Intelligent template unmanned factory building and mounting and dismounting method thereof

Abstract

The invention relates to an intelligent template unmanned factory building and a mounting and dismounting method thereof. The intelligent template unmanned factory building mainly comprises a central container unit, an auxiliary container unit and template processing equipment, wherein the central container unit is detachably connected with the auxiliary container unit; the formwork machining equipment is fixed to the preset position of the center container unit through a connecting assembly, the connecting assembly comprises a first supporting piece, a first bearing piece and a connecting fixing piece, the first bearing piece is arranged on the first supporting piece, a base of the formwork machining equipment is arranged on the first bearing piece, and the connecting fixing piece is arranged on the first supporting piece. And the connecting and fixing piece penetrates through and is fixedly connected with the base, the first bearing piece and the first supporting piece. According to the application, the loss of template processing equipment in transportation and disassembly and assembly can be reduced, and efficient circulation among projects is ensured.

Description

Technical Field

[0001] The present application relates to the technical field of building template processing, and in particular to an unmanned factory building of intelligent templates and an installation and disassembly method thereof. Background Art

[0002] The intelligent unmanned formwork factory is a recently developed formwork processing system that combines the graphics engine of Building Information Modeling (BIM) technology, big data modeling algorithms, IoT smart devices, and digital management systems. Currently, the construction sites of these intelligent unmanned formwork factories are simple construction sites, mostly made of color-coated steel sheets and installed on-site.

[0003] When using an unmanned smart formwork factory at a construction site, it is necessary to first install an external maintenance room and then install the indoor smart formwork processing equipment. This construction method will result in a relatively long pre-preparation time for the construction site when using the unmanned smart formwork factory, which will have a certain impact on the construction period. In addition, some formwork processing equipment (such as robotic arms) will generate a large torque on the external load-bearing carriers and a bearing pressure that exceeds the equipment's own gravity when working. In order to avoid damage due to torque and bearing pressure, the formwork processing equipment needs to be reinforced, such as fixing it to the ground with expansion bolts, but this will cause installation and disassembly problems. Most building construction projects have tight schedules and a high number of equipment turnovers. Using the above-mentioned traditional methods to realize an unmanned smart formwork factory not only has a long transportation cycle and difficult equipment disassembly and assembly, but frequent disassembly and assembly is also more likely to cause equipment damage, further affecting turnover time and increasing costs.

[0004] In view of this, how to overcome the defects of the existing technology and solve the problem of difficulty in disassembling and assembling template processing equipment in traditional intelligent template unmanned factories is a difficult problem to be solved in this technical field. Summary of the Invention

[0005] In response to the above defects or improvement needs of the prior art, in order to solve the problem of difficulty in disassembling and assembling template processing equipment in traditional intelligent template unmanned factories, the present application provides an intelligent template unmanned factory building and its installation and disassembly method, and sets a central container unit and an auxiliary container unit. Multiple independent units can be assembled to form an overall intelligent template unmanned factory, and each unit can be lifted separately, thereby realizing the efficient installation and transportation needs of the intelligent template unmanned factory, which is convenient and reduces construction costs; at the same time, the template processing equipment and the central container unit are fixed as a whole. When the central container unit is circulated and transported, the template processing equipment is circulated together, and there is no need to disassemble and install the template processing equipment additionally, reducing the loss of template processing equipment during transportation and disassembly, and ensuring efficient flow between projects.

[0006] The embodiments of this application adopt the following technical solutions: In a first aspect, the present application provides an intelligent template unmanned factory building, including a central container unit 1, an auxiliary container unit 2, and template processing equipment, wherein: The central container unit 1 and the auxiliary container unit 2 are detachably connected; The template processing equipment is fixed at a preset position of the central container unit 1 through a connecting assembly, and the connecting assembly includes a first support member 3, a first bearing member 4 and a connecting and fixing member 5. The first bearing member 4 is arranged on the first support member 3, and the base 6 of the template processing equipment is arranged on the first bearing member 4. The connecting and fixing member 5 passes through and connects and fixes the base 6, the first bearing member 4 and the first support member 3.

