Fabric dyeing device and method for garment production
By adopting a multi-stage dyeing trough and a dye liquid detection mechanism to form a V-shaped distribution in the fabric dyeing device, and combining it with a waste treatment mechanism, the problem of uneven fabric in hanging dyeing is solved, and efficient, uniform, and intelligent dyeing effects and effective utilization of resources are achieved.
Patent Information
- Application Number
- CN202510844182.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-06-23
AI Technical Summary
In the hanging dyeing process of existing fabric dyeing devices, different parts of the fabric are dyed in different shades, making it difficult to ensure the uniformity of the overall dyeing effect.
A multi-stage dyeing trough and dye liquid detection mechanism is adopted, and the fabric pressure roller is driven by a driving screw to form a V-shaped distribution. Real-time dye liquid detection and automatic control are combined to ensure that the fabric is evenly contacted with the dye liquid. At the same time, a waste treatment mechanism is set up to coordinate the purification of waste gas and waste liquid in the dyeing process.
The uniformity of fabric dyeing and efficient utilization of resources are achieved. The V-shaped structure improves the uniformity of dyeing, and the waste treatment mechanism realizes "waste treatment with waste", thereby improving resource utilization.
Smart Images

Figure CN120683671A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of fabric dyeing, and in particular to a fabric dyeing device and method for garment production. Background Art
[0002] Fabric dyeing is a crucial step in the garment manufacturing process, directly determining key quality characteristics of the finished garment, including color, gloss, uniformity, and feel. Dyeing quality not only impacts the product's market competitiveness but also the consumer's wearing experience. Therefore, dyeing technologies and equipment that are efficient, uniform, environmentally friendly, and capable of meeting diverse color requirements have been a focus of ongoing research and development within the textile and apparel industry. Currently, widely used fabric dyeing equipment includes overflow dyeing machines, jet dyeing machines, jigger dyeing machines, and some continuous dyeing equipment.
[0003] Existing dyeing devices, especially the traditional hanging dyeing method, easily lead to different shades of dyeing in different parts of the fabric (such as the edge and center, top and bottom). This is mainly because the fabric is suspended under the action of gravity, and the contact area and contact time with the dye solution are uneven, making it difficult to ensure the uniformity of the overall dyeing effect. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the present invention provides a fabric dyeing device and method for garment production, which solve the above problems.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A fabric dyeing device for clothing production, comprising:
[0006] Fabric dyeing tank; a plurality of multi-stage dyeing tanks are arranged inside the fabric dyeing tank;
[0007] Dye liquid detection mechanism; the dye liquid detection mechanism is arranged on the upper surface of the fabric dyeing tank, and is used to distribute the clothing fabric in a V-shape in the dye liquid of the multi-stage dyeing tank while detecting the dye liquid in the fabric dyeing tank; the dye liquid detection mechanism includes a support arm, a fixed plate, a drive screw, a threaded lifting frame, a limit slide rail, a connecting rod, a fixed ring, a fabric pressure roller, a lifting plate, a dye liquid detector, a detection rod, a dye liquid detection head and a drive motor.
[0008] Waste treatment mechanism; the waste treatment mechanism is arranged above and behind the fabric dyeing tank, and is used to treat waste gas and waste liquid generated during the dyeing process.
[0009] The driving mechanism that the cam is in the center is that the cam is in the center of being made up of the support frame, and the support frame is that the cam is in the center of being made up of the support frame and the support frame of the support frame is fixedly mounted on the support frame.
[0010] Preferably, three dye liquid boxes are provided on the front side of the fabric dyeing tank, two pH adjustment cylinders are provided on the upper surface of each dye liquid box, and a liquid pump is provided between the dye liquid box and the pH adjustment cylinder and the fabric dyeing tank.
[0011] Preferably, the waste processing mechanism includes a connecting arm, a positioning frame, an adsorption hood, an air duct, an exhaust fan, an exhaust pipe, a waste gas and liquid treatment box, a suction pump, a liquid duct, a liquid discharge pipe, and a sealing plug. The front and rear ends of the connecting arm are fixedly connected to the inner sides of the two support arms. The inner side of the connecting arm is fixedly connected to the positioning frame, and the inner side of the positioning frame is fixedly connected to the adsorption hood. The adsorption hood is arranged above the fabric dyeing tank.
