Fireproof crushing equipment for power battery recovery
By designing power battery recycling and crushing equipment with conveying, crushing and fire-proof components, the risks of fire and explosion in the power battery recycling process are solved, and safe and efficient battery crushing and energy release management are achieved.
Patent Information
- Application Number
- CN202510835799.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-09-23
AI Technical Summary
In the existing technology, there are risks of fire and explosion during the power battery recycling and crushing process, especially the combustion reaction caused by electrolyte leakage.
A fireproof pulverizing equipment including a conveying component, a pulverizing component and a fireproof component is designed. The conveying component stably conveys the batteries, the pulverizing component pulverizes them, and the fireproof component injects coolant to prevent fire. The coolant is directly injected into the pulverizing chamber through a water pump and a piping system to achieve battery cooling and fire protection.
It achieves efficient crushing of power batteries in a non-explosive environment, ensuring the safety and efficiency of the recycling process. The energy of the battery fragments is quickly released and the temperature is reduced through coolant, ensuring the safety of the energy release process after the battery is crushed.
Smart Images

Figure CN120679636A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery recycling, and in particular to a fireproof crushing device for recycling power batteries. Background Art
[0002] With the rapid development of the new energy vehicle industry, the market share of power batteries has seen a sharp increase. This trend is not only evident in the domestic market, but also globally, as new energy vehicle sales continue to climb, driving enormous demand for power batteries. However, power batteries have a limited service life, typically around five years. Therefore, with the early promotion and application of new energy vehicles, a large number of power batteries are gradually entering retirement.
[0003] Waste power batteries contain rich metal resources and have high recycling value. However, if improperly handled, the electrolyte and combustible materials within them can cause fires and explosions during the shredding process, posing a significant threat to the safety and property of nearby residents and employees. For example, existing technologies that directly shred power batteries in a shredder can cause electrolyte leakage during the shredding process, contacting oxygen in the air and causing combustion reactions. To address these issues, the development of fire-resistant power battery recycling and shredding equipment is particularly important. Summary of the Invention
[0004] The purpose of the present invention is to provide a fireproof crushing equipment for power battery recycling, so as to solve the problem that fire may be caused during the recycling and crushing of waste power batteries in the prior art.
[0005] The technical problem to be solved by the present invention can be achieved through the following technical solutions:
[0006] A fireproof crushing device for recycling power batteries, comprising an explosion-proof compartment, wherein a conveying assembly, a crushing assembly and a fireproof assembly are arranged in the explosion-proof compartment; the crushing assembly is arranged in the fireproof assembly, the conveying assembly comprises a first chain, a first conveying frame and a first brake box, the first chain is rotatably arranged in the first conveying frame, sprockets are arranged at both ends of the first conveying frame, the sprockets are meshed with the first chain, a driving member for driving the sprocket to rotate is fixedly arranged on the outside of the first conveying frame, and the driving member is fixedly installed in the first brake box; a T-shaped plate is fixedly installed on each section of the first chain, a mounting frame is fixedly installed below the end of the first conveying frame, and the crushing assembly is fixedly installed on the mounting frame.
[0007] The fireproof component includes a water pump, a water tank, a feed port, a water suction pipe, and a drain pipe; the feed port is arranged below the end of the first conveying frame, the water tank is L-shaped, one end is fixedly arranged below the mounting frame, and the other end is freely arranged on the side of the mounting frame, the water pump is fixedly installed in the explosion-proof compartment, the water pump is arranged on the side of the mounting frame, the water inlet of the water pump is fixedly installed with a water suction pipe, the water suction pipe extends into the water tank, the water outlet of the water pump is fixedly installed with a drain pipe, and the end of the drain pipe is connected to the feed port.
[0008] As a further solution of the present invention: the crushing assembly includes a crushing chamber, a first crushing shaft, a second crushing shaft, and crushing blades; the crushing chamber is fixedly mounted on the mounting frame, the first crushing shaft and the second crushing shaft are rotatably arranged in the crushing chamber, and a plurality of crushing blades are fixedly mounted on the first crushing shaft and the second crushing shaft.
[0009] As a further solution of the present invention: the crushing assembly also includes a first motor, a second motor, the second motor, and the first motor are respectively fixedly installed on both sides of the crushing chamber, the output shaft of the first motor is fixedly connected to the first crushing shaft, and the output shaft of the second motor is fixedly connected to the second crushing shaft.