[0007] By adopting the above technical solution, the template processing equipment and the central container unit 1 are fixed as a whole. During transportation, the central container unit 1 is transported together with the template processing equipment. There is no need to disassemble and install the template processing equipment additionally, which reduces the loss of the template processing equipment during transportation and disassembly and assembly, and ensures efficient circulation between projects. In addition, the central container unit 1 and the auxiliary container unit 2 are set separately. Multiple independent units can be assembled to form an overall intelligent template unmanned factory, and each unit can be lifted separately, thereby realizing the efficient installation and transportation needs of the intelligent template unmanned factory, which is convenient and reduces construction costs.

[0008] In some embodiments, the central container unit 1 includes a bottom frame 101, a top frame 102, and a hollow column 103 for connecting the bottom frame 101 and the top frame 102, wherein: The inner area of ​​the bottom frame 101 includes a template processing equipment fixing area 104 and other areas. A plurality of first support members 3 are cross-arranged in the template processing equipment fixing area 104, and a plurality of second support members 105 arranged in parallel are arranged in other areas.

[0009] By adopting the above technical solution, the first support members 3 are cross-arranged in the fixed area 104 of the template processing equipment to enhance the support effect of the template processing equipment, while only the second support members 105 arranged in parallel are arranged in other areas to reduce the overall weight and facilitate lifting and transportation.

[0010] In some embodiments, a second supporting member 7 is placed on the second supporting member 105 , and the second supporting member 7 abuts against the first supporting member 4 .

[0011] By adopting the above technical solution, the force transmitted to the first carrier 4 by the template processing equipment can be dispersed through the second carrier 7, thereby preventing the first carrier 4 from being damaged due to concentrated force.

[0012] In some embodiments, the first support member 3 includes an upper flange plate and a lower flange plate provided with through holes, and the connecting fixing member 5 includes a through-body stud 501 and a connecting screw 502. The through-body stud 501 is placed in the through holes of the upper flange plate and the lower flange plate and welded and fixed, and the connecting screw 502 passes through the base 6 and the first bearing member 4 and is threadedly connected to the through-body stud 501.

[0013] By adopting the above technical solution, based on the design of the through-body stud 501 and the connecting screw 502, the template processing equipment can be effectively fixed and connected to meet the requirements of gravity pressure and torque when the template processing equipment is working.

[0014] In some embodiments, the second support member 105 includes a bending member, which includes a bottom surface and two side surfaces that are bent in the same direction and perpendicular to the bottom surface, and the two side surfaces have different widths.

[0015] By adopting the above technical solution, the weight of the second support member 105 can be reduced while ensuring the supporting effect, thereby reducing the mass of the entire equipment and facilitating lifting and transportation.

[0016] In some embodiments, the top surface and both ends of the central container unit 1 are provided with panels, and there are no panels on both sides; the top surface and both ends of the auxiliary container unit 2 are provided with panels, there is no panel on the side facing the central container unit 1, and there is a panel on the side away from the central container unit 1 and a rolling door 8 is provided.

[0017] By adopting the above technical solution, a central container unit 1 and the auxiliary container units 2 on both sides can be assembled into a complete intelligent template unmanned factory building, and the factory building has a top panel, side panels, and front and rear doors.

[0018] In some embodiments, the first bearing member 4 includes a plurality of split honeycomb load-bearing modules 401 and a first panel covered on the outside of the honeycomb load-bearing module 401, the honeycomb load-bearing module 401 includes a honeycomb core 4011 and a second panel 4012 covered on the outside of the honeycomb core 4011, and the second panel 4012 is respectively provided with a wedge block 4013 and a wedge groove 4014 on opposite sides, and a buffer is provided between the wedge block 4013 and the wedge groove 4014; a shape memory alloy pull rod is passed through the multiple honeycomb load-bearing modules 401 to form a pre-tightening force.

[0019] By adopting the above technical solution, the three-dimensional uniform distribution of stress is achieved based on the setting of the honeycomb load-bearing module 401. Combined with the pre-tightening force setting of the shape memory alloy pull rod, the stress fluctuation amplitude of the structure is greatly reduced when it is subjected to dynamic loads, and the installation requirements of equipment of different specifications can be flexibly adapted by increasing or decreasing the number of modules. It can solve the risk of stress concentration and fracture caused by the overall rigidity of the traditional welded frame, and the contradiction between the difficulty of a single material structure in taking into account both lightweight and high load-bearing properties.

[0020] In some embodiments, the first supporting member 4 is provided with a reinforcement ring 402 at the honeycomb core 4011 through which the connecting screw 502 passes, and a trapezoidal transition block 403 is provided between the reinforcement ring 402 and the inner wall of the honeycomb core 4011 .