[0012] Preferably, an exhaust fan is provided inside the adsorption hood, the exhaust end of the exhaust fan is connected to an air duct, the air duct is arranged on the upper surface of the adsorption hood, and one end of the air duct away from the exhaust end of the exhaust fan is arranged inside the waste gas and liquid treatment box, and the waste gas and liquid treatment box is arranged at the rear side of the fabric dyeing tank.
[0013] Preferably, a plurality of liquid guide tubes are provided on the side of the waste gas and liquid treatment box close to the fabric dyeing tank, and a liquid suction pump is connected to one end of the liquid guide tube away from the waste gas and liquid treatment box, the discharge end of the liquid suction pump and the liquid guide tube are interconnected, and the liquid suction end of the liquid suction pump is arranged inside the multi-stage dyeing tank.
[0014] Preferably, two guide rollers are provided on the upper surface of the multi-stage dyeing tank, and the front and rear ends of the guide rollers are rotatably connected to the front and rear sides of the fabric dyeing tank, and clothing fabrics are provided between the two guide rollers and the fabric pressing roller.
[0015] Preferably, the front and rear ends of the left side of the fabric dyeing tank are fixedly connected with fixed brackets, a material guide roller rotates between the two fixed brackets, a material guide motor is provided on the outside of the fixed bracket, and the output end of the material guide motor is transmission-connected to the material guide roller.
[0016] Preferably, a liquid guide tube is fixedly connected to one side of the fabric dyeing tank, and a sealing plug is threadedly connected to one end of the liquid guide tube away from the fabric dyeing tank.
[0017] A fabric dyeing method for garment production comprises the following steps:
[0018] Step 1: Fabric Introduction and Guidance: The garment fabric is first fed into the fabric dyeing tank. Before entering the multi-stage dyeing tank area, it passes over two guide rollers installed above the dyeing tank. These rollers are responsible for the initial guidance of the fabric, aligning its path with the area where the fabric pressing rollers will form a V-shaped structure.
[0019] Step 2: V-shaped structure formation and dyeing: When dyeing is required, the drive motor starts, driving the drive screw to rotate. Through the thread engagement, the threaded lifting frame moves downward, and drives the fabric pressing roller to press down on the garment fabric through the connecting rod and fixed ring. Since the pressing roller usually acts on the middle of the fabric, the two sides of the fabric naturally tilt to the sides and downward, forming a V-shaped distribution in the dye solution;
[0020] Step 3: Real-time detection and automatic control of dye liquor: As the fabric pressing roller presses down, the lifting plate connected to it also drives the dye liquor detection head to descend to the appropriate dye liquor depth. The dye liquor detection head monitors the parameters of the dye liquor in real time. The liquid pump automatically works according to the signal from the detection head to replenish dye liquor to the dyeing tank or adjust the pH value of the dye liquor through the pH adjustment cylinder to maintain the stability of dye liquor parameters and ensure dyeing quality.
[0021] Step 4: Waste gas extraction and waste liquid collection: During the dyeing process, the exhaust fan of the waste treatment mechanism is started to extract the waste gas containing dye volatiles, auxiliary agent vapor, etc. from the opening of the adsorption hood set on the upper and rear side of the fabric dyeing tank, and introduce the waste gas into the waste gas and liquid treatment box through the air duct. At the same time, the suction pump is started to extract the waste liquid containing residual dyes, auxiliary agents and impurities from the inside of the multi-stage dyeing tank, and pump it into the waste gas and liquid treatment box through the liquid duct.
