Environment-friendly fabricated wall structure system and mounting process

By using a composite structure of straw fiber cement boards, vacuum insulation boards and magnesium-based fireproof boards in prefabricated buildings, combined with a steel frame, the problem of high carbon emissions during the production and construction of prefabricated building materials has been solved, achieving low-carbon, environmental protection and efficient installation.

CN120683957APending Publication Date: 2025-09-23BEIJING CHONGJIAN ENG +1
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Patent Information

Application Number
CN202511001630.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-21
Publication Date
2025-09-23

AI Technical Summary

Technical Problem

Existing prefabricated building materials have high carbon emissions during production and construction, failing to achieve low-carbon environmental protection goals. Traditional prefabricated components have high energy consumption in transportation and require a lot of wet work on site. The light steel keel system relies on high-energy consumption mineral wool materials.

Method used

The composite structure of straw fiber cement board, vacuum insulation board and magnesium-based fireproof board is adopted, combined with the steel skeleton of H-shaped steel columns and C-shaped steel beams. The components are connected and fixed by bolts to achieve rapid assembly, use environmentally friendly materials and reduce the environmental load of construction.

Benefits of technology

It reduces carbon emissions during the material production stage, improves the building's acoustic environment quality and fire protection performance, reduces the environmental load of the construction process, and improves installation efficiency and equipment turnover efficiency.

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Abstract

The invention relates to the technical field of fabricated wall bodies, and discloses an environment-friendly fabricated wall body structure system and a mounting technology, the environment-friendly fabricated wall body structure system comprises a vertical H-shaped steel column, the outer wall of the vertical H-shaped steel column is fixedly connected with a fixing piece, and the interior of the fixing piece is in threaded connection with a first fixing bolt; the outer wall of the first fixing bolt is fixedly connected to the interior of the vertical H-shaped steel column, the interior of the fixing part is fixedly connected with a second fixing bolt, the outer wall of the second fixing bolt is fixedly connected with a transverse C-shaped steel beam, the upper surface of the transverse C-shaped steel beam is fixedly connected with a connecting part, and the outer wall of the connecting part is slidably connected with an embedded part. And the outer wall of the embedded part is fixedly connected with a magnesium-based fireproof plate. Through the composite structure of the straw fiber cement board, the vacuum insulation board and the magnesium-based fireproof board, the material is endowed with the environment-friendly characteristic, carbon emission in the production stage can be reduced, and the environmental load in the production and construction process of the building material is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated walls, and in particular to an environmentally friendly prefabricated wall structure system and an installation process. Background Art

[0002] Currently, prefabricated buildings generally utilize precast concrete panels or steel-framed composite wall panels as their building envelope. After 2020, prefabricated buildings will account for over 30% of domestic construction. However, traditional prefabricated components suffer from high transportation energy consumption and frequent wet work on-site. While lightweight steel keel systems enable dry construction, their sound insulation and fire resistance require infilling with materials like rock wool, increasing carbon emissions by approximately 15%. The industry is exploring solutions to replace concrete and steel with renewable materials, but a mature technology path that combines structural performance with low-carbon characteristics has yet to be established.

[0003] The existing technologies of precast concrete wall panels and light steel keel systems are not environmentally friendly enough during the material production and construction process. The concrete system has high carbon emissions throughout its life cycle. The light steel system relies on high-energy consumption processes in the production of mineral wool materials, and fails to achieve the low-carbon and environmental protection goals of the entire process from material production, construction and installation to dismantling and recycling. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present invention provides an environmentally friendly prefabricated wall structure system and installation process, which solves the problem in the existing technology that traditional wall materials have high carbon emissions during production and construction and fail to achieve low-carbon and environmental protection goals.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an environmentally friendly prefabricated wall structure system, including a vertical H-shaped steel column, the outer wall of the vertical H-shaped steel column is fixedly connected with a fixing part, the internal thread of the fixing part is connected with a fixing bolt one, the outer wall of the fixing bolt one is fixedly connected to the inside of the vertical H-shaped steel column, the inside of the fixing part is fixedly connected with a fixing bolt two, the outer wall of the fixing bolt two is fixedly connected to a transverse C-shaped steel beam, the upper surface of the transverse C-shaped steel beam is fixedly connected with a connecting part, the outer wall of the connecting part is slidably connected with an embedded part, the outer wall of the embedded part is fixedly connected to a magnesium-based fireproof board, the inside of the embedded part is fixedly connected with a fixing bolt three, the outer wall of the fixing bolt three is fixedly connected to the inside of the connecting part, the outer wall of the magnesium-based fireproof board is fixedly connected to a vacuum insulation board, the outer wall of the vacuum insulation board is fixedly connected to a straw fiber cement board, and the magnesium-based fireproof board, vacuum insulation board and straw fiber cement board constitute a functional module.

