Intelligent potato washing and cutting device

Abstract

The invention relates to the technical field of potato washing and cutting devices, and discloses an intelligent potato washing and cutting device, which comprises a washing box body, a washing box cover, a washing box cover, a washing box cover and a washing box cover, the cutting box body is arranged on the side part of the cleaning box body; the cleaning and peeling mechanism is arranged in the cleaning box body and is used for cleaning and peeling the potatoes; and the cutting mechanism is arranged in the cutting box body, is connected with the cleaning and peeling mechanism through a conveying pipeline, and is used for cutting the potatoes. By integrating the functions of cleaning, peeling and cutting, the potato processing efficiency is greatly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of potato washing and cutting devices, in particular to an intelligent potato washing and cutting device. Background Art

[0002] With the development of social economy and the accelerated pace of life, the demand for potato foods is increasing, especially the consumption of snack foods such as potato fries and potato chips in the fast food culture has increased dramatically. This has promoted the development of potato food processing technology, especially the design and application of potato slicers.

[0003] The market is in high demand for potato cleaning and peeling technologies, with the main technologies including friction, steam, and chemical methods. However, these technologies each have limitations. For example, steam cleaning may cause potatoes to become cooked and soft, chemical cleaning may cause food safety issues, and friction cleaning is mostly used for cleaning and peeling large quantities of potatoes and is not suitable for home use. Therefore, the present invention proposes an intelligent potato washing and cutting device and method, aiming to address the problems existing in the existing technology and provide an efficient, safe, and multifunctional potato processing solution. Summary of the Invention

[0004] The purpose of the present invention is to provide an intelligent potato washing and cutting device to solve the above problems.

[0005] The present invention provides an intelligent potato washing and cutting device, comprising:

[0006] The cleaning box has a cover plate on the top and an observation mirror on the cover plate;

[0007] A cutting box is provided on the side of the cleaning box;

[0008] a washing and peeling mechanism disposed inside the washing box, for washing and peeling potatoes, comprising a water spray pipe, a brush roller, and a first motor, wherein the water spray pipe is disposed at the top of the washing box, the brush roller is disposed below the water spray pipe, and the first motor is connected to the brush roller via a first transmission mechanism, and the first motor drives the brush roller to rotate to wash and peel the potatoes;

[0009] The cutting mechanism is arranged in the cutting box and is connected to the cleaning and peeling mechanism through a transmission pipe. The cutting mechanism is used to cut potatoes. The cutting mechanism includes a second motor and a cutting tool. The second motor is connected to the cutting tool through a second transmission mechanism. The second motor drives the cutting tool to move to cut the potatoes.

[0010] Preferably, a drainage board is provided in the cleaning box, and the drainage board divides the space in the cleaning box into an upper cavity and a lower cavity. The water spray pipe and the brush roller are arranged in the upper cavity, and the first motor and the second motor are arranged in the lower cavity. A sewage outlet is provided on the side of the drainage board, and a potato peel filter is provided on the upper part of the drainage board.

[0011] Preferably, a baffle is provided in the cleaning box, the baffle is provided in the upper cavity, the baffle is L-shaped, the horizontal plate of the baffle is provided above the brush roller, and the bottom is in contact with the baffle when the cover is closed.

[0012] Preferably, a plurality of brush rollers are provided, and the brush rollers are arranged in a C shape, and the transverse plate of the baffle is provided above the topmost brush roller.

[0013] Preferably, the first transmission mechanism includes a small pulley, a large pulley, a large sprocket and a roller chain, the output shaft of the first motor is connected to the small pulley, the small pulley is connected to the large pulley through a synchronous belt, the large pulley is connected to the large sprocket through a key shaft, the large sprocket is connected to the topmost brush roller, and the brush rollers are connected to each other through a roller chain.

[0014] Preferably, a primary discharge port is provided on the side of the cleaning box, a secondary feed port is provided on the top of the cutting box, one end of the conveying pipe is connected to the primary discharge port, and the other end of the conveying pipe is connected to the secondary feed port.

[0015] Preferably, the second transmission mechanism includes a gear set and a rack, the output shaft of the second motor is connected to the gear set through a chain, the gear set is arranged on both sides of the rack, and the end of the rack is connected to the cutting tool.