[0022] Beneficial effects
[0023] The present invention provides a fabric dyeing device and method for garment production. Compared with the prior art, it has the following advantages:
[0024] 1. In the present invention, the clothing fabric is first sent into the fabric dyeing tank through the dye liquid detection mechanism. Before entering the multi-stage dyeing tank area, the fabric will pass through two guide rollers arranged above the dyeing tank. When the clothing fabric needs to be immersed in the dye liquid, the drive motor is started, and its output end drives the drive screw to rotate. The drive screw and the threaded lifting frame are engaged through threads. When the drive screw rotates clockwise (or counterclockwise, depending on the direction of the thread), the threaded lifting frame will move downward along the screw. When the threaded lifting frame moves downward, the fabric pressure roller also moves downward through the connecting rod and the fixed ring. The fabric pressure roller presses down on the clothing fabric and presses it downward into the dye liquid in the multi-stage dyeing tank. Since the action point of the pressure roller is usually in the middle of the fabric, the two sides of the fabric naturally tilt to the sides and downward while being pressed down, thereby forming a V-shaped distribution in the dye liquid. Compared with traditional hanging dyeing, the V-shaped structure allows the fabric to have a larger and more uniform area to contact the dye liquid at the same time. , reduces the problem of uneven dyeing between the edge and center, and between the upper and lower parts due to gravity suspension, and greatly improves the overall dyeing uniformity. While the threaded lifting frame descends, its other end is fixedly connected to the lifting plate, on which the dye liquid detector and the detection rod and dye liquid detection head below it are installed. Therefore, the dye liquid detection head will descend to the appropriate dye liquid depth for detection along with the fabric pressure roller. The dye liquid detection head monitors the state of the dye liquid (such as temperature, concentration, pH value) in real time. The liquid pump automatically works according to the signal of the dye liquid detection head to replenish dye liquid to the dyeing tank or adjust the pH value of the dye liquid to maintain the stability of the dye liquid parameters. The garment production fabric dyeing device realizes the precise downward pressure of the fabric pressure roller on the garment fabric through the precision mechanical structure driven by the driving screw, forcing the formation of a V-shaped structure that is conducive to uniform dyeing, and combines real-time dye liquid detection and automatic control to provide an efficient, uniform, intelligent and adaptable modern dyeing solution;
[0025] 2. In the present invention, by setting up the waste material treatment mechanism, during the dyeing process, waste gas containing pollutants such as dye volatiles and auxiliary agent vapor will be generated on the upper rear side of the fabric dyeing tank. When the exhaust fan is started, it will extract the waste gas generated above the dyeing tank from the opening of the adsorption cover. The waste gas sucked by the exhaust fan passes through its exhaust end, enters the connected air duct and is introduced into the waste gas liquid treatment box. During the dyeing process, waste liquid containing residual dye, auxiliary agent and impurities will be generated in the multi-stage dyeing tank. When the liquid suction pump is started, it will extract the waste liquid from the bottom of the multi-stage dyeing tank or a designated position, pass through the liquid suction end, the pump body, and then through the liquid duct to discharge the waste liquid. The liquid is pumped into the waste gas-liquid treatment box and merged with the waste gas sent by the exhaust fan. Some soluble volatile organic compounds (VOCs) in the waste gas will dissolve or be absorbed into the waste liquid. The acidic waste gas can react with the alkaline substances in the waste liquid to neutralize. Some volatile substances in the waste gas can be directly absorbed by the waste liquid, and some chemical components in the waste liquid can react with the waste gas, realizing the synergistic purification effect of "treating waste with waste". The mixed liquid is enriched with the absorbents from the waste gas and the useful components in the waste liquid. This part of the liquid can be further recovered, purified or centrally treated as a resource, thereby improving resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a 3D physical image of a fabric dyeing device for clothing production proposed by the present invention;
[0027] Figure 2 This is a schematic diagram of the front three-dimensional structure of a fabric dyeing device for clothing production proposed by the present invention;
[0028] Figure 3 This is a schematic side perspective structural diagram of a fabric dyeing device for garment production proposed by the present invention;
[0029] Figure 4 This is a schematic structural diagram of a fabric dyeing device for clothing production proposed by the present invention, viewed from an oblique upper angle;
[0030] Figure 5 This is a schematic diagram of the rear side three-dimensional structure of a fabric dyeing device for clothing production proposed by the present invention;
[0031] Figure 6 This is a schematic diagram of the structure of a fabric dyeing device for clothing production proposed by the present invention after the waste processing mechanism is disassembled;
[0032] Figure 7 This is a structural schematic diagram of a fabric dyeing tank in a fabric dyeing device for clothing production proposed by the present invention;
[0033] Figure 8 This is a structural schematic diagram of a dye liquor detection mechanism in a fabric dyeing device for garment production proposed by the present invention;
[0034] Figure 9 This is a schematic structural diagram of an adsorption hood in a fabric dyeing device for clothing production proposed by the present invention.