[0006] By adopting the above technical solutions and utilizing the composite structure of straw fiber cement board, vacuum insulation board and magnesium-based fireproof board, not only can the material be given environmentally friendly characteristics, but also carbon emissions in the production stage can be reduced, reducing the environmental load of building materials production and construction process.

[0007] Preferably, the interior of the magnesium-based fireproof board is fixedly connected with a T-shaped embedded part, the outer wall of the T-shaped embedded part is fixedly connected with a hanging plate, the outer wall of the hanging plate is provided with a side slot 2, the outer wall of the hanging plate is provided with a side slot 1, and the lower surface of the hanging plate is provided with a bottom slot. The thickness of the straw fiber cement board is 30 mm and the density is 1.8 g / cm³. The thermal conductivity coefficient of the vacuum insulation board is ≤0.008 W / m·K. The thickness of the magnesium-based fireproof board is 15 mm, and the outer wall of the vertical H-shaped steel column is provided with a fixing component.

[0008] Preferably, the fixing assembly also includes a rack 2, the tooth end of the rack 2 is meshed with the tooth end of the gear, the lower surface of the rack 2 is fixedly connected to a side L-shaped clip strip 1, the outer wall of the side L-shaped clip strip 1 is slidably connected to the inner wall of the rectangular box, the outer wall of the side L-shaped clip strip 1 is provided with a limiting groove 1, the outer wall of the rectangular box is fixedly connected to a fixing strip 1, the outer wall of the fixing strip 1 is fixedly connected to a limiting block, the outer wall of the limiting block is slidably connected to the inner wall of the limiting groove 1, and the outer wall of the side L-shaped clip strip 1 is slidably connected to the inner wall of the side clip groove 1.

[0009] Preferably, the fixing assembly also includes a rack 2, the tooth end of the rack 2 is meshed with the tooth end of the gear, the lower surface of the rack 2 is fixedly connected to a side L-shaped clip strip 1, the outer wall of the side L-shaped clip strip 1 is slidably connected to the inner wall of the rectangular box, the outer wall of the side L-shaped clip strip 1 is provided with a limiting groove 1, the outer wall of the rectangular box is fixedly connected to a fixing strip 1, the outer wall of the fixing strip 1 is fixedly connected to a side slot 2, the outer wall of the side slot 2 is slidably connected to the inner wall of the limiting slot 1, and the outer wall of the side L-shaped clip strip 1 is slidably connected to the inner wall of the side slot 1.

[0010] Preferably, the fixing assembly also includes a rack three, the tooth end of the rack three is meshed with the tooth end of the gear, the upper surface of the rack three is fixedly connected to a side L-shaped clip strip two, the outer wall of the side L-shaped clip strip two is slidably connected to the inner wall of the rectangular box, the outer wall of the side L-shaped clip strip two is provided with a limiting groove two, the outer wall of the rectangular box is fixedly connected to a fixing strip two, the outer wall of the fixing strip two is fixedly connected to a round pin two, the outer wall of the round pin two is slidably connected to the inner wall of the limiting groove two, and the outer wall of the side L-shaped clip strip two is slidably connected to the inner wall of the side clip slot one.

[0011] Preferably, the present invention also provides an installation process for an environmentally friendly prefabricated wall structure system, comprising the following steps: S1. Position and fix the foundation embedded parts; S2. Assemble the steel frame and install functional modules to form the wall structure system; S3. Fasten embedded parts and connectors; S4. Hoist the wall structure system and calibrate the verticality; S5. Process and seal the seams.

[0012] Preferably, in S1, a three-dimensional laser total station is used to locate the foundation embedded parts, with an allowable deviation of ≤3mm. The embedded parts are fixed by expansion bolts, and the plane position and verticality errors are ≤2mm.

[0013] Preferably, in said S2, assembling the steel skeleton and installing the functional modules specifically include: fixing the fixing parts to the outside of the vertical H-shaped steel column by fixing bolt 1, and then fixing the horizontal C-shaped steel beam to the outside of the vertical H-shaped steel column and the fixing parts by fixing bolt 2, and then installing the fixing assembly, and then installing the connecting parts. After the installation of the connecting parts is completed, the magnesium-based fireproof board, vacuum insulation board and straw fiber cement board together with the embedded parts are inserted into the outer wall of the connecting parts, and the hanging plate is driven to cause the lower L-shaped strip to slide into the inner wall of the bottom slot, the side L-shaped strip 1 slides into the inner wall of the side slot 2, and the side L-shaped strip 2 slides into the inner wall of the side slot 1, and finally the embedded parts and the connecting parts are fixed by fixing bolt 3 to form a wall structure system.

