Aeration type dynamic organic fertilizer treatment device applied to various organic raw materials
The aeration system is optimized through the spiral groove structure and intermittent flushing mechanism, which solves the problems of uneven gas distribution and blockage in traditional aeration systems, reduces energy consumption and maintenance costs, and realizes an efficient and reliable fermentation process.
Patent Information
- Application Number
- CN202510962034.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional aeration systems have problems such as uneven gas distribution, easy clogging, high energy consumption, insufficient reliability and waste of resources, which affect fermentation efficiency and cost.
A spiral groove structure is used to optimize gas distribution, an intermittent flushing mechanism is combined to achieve self-cleaning, pneumatic drive is used instead of electric drive, and gas recycling is achieved through connecting components to improve gas utilization.
It achieves uniform oxygen distribution in the fermentation barrel, reduces maintenance costs and equipment failures, improves fermentation efficiency and gas utilization, and complies with the green and environmentally friendly production concept.
Smart Images

Figure CN120682059A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic fertilizer production equipment, and more particularly to an aeration-type dynamic organic fertilizer processing device applied to a variety of organic raw materials. Background Art
[0002] The fermentation process is a core step in organic fertilizer production, with its efficiency and quality directly impacting both yield and quality. Aeration systems, a key component of the fermentation process, are primarily used to deliver oxygen to the fermentation tanks to meet the microbial respiration needs and promote the decomposition and ripening of organic materials. However, traditional aeration systems suffer from numerous technical bottlenecks, hindering the efficient operation of the fermentation process.
[0003] Traditional aeration devices usually use fixed aeration heads or simple pore distribution structures, which result in uneven gas distribution, leading to an imbalance in the local oxygen concentration in the fermentation barrel, limiting the activity of microorganisms, and thus affecting the fermentation efficiency. At the same time, impurities generated during the fermentation process (such as suspended particles, decomposed residues, etc.) can easily clog the aeration channels, requiring frequent shutdowns for cleaning, high maintenance costs, and cumbersome operations. In addition, traditional aeration systems mostly rely on electric drive (such as motor-driven rotors or fans for air supply), which consumes a lot of energy, and electrical equipment is prone to failure in humid and dusty fermentation environments, resulting in insufficient reliability. Furthermore, gases that are not fully utilized during the aeration process are usually discharged directly, resulting in a waste of resources and not in line with the concept of green and environmentally friendly production. Summary of the Invention
[0004] In response to the shortcomings of the prior art, the present invention aims to provide an aerated dynamic organic fertilizer processing device with minimal or no feeding deviation, suitable for a variety of organic raw materials. This device optimizes gas distribution through a spiral groove structure, achieves self-cleaning through an intermittent flushing mechanism, reduces energy consumption by replacing electric drive with pneumatic drive, and achieves gas recycling through interconnecting components. This effectively addresses the technical bottlenecks of low efficiency, high maintenance costs, and resource waste associated with traditional aeration systems, providing a reliable technical solution for efficient fermentation processes.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An aeration-type dynamic organic fertilizer processing device for a variety of organic raw materials includes a fermentation barrel and a support frame for fixedly supporting the fermentation barrel, and an aeration assembly. The aeration assembly includes an installation box arranged in the fermentation barrel and an aeration component fixedly arranged on the installation box.
[0007] The aeration assembly includes a sleeve, the outer wall of the sleeve is provided with a plurality of evenly distributed through holes, an aeration head is fixedly provided on the top of the sleeve, a rotor is rotatably provided in the sleeve through a bearing, a plurality of spiral grooves are evenly provided on the rotor, a plurality of air outlet holes are evenly provided in the spiral grooves, and an air inlet pipe 1 is provided at the bottom of the sleeve, which is interconnected with the rotor and allows air to enter the rotor;
[0008] An abutment protrusion is fixedly provided on the outer wall of the rotor, and an intermittent flushing mechanism is fixedly provided in the sleeve for intermittently backwashing the spiral groove on the rotor through the squeezing of the abutment protrusion as the rotor rotates.
[0009] As a further improvement of the present invention, the intermittent flushing mechanism includes an intermittent flushing assembly, which includes a backwashing ring pipe slidably sleeved on the outer wall of the rotor, a plurality of fan-shaped nozzles are evenly connected on the backwashing ring pipe, and a plurality of abutment balls abutting against the hinged rod are further provided on the circumferential surface of the backwashing ring pipe, and the fan-shaped nozzles, spiral grooves and abutment balls correspond to each other one by one;
[0010] Two hinged rods are symmetrically provided on the inner wall of the sleeve, and two clamps are symmetrically sleeved on the outer peripheral surface of the backwashing ring pipe. The other end of the hinged rod is hinged to the clamp.