[0016] Preferably, the cutting mechanism further comprises a rotating tool and a tool protection cover, wherein the rotating tool is arranged outside the cutting tool, and the tool protection cover is arranged outside the rotating tool, and the tool protection cover is used to protect and isolate the rotating tool.

[0017] Preferably, a final discharge port is provided at the bottom of the tool protection cover.

[0018] Preferably, the shapes of the cutting tool include: horizontal stripe shape, large grid stripe shape and small grid stripe shape.

[0019] Compared with the prior art, the present invention has the beneficial effects of a high degree of automation and simple operation of the potato washing and cutting device. By using a brush roller to transport potatoes, cleaning and peeling are made more efficient, achieving an integrated operation of potato cleaning, peeling, and cutting, greatly improving the efficiency of potato processing. At the same time, the provision of structures such as a drain plate and a potato peel filter can effectively separate sewage and potato peels during the cleaning process, facilitating subsequent cleaning and processing. The design is simple, low-cost, improves work efficiency, and saves manpower and time. In addition, the diversified design of the cutting tool can meet the needs of different users for potato cutting shapes, increasing the practicality and market competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without any creative work.

[0021] Figure 1 This is a schematic structural diagram of an intelligent potato washing and cutting device according to the present invention;

[0022] Figure 2 is a structural schematic diagram of a first transmission mechanism in an embodiment of the present invention;

[0023] Figure 3 is a side view of the first transmission mechanism in an embodiment of the present invention;

[0024] Figure 4 is a schematic structural diagram of a cutting mechanism in an embodiment of the present invention;

[0025] Figure 5 is a structural schematic diagram of the second transmission mechanism in an embodiment of the present invention;

[0026] Figure 6 Schematic diagram of the structure of the drainage board in an embodiment of the present invention.

[0027] In the figure, 1. Cleaning box; 11. Cover plate; 12. Baffle; 13. Primary discharge port; 2. Cutting box; 21. Secondary feed port; 3. Cleaning and peeling mechanism; 31. Water spray pipe; 32. Brush roller; 33. First motor; 34. Drain board; 35. Sewage outlet; 36. Potato peel filter; 4. First transmission mechanism; 41. Small pulley; 42. Large pulley; 43. Large sprocket; 44. Roller chain; 5. Cutting mechanism; 51. Second motor; 52. Cutting tool; 53. Rotating tool; 54. Tool protection cover; 55. Final discharge port; 6. Second transmission mechanism; 61. Gear set; 62. Rack; 7. Conveying pipeline. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0029] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0030] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.

[0031] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0032] like Figures 1-6As shown, the present invention provides an intelligent potato washing and cutting device, comprising: a washing box 1, with a cover plate 11 provided on the top, and an observation mirror provided on the cover plate 11; a cutting box 2, arranged at the side of the washing box 1; a washing and peeling mechanism 3, arranged inside the washing box 1, the washing and peeling mechanism 3 is used to wash and peel potatoes, and the washing and peeling mechanism 3 includes a water spray pipe 31, a brush roller 32 and a first motor 33, the water spray pipe 31 is arranged at the top of the washing box 1, and the brush roller 32 is arranged below the water spray pipe 31, the first motor 33 is connected to the brush roller 32 through a first transmission mechanism 4, and the first motor 33 drives the brush roller 32 to rotate to wash and peel the potatoes; a cutting mechanism 5, arranged in the cutting box 2, and connected to the washing and peeling mechanism 3 through a transmission pipe 7, the cutting mechanism 5 is used to cut potatoes, and the cutting mechanism 5 includes a second motor 51 and a cutting tool 52, the second motor 51 is connected to the cutting tool 52 through a second transmission mechanism 6, and the second motor 51 drives the cutting tool 52 to move to cut the potatoes.

[0033] The present invention significantly improves potato processing efficiency by integrating cleaning, peeling, and cutting functions. Users simply place the potatoes into the cleaning chamber 1, and the device automatically completes the entire process from cleaning, peeling, to cutting, reducing the tedious manual operation and time costs. Furthermore, the provision of an observation mirror allows the user to monitor the cleaning and peeling progress at any time, ensuring the quality of potato processing.