[0010] As a further solution of the present invention: the bottom of the grinding chamber is arranged in the water tank.
[0011] As a further solution of the present invention: a second transmission frame is fixedly arranged in the water tank, a conveyor belt is rotatably arranged in the second transmission frame, and a second brake box is fixedly installed on the side of the second transmission frame.
[0012] As a further solution of the present invention: a transmission mechanism is provided in the second brake box, a third motor is fixedly installed on the side of the second brake box, and the transmission mechanism includes a second chain, a first gear and a second gear; the third motor is fixedly installed on the second transmission frame, the output shaft of the third motor is fixedly installed with the first gear, a second gear is installed on the side of the second transmission frame, and the second gear is fixedly connected to the driving end of the conveyor belt; a second chain is provided on the first gear and the second gear.
[0013] As a further solution of the present invention: a feeding port is fixedly installed on one end of the second transmission frame arranged below the crushing chamber, and a feeding port is opened on one end of the second transmission frame extending out of the water tank.
[0014] As a further solution of the present invention: a dehydrator is provided below the discharge port.
[0015] As a further solution of the present invention: the crushing assembly includes a first motor, a crushing chamber, a driving wheel, a driven wheel, a first crushing shaft, a second crushing shaft, and a crushing blade; the first crushing shaft and the second crushing shaft are rotatably arranged in the crushing chamber, one end of the first crushing shaft extends out of the crushing chamber and is fixedly connected to the first motor, and the other end extends out of the crushing chamber and is fixedly connected to the driving wheel, one end of the second crushing shaft is fixedly connected to the crushing chamber, and the other end extends out of the crushing chamber and is fixedly connected to the driven wheel, and a plurality of crushing blades are fixedly installed at equal distances on the first crushing shaft and the second crushing shaft.
[0016] As a further solution of the present invention: the driving wheel is meshed with the driven wheel.
[0017] Beneficial effects of the present invention:
[0018] 1. Developed a technology for the live crushing of power batteries. By injecting coolant into the cooling chamber through fireproof components, the live lithium batteries can be efficiently shredded and recycled in a non-explosive environment.
[0019] 2. A technology has been designed to automatically release energy from the electrode after the battery is broken. After the battery is broken, there is still a large amount of charge on the electrode. The coolant contains a large amount of graphite, which can quickly release energy. The heat energy generated during the energy release of the electrode is automatically cooled by the circulating coolant.
[0020] 3. The power battery is transported to the crushing component through the conveying component, and then the crushing component is used to realize the crushing processing of the power battery. The fire protection component is started at the same time as the crushing component to prevent the battery from spontaneous combustion. After crushing, the battery fragments are transported by the conveyor belt through the discharge port and fall into the dehydrator. Dehydration by the dehydrator can realize efficient processing of the battery and facilitate subsequent automated processing.
[0021] While ensuring efficient recycling of metal resources inside power batteries, it also has excellent fire-proof performance to ensure the safety of the recycling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below with reference to the accompanying drawings.
[0023] Figure 1 It is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a three-dimensional structural diagram of the present invention after removing the explosion-proof box;
[0025] Figure 3 This is a schematic diagram of some structures in the present invention Figure 1 ;
[0026] Figure 4 This is a schematic diagram of the structure of the present invention Figure 2 ;
[0027] Figure 5 It is a structural diagram of the first chain in the present invention;
[0028] Figure 6 In the present invention Figure 5 A magnified view of point A;
[0029] Figure 7 1 is a top view of the crushing assembly of Example 1 of the present invention;
[0030] Figure 8 It is a top view of the crushing assembly of Example 2 of the present invention.