[0011] As a further improvement of the present invention, the intermittent flushing mechanism further includes an intermittent valve assembly provided in the installation box, the intermittent valve assembly including a valve housing 1 and a valve housing 2, the valve housing 2 being threadedly mounted on the upper end of the valve housing 1, the inner wall of the valve housing 1 communicating with the valve housing 2 being threadedly provided with a valve housing 1, the valve housing 1 being further provided with a partition plate for dividing the inner cavity of the valve housing 1 into a water inlet cavity and a water outlet cavity, the partition plate being provided with an opening;
[0012] A valve stem is slidingly provided on the valve seat, and a valve disc is fixedly provided at one end of the valve stem. Under normal circumstances, the valve disc is used to seal the opening of the partition plate and block the valve disc connected with the water inlet chamber and the water outlet chamber. A valve core is fixedly provided at the other end of the valve stem, and a linkage rod is provided at one end of the valve core passing through the valve housing. The other end of the linkage rod is connected to the outer wall of the backwash ring pipe, and a water inlet pipe is fixedly provided at one end of the water outlet chamber of the valve housing. The other end of the water inlet pipe is connected to the backwash ring pipe through a hose.
[0013] As a further improvement of the present invention, a cavity is provided on the inner top of the second valve housing, the valve core is coaxially distributed with the cavity, and the valve core is located on the outer wall of the cavity of the second valve housing and is provided with a spring 2 for assisting the valve core to reset after popping out.
[0014] As a further improvement of the present invention, the aeration assembly further includes a pneumatic drive mechanism disposed in the mounting box, the pneumatic drive mechanism including a second mounting cylinder, an abutment interface being provided at an upper end of the second mounting cylinder, a first mold cavity being contained therein, and a mounting seat being fixedly disposed in the mold cavity of the second mounting cylinder and coaxially distributed with the second mounting cylinder;
[0015] An air inlet plate is symmetrically provided in the cavity 1 of the second mounting cylinder, and an air vent is provided on the air inlet plate. A pressure relief cavity is provided in the mounting seat, and a spring 1 is provided in the pressure relief cavity. A resistance ball is provided at the top end of the spring 1, which abuts against the opening of the pressure relief cavity and connects to the cavity 1. The other end of the pressure relief cavity is provided with an air outlet pipe fixedly connected to the second mounting cylinder;
[0016] The second mounting cylinder is also fixed with a pneumatic drive assembly for reciprocating motion and driving the rotor to rotate after air is taken in through the air intake plate. The pneumatic drive assembly is also used to abut the air-blocking ball after air is taken in through the air intake plate and discharge the gas in the second mounting cylinder through the air outlet pipe.
[0017] As a further improvement of the present invention, the pneumatic drive assembly includes a pneumatic drive member and a transmission member, the pneumatic drive member includes a mounting cylinder 1 interconnected with the mounting cylinder 2, the mounting cylinder 2 and the mounting cylinder 1 are fixedly connected by a fixed collar, the mounting cylinder 1 is provided with a cavity 2, and the cavity 2 is further provided with a slideway;
[0018] The pneumatic drive assembly also includes a diaphragm whose outer edge is fixedly connected to the upper end surface of the mounting cylinder 2, a contact rod is fixedly connected to the axis center of one side of the diaphragm, a sliding seat is fixedly provided at the axis center of the other side of the diaphragm, the sliding seat is slidably connected to the slideway, and a connecting rod is hinged on the sliding seat, a bevel gear 1a is rotatably provided on the inner wall of the mounting cylinder 1, a bevel gear 2b is rotatably provided at the axis center of the top of the mounting cylinder 1, a pulley 1 is fixedly provided at the other end of the bevel gear 2b, the bevel gear 1a and the bevel gear 2b are meshed with each other, and the other end of the connecting rod is eccentrically connected to the bevel gear 1a.
[0019] As a further improvement of the present invention, the transmission member includes a pulley 2 rotatably arranged on one side of the intake pipe 1, a bevel gear 3 is sleeved on the outer circumferential surface of the pulley 2, and a bevel gear 4 is also rotatably provided on the outer wall of the intake pipe 1. The bevel gear 4 is perpendicular to the bevel gear 3 and meshes with each other, and the bevel gear 4 is fixedly connected to the bottom end of the rotor.
[0020] As a further improvement of the present invention, the aeration assembly further comprises a connecting component, the connecting component comprising a connecting pipe interconnected with an opening at one end of the air inlet pipe away from the aeration component, and the other end of the connecting pipe is connected to the air outlet pipe;
[0021] It also includes an air inlet pipe 2 connected to the mold cavity 1 in the pneumatic drive mechanism, and the air inlet pipe 2 is used to inject air into the mold cavity.
[0022] As a further improvement of the present invention, the second pulley is connected to the first pulley via a belt transmission.