[0014] Preferably, in S3, when the embedded part and the connecting part are fixed, a torque wrench is used to apply a tightening torque of 15 N·m, and the torque is confirmed to meet the standard by a mechanical dial.

[0015] Preferably, in said S4, a mechanical arm with a gyroscope is used to hoist the wall structure system, and the verticality deviation is controlled within H / 1500 by a hydraulic fine-tuning device, and pressure sensors are set at the nodes of the steel skeleton to transmit the support force data wirelessly; In the above-mentioned S5, silicone sealant is sprayed along the module joints, the width of the joints is controlled to be 8-10 mm, and nano-silicon dioxide sealing strips are embedded inside.

[0016] The present invention provides an environmentally friendly prefabricated wall structure system and installation process. It has the following beneficial effects: 1. The composite structure of straw fiber cement board, vacuum insulation board and magnesium-based fireproof board in the present invention not only gives the material environmental protection characteristics, but also reduces carbon emissions in the production stage and reduces the environmental load of building material production and construction process.

[0017] 2. The present invention forms a natural sound-absorbing layer through the microporous structure inside the straw fiber cement board, which can effectively block external noise and improve the quality of the indoor sound environment. The vacuum insulation board can effectively block the heat conduction path of the wall to form a high-efficiency thermal insulation layer, which not only reduces building energy consumption but also reduces the deadweight of the wall. The magnesium-based fireproof board serves as the core fireproof structure of the wall. Its inorganic mineral matrix releases crystalline water when exposed to fire, forming an insulation layer that can delay heat transfer and provide reliable fire protection for the building.

[0018] 3. The present invention can form a continuous sealing barrier in the gaps between the magnesium-based fireproof board, the straw fiber cement board and the vacuum insulation board by evenly spraying silicone sealant along the joints between the magnesium-based fireproof board, the straw fiber cement board and the vacuum insulation board. This can adapt to slight deformations that may occur at the joints. A nano-silica sealing strip is embedded inside the silicone sealant to absorb water vapor and effectively inhibit the growth of mold.

[0019] 4. The present invention uses fixing components to firmly pre-fix the functional modules, namely magnesium-based fireproof panels, vacuum insulation panels, and straw fiber cement panels during installation, thereby optimizing the workflow, improving installation efficiency, freeing up lifting equipment, improving the turnover efficiency of large equipment, avoiding equipment waiting time, and providing a safe platform for subsequent operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of an environmentally friendly assembled wall structure system of the present invention; Figure 2 This is a schematic diagram of the partial structure of a vertical H-shaped steel column of an environmentally friendly prefabricated wall structure system of the present invention; Figure 3 This is a schematic diagram of the partial structure of a transverse C-shaped steel beam of an environmentally friendly assembled wall structure system of the present invention; Figure 4 for Figure 3 A in the middle is an enlarged schematic diagram; Figure 5 This is a schematic diagram of the partial structure of a fixed plate of an environmentally friendly assembled wall structure system of the present invention; Figure 6 This is a schematic diagram of a partial structure of a rectangular box of an environmentally friendly assembled wall structure system of the present invention; Figure 7 It is a schematic cross-sectional view of the internal structure of a rectangular box of an environmentally friendly assembled wall structure system of the present invention; Figure 8 This is a schematic diagram of the partial structure of a hanging plate of an environmentally friendly assembled wall structure system of the present invention; Figure 9 This is a schematic diagram of the partial structure of a T-shaped embedded part of an environmentally friendly assembled wall structure system of the present invention; Figure 10 The present invention is a flowchart of an installation process of an environmentally friendly prefabricated wall structure system.