[0031] In the figure: 1. explosion-proof box; 2. first chain; 3. water pump; 4. water pipe; 5. drainage pipe; 6. water tank; 7. feeding port; 8. second transmission frame; 9. third motor; 10. second chain; 11. conveyor belt; 12. first conveyor frame; 13. T-shaped plate; 14. mounting frame; 15. second brake box; 16. first motor; 17. second motor; 18. crushing chamber; 19. discharge port; 20. dehydrator; 21. loading port; 22. first brake box; 23. first crushing shaft; 24. crushing blade; 25. driving wheel; 26. driven wheel; 27. second crushing shaft. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0033] Example 1:
[0034] like Figure 1-Figure 7As shown, a fireproof crushing equipment for power battery recycling includes an explosion-proof compartment 1, in which a conveying assembly, a crushing assembly and a fireproof assembly are arranged; the conveying assembly is used to realize the conveying processing of the power battery, and the power battery is conveyed to the crushing assembly through the conveying assembly, and then the power battery is crushed by the crushing assembly, wherein the crushing assembly is arranged in the fireproof assembly, and the fireproof assembly can effectively prevent the battery from spontaneously combusting during the crushing of the power battery; the conveying assembly includes a first chain 2, a first conveying frame 12, and a first brake box 22, the first chain 2 is rotatably arranged in the first conveying frame 12, sprockets are arranged at both ends of the first conveying frame 12, the sprockets are meshed with the first chain 2, and a driving sprocket is fixedly arranged on the outside of the first conveying frame 12 The driving member is fixedly installed in the first brake box 22; a T-shaped plate 13 is fixedly installed on each section of the first chain 2, and the power battery to be crushed is placed between a pair of T-shaped plates 13. The operation of the first chain 2 can drive the stable movement of the battery. At the end of the first chain 2, the T-shaped plate 13 will rotate. After the lower T-shaped plate 13 rotates, the power battery loses support, and the battery falls into the crushing assembly under the action of gravity; a mounting frame 14 is fixedly installed below the end of the first conveying frame 12, and the crushing assembly is fixedly installed on the mounting frame 14. The crushing assembly includes a first motor 16, a second motor 17, a crushing chamber 18, a first crushing shaft 23, a second crushing shaft 27, and a crushing blade 24; the crushing chamber 18 is fixedly installed on the mounting frame 14, and the crushing A first crushing shaft 23 and a second crushing shaft 27 are rotatably provided in the crushing chamber 18, and a plurality of crushing blades 24 are fixedly installed on the first crushing shaft 23 and the second crushing shaft 27. The second motor 17 and the first motor 16 are respectively fixedly installed on both sides of the crushing chamber 18, and the output shaft of the first motor 16 is fixedly connected to the first crushing shaft 23, and the output shaft of the second motor 17 is fixedly connected to the second crushing shaft 27. After the battery to be processed falls into the crushing chamber 18, the first motor 16 and the second motor 17 are started at the same time to drive the first crushing shaft 23 and the second crushing shaft 27 to rotate, thereby realizing the crushing processing of the battery by the crushing blades 24; the fireproof component includes a water pump 3, a water tank 6, a feed port 7, a water pipe 4, and a drain pipe 5; the feed port 7 is arranged at the first conveyor Below the end of the frame 12, the feed port 7 is fixedly mounted on the crushing chamber 18, the water tank 6 is L-shaped, one end is fixedly arranged below the mounting frame 14, and the other end is freely arranged on the side of the mounting frame 14, which is convenient for adding coolant. The bottom of the crushing chamber 18 is arranged in the water tank 6, the water pump 3 is fixedly mounted in the explosion-proof compartment 1, and the water pump 3 is arranged on the side of the mounting frame 14. The water inlet of the water pump 3 is fixedly installed with a water pumping pipe 4, which extends into the water tank 6. The water outlet of the water pump 3 is fixedly installed with a drain pipe 5, and the end of the drain pipe 5 is connected with the feed port 7. When the water pump 3 is started, the coolant is extracted from the water tank 6 through the water pumping pipe 4 and pumped into the feed port 7 through the drain pipe 5, which facilitates the cooling process of the batteries in the crushing chamber 18 to prevent overheating;A second transmission frame 8 is fixedly provided in the water tank 6, a conveyor belt 11 is rotatably provided in the second transmission frame 8, a second brake box 15 is fixedly installed on the side of the second transmission frame 8, a transmission mechanism is provided in the second brake box 15 for driving the operation of the conveyor belt 11, a third motor 9 is fixedly installed on the side of the second brake box 15, and the transmission mechanism includes a second chain 10, a first gear and a second gear; the third motor 9 is fixedly installed on the second transmission frame 8, the output shaft of the third motor 9 is fixedly installed with the first gear, a second gear is installed on the side of the second transmission frame 8, and the second gear is fixedly connected to the driving end of the conveyor belt 11; a second chain 10 is provided on the first gear and the second gear; the transmission energy of the second chain 10 drives the operation of the conveyor belt 11; and at the same time reduces the speed of the first gear. The load of the three motors 9 is controlled; the second transmission frame 8 is provided at one end below the crushing chamber 18 and is fixedly mounted with a loading port 21. The end of the second transmission frame 8 extending out of the water tank 6 is provided with a discharge port 19. A dehydrator 20 is provided below the discharge port 19. The loading port 21 is used to receive the battery crushed materials falling from the crushing chamber 18; the materials fall into the conveyor belt 11, which transports the battery crushed materials through the discharge port 19 and into the dehydrator 20. The materials are dehydrated by the dehydrator 20, and a drying component can be added as needed to achieve drying treatment. The entire device is integratedly controlled by the control end. After the power batteries to be processed are manually placed in the conveyor component, self-processing can be achieved in the explosion-proof compartment 1. In specific implementation, an air purification device can also be provided above the feed port 7 to increase processing safety.