[0034] In this embodiment, the first motor 33 and the second motor 51 are three-phase asynchronous motors.

[0035] In some embodiments of the present application, a drainage board 34 is provided in the cleaning box 1, and the drainage board 34 divides the space in the cleaning box 1 into an upper cavity and a lower cavity. The water spray pipe 31 and the brush roller 32 are arranged in the upper cavity, and the first motor 33 and the second motor 51 are arranged in the lower cavity. A sewage outlet 35 is provided on the side of the drainage board 34, and a potato peel filter 36 is provided on the upper part of the drainage board 34.

[0036] As can be appreciated, the installation of drain plate 34 and potato peel filter 36 effectively separates the wastewater and potato peels generated during the cleaning process, improving the cleanliness and ease of maintenance of the device. Wastewater can be discharged through wastewater outlet 35, while potato peels are intercepted by the filter, eliminating the risk of clogging and contamination of subsequent processing components. Furthermore, by placing key components such as the motor in the lower chamber, away from water sources, this effectively prevents potential problems such as moisture and short circuits in the motor, thereby improving the safety and service life of the device.

[0037] In some embodiments of the present application, a baffle 12 is provided in the cleaning box 1, the baffle 12 is provided in the upper cavity, the baffle 12 is L-shaped, and the horizontal plate of the baffle 12 is provided above the brush roller 32. When the cover 11 is closed, the bottom is in contact with the baffle 12.

[0038] A plurality of brush rollers 32 are provided, and the brush rollers 32 are arranged in a C shape, with the horizontal plate of the baffle 12 being provided above the topmost brush roller 32 .

[0039] It can be understood that the provision of the L-shaped baffle 12 effectively prevents splashes of water and potato peels during the cleaning process, keeping the cleaning box 1 tidy. When the cover 11 is closed, the bottom fits tightly against the baffle 12 to form a closed space, which prevents the overflow of water and impurities during the cleaning process and ensures the cleaning effect. At the same time, the C-shaped arrangement of the brush roller 32 ensures that the potatoes are always in the C-shaped space during the cleaning process and are not easy to fall, so that the potatoes are scrubbed in all directions, improving the uniformity and efficiency of the cleaning. The horizontal plate of the baffle 12 is provided above the topmost brush roller 32, which effectively intercepts the splashing potato peels and water, further improving the cleanliness and use effect of the device.

[0040] In this embodiment, eight brush rollers 32 are provided.

[0041] In this embodiment, the cutting box 2 is designed as a rectangular parallelepiped, with internal dimensions determined based on typical potato processing volumes and equipment compatibility. For example, it measures 200 mm in length, 150 mm in width, and 150 mm in height. It is constructed of stainless steel with a thickness of 3 mm to ensure sufficient strength and corrosion resistance. The cutting box 2 can be scaled up proportionally as needed, and these dimensions are convenient for installation in kitchens or small processing plants.

[0042] In some embodiments of the present application, the first transmission mechanism 4 includes a small pulley 41, a large pulley 42, a large sprocket 43 and a roller chain 44. The output shaft of the first motor 33 is connected to the small pulley 41, the small pulley 41 is connected to the large pulley 42 through a synchronous belt, the large pulley 42 is connected to the large sprocket 43 through a key shaft, the large sprocket 43 is connected to the topmost brush roller 32, and the brush rollers 32 are connected to each other through a roller chain 44.

[0043] It is understood that the first transmission mechanism 4, consisting of a small pulley 41, a large pulley 42, a large sprocket 43, and a roller chain 44, achieves efficient and stable power transmission. The output shaft of the first motor 33 drives the small pulley 41 to rotate, which in turn drives the large pulley 42 via a synchronous belt. The large pulley 42 is then connected to the large sprocket 43 via a key shaft, ultimately driving the topmost brush roller 32 to rotate. At the same time, the brush rollers 32 are interconnected by the roller chain 44, ensuring that they can operate synchronously and in coordination. This not only improves the power transmission efficiency, but also enhances the stability and durability of the device, making the cleaning and peeling process smoother and more efficient.