[0021] Among them, 1. Vertical H-shaped steel column; 2. Fixing parts; 3. Fixing bolt one; 4. Fixing bolt two; 5. Horizontal C-shaped steel beam; 6. Connecting parts; 7. Embedded parts; 8. Magnesium-based fireproof board; 9. Fixing bolt three; 10. Vacuum insulation board; 11. Straw fiber cement board; 12. Fixing plate; 13. Rectangular box; 14. T-shaped embedded parts; 15. Hanging plate; 16. Bottom end slot; 17. Side slot one; 18. Side slot two; 19. Rotating column; 20. Gear; 21. Rack one; 22. Lower L-shaped strip; 23. Fixing block; 24. Spring; 25. Rack two; 26. Side L-shaped strip one; 27. Fixing strip one; 28. Limiting block; 29. ​​Limiting slot one; 30. Rack three; 31. Side L-shaped strip two; 32. Round pin two; 33. Fixing strip two; 34. Limiting slot two. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Please see the attached Figure 1 - Attachment Figure 10 An embodiment of the present invention provides an environmentally friendly prefabricated wall structure system, including a vertical H-shaped steel column 1, the outer wall of the vertical H-shaped steel column 1 is fixedly connected with a fixing part 2, the internal thread of the fixing part 2 is connected with a fixing bolt 1 3, the outer wall of the fixing bolt 1 3 is fixedly connected to the inside of the vertical H-shaped steel column 1, the inside of the fixing part 2 is fixedly connected with a fixing bolt 2 4, the outer wall of the fixing bolt 2 4 is fixedly connected to a transverse C-shaped steel beam 5, the upper surface of the transverse C-shaped steel beam 5 is fixedly connected with a connecting part 6, the outer wall of the connecting part 6 is slidably connected with an embedded part 7, the outer wall of the embedded part 7 is fixedly connected to a magnesium-based fireproof board 8, the inside of the embedded part 7 is fixedly connected with a fixing bolt 3 9, the outer wall of the fixing bolt 3 9 is fixedly connected to the inside of the connecting part 6, the outer wall of the magnesium-based fireproof board 8 is fixedly connected to a vacuum insulation panel 10, the outer wall of the vacuum insulation panel 10 is fixedly connected to a straw fiber cement board 11, and the magnesium-based fireproof board 8, the vacuum insulation panel 10 and the straw fiber cement board 11 constitute a functional module.

[0024] Specifically, during assembly, the fixing part 2 is fixed to the outside of the vertical H-shaped steel column 1 by fixing bolt 1 3, and then the transverse C-shaped steel beam 5 is fixed to the outside of the vertical H-shaped steel column 1 and the fixing part 2 by fixing bolt 2 4, and then the connecting part 6 is installed, and then fixed to the connecting part 6 by fixing bolt 3 9 through the embedded part 7. The outer wall of the magnesium-based fireproof board 8 is fixed with the vacuum insulation board 10 and the straw fiber cement board 11 in turn to form a module with fire prevention, heat preservation and sound insulation functions. At the same time, the steel frame and the functional module are quickly assembled through bolt connection to meet the environmental protection and structural performance requirements of the prefabricated building.

[0025] The interior of the magnesium-based fireproof board 8 is fixedly connected to a T-shaped embedded part 14, the outer wall of the T-shaped embedded part 14 is fixedly connected to a hanging plate 15, the outer wall of the hanging plate 15 is provided with a side card groove 2 18, the outer wall of the hanging plate 15 is provided with a side card groove 17, and the lower surface of the hanging plate 15 is provided with a bottom end card groove 16. The thickness of the straw fiber cement board 11 is 30 mm and the density is 1.8 g / cm³. The thermal conductivity coefficient of the vacuum insulation panel 10 is ≤0.008 W / m·K. The thickness of the magnesium-based fireproof board 8 is 15 mm, and the outer wall of the vertical H-shaped steel column 1 is provided with a fixed component.

[0026] Specifically, the T-shaped embedded parts 14 need to be pre-embedded in the interior of the magnesium-based fireproof board 8 and fixedly connected to the hanging board 15. The bottom slot 16 opened on the lower surface of the hanging board 15, and the side slot 17 and side slot 2 18 opened on both sides are all used to provide locking space. The straw fiber cement board 11 adopts a lightweight and high-strength composite structure, which is durable and easy to construct. Straw fiber has environmental protection characteristics and can reduce carbon emissions in the production stage. The internal microporous structure forms a natural sound absorption layer that can effectively block external noise and improve the indoor sound environment quality. The vacuum insulation board 10 can effectively block the heat conduction path of the wall due to its low thermal conductivity, forming an efficient thermal insulation layer, which not only reduces building energy consumption but also reduces the deadweight of the wall, and expands more usable space indoors. The magnesium-based fireproof board 8 serves as the core fireproof structure of the wall. Its inorganic mineral matrix releases crystalline water to form an insulation layer when encountering fire, which can delay heat transfer and provide reliable fire protection for the building. The role of the fixing component is to provide pre-fixation for the installation process of the functional module.