[0035] Example 2:
[0036] like Figure 8 As shown, the difference from the first embodiment is that the crushing assembly includes a first motor 16, a crushing chamber 18, a driving wheel 25, a driven wheel 26, a first crushing shaft 23, a second crushing shaft 27, and a crushing blade 24; the first crushing shaft 23 and the second crushing shaft 27 are rotatably arranged in the crushing chamber 18, one end of the first crushing shaft 23 extends out of the crushing chamber 18 and is fixedly connected to the first motor 16, and the other end extends out of the crushing chamber 18 and is fixedly connected to the driving wheel 25, one end of the second crushing shaft 27 is fixedly connected to the crushing chamber 18, and the other end extends out of the crushing chamber 18 and is fixedly connected to the driven wheel 26 The driving wheel 25 is connected, and the driven wheel 26 is engaged with the first crushing shaft 23 and the second crushing shaft 27. A plurality of crushing blades 24 are fixedly and equidistantly installed on the first crushing shaft 23 and the second crushing shaft 27. The first motor 16 is started to drive the first crushing shaft 23 to rotate, and the driving wheel 25 is driven to rotate by the first crushing shaft 23, thereby driving the driven wheel 26 to rotate, and the second crushing shaft 27 is driven to rotate by the driven wheel 26, thereby realizing the rotation of the crushing blades 24, thereby realizing the crushing and cutting of the batteries falling into the crushing chamber 18; compared with the first embodiment, the use of one electric device can be reduced, and different crushing components can be replaced as needed.
[0037] Working principle of the present invention:
[0038] After manually placing the power battery to be processed into the conveying assembly, exit the explosion-proof compartment 1 and then close the explosion-proof compartment 1. Start the conveying assembly through the control end. The operation of the first chain 2 can drive the stable movement of the battery. At the end of the first chain 2, the T-shaped plate 13 will rotate. After the rotation of the lower T-shaped plate 13, the power battery loses support, and the battery falls into the crushing assembly under the action of gravity; the battery is crushed by the crushing assembly. When the crushing assembly is started, the water pump 3 is started at the same time to extract coolant from the water tank 6 through the water pipe 4, and pumped into the feed port 7 through the drain pipe 5 to realize the cooling processing of the battery in the crushing chamber 18. The battery crushed materials falling from the crushing chamber 18 fall into the conveyor belt 11 through the loading port 21. The conveyor belt 11 transports the battery crushed materials through the unloading port 19 and falls into the dehydrator 20 for dehydration by the dehydrator 20.