[0021] By adopting the above technical solution, based on the design of the reinforcement ring 402 and the trapezoidal transition block 403, the local pressure bearing capacity and torque resistance are greatly enhanced. At the same time, with the setting of the honeycomb core 4011, the weight is greatly reduced compared with the traditional steel structure, taking into account the advantages of strong connection stability, light weight and good supporting performance.

[0022] In some embodiments, a plurality of electromagnets 201 are provided in the side frame of the auxiliary container unit 2 facing the central container unit 1, a guide sleeve 202 is provided around the electromagnet 201, and a plurality of magnetic material blocks 106 whose shape matches the guide sleeve 202 are provided on the side frame of the central container unit 1 facing the auxiliary container unit 2.

[0023] By adopting the above technical solution, when splicing the central container unit 1 and the auxiliary container unit 2, based on the guide sleeve 202, the magnetic material block 106 can be easily adsorbed by the electromagnet 201 to complete the assembly. When disassembling, the electromagnet 201 can be powered off to complete the disassembly. The assembly and disassembly are convenient and quick, which reduces the pre-preparation time and shortens the construction period.

[0024] In a second aspect, the present application provides a method for installing and disassembling a smart template unmanned factory building, which is applied to the smart template unmanned factory building described in the first aspect, comprising: Produce the central container unit 1 and the auxiliary container unit 2, and fix the template processing equipment and the central container unit 1 into a whole; Transport the central container unit 1 and the auxiliary container unit 2 to the construction site, hoist and assemble them into a complete intelligent template unmanned factory building, and then fix them; After installing other indoor auxiliary facilities, carry out normal work and start wood formwork processing; After processing is completed, the intelligent template unmanned factory building will be disassembled into independent central container units 1 and auxiliary container units 2, and then transported to the next construction site.

[0025] By adopting the above technical solution, the central container unit 1 and the auxiliary container unit 2 are pre-made. When construction is required, the units can be directly transported and assembled to complete the establishment of the intelligent template unmanned factory building. The installation and disassembly are convenient and the construction cost is reduced. At the same time, the template processing equipment and the central container unit 1 are fixed as a whole. When the central container unit 1 is transported in rotation, the template processing equipment is also circulated together. There is no need to disassemble and install the template processing equipment additionally, which reduces the loss of the template processing equipment during transportation and disassembly and assembly, and ensures efficient flow between projects.

[0026] Compared with the prior art, the beneficial effects of this application include but are not limited to the following: 1. Fix the template processing equipment and the central container unit 1 as a whole. During transportation, the central container unit 1 and the template processing equipment are transported together. There is no need to disassemble and install the template processing equipment additionally, reducing the loss of the template processing equipment during transportation and disassembly and assembly, and ensuring efficient circulation between projects. In addition, the central container unit 1 and the auxiliary container unit 2 are set separately. Multiple independent units can be assembled to form an overall intelligent template unmanned factory. Each unit can also be lifted separately, thereby realizing the efficient installation and transportation needs of the intelligent template unmanned factory, which is convenient and reduces construction costs.

[0027] 2. Based on the design of the through-body stud 501 and the connecting screw 502, the template processing equipment can be effectively fixed and connected to meet the requirements of gravity pressure and torque when the template processing equipment is working.

[0028] 3. The honeycomb load-bearing modules 401 achieve uniform three-dimensional stress distribution. Combined with the preload setting of the shape memory alloy tie rods, this significantly reduces stress fluctuations when the structure is subjected to dynamic loads. The number of modules can be adjusted to flexibly accommodate the installation requirements of equipment of varying specifications. This addresses the risk of stress concentration fractures caused by the overall rigidity of traditional welded frames, as well as the inability of single-material structures to achieve both lightweight and high load-bearing properties. Furthermore, the design of the reinforcement rings 402 and trapezoidal transition blocks 403 significantly enhances localized pressure-bearing and torque-resistance capabilities. Combined with the honeycomb core 4011, the weight is significantly reduced compared to traditional steel structures, achieving the advantages of strong connection stability, light weight, and excellent support performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] To more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments of the present application. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can derive other drawings based on these drawings without inventive effort.