[0027] The fixing assembly also includes a rack 25, the tooth end of the rack 25 is meshed with the tooth end of the gear 20, and the lower surface of the rack 25 is fixedly connected with a side L-shaped clip 26, the outer wall of the side L-shaped clip 26 is slidably connected to the inner wall of the rectangular box 13, and the outer wall of the side L-shaped clip 26 is provided with a limiting groove 29, and the outer wall of the rectangular box 13 is fixedly connected with a fixing strip 27, and the outer wall of the fixing strip 27 is fixedly connected to the limiting block 28, and the outer wall of the limiting block 28 is slidably connected to the inner wall of the limiting groove 29, and the outer wall of the side L-shaped clip 26 is slidably connected to the inner wall of the side slot 17; the fixing assembly also includes a rack 25, the tooth end of the rack 25 is meshed with the tooth end of the gear 20, and the lower surface of the rack 25 is fixedly connected with a side L-shaped clip 26, and the outer wall of the side L-shaped clip 26 is slidably connected to the inner wall of the rectangular box 13, and the outer wall of the side L-shaped clip 26 is provided with a limiting groove The outer wall of the rectangular box 13 is fixedly connected to a fixing strip 27, and the outer wall of the fixing strip 27 is fixedly connected to the side card slot 2 18. The outer wall of the side card slot 2 18 is slidably connected to the inner wall of the limiting groove 29, and the outer wall of the side L-shaped card strip 26 is slidably connected to the inner wall of the side card slot 17; the fixing assembly also includes a rack 30, the tooth end of the rack 30 is meshed with the tooth end of the gear 20, and the upper surface of the rack 30 is fixedly connected There is a side L-shaped clip 2 31, the outer wall of the side L-shaped clip 2 31 is slidably connected to the inner wall of the rectangular box 13, the outer wall of the side L-shaped clip 2 31 is provided with a limiting groove 2 34, the outer wall of the rectangular box 13 is fixedly connected to a fixing strip 2 33, the outer wall of the fixing strip 2 33 is fixedly connected to a round pin 2 32, the outer wall of the round pin 2 32 is slidably connected to the inner wall of the limiting groove 2 34, and the outer wall of the side L-shaped clip 2 31 is slidably connected to the inner wall of the side slot 1 17.

[0028] Specifically, the function of the fixing component is to firmly pre-fix the functional modules, namely the magnesium-based fireproof board 8, the vacuum insulation board 10, and the straw fiber cement board 11, during their installation, thereby optimizing the work process, improving the installation efficiency, releasing the lifting equipment, improving the turnover efficiency of large equipment, avoiding the waiting time of the equipment, and providing a safe platform for subsequent operations. Specifically, during installation, the functional module drives the hanging plate 15 to move and fit into the outer wall of the rectangular box 13, and causes the functional module to move downward as a whole, causing the lower L-shaped clip 22 to passively slide into the inner wall of the bottom slot 16. During this process, the lower L-shaped clip 22 will be forced to move downward and slide on the inner wall of the rectangular box 13, while driving the fixed block 23 to move downward, causing the spring 24 to be forced to contract. During the downward movement of the lower L-shaped clip 22, the lower L-shaped clip 22 will drive the rack 21 to move downward. During the downward movement of the rack 21, the gear 20 meshing with it will be caused to rotate and drive the rotating column 19 to rotate. During the rotation of the gear 20 In the process of rotating the gear 20, the gear 20 drives the rack 25 meshing with it to move inward, thereby driving the side L-shaped card strip 1 26 to move inward and slide on the inner wall of the rectangular box 13, thereby driving the side L-shaped card strip 1 26 to move inward and slide into the inner wall of the side card slot 1 17. At the same time, during the rotation of the gear 20, the gear 20 drives the rack 3 30 to move inward, thereby driving the rack 3 30 to drive the side L-shaped card strip 2 31 to move inward and slide on the inner wall of the rectangular box 13, thereby driving the side L-shaped card strip 2 31 to move inward and slide into the inner wall of the side card slot 2 18. The wall is fixed by sliding the lower L-shaped clip 22 into the inner wall of the bottom card slot 16, the side L-shaped clip 1 26 into the inner wall of the side card slot 1 17, and the side L-shaped clip 2 31 into the inner wall of the side card slot 2 18, thereby achieving pre-fixation before the functional module is installed. This can optimize the workflow, improve installation efficiency, free up lifting equipment, improve the turnover efficiency of large equipment, avoid equipment waiting time, and provide a safe platform for subsequent operations. It can also prevent tipping and slipping, and improve installation accuracy and quality. During the outward movement of the side L-shaped clip 1 26, the outer wall of the limit block 28 will passively slide into the inner wall of the limit slot 1 29. At the same time, during the movement of the side L-shaped clip 2 31, the round pin 2 32 will passively slide into the inner wall of the limit slot 2 34, thereby limiting the side L-shaped clip 2 31 and the side L-shaped clip 1 26.