[0023] As a further improvement of the present invention, the pneumatic drive mechanism and the connecting component are fixedly installed in the installation box through a supporting plate, a supporting plate is provided on the outer circumference of the connecting component, and a blocking ball is provided on the outer circumference of the installation tube, and the bottom ends of the two blocking balls are fixedly connected to the inner bottom end surface of the installation box.
[0024] Beneficial effects of the present invention:
[0025] This invention utilizes a sleeve, aeration head, and rotor within the aeration assembly, all working in perfect harmony. Air is fed into the rotor via an inlet pipe, then discharged through the spiral grooves and into the fermentation vat through holes in the sleeve. The spiral grooves provide more even air distribution, enhancing aeration effectiveness and ensuring sufficient oxygen exposure to the contents of the fermentation vat, promoting fermentation.
[0026] The rotor rotates inside the sleeve, driving the liquid and gas in the fermentation barrel to move together, enhancing the mixing of gas and liquid. In this way, the gas generated during the fermentation process can be discharged in time, and new oxygen can be quickly replenished, creating a good environment for fermentation.
[0027] The intermittent flushing mechanism, using abutment bumps and hinged rods, creates intermittent motion in the backwash ring, allowing the fan-shaped nozzles to backwash the spiral grooves on the rotor. This prevents the grooves from becoming clogged by impurities generated during the fermentation process, ensuring smooth aeration and reducing maintenance costs and time.
[0028] The backwash ring is connected to the aeration head via a cam linkage. As the aeration head rotates, the bumps periodically push the connecting rod, causing the ring to reciprocate along the bearing axis. The nozzles sequentially aim at the guide grooves for pulsed flushing. This pulsed flushing more effectively removes impurities from the spiral grooves, improving cleaning results.
[0029] The pneumatic drive mechanism uses an air intake plate to draw air in, which in turn propels the pneumatic drive assembly, which in turn drives the rotor. This drive method eliminates the need for additional electrical equipment, reducing energy consumption, minimizing equipment failures, and improving device reliability.
[0030] The connecting component connects the air inlet pipe 1 and the air outlet pipe, realizing the recycling of gas. After the gas entering the pneumatic drive mechanism completes its driving task, it can enter the aeration component to continue to play a role, thereby improving the utilization rate of gas and reducing operating costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the axonometric structure of the present invention;
[0032] Figure 2 This is a schematic diagram of the installation structure of the aeration assembly and the installation box of the present invention;
[0033] Figure 3 This is a schematic diagram of the axial structure of the aeration assembly of the present invention;
[0034] Figure 4 This is a schematic cross-sectional view of the aeration assembly of the present invention;
[0035] Figure 5 For the present invention Figure 4 Look at the structural diagram;
[0036] Figure 6 This is a schematic diagram of the installation structure of the rotor and bearing in the aeration assembly of the present invention;
[0037] Figure 7 This is a schematic cross-sectional view of the pneumatic drive mechanism of the present invention;
[0038] Figure 8 This is a schematic cross-sectional view of the intermittent valve assembly of the present invention.
[0039] Figures: 100, fermentation barrel; 101, support frame; 200, installation box; 201, aeration assembly; 2010, clamping hoop; 2011, sleeve; 2012, aeration head; 2013, rotor; 2014, bearing; 2015, air inlet pipe 1; 2016, backwash ring pipe; 2017, fan-shaped nozzle; 2018, hinged rod; 2019, abutment protrusion; 202, pneumatic drive mechanism; 2020, diaphragm; 2021, installation cylinder 1; 2022, installation cylinder 2; 2023, fixing collar; 2024, air inlet plate; 2025, ball resistance ball; 2026, spring 1; 2027, mounting seat; 2028, air outlet pipe; 2 029a, bevel gear one; 2029b, bevel gear two; 20210, abutment rod; 20211, sliding seat; 20212, connecting rod; 20213, pulley one; 203, valve pass assembly; 2030, linkage rod; 2031, valve housing one; 2032, partition plate; 2033, valve disc; 2034, valve stem; 2035, valve seat; 2036, valve housing two; 2037, valve core; 2038, spring two; 2039, water inlet pipe; 204, connecting assembly; 2041, pulley two; 2042, bevel gear three; 2043, bevel gear four; 2044, intake pipe two; 2045, bearing plate; 2046, connecting pipe. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments. The components of the embodiments of the present disclosure generally described and shown here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present disclosure is not intended to limit the scope of the present disclosure for protection, but merely represents the selected embodiments of the present disclosure. Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present disclosure.