[0030] Figure 1 A schematic diagram of the bottom frame of an unmanned factory building of an intelligent template provided in an embodiment of the present application; Figure 2 This is a schematic diagram of the bottom after wooden boards are laid according to the embodiment of the present application; Figure 3 Provided in the embodiments of this application Figure 1 Middle EE cross-section; Figure 4 A schematic diagram of the connection assembly configuration provided in an embodiment of the present application; Figure 5 A schematic diagram of a through-body stud provided in an embodiment of the present application; Figure 6 A schematic diagram of the structure of a bending part provided in an embodiment of the present application; Figure 7 A schematic diagram of the hollow column structure provided in an embodiment of the present application; Figure 8 A schematic diagram of the top frame of the intelligent template unmanned factory building provided in an embodiment of the present application; Figure 9 Schematic diagram of a split honeycomb load-bearing module provided in an embodiment of the present application; Figure 10 A schematic diagram of a second panel housing provided in an embodiment of the present application; Figure 11 A schematic diagram of a honeycomb core provided in an embodiment of the present application; Figure 12 A schematic diagram of the connection between the first bearing member and the connecting screw provided in an embodiment of the present application; Figure 13 Schematic diagram of the reinforcement ring and trapezoidal transition block provided in an embodiment of the present application; Figure 14 A schematic diagram of a guide sleeve and a magnetic material block provided in an embodiment of the present application; Figure 15 A flow chart of an installation and disassembly method for an unmanned factory building using a smart template provided in an embodiment of the present application. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0032] In addition, the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.

[0033] Example 1 refer to Figures 1-8 As shown, an embodiment of the present application provides an intelligent template unmanned factory building, including a central container unit 1, an auxiliary container unit 2 and a template processing equipment, wherein: the central container unit 1 is detachably connected to the two auxiliary container units 2, and the two auxiliary container units 2 are respectively located on both sides of the central container unit 1; the template processing equipment is fixed at a preset position of the central container unit 1 through a connecting component, and the connecting component includes a first support member 3, a first bearing member 4 and a connecting fixing member 5, the first bearing member 4 is arranged on the first support member 3, and the base 6 of the template processing equipment is arranged on the first bearing member 4, and the connecting fixing member 5 passes through and connects and fixes the base 6, the first bearing member 4 and the first support member 3. Through the above technical solution, the template processing equipment and the central container unit 1 are fixed as a whole. During transportation, the central container unit 1 is transported together with the template processing equipment. There is no need to disassemble and install the template processing equipment additionally, which reduces the loss of the template processing equipment during transportation and disassembly and assembly, and ensures efficient flow between projects. In addition, the central container unit 1 and the auxiliary container unit 2 are set separately. Multiple independent units can be assembled to form an overall intelligent template unmanned factory, and each unit can be lifted separately, thereby realizing the efficient installation and transportation needs of the intelligent template unmanned factory, which is convenient and reduces construction costs.

[0034] In some embodiments, the central container unit 1 includes a bottom frame 101, a top frame 102, and four hollow columns 103 for connecting the bottom frame 101 and the top frame 102. The internal area of ​​the bottom frame 101 includes a template processing equipment fixing area 104 and other areas. A plurality of first support members 3 are cross-arranged in the template processing equipment fixing area 104, and a plurality of parallel second support members 105 are arranged in other areas. Through the above technical solution, the cross-arrangement of the first support members 3 in the template processing equipment fixing area 104 can enhance the support effect of the template processing equipment, while the provision of only parallel second support members 105 in other areas can reduce the overall weight and facilitate lifting and transportation.

[0035] In some embodiments, a second support member 7 is placed on the second support member 105, abutting the first support member 4. Preferably, the second support member 7 can be made of 28mm special shipping container wood. By employing this technical solution, the force transmitted from the formwork processing equipment to the first support member 4 can be dispersed through the second support member 7, preventing damage to the first support member 4 caused by concentrated force.

[0036] In some embodiments, the central container unit 1 has panels on its top and ends, but no panels on its sides. The auxiliary container units 2 have panels on their top and ends, but no panels on the side facing the central container unit 1, and panels and rolling shutter doors 8 on the side facing away from the central container unit 1. Through this technical solution, a central container unit 1 and the auxiliary container units 2 on either side can be assembled into a complete intelligent template unmanned factory building, complete with top panels, side panels, and front and rear doors.