[0044] In this embodiment, a certain amount of potatoes is poured into the upper chamber, the device is started, and the first motor 33 rotates forward. The output end of the first motor 33 is connected to a small pulley 41, which is connected to a large pulley 42 via a synchronous belt. The rotation of the small pulley 41 drives the rotation of the large pulley 42. The large pulley 42 is connected to a large sprocket 43 via a key shaft, which in turn rotates the large sprocket 43. The large sprocket 43 is connected to the outer pinion of the topmost brush roller 32 via a roller chain 44, which rotates the brush roller 32. The rollers rotate through the interlaced gears at their ends. The first motor 33 rotates forward for a certain period of time and then reverses. This cycle repeats multiple times, causing the brush rollers 32 to rotate relative to each other, turning the poured potatoes. During this turning process, the potatoes rub against the brushes on the brush rollers 32, thereby peeling the potatoes. While the potatoes and the brush rollers 32 rub against each other to peel, the water pipe 31 continuously sprays water, carrying the potato skins downward into the potato skin collection and sewage treatment structure.

[0045] In some embodiments of the present application, a primary discharge port 13 is provided on the side of the cleaning box 1, a secondary feed port 21 is provided on the top of the cutting box 2, one end of the conveying pipe 7 is connected to the primary discharge port 13, and the other end of the conveying pipe 7 is connected to the secondary feed port 21.

[0046] It can be understood that by arranging the conveying pipe 7 between the primary discharge port 13 and the secondary feed port 21, the washed and peeled potatoes can automatically and smoothly enter the cutting box 2 for cutting by gravity.

[0047] In some embodiments of the present application, the second transmission mechanism 6 includes a gear set 61 and a rack 62. The output shaft of the second motor 51 is connected to the gear set 61 through a chain. The gear set 61 is arranged on both sides of the rack 62. The end of the rack 62 is connected to the cutting tool 52.

[0048] It can be understood that the second transmission mechanism 6, consisting of a gear set 61 and a rack 62, achieves precise and stable drive of the cutting tool 52. The output shaft of the second motor 51 drives the gear set 61 to rotate via a chain, which in turn drives the rack 62 to move, ultimately driving the cutting tool 52 to perform cutting.

[0049] In some embodiments of the present application, the cutting mechanism 5 further includes a rotating cutter 53 and a cutter protection cover 54. The rotating cutter 53 is disposed outside the cutting cutter 52, and the cutter protection cover 54 is disposed outside the rotating cutter 53. The cutter protection cover 54 is used to protect and isolate the rotating cutter 53. A final discharge port 55 is provided at the bottom of the cutter protection cover 54.

[0050] It can be appreciated that the addition of the rotating cutter 53 and the cutter guard 54 further enhances the safety and functionality of the cutting mechanism 5. The rotating cutter 53 can cut the potato strips into chunks. The final discharge port 55 at the bottom of the cutter guard 54 allows for the smooth discharge of the potato slices, preventing accumulation and blockage, and ensuring a continuous and efficient cutting process.

[0051] In some embodiments of the present application, the shapes of the cutting tool 52 include: a horizontal stripe shape, a large grid stripe shape, and a small grid stripe shape.

[0052] As can be appreciated, by providing cutting tools in a variety of shapes, such as horizontal stripes, large grid stripes, and fine grid stripes, the present invention meets the diverse user needs for potato slices, shreds, and sizes. The horizontal stripes are suitable for potato slices, the large grid stripes are suitable for medium-sized potato stripes, and the fine grid stripes are suitable for fine, uniform potato shreds. This not only enhances the flexibility and applicability of the intelligent potato washing and cutting device, but also allows users to select the appropriate cutting tool based on their specific cooking and processing needs, resulting in more satisfactory potato slicing results.

[0053] To further illustrate the present invention, the working principle of the present invention is now described:

[0054] Potatoes are poured into the upper chamber and the cleaning and peeling mechanism is activated. The first motor rotates, driving the brush roller, which rubs against the potatoes. Water rinses the potatoes from above, peeling and cleaning them simultaneously. After the potatoes are washed and peeled, they are transported through a conveyor pipe to the cutting box. The second motor is activated, driving the gear set to mesh with the rack and push the potatoes to the cutting position.