[0041] Example 1
[0042] refer to Figures 1-8 , which is a specific embodiment of the aeration-type dynamic organic fertilizer processing device for a variety of organic raw materials according to the present invention, includes a fermentation barrel 100 and a support frame 101 for fixedly supporting the fermentation barrel 100, and an aeration assembly. The aeration assembly includes an installation box 200 disposed in the fermentation barrel 100 and an aeration component 201 fixedly disposed on the installation box 200;
[0043] The aeration assembly 201 includes a sleeve 2011, the outer wall of which is provided with a plurality of evenly distributed through holes. An aeration head 2012 is fixedly provided on the top of the sleeve 2011. A rotor 2013 is rotatably provided in the sleeve 2011 via a bearing 2014. The rotor 2013 is evenly provided with a plurality of spiral grooves, and the spiral grooves are evenly provided with a plurality of air outlets. An air inlet pipe 2015 is provided at the bottom of the sleeve 2011, which is in communication with the rotor 2013 and allows air to enter the rotor 2013.
[0044] An abutment protrusion 2019 is fixedly provided on the outer wall of the rotor 2013, and an intermittent flushing mechanism is fixedly provided in the sleeve 2011 for intermittently backwashing the spiral groove on the rotor 2013 by squeezing the abutment protrusion 2019 as the rotor 2013 rotates.
[0045] The gas enters the interior of the rotor 2013 through the air inlet pipe 2015. Since the air inlet pipe 2015 and the rotor 2013 are interconnected, they provide an air source for aeration. The gas entering the rotor 2013 generates a spiral airflow under the guidance of the spiral groove, causing the rotor 2013 to rotate under the support of the bearing 2014. The gas in the spiral groove is discharged through the air outlet, forming an upward airflow in the sleeve 2011. The upward airflow enters the fermentation barrel 100 through the through-holes on the outer wall of the sleeve 2011 and the aeration head 2012 on the top, realizing the aeration function.
[0046] The intermittent flushing mechanism includes an intermittent flushing assembly, which includes a backwashing ring pipe 2016 slidably mounted on the outer wall of the rotor 2013. The backwashing ring pipe 2016 is evenly connected with a plurality of fan-shaped nozzles 2017. The circumferential surface of the backwashing ring pipe 2016 is also provided with a plurality of abutment balls abutting against the hinged rod 218. The fan-shaped nozzles 2017, the spiral grooves, and the abutment balls correspond to each other one by one.
[0047] Two hinged rods 2018 are symmetrically provided on the inner wall of the sleeve 2011 , and two clamps 2010 are symmetrically sleeved on the outer circumference of the backwash ring pipe 2016 . The other end of the hinged rod 2018 is hinged to the clamp 2010 .
[0048] The intermittent flushing mechanism also includes an intermittent valve assembly 203 disposed in the installation box 200. The intermittent valve assembly 203 includes a valve housing 1 2031 and a valve housing 2 2036. The valve housing 2 2036 is threadedly mounted on the upper end of the valve housing 1 2031. The inner wall of the connection between the valve housing 1 2031 and the valve housing 2 2036 is threadedly provided with a valve housing 1 2031. The valve housing 1 2031 is further provided with a partition plate 2032 for dividing the inner cavity of the valve housing 1 2031 into a water inlet cavity and a water outlet cavity. The partition plate 2032 is provided with an opening.
[0049] When rotor 2013 rotates, abutment protrusions 2019 on its outer wall come into contact with hinged rod 2018 within sleeve 2011. This abutment protrusion 2019 compresses hinged rod 2018, causing it to swing. The swinging of hinged rod 2018, connected to clamp 2010 on the outer circumference of backwash ring tube 2016, drives backwash ring tube 2016 to slide on the outer wall of rotor 2013.
[0050] A valve stem 2034 is slidingly provided on the valve seat 2035, and a valve flap 2033 is fixedly provided at one end of the valve stem 2034. Under normal circumstances, the valve flap 2033 is used to seal the opening of the partition plate 2032 and block the valve flap 2033 from connecting the water inlet chamber and the water outlet chamber. A valve core 2037 is fixedly provided at the other end of the valve stem 2034. A linkage rod 2030 is provided at one end of the valve core 2037 passing through the valve housing 2 2036. The other end of the linkage rod 2030 is connected to the outer wall of the backwash ring pipe 2016. A water inlet pipe 2039 is fixedly provided at one end of the water outlet chamber of the valve housing 1 2031. The other end of the water inlet pipe 2039 is connected to the backwash ring pipe 2016 through a hose.
[0051] A cavity is provided on the inner top of the second valve housing 2036, and the valve core 2037 is coaxially distributed with the cavity. The valve core 2037 is located in the cavity of the second valve housing 2036 and is sleeved with a second spring 2038 for assisting the valve core 2037 to reset after popping out.