[0037] Preferably, the dimensions of the central container unit 1 and the auxiliary container unit 2 are both 7m*3m*3.3m. The entire plant is designed to be 7 meters (width)*9 meters (length)*3.3 meters (height). The central container unit 1 and the auxiliary container unit 2 are both improved from sea containers. The overall frames of the two are the same, and are composed of four hollow columns 103, a top frame 102 and a bottom frame 101. The four hollow columns 103 are connected to the frame through standard parts. The bottom frame 101 is formed into a rectangle using 16 cm high channel steel, and a plurality of second support members 105 arranged in parallel at equal intervals are arranged inside the frame.

[0038] It should be noted that if the template processing equipment is integrated with the peripheral housing, it can be convenient for installation and transportation, but there is currently no integrated intelligent template unmanned factory. This is because the overall factory has certain implementation difficulties. The first is the preparation of the peripheral housing, which has certain requirements for volume and quality. If the volume is too small, it cannot meet the construction needs. If the volume is too large, the cost of production, processing and lifting is too high, and there is no practical use value. The embodiment of the present application uses units improved from shipping containers for splicing, which can not only ensure that the volume after splicing meets the requirements, but also ensure that the weight will not be too heavy during unit transportation; it has the advantages of suitable box size, convenient assembly and lifting, low cost, convenient use, and strong practicality.

[0039] Preferably, reference Figure 6 As shown, the second support member 105 includes a bending member, which includes a bottom surface and two side surfaces that are bent in the same direction and perpendicular to the bottom surface. The two side surfaces have different widths, one being a wide side surface and the other being a narrow side surface, and the bottom surface and the two side surfaces form a curved groove. The bending members are arranged in a direction perpendicular to the side surface where the rolling shutter door 8 is located, and the spacing between the bending members is 30 cm. The bending member is used as the bottom support member, so that its bottom surface is set in the vertical direction and its wide side surface is set in the horizontal direction and located at the top. It has been tested that it can meet the support strength and reduce the weight. Through the above technical solution, the weight of the second support member 105 can be reduced while ensuring the support effect, thereby reducing the weight of the entire equipment and facilitating lifting and transportation.

[0040] Preferably, reference Figure 7The hollow column 103 can be assembled by two bending parts, and the narrow side of one bending part and the wide side of the other bending part are closely attached to each other. The hollow column 103 formed in this way can have the advantage of light weight while ensuring the supporting performance.

[0041] refer to Figure 4 and Figure 5 As shown, in some embodiments, multiple vertical and multiple horizontal first support members 3 are set in the template processing equipment fixing area 104 to replace the second support member 105. The first support member 3 can be a channel steel with a height of 14 cm. The channel steel includes an upper flange plate and a lower flange plate with through holes and a middle waist plate. The connecting fixing member 5 includes a full-body stud 501 and a connecting screw 502. The full-body stud 501 is placed in the through holes of the upper flange plate and the lower flange plate and welded and fixed. The full-body stud 501 is a hollow cylinder with an internal thread. The first bearing member 4 laid on the upper part of the first support member 3 can be a steel plate with a size of 1.5m*3m and a thickness of 10mm. The base 6 of the template processing equipment is set on the upper part of the steel plate, and then the connecting screw 502 passes through the base 6 and the first bearing member 4 and is threadedly connected to the full-body stud 501, thereby connecting the template processing equipment to the bottom of the central container unit 1 as a whole. Preferably, a 10mm wooden board is provided on the steel plate outside the base 6 of the template processing equipment to ensure aesthetics and coordination. Anchor rings are provided on the outer periphery of the bottom frame of the central container unit 1 for passing expansion bolts to anchor to the ground. The number of anchor rings can be 8 or more. The outer diameter of the through-body stud 501 is 40mm, and the outer diameter of the screw is 20mm. Twelve through-body studs 501 are evenly distributed in the fixed area 104 of the template processing equipment, and the through-body studs 501 are fully welded to the upper and lower flanges of the first support member 3. Through the above technical solution, based on the design of the through-body stud 501 and the connecting screw 502, the template processing equipment can be effectively fixed and connected to meet the requirements of gravity pressure and torque when the template processing equipment is working.