[0055] Potato slicing: Replace the horizontal stripe-shaped tool, the potato is pushed to the cutting position, and the potato slicing is completed by the thrust. After the cutting is completed, the gear rotates and the meshing rack returns to the origin and repeats the above action.

[0056] Potato shredding and striping: After replacing the mesh square blades of different sizes, the potatoes are conveyed to the cutting position and squeezed towards the large grid stripe shape or small grid stripe shape blades to complete the potato shredding and striping work.

[0057] Potato dicing: In addition to the strip-cutting process, a rotary cutter is added. The rotary cutter shaft is connected to a second motor or gear set to rotate the cutter. As the potato strips are squeezed out, the rotary cutter rotates to cut the strips, completing the dicing process. A box containing the cut potatoes is placed below the final discharge port.

[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be covered by the scope of protection of the claims of the present invention.

Claims

1. An intelligent potato washing and cutting device, characterized in that: include: The cleaning box has a cover plate on the top and an observation mirror on the cover plate; A cutting box is provided on the side of the cleaning box; a washing and peeling mechanism disposed inside the washing box, for washing and peeling potatoes, comprising a water spray pipe, a brush roller, and a first motor, wherein the water spray pipe is disposed at the top of the washing box, the brush roller is disposed below the water spray pipe, and the first motor is connected to the brush roller via a first transmission mechanism, and the first motor drives the brush roller to rotate to wash and peel the potatoes; The cutting mechanism is arranged in the cutting box and is connected to the cleaning and peeling mechanism through a transmission pipe. The cutting mechanism is used to cut potatoes. The cutting mechanism includes a second motor and a cutting tool. The second motor is connected to the cutting tool through a second transmission mechanism. The second motor drives the cutting tool to move to cut the potatoes.

2. The intelligent potato washing and cutting device according to claim 1, characterized in that: A drainage board is provided in the cleaning box, and the drainage board divides the space in the cleaning box into an upper cavity and a lower cavity. The water spray pipe and the brush roller are arranged in the upper cavity, and the first motor and the second motor are arranged in the lower cavity. A sewage outlet is provided on the side of the drainage board, and a potato peel filter is provided on the upper part of the drainage board.

3. The intelligent potato washing and cutting device according to claim 2, characterized in that: A baffle is provided in the cleaning box, the baffle is provided in the upper cavity, the baffle is L-shaped, the horizontal plate of the baffle is provided above the brush roller, and the bottom of the cover plate is in contact with the baffle when the cover plate is closed.

4. The intelligent potato washing and cutting device according to claim 3, characterized in that: A plurality of brush rollers are provided, and the positions of the brush rollers are arranged in a C shape, and the horizontal plate of the baffle is arranged above the topmost brush roller.

5. The intelligent potato washing and cutting device according to claim 4, characterized in that: The first transmission mechanism includes a small pulley, a large pulley, a large sprocket and a roller chain. The output shaft of the first motor is connected to the small pulley, the small pulley is connected to the large pulley through a synchronous belt, the large pulley is connected to the large sprocket through a key shaft, the large sprocket is connected to the topmost brush roller, and the brush rollers are connected to each other through a roller chain.

6. The intelligent potato washing and cutting device according to claim 1, characterized in that: The side of the cleaning box is provided with a primary discharge port, the top of the cutting box is provided with a secondary feed port, one end of the conveying pipe is connected to the primary discharge port, and the other end of the conveying pipe is connected to the secondary feed port.

7. The intelligent potato washing and cutting device according to claim 1, characterized in that: The second transmission mechanism includes a gear set and a rack. The output shaft of the second motor is connected to the gear set through a chain. The gear set is arranged on both sides of the rack. The end of the rack is connected to the cutting tool.

8. The intelligent potato washing and cutting device according to claim 1, characterized in that: The cutting mechanism further comprises a rotating tool and a tool protection cover. The rotating tool is arranged outside the cutting tool. The tool protection cover is arranged outside the rotating tool. The tool protection cover is used to protect and isolate the rotating tool.

9. The intelligent potato washing and cutting device according to claim 8, characterized in that: A final discharge port is provided at the bottom of the tool protection cover.

10. The intelligent potato washing and cutting device according to claim 1, characterized in that: The shapes of the cutting tool include: horizontal stripe shape, large grid stripe shape and small grid stripe shape.

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