[0035] Legend:
[0036] 1. Fabric dyeing tank; 2. Multi-stage dyeing tank; 3. Dye detection mechanism; 301. Support arm; 302. Fixing plate; 303. Drive screw; 304. Threaded lifting frame; 305. Limiting slide rail; 306. Connecting rod; 307. Fixing ring; 308. Fabric pressure roller; 309. Lifting plate; 310. Dye detection instrument; 311. Detection rod; 312. Dye detection head; 313. Drive motor; 4. Waste disposal Mechanism; 401, connecting arm; 402, positioning frame; 403, adsorption hood; 404, air guide tube; 405, exhaust fan; 406, exhaust pipe; 407, waste gas and liquid treatment box; 408, suction pump; 409, liquid guide tube; 410, liquid discharge pipe; 411, sealing plug; 5, material guide roller; 6, fixing bracket; 7, material guide motor; 8, clothing fabric; 9, guide roller; 10, dye liquid box; 11, pH adjustment cylinder. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] See also Figures 1-9 The present invention provides two technical solutions, specifically including the following embodiments:
[0039] Example 1:
[0040] A fabric dyeing device for clothing production comprises: a fabric dyeing tank 1; a plurality of multi-stage dyeing tanks 2 are arranged inside the fabric dyeing tank 1; a dye liquid detection mechanism 3; the dye liquid detection mechanism 3 is arranged on the upper surface of the fabric dyeing tank 1, and the dye liquid detection mechanism 3 is used to make the clothing fabric 8 be distributed in the dye liquid of the multi-stage dyeing tank 2 in a V shape while detecting the dye liquid in the fabric dyeing tank 1; the dye liquid detection mechanism 3 comprises a support arm 301, a fixing plate 302, a driving screw 303, a threaded lifting frame 304, a limiting slide rail 305, a connecting rod 306, a fixing ring 307, a fabric pressure roller 308, a lifting plate 309, a dyeing Liquid detector 310, detection rod 311, dye liquid detection head 312 and drive motor 313, the number of support arms 301 is set to six, and the two relative support arms 301 are fixedly connected to the left and right sides of the upper surface of the fabric dyeing tank 1, respectively. The inner side of the upper end of each support arm 301 is fixedly connected to a fixed plate 302, and the upper surface of the fixed plate 302 is fixedly connected to the drive motor 313. The output end of the drive motor 313 is transmission-connected to a drive screw 303, and the lower end of the drive screw 303 is rotatably connected to the upper surface of the fabric dyeing tank 1. The outer surface of the drive screw 303 is threadedly connected to a threaded lifting frame 304, and the thread The outer end of the lifting frame 304 is slidably connected to the inner side of the limiting slide rail 305, and the limiting slide rail 305 is fixedly connected to the inner side of the support arm 301. The lower surface of the end of the threaded lifting frame 304 away from the limiting slide rail 305 is fixedly connected to a connecting rod 306, and the lower end of the connecting rod 306 is fixedly connected to the upper surface of the fixing ring 307. A fabric pressing roller 308 is provided horizontally through the middle of the fixing ring 307. The end of the threaded lifting frame 304 away from the limiting slide rail 305 is fixedly connected to a lifting plate 309. The upper surface of the lifting plate 309 is fixedly connected to a dye detector 310, and the lower surface of the dye detector 310 is provided with a detection rod 308. 11. The lower end of the detection rod 311 passes through the lifting plate 309 and is fixedly connected to the dye liquid detection head 312. Three dye liquid boxes 10 are provided on the front side of the fabric dyeing tank 1. Two pH adjustment cylinders 11 are provided on the upper surface of each dye liquid box 10. A liquid pump is provided between the dye liquid box 10 and the pH adjustment cylinder 11 and the fabric dyeing tank 1. Each liquid pump is electrically connected to the dye liquid detection head 312. Two guide rollers 9 are provided on the upper surface of the multi-stage dyeing tank 2. The front and rear ends of the guide rollers 9 are rotatably connected to the front and rear sides of the fabric dyeing tank 1. A clothing fabric 8 is provided between the two guide rollers 9 and the fabric pressing roller 308.