[0042] This embodiment utilizes 16cm-high channel steel and 4mm-thick bent parts as bottom beam supports at the bottom of the improved shipping container. 14cm-high channel steel is used for the installation of the formwork processing equipment, with steel plates applied to secure the mechanical arm of the formwork processing equipment. 28mm special container wood planks are laid elsewhere to distribute the load, forming a high-strength, high-load-bearing support structure that also facilitates vibration reduction. This allows the container to be lifted along with the equipment, creating a unitized installation and disassembly system that facilitates inter-project use and reduces installation and transportation costs. The bottom frame of the container provides specialized support for the mechanical arm of the formwork processing equipment, maximizing its gravity and torque, ensuring full-speed operation during operation.

[0043] Example 2 Based on the intelligent template unmanned factory building provided in Example 1, this Example 2 provides an optimization solution for the first bearing member 4, a connection point optimization solution, and a splicing optimization solution.

[0044] refer to Figure 9 、 Figure 10 and Figure 11 As shown, in some embodiments, the first bearing member 4 includes a plurality of split honeycomb load-bearing modules 401 and a first panel wrapped around the outside of the honeycomb load-bearing module 401. The figure only illustrates a portion of the honeycomb load-bearing module 401 and the first panel is not shown; the first panel can be a sandwich structure of a carbon fiber panel, and a plurality of stacked and parallel honeycomb load-bearing modules 401 are arranged inside the sandwich and arranged along the main force direction of the equipment; the core layer and the panel are bonded with epoxy resin glue and then vacuum hot-pressed to form a composite load-bearing unit with greatly improved overall bending stiffness.

[0045] Furthermore, the honeycomb load-bearing module 401 includes a honeycomb core 4011 and a second panel 4012 coated on the outside of the honeycomb core 4011. The honeycomb core 4011 may be an aluminum alloy honeycomb core, and the second panel 4012 may be a 2mm thick glass fiber reinforced polyamide panel coated on the outside. Wedge blocks 4013 and wedge grooves 4014 are respectively provided on opposite sides of the second panel 4012. For example, wedge blocks 4013 and wedge grooves 4014 are respectively provided on the upper and lower sides, the front and back sides are respectively provided with wedge blocks 4013 and wedge grooves 4014, and the left and right sides are respectively provided with wedge blocks 4013 and wedge grooves 4014. When multiple honeycomb load-bearing modules 401 are stacked and spliced, the wedge blocks 4013 and wedge grooves 4014 are used for guidance and limitation, so that the multiple honeycomb load-bearing modules 401 can be tightly packed. connection; a buffer, such as a buffer cotton, is provided between the wedge block 4013 and the wedge groove 4014 to reduce stress and better disperse the force; a plurality of the honeycomb load-bearing modules 401 are penetrated by shape memory alloy rods to form a pre-tightening force. Specifically, axial prestress is applied after the modules are assembled, and shape memory alloy rods are used to penetrate the center holes of each module, thereby generating a certain pre-tightening force, so that the structure forms an internal compressive stress field in the unloaded state, offsetting the tensile stress peak when the equipment is working. Through the above technical solution, based on the setting of the honeycomb load-bearing module 401, a three-dimensional uniform distribution of stress is achieved. Combined with the pre-tightening force setting of the shape memory alloy rods, the stress fluctuation amplitude of the structure when it is subjected to dynamic loads is greatly reduced, and the number of modules can be flexibly adapted to the installation requirements of equipment of different specifications by increasing or decreasing the number of modules; it can solve the risk of stress concentration fracture caused by the overall rigidity of the traditional welded frame, and the contradiction between the difficulty of a single material structure in achieving both lightweight and high load-bearing.

[0046] refer to Figure 12 and Figure 13As shown, in some embodiments, the first support member 4 is provided with a reinforcement ring 402 at the honeycomb core 4011 where the connecting screw 502 passes, and a trapezoidal transition block 403 is provided between the reinforcement ring 402 and the inner wall of the honeycomb core 4011. The reinforcement ring 402 can be secured to the upper and lower ends of the internal channel of the honeycomb core 4011 via multiple trapezoidal transition blocks 403, or more can be arranged along the internal channel of the honeycomb core 4011. The number of trapezoidal transition blocks 403 is not limited to two in the two directions shown in the figure, but can also be six or more corresponding to the number of inner walls of the honeycomb core 4011. Through the above technical solution, based on the design of the reinforcement ring 402 and trapezoidal transition blocks 403, the local pressure bearing capacity and torque resistance of the connection point are greatly enhanced. Furthermore, combined with the arrangement of the honeycomb core 4011, the weight is significantly reduced compared to traditional steel structures, achieving the advantages of strong connection stability, light weight, and good support performance.