[0052] The sliding of the backwash ring pipe 2016 drives the valve core 2037 to move within the second valve housing 2036 via the linkage rod 2030. When the valve core 2037 moves, the valve stem 2034 and valve flap 2033 also move accordingly. Under normal conditions, the valve flap 2033 seals the opening of the partition plate 2032, blocking the connection between the water inlet and water outlet chambers. When the valve core 2037 moves, the valve flap 2033 opens the opening of the partition plate 2032, allowing the water inlet and water outlet chambers to connect. The second spring 2038 is used to assist the valve core 2037 in resetting after it is ejected.
[0053] Specifically, during normal aeration, the intermittent valve assembly 203 is closed, i.e., the valve flap 2033 seals the opening of the partition plate 2032, and no water flows into the backwash loop 2016. At this time, gas enters the rotor 2013 through the inlet pipe 1 2015, passes through the spiral groove and the air outlet, and then enters the fermentation tank 100 through the through-hole of the sleeve 2011 and the aeration head 2012.
[0054] When the rotor 2013 rotates, the abutting protrusion 2019 squeezes the hinged rod 2018, causing the backwash ring pipe 2016 to slide, and the valve core 2037 is driven to move through the linkage rod 2030, and the valve disc 2033 opens the opening of the partition plate 2032; water enters the water outlet chamber from the water inlet chamber of the valve housing 2031 through the opening, and then enters the backwash ring pipe 2016 through the water inlet pipe 2039 and the hose; water is sprayed out from the fan-shaped nozzle 2017 on the backwash ring pipe 2016 to backwash the spiral groove on the rotor 2013.
[0055] The rotor 2013 rotates, the abutting protrusion 2019 contacts and squeezes the hinge rod 2018, causing the hinge rod 2018 to swing, driving the backwash ring pipe 2016 to slide; the sliding of the backwash ring pipe 2016 drives the valve core 2037 to move through the linkage rod 2030, and the valve disc 2033 opens the opening of the partition plate 2032, allowing water to enter the backwash ring pipe 2016; water is sprayed from the fan-shaped nozzle 2017 to backwash the spiral groove and remove impurities that may have accumulated in the spiral groove; when the abutting protrusion 2019 leaves the hinge rod 2018, under the action of the second spring 2038, the valve core 2037 is reset, and the valve disc 2033 reseals the opening of the partition plate 2032, and the backwash process is completed.
[0056] Example 2
[0057] Please refer to Figures 1-8 This embodiment is basically the same as the first embodiment. This embodiment is made on the basis of the first embodiment and has the same beneficial effects as the first embodiment. The same parts can be referred to each other and will not be described in detail here.
[0058] As a further technical solution of this embodiment, the aeration assembly further includes a pneumatic drive mechanism 202 disposed within the mounting box 200. The pneumatic drive mechanism 202 includes a second mounting cylinder 2022. The upper end of the second mounting cylinder 2022 is provided with an abutment interface. The second mounting cylinder 2022 contains a first cavity. The cavity 1 of the second mounting cylinder 2022 is fixed with a mounting seat 2027 coaxially distributed with the second mounting cylinder 2022.
[0059] An air inlet plate 2024 is symmetrically provided in the cavity 1 of the second mounting cylinder 2022. The air inlet plate 2024 is provided with an air vent. A pressure relief cavity is provided in the mounting seat 2027. A spring 1 2026 is provided in the pressure relief cavity. A resistance ball 2025 is provided at the top end of the spring 1 2026, which abuts against the opening of the pressure relief cavity and connects to the cavity 1. The other end of the pressure relief cavity is provided with an air outlet pipe 2028 fixedly connected to the second mounting cylinder 2022.
[0060] The second mounting cylinder 2022 is also fixed with a pneumatic drive assembly for reciprocating motion after air is taken in through the air intake plate 2024 and driving the rotor 2013 to rotate. The pneumatic drive assembly is also used to abut against the air-blocking ball 2025 after air is taken in through the air intake plate 2024 and discharge the gas in the second mounting cylinder 2022 through the air outlet pipe 2028.
[0061] The pneumatic drive assembly includes a pneumatic drive member and a transmission member. The pneumatic drive member includes a mounting cylinder 1 2021 that is interconnected with the mounting cylinder 2022. The mounting cylinder 2022 is fixedly connected to the mounting cylinder 1 2021 via a fixing collar 2023. A second cavity is provided in the mounting cylinder 1 2021, and a slide is also provided in the cavity 2.
[0062] The pneumatic drive assembly also includes a diaphragm 2020 whose outer edge is fixedly connected to the upper end surface of the mounting cylinder 2022, and abutment rod 20210 is fixedly connected at the axis center of one side of the diaphragm 2020, and a sliding seat 20211 is fixed at the axis center of the other side of the diaphragm 2020, and the sliding seat 20211 is slidably connected to the slideway, and a connecting rod 20212 is hinged on the sliding seat 20211, and a bevel gear 1 2029a is rotatably provided on the inner wall of the mounting cylinder 1 2021, and a bevel gear 2029b is rotatably provided at the axis center of the top of the mounting cylinder 1 2021, and a pulley 1 20213 is fixed at the other end of the bevel gear 2029b, and the bevel gear 1 2029a and the bevel gear 2 2029b are meshed with each other, and the other end of the connecting rod 20212 is eccentrically connected to the bevel gear 1 2029a.