[0041] During operation, the clothing fabric 8 is first fed into the fabric dyeing tank 1. Before entering the multi-stage dyeing tank 2, the fabric passes through two guide rollers 9 arranged above the dyeing tank. When the clothing fabric 8 needs to be immersed in the dye solution, the drive motor 313 is started, and its output end drives the drive screw 303 to rotate. The drive screw 303 is engaged with the threaded lifting frame 304 through a thread. When the drive screw 303 rotates clockwise or counterclockwise, depending on the direction of the thread, the threaded lifting frame 304 moves downward along the screw. When the thread When the lifting frame 304 moves downward, the fabric pressing roller 308 also moves downward through the connecting rod 306 and the fixing ring 307. The fabric pressing roller 308 presses down on the clothing fabric 8, pressing it downward to the dye solution in the multi-stage dyeing tank 2. Since the action point of the pressing roller is usually in the middle of the fabric, the fabric naturally tilts to the sides and downward while being pressed, thereby forming a V-shaped distribution in the dye solution. Compared with traditional hanging dyeing, the V-shaped structure allows the fabric to have a larger and more uniform area to contact the dye solution at the same time, reducing the weight of the fabric. The problem of uneven dyeing between the edge and center, and between the upper and lower parts caused by force suspension is solved, which greatly improves the overall dyeing uniformity. When the threaded lifting frame 304 descends, its other end is fixedly connected to the lifting plate 309. The lifting plate 309 is equipped with a dye liquid detector 310 and a detection rod 311 and a dye liquid detection head 312 below it. Therefore, the dye liquid detection head 312 will descend to the appropriate dye liquid depth for detection along with the fabric pressure roller 308. The dye liquid detection head 312 monitors the state of the dye liquid such as temperature, concentration, and pH value in real time. The liquid pump automatically works according to the signal of the dye liquid detection head 312 to replenish dye liquid to the dyeing tank or adjust the pH value of the dye liquid to maintain the stability of the dye liquid parameters. The clothing production fabric dyeing device realizes the precise downward pressure of the fabric pressure roller 308 on the clothing fabric 8 through the precision mechanical structure driven by the driving screw 303, forcing the formation of a V-shaped structure that is conducive to uniform dyeing. In combination with real-time dye liquid detection and automatic control, it provides an efficient, uniform, intelligent and adaptable modern dyeing solution.
[0042] Example 2:
[0043] On the basis of embodiment 1, a waste treatment mechanism 4 is provided; the waste treatment mechanism 4 is provided on the rear side above the fabric dyeing tank 1, and the waste treatment mechanism 4 is used to treat the waste gas and waste liquid generated during the dyeing process, and the waste treatment mechanism 4 includes a connecting arm 401, a positioning frame 402, an adsorption cover 403, an air guide pipe 404, an exhaust fan 405, an exhaust pipe 406, a waste gas and liquid treatment box 407, a suction pump 408, a liquid guide pipe 409, a drain pipe 410, and a sealing plug 411. The front and rear ends of the connecting arm 401 are fixedly connected to the inner sides of the two support arms 301, the inner side of the connecting arm 401 is fixedly connected to the positioning frame 402, the inner side of the positioning frame 402 is fixedly connected to the adsorption cover 403, the adsorption cover 403 is provided above the fabric dyeing tank 1, and an exhaust fan is provided inside the adsorption cover 403. The fan 405 and the exhaust end of the exhaust fan 405 are connected to the air guide pipe 404, which is arranged on the upper surface of the adsorption cover 403. The end of the air guide pipe 404 away from the exhaust end of the exhaust fan 405 is arranged inside the waste gas and liquid treatment box 407. The waste gas and liquid treatment box 407 is arranged on the rear side of the fabric dyeing tank 1. A plurality of liquid guide pipes 409 are arranged on the side of the waste gas and liquid treatment box 407 close to the fabric dyeing tank 1. The end of the liquid guide pipe 409 away from the waste gas and liquid treatment box 407 is connected to a liquid suction pump 408. The discharge end of the liquid suction pump 408 and the liquid guide pipe 409 are connected to each other. The liquid suction end of the liquid suction pump 408 is arranged inside the multi-stage