[0047] refer to Figure 14 As shown, in some embodiments, a plurality of electromagnets 201 are disposed within the frame of the auxiliary container unit 2 on one side facing the central container unit 1. A guide sleeve 202 is disposed around the electromagnet 201. A plurality of magnetic material blocks 106, whose shapes match the guide sleeve 202, are disposed on the frame of the central container unit 1 on the side facing the auxiliary container unit 2. Through the above technical solution, when the central container unit 1 and the auxiliary container unit 2 are assembled, the guide sleeve 202 allows the electromagnets 201 to conveniently attract the magnetic material blocks 106 to complete assembly. Disassembly can be completed by simply de-energizing the electromagnets 201, making assembly and disassembly quick and convenient, reducing pre-production time and shortening the construction period.

[0048] Example 3 Based on the intelligent template unmanned factory building provided in Example 1, this Example 3 provides an installation and disassembly method of the intelligent template unmanned factory building, such as Figure 15 As shown, the method includes the following steps: Step 101: Fabricate the central container unit 1 and the auxiliary container units 2, and secure the template processing equipment to the central container unit 1 as a whole. In this step, the central container unit 1 and the auxiliary container units 2 can be fabricated from a modified shipping container, and the template processing equipment is secured to the central container unit 1 as a whole; however, the central container unit 1 and the auxiliary container units 2 are not spliced ​​together, and the rolling door 8 is not installed.

[0049] Step 102: Transport the central container unit 1 and auxiliary container units 2 to the construction site, hoist them, assemble them into a complete intelligent formwork unmanned factory building, and secure them. In this step, a 150mm thick C20 concrete floor is first poured and leveled at the construction site. The central container unit 1 and auxiliary container units 2 are hoisted and tested with a counterweight. After being hoisted with a 5t counterweight, they are transported to the construction site, hoisted, and assembled into the complete intelligent formwork unmanned factory building. The building is then placed on the leveled concrete floor. M16 expansion bolts are inserted through the four anchor rings on the outer perimeter of the central container unit 1's bottom frame to anchor it to the ground. Waterproofing is then performed.

[0050] Step 103: After installing other indoor auxiliary facilities, normal operation is carried out and wood formwork processing begins. In this step, other indoor auxiliary facilities are installed by crane. Auxiliary facilities include raw material warehouses, positioning platforms, processing units, unloading warehouses, unloading platforms, and other facilities. These facilities do not generate large pressure and torque during operation like the robotic arm, so they do not require special reinforcement. After installation is complete, the robotic arm of the formwork processing equipment is started to perform a vibration test. If the vibration test passes, the rolling shutter door 8 is installed, normal operation is carried out, and wood formwork processing begins. If the vibration test fails, 8 M16 expansion bolts are anchored and tested again. Generally, the vibration test is normal. If it fails again, there may be other quality issues, which should be inspected.

[0051] To carry out deep processing of wooden formwork through the intelligent formwork unmanned factory, it is necessary to first complete BIM modeling and BIMMAKE formwork design. After the formwork design plan is approved, the intelligent formwork unmanned factory will be responsible for processing and production according to the design plan, complete the formwork cutting, and be responsible for transporting it to the formwork assembly and production site.

[0052] Step 104: After processing is complete, the intelligent formwork unmanned factory building is disassembled into independent central container units 1 and auxiliary container units 2, and then transported to the next construction site. In this step, after the formwork processing work for the construction project is completed, the expansion bolts are removed, the intelligent formwork unmanned factory building is disassembled into independent central container units 1 and auxiliary container units 2, and the rolling shutter door 8 is removed. The units are then hoisted and transported to the next construction project.

[0053] By adopting the above technical solution, the central container unit 1 and the auxiliary container unit 2 are pre-made. When construction is required, the units can be directly transported and assembled to complete the establishment of the intelligent template unmanned factory building. The installation and disassembly are convenient and the construction cost is reduced. At the same time, the template processing equipment and the central container unit 1 are fixed as a whole. When the central container unit 1 is transported in rotation, the template processing equipment is also circulated together. There is no need to disassemble and install the template processing equipment additionally, which reduces the loss of the template processing equipment during transportation and disassembly and assembly, and ensures efficient flow between projects.