[0029] This embodiment also provides an installation process for an environmentally friendly prefabricated wall structure system, comprising the following steps: S1. Position and fix the foundation embedded parts; S2. Assemble the steel frame and install functional modules to form the wall structure system; S3, fasten the embedded part 7 and the connecting part 6; S4. Hoist the wall structure system and calibrate the verticality; S5. Process and seal the seams.

[0030] In S1, a three-dimensional laser total station is used to locate the foundation embedded parts, with an allowable deviation of ≤3mm. The embedded parts are fixed by expansion bolts, and the plane position and verticality errors are ≤2mm.

[0031] Specifically, the wall side foundation embedded parts are located by a three-dimensional laser total station to provide a reliable reference point for the subsequent steel frame hoisting, ensuring that the overall verticality and plane position of the wall structure system meet the design requirements. The wall side foundation embedded parts are fixed to the foundation structure through expansion bolts to form a reliable anchor connection, and the plane position and verticality errors of the wall side foundation embedded parts are controlled within a small range to ensure that the axes of the vertical H-shaped steel column 1 and the horizontal C-shaped steel beam 5 are aligned during installation, avoiding additional stress on the steel frame due to foundation deviation.

[0032] In S2, assembling the steel frame and installing the functional modules specifically include: fixing the fixing part 2 to the outside of the vertical H-shaped steel column 1 by fixing bolts 1 3, and then fixing the horizontal C-shaped steel beam 5 to the outside of the vertical H-shaped steel column 1 and the fixing part 2 by fixing bolts 2 4, and then installing the fixing assembly, and then installing the connecting part 6. After the installation of the connecting part 6 is completed, the magnesium-based fireproof board 8, the vacuum insulation board 10 and the straw fiber cement board 11 together with the embedded part 7 are inserted into the outer wall of the connecting part 6, and by driving the hanging plate 15, the lower L-shaped card strip 22 is caused to slide into the inner wall of the bottom end slot 16, the side L-shaped card strip 1 26 slides into the inner wall of the side slot 2 18, and the side L-shaped card strip 2 31 slides into the inner wall of the side slot 1 17, and finally the embedded part 7 and the connecting part 6 are fixed by fixing bolts 3 9 to form a wall structure system.

[0033] Specifically, fixing bolt 1 3 fastens the fixing part 2 to the outside of the vertical H-shaped steel column 1 to form a basic connection node, and fixing bolt 2 4 fixes the transverse C-shaped steel beam 5 to the outside of the vertical H-shaped steel column 1 and the fixing part 2 to form a rigid steel skeleton grid frame. Connectors 6 are installed at the steel skeleton grid nodes to provide a guide and positioning interface for the functional module. As a key transition component between the steel skeleton and the functional module, the connector 6 efficiently transfers the weight of multi-layer panels such as magnesium-based fireproof panels 8 to the steel skeleton, effectively avoiding on-site welding or complex adjustments, and improving the efficiency of prefabricated construction.

[0034] In S3, when the embedded part 7 is fixed to the connecting part 6, a torque wrench is used to apply a tightening torque of 15 N·m, and the torque is confirmed to meet the standard by the mechanical dial.

[0035] Specifically, a torque wrench is used to accurately apply a tightening torque of 15 N·m to the fixing bolt 3 9 to ensure that the embedded part 7 and the connecting part 6 reach the designed preload force. This not only prevents the bolt from loosening due to insufficient tightening force, but also avoids thread stripping or component deformation caused by excessive torque. The operator can confirm in real time and intuitively that the torque meets the standard through the torque wrench dial, providing a visual basis for the tightening operation, effectively reducing the subjective error of manual tightening, and ensuring consistent torque at all connection nodes.

[0036] In S4, a robotic arm equipped with a gyroscope is used to hoist the wall structure system. The verticality deviation is controlled within H / 1500 through a hydraulic fine-tuning device. Pressure sensors are installed at the nodes of the steel skeleton to transmit the support force data wirelessly. In S5, silicone sealant is sprayed along the module joints, the seam width is controlled at 8 to 10 mm, and nano-silica sealing strips are embedded inside.