dyeing tank 2. The front and rear ends of the left side of the fabric dyeing tank 1 are fixedly connected to a fixed bracket 6, and a guide roller 5 is rotated between the two fixed brackets 6. A material guide motor 7 is provided on the outside of the fixed bracket 6, and the output end of the material guide motor 7 is transmission-connected to the material guide roller 5. A liquid guide pipe 409 is fixedly connected to one side of the fabric dyeing tank 1, and a sealing plug 411 is threadedly connected to the end of the liquid guide pipe 409 away from the fabric dyeing tank 1. During the dyeing process, waste gas containing pollutants such as dye volatiles and auxiliary agent vapors will be generated on the upper rear side of the fabric dyeing tank 1. When the exhaust fan 405 is started, it will extract the waste gas generated above the dyeing tank from the opening of the adsorption cover 403. The waste gas sucked by the exhaust fan 405 passes through its exhaust end, enters the connected air guide pipe 404 and is introduced into the waste gas and liquid treatment box 407. During the dyeing process, waste liquid containing residual dyes, auxiliary agents and impurities will be generated in the multi-stage dyeing tank 2. When the suction pump 408 is started , it will extract waste liquid from the bottom of the multi-stage dyeing tank 2 or a designated position, and pump the waste liquid into the waste gas and liquid treatment box 407 through the liquid suction end and the pump body, and then through the liquid guide tube 409 to merge with the waste gas sent by the exhaust fan 405. Some soluble volatile organic compounds (VOCs) in the waste gas will dissolve or be absorbed into the waste liquid, and the acidic waste gas can react with the alkaline substances in the waste liquid. Some volatile substances in the waste gas can be directly absorbed by the waste liquid, and some chemical components in the waste liquid can react with the waste gas, achieving a synergistic purification effect of "treating waste with waste". The mixed treated liquid is enriched with absorbents from the waste gas and useful components in the waste liquid. This part of the liquid can be further recovered, purified or centrally treated as a resource, thereby improving resource utilization.
[0044] A fabric dyeing method for garment production comprises the following steps:
[0045] Step 1: Fabric introduction and guidance: The garment fabric 8 is first fed into the fabric dyeing tank 1. Before entering the multi-stage dyeing tank 2, it passes through two guide rollers 9 located above the dyeing tank. These rollers are responsible for initially guiding the fabric so that its path is aligned with the area where the fabric pressing roller 308 will form a V-shaped structure.
[0046] Step 2: V-shaped structure formation and dyeing: When immersion dyeing is required, the drive motor 313 is started, driving the drive screw 303 to rotate. Through the thread engagement, the threaded lifting frame 304 moves downward, and drives the fabric pressing roller 308 to press down on the garment fabric 8 through the connecting rod 306 and the fixing ring 307. Since the pressing roller usually acts on the middle of the fabric, the two sides of the fabric naturally tilt to the sides and downward, forming a V-shaped distribution in the dye solution;
[0047] Step 3: Real-time detection and automatic control of dye liquor: As the fabric pressing roller 308 presses down, the lifting plate 309 connected to it also drives the dye liquor detection head 312 to descend to the appropriate dye liquor depth. The dye liquor detection head 312 monitors the parameters of the dye liquor in real time. The liquid pump automatically works according to the signal from the detection head to replenish dye liquor to the dyeing tank or adjust the pH value of the dye liquor through the pH adjustment cylinder 11 to maintain the stability of the dye liquor parameters and ensure the dyeing quality.
[0048] Step 4: Waste gas extraction and waste liquid collection: During the dyeing process, the exhaust fan 405 of the waste treatment mechanism 4 is started to extract the waste gas containing dye volatiles, auxiliary agent vapor, etc. from the opening of the adsorption cover 403 set on the upper rear side of the fabric dyeing tank 1, and introduce the waste gas into the waste gas and liquid treatment box 407 through the air guide pipe 404. At the same time, the suction pump 408 is started to extract the waste liquid containing residual dye, auxiliary agent and impurities from the inside of the multi-stage dyeing tank 2, and pump it into the waste gas and liquid treatment box 407 through the liquid guide pipe 409.