[0063] Air enters cavity 1 of mounting cylinder 2022 through air inlet pipe 2044. Air inlet plates 2024, symmetrically located within cavity 1, have vents, allowing air to enter. When pressure within cavity 1 rises, the air pushes upward against diaphragm 2020, which in turn drives abutment rod 20210, squeezing ball 2025 during its return, generating downward pressure. If the pressure exceeds the elastic force of spring 1 2026, ball 2025 is pushed open, allowing air to enter the pressure relief chamber of mounting seat 2027 and then be discharged through air outlet pipe 2028, thus relieving the pressure.
[0064] Specifically, after air enters air intake plate 2024, the gas pressure propels the pneumatic drive. Sliding seat 20211 in the pneumatic drive slides within the slideway of mounting cylinder 1 2021, driving bevel gear 1 2029a to rotate via connecting rod 20212. Bevel gear 1 2029a meshes with bevel gear 2 2029b, driving bevel gear 2 2029b to rotate, which in turn rotates pulley 1 20213.
[0065] The transmission member includes a pulley 2041 rotatably arranged on one side of the intake pipe 1 2015, and a bevel gear 3 2042 is sleeved on the outer circumference of the pulley 2 2041. A bevel gear 4 2043 is also rotatably provided on the outer wall of the intake pipe 1 2015. The bevel gear 4 2043 and the bevel gear 3 2042 are perpendicular to each other and mesh with each other. The bevel gear 4 2043 is fixedly connected to the bottom end of the rotor 2013.
[0066] Pulley 1 20213 rotates pulley 2 2041 via a belt. Bevel gear 3 2042, which is sleeved on the outer circumference of pulley 2 2041, rotates accordingly. Bevel gear 3 2042 and bevel gear 4 2043 are perpendicular to each other and mesh with each other, thereby driving bevel gear 4 2043 to rotate. Since bevel gear 4 2043 is fixedly connected to the bottom end of rotor 2013, rotor 2013 rotates accordingly.
[0067] The aeration assembly further includes a connecting component 204, wherein the connecting component 204 includes a connecting pipe 2046 that is interconnected with an opening at one end of the air inlet pipe 2015 away from the aeration component 201, and the other end of the connecting pipe 2046 is connected to the air outlet pipe 2028;
[0068] It also includes an air inlet pipe 2044 connected to the first mold cavity in the pneumatic drive mechanism 202, and the air inlet pipe 2044 is used to inject air into the mold cavity.
[0069] The second pulley 2041 is connected to the first pulley 20213 via a belt transmission.
[0070] The pneumatic drive mechanism 202 and the communication component 204 are fixedly installed in the installation box 200 via a bearing plate 2045. The bearing plate 2045 is sleeved on the outer circumference of the communication component 204, and a ball-blocking ball 2025 is sleeved on the outer circumference of the installation cylinder 1 2021. The bottom ends of the two ball-blocking balls 2025 are fixedly connected to the inner bottom end surface of the installation box 200.
[0071] The connecting pipe 2046 of the connecting assembly 204 connects the inlet pipe 2015 with the outlet pipe 2028, so that the gas discharged from the outlet pipe 2028 can re-enter the inlet pipe 2015, realizing gas recycling. The gas is then discharged through the rotor 2013 to aerate the contents of the fermentation tank 100.
[0072] Furthermore, air enters cavity 1 of mounting tube 2022 through air inlet pipe 2044, and enters cavity 1 through the vent holes on air inlet plate 2024. The gas pressure in cavity 1 drives the pneumatic drive element to move. During this process, the gas flows in mounting tube 2022 and mounting tube 1 2021. When the pressure in cavity 1 is too high, the gas pushes away ball 2025, enters the pressure relief chamber, and is then discharged through air outlet pipe 2028. The gas discharged from air outlet pipe 2028 enters air inlet pipe 1 2015 through connecting pipe 2046, and participates in the aeration process again.