[0037] Specifically, an intelligent lifting system with a gyroscope robotic arm is used to monitor and dynamically calibrate the three-dimensional posture of the steel frame in real time. The hydraulic system automatically compensates for the lifting tilt to ensure that the frame is stable during lifting, translation, and positioning. The plunger pump drives the fine-tuning support to achieve fine leveling within the range of ±0.5mm / m, effectively overcoming errors such as uneven foundation and lifting inertia, and ensuring vertical connection with the main structure. Pressure sensors are installed at key nodes to wirelessly transmit force data to the terminal and dynamically monitor stress distribution. Once a local overload risk is detected, the lifting posture can be adjusted remotely to ensure that the wall system is balanced, safe, and reliable during installation.

[0038] Evenly spraying silicone sealant along the joints between the magnesium-based fireproof board 8, the straw fiber cement board 11, and the vacuum insulation board 10 can form a continuous sealing barrier between the boards, which can adapt to the slight deformation that may occur at the joints. During construction, the width of the glue seam is precisely controlled within the range of 8 to 10 mm. This not only provides the sealant with optimal expansion and contraction space, but also avoids material waste or reduced sealing effect, ensuring that the sealant maintains a good elastic state during long-term use. A nano-silica sealing strip is embedded on the inside of the silicone sealant. This material has a porous structure that can absorb water vapor and effectively inhibit the growth of mold.

[0039] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly assembled wall structure system, comprising vertical H-shaped steel columns (1), characterized in that: The outer wall of the vertical H-shaped steel column (1) is fixedly connected with a fixing member (2), the inner thread of the fixing member (2) is connected with a fixing bolt 1 (3), the outer wall of the fixing bolt 1 (3) is fixedly connected to the inside of the vertical H-shaped steel column (1), the inner surface of the fixing member (2) is fixedly connected with a fixing bolt 2 (4), the outer wall of the fixing bolt 2 (4) is fixedly connected with a transverse C-shaped steel beam (5), the upper surface of the transverse C-shaped steel beam (5) is fixedly connected with a connecting member (6), and the outer wall of the connecting member (6) is slidably connected with a pre-buried Part (7), the outer wall of the embedded part (7) is fixedly connected to a magnesium-based fireproof board (8), the interior of the embedded part (7) is fixedly connected to a fixing bolt three (9), the outer wall of the fixing bolt three (9) is fixedly connected to the interior of the connecting part (6), the outer wall of the magnesium-based fireproof board (8) is fixedly connected to a vacuum insulation board (10), the outer wall of the vacuum insulation board (10) is fixedly connected to a straw fiber cement board (11), and the magnesium-based fireproof board (8), the vacuum insulation board (10) and the straw fiber cement board (11) constitute a functional module.

2. The environmentally friendly prefabricated wall structure system according to claim 1, characterized in that: The interior of the magnesium-based fireproof board (8) is fixedly connected with a T-shaped embedded part (14), the outer wall of the T-shaped embedded part (14) is fixedly connected with a hanging plate (15), the outer wall of the hanging plate (15) is provided with a second side card groove (18), the outer wall of the hanging plate (15) is provided with a first side card groove (17), the lower surface of the hanging plate (15) is provided with a bottom card groove (16), the thickness of the straw fiber cement board (11) is 30 mm, the density is 1.8 g / cm³, the thermal conductivity coefficient of the vacuum insulation board (10) is ≤0.008 W / m·K, the thickness of the magnesium-based fireproof board (8) is 15 mm, and the outer wall of the vertical H-shaped steel column (1) is provided with a fixing component.

3. The environmentally friendly prefabricated wall structure system according to claim 2, characterized in that: The fixing assembly includes a fixing plate (12), the outer wall of the fixing plate (12) is fixedly connected to the outer wall of the vertical H-shaped steel column (1), the outer wall of the fixing plate (12) is fixedly connected to a rectangular box (13), the interior of the rectangular box (13) is rotatably connected to a rotating column (19), the outer wall of the rotating column (19) is fixedly connected to a gear (20), the tooth end of the gear (20) is meshedly connected to a rack 1 (21), the outer wall of the rack 1 (21) is fixedly connected to a lower L-shaped clip (22), the outer wall of the lower L-shaped clip (22) is slidably connected to the inner wall of the rectangular box (13), the outer wall of the lower L-shaped clip (22) is fixedly connected to a fixing block (23), the lower surface of the fixing block (23) is fixedly connected to one end of a spring (24), the other end of the spring (24) is fixedly connected to the inner wall of the rectangular box (13), and the outer wall of the lower L-shaped clip (22) is slidably connected to the inner wall of the bottom slot (16).