[0054] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. An intelligent template unmanned factory building, characterized by: It comprises a central container unit (1), an auxiliary container unit (2) and template processing equipment, wherein: The central container unit (1) and the auxiliary container unit (2) are detachably connected; The template processing equipment is fixed at a preset position of the central container unit (1) through a connecting assembly, the connecting assembly comprising a first support member (3), a first bearing member (4) and a connecting fixing member (5), the first bearing member (4) being arranged on the first support member (3), the base (6) of the template processing equipment being arranged on the first bearing member (4), and the connecting fixing member (5) penetrating and connecting and fixing the base (6), the first bearing member (4) and the first support member (3).

2. The intelligent template unmanned factory building according to claim 1 is characterized in that: The central container unit (1) comprises a bottom frame (101), a top frame (102), and a hollow column (103) for connecting the bottom frame (101) and the top frame (102), wherein: The inner area of ​​the bottom frame (101) includes a template processing equipment fixing area (104) and other areas, a plurality of the first support members (3) are cross-arranged in the template processing equipment fixing area (104), and a plurality of parallel-arranged second support members (105) are arranged in other areas.

3. The intelligent template unmanned factory building according to claim 2 is characterized in that: A second bearing member (7) is laid on the second supporting member (105), and the second bearing member (7) abuts against the first bearing member (4).

4. The intelligent template unmanned factory building according to claim 1 is characterized in that: The first supporting member (3) comprises an upper flange plate and a lower flange plate provided with through holes, the connecting fixing member (5) comprises a through-body stud (501) and a connecting screw (502), the through-body stud (501) being placed in the through holes of the upper flange plate and the lower flange plate and being fixed by welding, and the connecting screw (502) passing through the base (6) and the first bearing member (4) and then being threadedly connected to the through-body stud (501).

5. The intelligent template unmanned factory building according to claim 2 is characterized in that: The second support member (105) comprises a bending member, wherein the bending member comprises a bottom surface and two side surfaces that are bent in the same direction and perpendicular to the bottom surface, and the two side surfaces have different widths.

6. The intelligent template unmanned factory building according to claim 1 is characterized in that: The central container unit (1) is provided with panels on its top surface and both ends, and has no panels on its two sides; the auxiliary container unit (2) is provided with panels on its top surface and both ends, has no panels on the side facing the central container unit (1), and has panels and a rolling door (8) on the side facing away from the central container unit (1).

7. The intelligent template unmanned factory building according to claim 4 is characterized in that: The first bearing member (4) includes a plurality of split honeycomb load-bearing modules (401) and a first panel wrapped around the outside of the honeycomb load-bearing module (401); the honeycomb load-bearing module (401) includes a honeycomb core (4011) and a second panel (4012) wrapped around the outside of the honeycomb core (4011); a wedge block (4013) and a wedge groove (4014) are respectively provided on opposite sides of the second panel (4012); a buffer is provided between the wedge block (4013) and the wedge groove (4014); a shape memory alloy pull rod penetrates between the plurality of honeycomb load-bearing modules (401) to form a pre-tightening force.

8. The intelligent template unmanned factory building according to claim 7 is characterized in that: The first bearing member (4) is provided with a reinforcement ring (402) at the honeycomb core (4011) through which the connecting screw (502) passes, and a trapezoidal transition block (403) is provided between the reinforcement ring (402) and the inner wall of the honeycomb core (4011).

9. The intelligent template unmanned factory building according to any one of claims 1-8, characterized in that: A plurality of electromagnets (201) are provided in a frame on one side of the auxiliary container unit (2) facing the central container unit (1), a guide sleeve (202) is provided on the periphery of the electromagnet (201), and a plurality of magnetic material blocks (106) whose shapes match those of the guide sleeve (202) are provided on a frame on one side of the central container unit (1) facing the auxiliary container unit (2).

10. A method for installing and disassembling an intelligent formwork unmanned factory building, applied to the intelligent formwork unmanned factory building according to any one of claims 1 to 9, characterized in that: include: Producing a central container unit (1) and an auxiliary container unit (2), and fixing the template processing equipment and the central container unit (1) as a whole; The central container unit (1) and the auxiliary container unit (2) are transported to the construction site, hoisted, assembled into a complete intelligent template unmanned factory building, and then fixed; After installing other indoor auxiliary facilities, carry out normal work and start wood formwork processing; After the processing is completed, the intelligent template unmanned factory building is disassembled into independent central container units (1) and auxiliary container units (2), and then transported to the next construction site.

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