[0073] Specifically, after the air intake plate 2024 takes in air, the gas pressure causes the diaphragm 2020 to move, and the abutment rod 20210 on one side thereof plays a limiting or guiding role, and pressurizes the air-blocking ball 2025 when the diaphragm is reset, and releases the gas into the air outlet pipe 2028 through the pressure relief chamber, and the sliding seat 20211 on the other side slides in the slide of the mounting cylinder 2021. The sliding of the sliding seat 20211 drives the bevel gear 1 2029a to rotate through the connecting rod 20212; the rotation of the bevel gear 1 2029a drives the bevel gear 2 2029b to rotate through the engagement with the bevel gear 2 2029b, thereby rotating the pulley 1 20213; the pulley 1 20213 drives the pulley 2 2041 to rotate through the belt, and the bevel gear 3 2042 on the pulley 2 2041 drives the bevel gear 4 2043 engaged with it to rotate. Since the bevel gear 4 2043 is fixedly connected to the bottom end of the rotor 2013, the rotor 2013 rotates accordingly, realizing the aeration function of the aeration assembly.
[0074] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present disclosure, which are used to illustrate the technical solutions of the present disclosure, rather than to limit them. The scope of protection of the present disclosure is not limited thereto. Although the present disclosure has been described in detail with reference to the above-described embodiments, those skilled in the art should understand that any person skilled in the art can modify or easily conceive of changes to the technical solutions described in the above-described embodiments within the technical scope disclosed in the present disclosure, or replace some of the technical features therein with equivalents. Such modifications, changes, or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present disclosure, and should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure shall be subject to the scope of protection of the claims.
Claims
1. An aerated dynamic organic fertilizer processing device for a variety of organic raw materials, comprising a fermentation barrel (100) and a support frame (101) for fixing and supporting the fermentation barrel (100), characterized in that: It also includes an aeration assembly, which includes an installation box (200) arranged in the fermentation barrel (100) and an aeration component (201) fixed on the installation box (200); The aeration assembly (201) comprises a sleeve (2011), wherein a plurality of evenly distributed through holes are provided on the outer wall of the sleeve (2011), an aeration head (2012) is fixedly provided on the top of the sleeve (2011), a rotor (2013) is rotatably provided in the sleeve (2011) via a bearing (2014), a plurality of spiral grooves are evenly provided on the rotor (2013), a plurality of air outlet holes are evenly provided in the spiral grooves, and an air inlet pipe (215) is provided at the bottom of the sleeve (2011) for communicating with the rotor (2013) and for taking air into the rotor (2013); An abutment protrusion (2019) is fixedly provided on the outer wall of the rotor (2013), and an intermittent flushing mechanism is fixedly provided in the sleeve (2011) for intermittently backwashing the spiral groove on the rotor (2013) by squeezing the abutment protrusion (2019) as the rotor (2013) rotates.
2. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 1, wherein: The intermittent flushing mechanism comprises an intermittent flushing assembly, the intermittent flushing assembly comprising a backwashing ring tube (2016) slidably sleeved on the outer wall of the rotor (2013), a plurality of fan-shaped nozzles (2017) being evenly connected and provided on the backwashing ring tube (2016), a plurality of abutment balls abutting against the hinged rod (2018) being further provided on the circumferential surface of the backwashing ring tube (2016), the fan-shaped nozzles (2017), the spiral grooves and the abutment balls corresponding to each other. Two hinged rods (2018) are symmetrically provided on the inner wall of the sleeve (2011), and two clamps (2010) are symmetrically sleeved on the outer peripheral surface of the backwash ring pipe (2016), and the other end of the hinged rod (2018) is hinged to the clamp (2010).
3. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 1, wherein: The intermittent flushing mechanism further comprises an intermittent valve assembly (203) disposed in the installation box (200), the intermittent valve assembly (203) comprising a valve housing 1 (2031) and a valve housing 2 (2036), the valve housing 2 (2036) being threadedly mounted on the upper end of the valve housing 1 (2031), a valve seat (2035) being threadedly disposed on the inner wall of the connection between the valve housing 1 (2031) and the valve housing 2 (2036), a partition plate (2032) for dividing the inner cavity of the valve housing 1 (2031) into a water inlet cavity and a water outlet cavity being further disposed in the valve housing 1 (2031), the partition plate (2032) being provided with an opening; A valve stem (2034) is slidably provided on the valve seat (2035), and a valve flap (2033) is fixedly provided on one end of the valve stem (2034). Under normal conditions, the valve flap (2033) is used to seal the opening of the partition plate (2032) and block the valve flap (2033) from connecting the water inlet chamber and the water outlet chamber. A valve core (2037) is fixedly provided on the other end of the valve stem (2034). A linkage rod (2030) is provided on one end of the valve core (2037) passing through the second valve housing (2036). The other end of the linkage rod (2030) is connected to the outer wall of the backwash ring pipe (2016). A water inlet pipe (2039) is fixedly provided on one end of the water outlet chamber of the first valve housing (2031). The other end of the water inlet pipe (2039) is connected to the backwash ring pipe (2016) through a hose.
4. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 3, wherein: A cavity is provided on the inner top of the second valve housing (2036), and the valve core (2037) is coaxially distributed with the cavity. The outer wall of the valve core (2037) located in the cavity of the second valve housing (2036) is provided with a spring 2 (2038) for assisting the valve core (2037) to return to its original position after popping out.
5. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 1, characterized in that: The aeration assembly further comprises a pneumatic drive mechanism (202) disposed in the installation box (200), the pneumatic drive mechanism (202) comprising a second installation cylinder (2022), an abutment interface being provided at the upper end of the second installation cylinder (2022), a first mold cavity being contained in the second installation cylinder (2022), and a mounting seat (2027) being coaxially distributed with the second installation cylinder (2022) being fixedly disposed in the mold cavity of the second installation cylinder (2022); An air inlet plate (2024) is symmetrically provided in the cavity 1 of the second mounting cylinder (2022), and an air vent is provided on the air inlet plate (2024). A pressure relief cavity is provided in the mounting seat (2027), and a spring 1 (2026) is provided in the pressure relief cavity. A resistance ball (2025) is provided at the top end of the spring 1 (2026) and is connected to the opening of the cavity 1 and abuts against the pressure relief cavity. An air outlet pipe (2028) is provided at the other end of the pressure relief cavity and is fixedly connected to the second mounting cylinder (2022). The second mounting cylinder (2022) is also fixedly provided with a pneumatic drive assembly for reciprocating motion and driving the rotor (2013) to rotate after air is taken in through the air intake plate (2024). The pneumatic drive assembly is also used to abut against the air-blocking ball (2025) after air is taken in through the air intake plate (2024) and discharge the gas in the second mounting cylinder (2022) through the air outlet pipe (2028).
6. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 5, characterized in that: The pneumatic drive assembly includes a pneumatic drive member and a transmission member. The pneumatic drive member includes a mounting cylinder 1 (2021) that is interconnected with the mounting cylinder 2 (2022). The mounting cylinder 2 (2022) and the mounting cylinder 1 (2021) are fixedly connected by a fixing ring (2023). The mounting cylinder 1 (2021) is provided with a second cavity, and the second cavity is further provided with a slideway. The pneumatic drive assembly further comprises a diaphragm (2020) whose outer edge is fixedly connected to the upper end face of the second mounting cylinder (2022); a contact rod (20210) is fixedly connected to the axis of one side of the diaphragm (2020); a sliding seat (20211) is fixedly provided at the axis of the other side of the diaphragm (2020); the sliding seat (20211) is slidably connected to the slideway; a connecting rod (20212) is hingedly provided on the sliding seat (20211); A bevel gear 1 (2029a) is rotatably provided on the inner wall of the cylinder 1 (2021), a bevel gear 2 (2029b) is rotatably provided at the axis center of the top of the mounting cylinder 1 (2021), a pulley 1 (20213) is fixedly provided at the other end of the bevel gear 2 (2029b), the bevel gear 1 (2029a) and the bevel gear 2 (2029b) are meshed with each other, and the other end of the connecting rod (20212) is eccentrically connected to the bevel gear 1 (2029a).
7. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 6, characterized in that: The transmission member includes a pulley 2 (2041) rotatably arranged on one side of the intake pipe 1 (2015), a bevel gear 3 (2042) is sleeved on the outer peripheral surface of the pulley 2 (2041), and a bevel gear 4 (2043) is also rotatably arranged on the outer wall of the intake pipe 1 (2015), the bevel gear 4 (2043) and the bevel gear 3 (2042) are perpendicular to each other and mesh with each other, and the bevel gear 4 (2043) is fixedly connected to the bottom end of the rotor (2013).
8. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 6, characterized in that: The aeration assembly further comprises a communication component (204), wherein the communication component (204) comprises a communication pipe (2046) which is in communication with an opening at one end of the air inlet pipe (2015) away from the aeration component (201), and the other end of the communication pipe (2046) is connected to the air outlet pipe (2028); It also includes an air inlet pipe 2 (2044) connected to the mold cavity 1 in the pneumatic drive mechanism (202), and the air inlet pipe 2 (2044) is used to inject air into the mold cavity.
9. The aerated dynamic organic fertilizer processing device for various organic raw materials according to claim 7, characterized in that: The second pulley (2041) is connected to the first pulley (20213) via a belt transmission.
10. The aeration-type dynamic organic fertilizer processing device for various organic raw materials according to claim 6, characterized in that: The pneumatic drive mechanism (202) and the connecting component (204) are fixedly installed in the installation box (200) via a bearing plate (2045); the outer peripheral surface of the connecting component (204) is provided with a bearing plate (2045); the outer peripheral surface of the installation tube (2021) is provided with a ball-blocking ball (2025); the bottom ends of the two ball-blocking balls (2025) are fixedly connected to the inner bottom end surface of the installation box (200).