. The high-gluten wheat flour preparation equipment according to claim 2, characterized in that: The inner grinding mechanism (7) includes an inner grinding ring (706), and the outer side of the inner grinding ring (706) is provided with a plurality of groups of first inner grinding surfaces (701), screening parts (702), second inner grinding surfaces (703), and third inner grinding surfaces (704) distributed sequentially from top to bottom. A blanking cone (705) is provided on the top of the inner grinding mechanism (7), and the blanking cone (705) is arranged directly below the feed hopper (9), and the gap between the blanking cone (705) and the inner wall of the frame (1) decreases sequentially from top to bottom.
4. The high-gluten wheat flour preparation equipment according to claim 3, characterized in that: The first grinding surface (502) is arranged outside the first inner grinding surface (701) and forms a wheat flour grinding gap between them. A space for screening wheat flour is formed between the anti-blocking grinding surface (503) and the screening portion (702). The second grinding surface (504) is arranged outside the second inner grinding surface (703) and forms a wheat flour grinding gap between them. The third grinding surface (505) is arranged outside the third inner grinding surface (704) and forms a wheat flour grinding gap between them.
5. The high-gluten wheat flour preparation equipment according to claim 3, characterized in that: Multiple groups of material discharge assemblies (4) are arranged on the inner side of the inner grinding mechanism (7) from top to bottom. The material discharge assemblies (4) include multiple collecting hoppers (402) arranged on the inner side of each screening part (702).
6. The high-gluten wheat flour preparation equipment according to claim 3, characterized in that: The reset mechanism (6) includes a plurality of blocks (601) and a plurality of limiting rods (602), the plurality of limiting rods (602) and the plurality of blocks (601) are fixed correspondingly, a plurality of first limiting grooves (605) are provided on the outer side of the outer grinding ring (501), the blocks (601) all slide correspondingly in the first limiting grooves (605), a limiting sleeve (603) is fixed in each of the first limiting grooves (605), the limiting rods (602) and the corresponding limiting sleeves (603) slide with each other, a first spring (604) is fixed at one end of the limiting rods (602), the first springs (604) are provided in the corresponding limiting sleeves (603), a wavy first sliding groove (606) is provided around the inner wall of the bottom of the outer grinding ring (501), the outer side of the bottom of the inner grinding ring (706) is rotatably connected to a first sliding rod (607), and the first sliding rod (607) is slidably provided in the first sliding groove (606).
7. The high-gluten wheat flour preparation equipment according to claim 5, characterized in that: The rocking mechanism (10) includes a mounting seat (1006) and a limiting seat (1003), wherein the limiting seat (1003) is provided in plurality and arranged on the inner wall of the frame (1), and a plurality of second limiting grooves (1005) are provided on the outer side of the mounting seat (1006), wherein the limiting seat (1003) slides correspondingly in the second limiting grooves (1005), and a second spring (1004) is provided in each of the second limiting grooves (1005), and the second spring (1004) elastically squeezes the corresponding limiting seat (1003), and a wavy second sliding groove (1002) is provided around the inner side of the mounting seat (1006), and a second slide bar (1001) slides in the second sliding groove (1002), and the second slide bar (1001) rotates on one side of the bottom of the inner grinding ring (706).
8. The high-gluten wheat flour preparation equipment according to claim 7, characterized in that: The screening mechanism (3) comprises a flour bucket (301), a skirt (302) and a sieve bucket (303). The sieve bucket (303) is detachably mounted on the bottom of the mounting base (1006). A screen is provided at the bottom of the sieve bucket (303). The skirt (302) is installed on the outer periphery of the bottom of the sieve bucket (303). The flour bucket (301) is arranged directly below the sieve bucket (303). The bottom of the lowest collecting bucket (402) is connected to a discharge pipe (401). The lower portion of the discharge pipe (401) passes through the sieve bucket (303) and extends.
9. The high-gluten wheat flour preparation equipment according to claim 3, characterized in that: The driving mechanism (8) comprises a driving box (801) and a motor (802), wherein the driving box (801) is mounted on the frame (1), the motor (802) is mounted in the driving box (801), a first pulley (803) is fixed to the driving end of the motor (802), the top of the inner grinding ring (706) is mounted on the lower part of the feed hopper (9) of the frame (1) through a bracket, a second pulley (805) is fixed to the top of the inner grinding ring (706), the first pulley (803) is connected to the second pulley (805) through a belt (804), the first pulley (803) and the second pulley (805) are both mounted in the driving box (801), and one end of the driving box (801) extends to the lower part of the feed hopper (9).
10. A process for preparing high-gluten wheat flour, wherein the equipment used in the process is the high-gluten wheat flour preparation equipment described in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Adjust the protein content: Wash the wheat and dry it in the air. The free water content is between 15% and 17%. Take 5 to 10 samples to measure the protein content of the wheat. If the dry protein content is less than 12.2%, add gluten according to the total amount of wheat and mix it with the wheat. Step 2: Grinding wheat flour using a high-gluten wheat flour preparation device: Pour wheat mixed with gluten into the frame (1) through the feed hopper (9), the motor (802) drives the inner grinding ring (706) to rotate through the first pulley (803), the belt (804) and the second pulley (805), the inner grinding ring (706) rotates in the frame (1) through the bracket, and the wheat and gluten pass between the inner grinding ring (706) and the outer grinding ring (501), and the wheat and gluten pass through the grinding gap formed between the first grinding surface (502) and the first inner grinding surface (701), and the anti-blocking grinding surface (503) and the screening part (702) to form a small screening gap. The space for wheat flour, the second grinding surface (504) and the second inner grinding surface (703) form a wheat flour grinding gap, and the third grinding surface (505) and the third inner grinding surface (704) form a wheat flour grinding gap. When the wheat passes through the screening part (702), the ground wheat flour will pass through the screening part (702) and enter the collecting bucket (402). The wheat flour in the collecting bucket (402) then directly falls into the noodle barrel (301) through the discharge pipe (401). The upper and lower parts are provided with multiple screening parts (702) to accelerate the screening of the ground wheat flour and let it fall into the noodle barrel (301). Multiple groups of wheat flour are ground and screened, and the wheat flour grinding efficiency is high. Step 3, anti-blocking: when the inner grinding ring (706) rotates, the first slide bar (607) causes the outer grinding ring (501) to move up and down in the frame (1) through the reset mechanism (6) through the corrugated first slide groove (606), so that an up and down movement is formed between the first grinding surface (502) and the first inner grinding surface (701), the anti-blocking grinding surface (503) and the screening part (702), the second grinding surface (504) and the second inner grinding surface (703), and the third grinding surface (505) and the third inner grinding surface (704). When wheat and bran pass through, they are accelerated due to the movement and no blockage occurs. The grinding of the vertical first grinding surface (502) and the first inner grinding surface (701), the second grinding surface (504) and the second inner grinding surface (703) makes the wheat drop fast, the grinding efficiency high, and the grinding quality good. The uninterrupted screening makes the wheat and bran grinding and de-surfacing efficiency high. Step 4: Integrated screening: When the inner grinding ring (706) rotates, the second slide bar (1001) causes the mounting seat (1006) to slide up and down around the limiting seat (1003) through the wavy second slide groove (1002). When the mounting seat (1006) slides up and down, the mounting seat (1006) drives the screening bucket (303) to sieve the bran with residual wheat flour up and down.
Citation Information
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