[0049] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.
Claims
1. A fabric dyeing device for garment production, characterized by: include: A fabric dyeing tank (1); a plurality of multi-stage dyeing tanks (2) are provided inside the fabric dyeing tank (1); A dye liquid detection mechanism (3); the dye liquid detection mechanism (3) is arranged on the upper surface of a fabric dyeing tank (1), and is used to simultaneously detect the dye liquid in the fabric dyeing tank (1) and cause the garment fabric (8) to be distributed in a V-shape in the dye liquid of the multi-stage dyeing tank (2); the dye liquid detection mechanism (3) comprises a support arm (301), a fixing plate (302), a driving screw (303), a threaded lifting frame (304), a limiting slide rail (305), a connecting rod (306), a fixing ring (307), a fabric pressing roller (308), a lifting plate (309), a dye liquid detector (310), a detection rod (311), a dye liquid detection head (312), and a driving motor (313). A waste treatment mechanism (4); the waste treatment mechanism (4) is arranged on the upper rear side of the fabric dyeing tank (1), and the waste treatment mechanism (4) is used to treat waste gas and waste liquid generated during the dyeing process.
2. The fabric dyeing device for garment production according to claim 1, characterized in that: The number of the support arms (301) is set to six, and two of the support arms (301) are fixedly connected to the left and right sides of the upper surface of the fabric dyeing tank (1), respectively. The inner side of the upper end of each support arm (301) is fixedly connected to a fixing plate (302), and the upper surface of the fixing plate (302) is fixedly connected to a driving motor (313). The output end of the driving motor (313) is transmission-connected to a driving screw (303), and the lower end of the driving screw (303) is rotatably connected to the upper surface of the fabric dyeing tank (1). The outer surface of the driving screw (303) is threadedly connected to a threaded lifting frame (304), and the outer end of the threaded lifting frame (304) is slidably connected to the inner side of a limiting slide rail (305), and the limiting slide rail (305) is fixedly connected. Connected to the inner side of the support arm (301), the lower surface of one end of the threaded lifting frame (304) away from the limiting slide rail (305) is fixedly connected to a connecting rod (306), the lower end of the connecting rod (306) is fixedly connected to the upper surface of the fixing ring (307), and a fabric pressing roller (308) is arranged transversely through the middle of the fixing ring (307), the end of the threaded lifting frame (304) away from the limiting slide rail (305) is fixedly connected to a lifting plate (309), the upper surface of the lifting plate (309) is fixedly connected to a dye liquid detector (310), and a detection rod (311) is arranged on the lower surface of the dye liquid detector (310), and the lower end of the detection rod (311) passes through the lifting plate (309) and is fixedly connected to a dye liquid detection head (312).
3. The fabric dyeing device for garment production according to claim 1, characterized in that: Three dyeing liquid boxes (10) are provided on the front side of the fabric dyeing tank (1), two pH adjustment cylinders (11) are provided on the upper surface of each dyeing liquid box (10), and a liquid pump is provided between the dyeing liquid box (10), the pH adjustment cylinder (11) and the fabric dyeing tank (1).
4. The fabric dyeing device for garment production according to claim 1, characterized in that: The waste material processing mechanism (4) comprises a connecting arm (401), a positioning frame (402), an adsorption cover (403), an air guide pipe (404), an exhaust fan (405), an exhaust pipe (406), a waste gas and liquid processing box (407), a liquid suction pump (408), a liquid guide pipe (409), a liquid discharge pipe (410), and a sealing plug (411); the front and rear ends of the connecting arm (401) are fixedly connected to the inner sides of the two support arms (301); the inner side of the connecting arm (401) is fixedly connected to the positioning frame (402); the inner side of the positioning frame (402) is fixedly connected to the adsorption cover (403); and the adsorption cover (403) is arranged above the fabric dyeing tank (1).
5. The fabric dyeing device for garment production according to claim 4, characterized in that: An exhaust fan (405) is provided inside the adsorption cover (403); an exhaust end of the exhaust fan (405) is connected to an air guide pipe (404); the air guide pipe (404) is provided on the upper surface of the adsorption cover (403); an end of the air guide pipe (404) away from the exhaust end of the exhaust fan (405) is provided through the interior of a waste gas and liquid treatment box (407); and the waste gas and liquid treatment box (407) is provided at the rear side of the fabric dyeing tank (1).