[0039] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A fireproof crushing equipment for power battery recycling, characterized in that: The invention comprises an explosion-proof box (1), wherein a conveying assembly, a crushing assembly and a fireproof assembly are arranged in the explosion-proof box (1); the crushing assembly is arranged in the fireproof assembly, the conveying assembly comprises a first chain (2), a first conveying frame (12), and a first brake box (22), the first chain (2) is rotatably arranged in the first conveying frame (12), sprockets are arranged at both ends of the first conveying frame (12), the sprockets are meshed with the first chain (2), a driving member for driving the sprocket to rotate is fixedly arranged on the outside of the first conveying frame (12), and the driving member is fixedly installed in the first brake box (22); a T-shaped plate (13) is fixedly installed on each section of the first chain (2), a mounting frame (14) is fixedly installed below the end of the first conveying frame (12), and the crushing assembly is fixedly installed on the mounting frame (14). The fireproof component comprises a water pump (3), a water tank (6), a feed port (7), a water pipe (4), and a drain pipe (5); the feed port (7) is arranged below the end of the first conveying frame (12); the water tank (6) is L-shaped, one end of which is fixedly arranged below the mounting frame (14), and the other end is freely arranged on the side of the mounting frame (14); the water pump (3) is fixedly installed in the explosion-proof compartment (1); the water pump (3) is arranged on the side of the mounting frame (14); the water inlet of the water pump (3) is fixedly installed with a water pipe (4), and the water pipe (4) extends into the water tank (6); the water outlet of the water pump (3) is fixedly installed with a drain pipe (5), and the end of the drain pipe (5) is communicated with the feed port (7).
2. The fireproof crushing equipment for power battery recycling according to claim 1, characterized in that: The crushing assembly comprises a crushing chamber (18), a first crushing shaft (23), a second crushing shaft (27), and crushing blades (24); the crushing chamber (18) is fixedly mounted on the mounting frame (14); the first crushing shaft (23) and the second crushing shaft (27) are rotatably arranged in the crushing chamber (18); and a plurality of crushing blades (24) are fixedly mounted on both the first crushing shaft (23) and the second crushing shaft (27).
3. The fireproof crushing equipment for power battery recycling according to claim 2, characterized in that: The crushing assembly further comprises a first motor (16) and a second motor (17); the second motor (17) and the first motor (16) are respectively fixedly mounted on both sides of the crushing chamber (18); the output shaft of the first motor (16) is fixedly connected to the first crushing shaft (23); and the output shaft of the second motor (17) is fixedly connected to the second crushing shaft (27).
4. The fireproof crushing equipment for power battery recycling according to claim 2, characterized in that: The bottom of the grinding chamber (18) is arranged in the water tank (6).
5. The fireproof crushing equipment for power battery recycling according to claim 4, characterized in that: A second transmission frame (8) is fixedly arranged in the water tank (6), a conveyor belt (11) is rotatably arranged in the second transmission frame (8), and a second brake box (15) is fixedly installed on the side of the second transmission frame (8).
6. The fireproof crushing equipment for power battery recycling according to claim 5, characterized in that: A transmission mechanism is provided in the second brake box (15), a third motor (9) is fixedly mounted on the side of the second brake box (15), and the transmission mechanism comprises a second chain (10), a first gear and a second gear; the third motor (9) is fixedly mounted on the second transmission frame (8), an output shaft of the third motor (9) is fixedly mounted with a first gear, a second gear is mounted on the side of the second transmission frame (8), and the second gear is fixedly connected to the driving end of the conveyor belt (11); a second chain (10) is provided on the first gear and the second gear.
7. The fireproof crushing equipment for power battery recycling according to claim 6, characterized in that: The second transmission frame (8) is arranged below the pulverizing chamber (18) and has a loading port (21) fixedly mounted on one end thereof. The second transmission frame (8) is extended out of the water tank (6) and has a unloading port (19) formed on one end thereof.
8. The fireproof crushing equipment for power battery recycling according to claim 7, characterized in that: A dehydrator (20) is provided below the discharge port (19).
9. The fireproof crushing equipment for power battery recycling according to claim 1, characterized in that: The crushing assembly comprises a first motor (16), a crushing chamber (18), a driving wheel (25), a driven wheel (26), a first crushing shaft (23), a second crushing shaft (27), and a crushing blade (24); the first crushing shaft (23) and the second crushing shaft (27) are rotatably arranged in the crushing chamber (18); one end of the first crushing shaft (23) extends out of the crushing chamber (18) and is fixedly connected to the first motor (16); the other end extends out of the crushing chamber (18) and is fixedly connected to the driving wheel (25); one end of the second crushing shaft (27) is fixedly connected to the crushing chamber (18), and the other end extends out of the crushing chamber (18) and is fixedly connected to the driven wheel (26); and a plurality of crushing blades (24) are fixedly and equidistantly installed on the first crushing shaft (23) and the second crushing shaft (27).
10. The fireproof crushing equipment for power battery recycling according to claim 9, characterized in that: The driving wheel (25) is meshed with the driven wheel (26).