4. The environmentally friendly prefabricated wall structure system according to claim 3, characterized in that: The fixing assembly also includes a rack 2 (25), the tooth end of the rack 2 (25) is meshed with the tooth end of the gear (20), the lower surface of the rack 2 (25) is fixedly connected to a side L-shaped clamping strip 1 (26), the outer wall of the side L-shaped clamping strip 1 (26) is slidably connected to the inner wall of the rectangular box (13), the outer wall of the side L-shaped clamping strip 1 (26) is provided with a limiting groove 1 (29), the outer wall of the rectangular box (13) is fixedly connected to a fixing strip 1 (27), the outer wall of the fixing strip 1 (27) is fixedly connected to a limiting block (28), the outer wall of the limiting block (28) is slidably connected to the inner wall of the limiting groove 1 (29), and the outer wall of the side L-shaped clamping strip 1 (26) is slidably connected to the inner wall of the side clamping groove 1 (17).

5. The environmentally friendly prefabricated wall structure system according to claim 3, characterized in that: The fixing assembly also includes a rack three (30), the tooth end of the rack three (30) is meshed with the tooth end of the gear (20), the upper surface of the rack three (30) is fixedly connected to a side L-shaped clamping strip two (31), the outer wall of the side L-shaped clamping strip two (31) is slidably connected to the inner wall of the rectangular box (13), the outer wall of the side L-shaped clamping strip two (31) is provided with a limiting groove two (34), the outer wall of the rectangular box (13) is fixedly connected to the fixing strip two (33), the outer wall of the fixing strip two (33) is fixedly connected to a round pin two (32), the outer wall of the round pin two (32) is slidably connected to the inner wall of the limiting groove two (34), and the outer wall of the side L-shaped clamping strip two (31) is slidably connected to the inner wall of the side clamping groove one (17).

6. An installation process for an environmentally friendly prefabricated wall structure system, used for an environmentally friendly prefabricated wall structure system according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1. Position and fix the foundation embedded parts; S2. Assemble the steel frame and install functional modules to form the wall structure system; S3, fastening the embedded part (7) and the connecting part (6); S4. Hoist the wall structure system and calibrate the verticality; S5. Process and seal the seams.

7. The installation process of an environmentally friendly prefabricated wall structure system according to claim 6, characterized in that: In S1, a three-dimensional laser total station is used to locate the foundation embedded parts, with an allowable deviation of ≤3mm. The embedded parts are fixed by expansion bolts, and the plane position and verticality errors are ≤2mm.

8. The installation process of an environmentally friendly prefabricated wall structure system according to claim 6, characterized in that: In said S2, assembling the steel frame and installing the functional modules specifically includes: fixing the fixing member (2) to the outside of the vertical H-shaped steel column (1) by fixing bolt 1 (3), then fixing the transverse C-shaped steel beam (5) to the outside of the vertical H-shaped steel column (1) and the fixing member (2) by fixing bolt 2 (4), then installing the fixing assembly, and then installing the connecting member (6). After the connecting member (6) is installed, the magnesium-based fireproof board (8), the vacuum insulation board (10 ) and the straw fiber cement board (11) together with the embedded part (7) are inserted into the outer wall of the connecting part (6), and by driving the hanging plate (15), the lower L-shaped card strip (22) is caused to slide into the inner wall of the bottom card slot (16), the side L-shaped card strip 1 (26) slides into the inner wall of the side card slot 2 (18), and the side L-shaped card strip 2 (31) slides into the inner wall of the side card slot 1 (17), and finally the embedded part (7) and the connecting part (6) are fixed by the fixing bolt 3 (9) to form a wall structure system.

9. The installation process of an environmentally friendly prefabricated wall structure system according to claim 6, characterized in that: In the above-mentioned S3, when the embedded part (7) and the connecting part (6) are fixed, a torque wrench is used to apply a tightening torque of 15 N·m, and the torque is confirmed to meet the standard through a mechanical dial.

10. The installation process of an environmentally friendly prefabricated wall structure system according to claim 6, characterized in that: In S4, a mechanical arm with a gyroscope is used to hoist the wall structure system, and the verticality deviation is controlled within H / 1500 by a hydraulic fine-tuning device. Pressure sensors are installed at the nodes of the steel skeleton to transmit the support force data wirelessly; In the above-mentioned S5, silicone sealant is sprayed along the module joints, the width of the joints is controlled to be 8-10 mm, and nano-silicon dioxide sealing strips are embedded inside.