6. The fabric dyeing device for garment production according to claim 5, characterized in that: A plurality of liquid guide tubes (409) are provided on one side of the waste gas and liquid treatment box (407) close to the fabric dyeing tank (1); one end of the liquid guide tube (409) away from the waste gas and liquid treatment box (407) is connected to a liquid suction pump (408); a liquid discharge end of the liquid suction pump (408) and the liquid guide tube (409) are connected to each other; and a liquid suction end of the liquid suction pump (408) is provided inside the multi-stage dyeing tank (2).
7. The fabric dyeing device for garment production according to claim 1, characterized in that: Two guide rollers (9) are provided on the upper surface of the multi-stage dyeing tank (2), and the front and rear ends of the guide rollers (9) are rotatably connected to the front and rear sides of the fabric dyeing tank (1), and a clothing fabric (8) is provided between the two guide rollers (9) and the fabric pressing roller (308).
8. The fabric dyeing device for garment production according to claim 1, characterized in that: The front and rear ends of the left side of the fabric dyeing tank (1) are both fixedly connected to fixed brackets (6), a material guide roller (5) rotates between the two fixed brackets (6), a material guide motor (7) is provided outside the fixed brackets (6), and the output end of the material guide motor (7) is transmission-connected to the material guide roller (5).
9. The fabric dyeing device for garment production according to claim 1, characterized in that: A liquid guide tube (409) is fixedly connected to one side of the fabric dyeing tank (1), and a sealing plug (411) is threadedly connected to one end of the liquid guide tube (409) away from the fabric dyeing tank (1).
10. A fabric dyeing method for garment production, based on the fabric dyeing device for garment production according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Fabric introduction and guidance: The garment fabric (8) is first fed into the fabric dyeing tank (1). Before entering the multi-stage dyeing tank (2), it passes through two guide rollers (9) arranged above the dyeing tank. These rollers are responsible for initially guiding the fabric so that its path is aligned with the area where the V-shaped structure is subsequently formed by the fabric pressing roller (308); Step 2: V-shaped structure formation and dyeing: When dyeing is required, the drive motor (313) is started, driving the drive screw (303) to rotate, and the threaded lifting frame (304) moves downward through the thread engagement, and drives the fabric pressing roller (308) to press down on the clothing fabric (8) through the connecting rod (306) and the fixed ring (307). Since the pressing roller usually acts on the middle of the fabric, the two sides of the fabric naturally tilt to the sides and downward, forming a V-shaped distribution in the dye solution; Step 3: Real-time detection and automatic control of dye liquor: When the fabric pressing roller (308) is pressed down, the lifting plate (309) connected to it also drives the dye liquor detection head (312) to descend to a suitable dye liquor depth. The dye liquor detection head (312) monitors the parameters of the dye liquor in real time. The liquid pump automatically works according to the signal of the detection head to replenish the dye liquor to the dyeing tank or adjust the pH value of the dye liquor through the pH adjustment cylinder (11) to maintain the stability of the dye liquor parameters and ensure the dyeing quality. Step 4: Waste gas extraction and waste liquid collection: During the dyeing process, the exhaust fan (405) of the waste material treatment mechanism (4) is started to extract the waste gas containing dye volatiles, auxiliary agent vapors, etc. from the opening of the adsorption cover (403) set on the upper rear side of the fabric dyeing tank (1), and introduce the waste gas into the waste gas and liquid treatment box (407) through the air guide pipe (404). At the same time, the suction pump (408) is started to extract the waste liquid containing residual dye, auxiliary agent and impurities from the inside of the multi-stage dyeing tank (2), and pump it into the waste gas and liquid treatment box (407) through the liquid guide pipe (409).
Citation Information
Patent Citations
Automatic dyeing and temperature control drying device for textile yarns
CN105525464A
Textile fabric dyeing equipment
CN108425202A
Embroidery dyeing equipment and process thereof
CN113818162A
Textile fabric dyeing equipment
CN116770529A
NEDDP fabrics continuous type scouring with open width dyeing equipment
CN206512448U