Electrical cabinet door surface flatness detection device and detection method

By combining the rotating conveying part and the pushing part, the non-clamping flip detection of the electrical cabinet door is realized, which solves the problems of visual fatigue and clamping deformation, improves the detection efficiency and accuracy, and realizes automatic sorting.

CN120685157AInactive Publication Date: 2025-09-23JIANGSU HONGXIN INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202510859615.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-09-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flatness inspection of electrical cabinet doors has problems such as visual fatigue, misjudgment and inability to detect back defects, and the traditional clamping and flipping method is prone to causing pinching and deformation.

Method used

The surface flatness is detected by rotating the conveyor part synchronously. After passing the inspection by the visual inspection part, the push part and transfer part are used to realize the flipping of the electrical cabinet door to avoid clamping and flipping. The visual inspection part is combined with the surface and back to improve the inspection efficiency and accuracy.

Benefits of technology

It realizes the inspection of electrical cabinet doors without clamping deformation, improves the inspection efficiency and accuracy, ensures the same inspection distance between the front and back sides, and automatically sorts qualified and unqualified products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the technical field of visual inspection, and provides an electrical cabinet door surface flatness detection device and method, and the device comprises a conveying table and a visual inspection chamber fixed on the conveying table. A visual detection part is mounted at the top in the visual detection chamber; a sorting part is fixed on the side plate; a rotating part is rotationally arranged on the side surface of the visual detection chamber; conveying parts are symmetrically and rotationally arranged on the circumferential side face of the rotating part. A reversing part is rotationally arranged on the inner wall of the fixing ring; a pushing part penetrates through the side surface of the supporting plate in a sliding manner; a transfer part is slidably arranged in the square pipe; guide grooves are sequentially formed in the circumferential side surface of the rotating rod; the guide groove comprises a straight guide groove and a spiral groove which are communicated with each other; the pushing part comprises a fixed plate; according to the cabinet door flatness and defect detection device, all the parts are in linkage fit, flatness and defect detection of the surface and the back face of a cabinet door is achieved, a traditional clamping and overturning mode is replaced, clamping damage and deformation are avoided, and the detection efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of visual detection, and more particularly to a device and method for detecting the surface flatness of an electrical cabinet door. Background Art

[0002] After the processing of the electrical cabinet door is completed, the flatness quality of the plate needs to be identified. The flatness detection device is a device that uses optical principles to detect the flatness of the surface of an object. The industrial camera captures the surface of the plate and transmits the image to the controller. The flatness of the plate is judged based on the image information. The detection results can help people determine whether the detected item is qualified.

[0003] At present, the flatness and defect detection of electrical cabinet doors are mostly carried out with the naked eye. Staring at the electrical cabinet doors for a long time is likely to cause visual fatigue and mental fatigue, and is prone to misjudgment. At the same time, there is also a prior art method of conveying the electrical cabinet doors to the bottom of the detection device for detection by a conveyor belt. This detection method cannot detect defects on the back of the electrical cabinet doors. In order to realize the detection of the back of the electrical cabinet doors, the electrical cabinet doors need to be clamped and turned over. During the clamping and turning process, the electrical cabinet doors are easily pinched and deformed, affecting the quality of the electrical cabinet doors and the normal implementation of subsequent flatness and defect detection. Summary of the Invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a surface flatness detection device and method for electrical cabinet doors. By controlling the rotation of the rotating part, the conveying part and the electrical cabinet door placed therein are driven to rotate synchronously into the visual inspection room, and the surface flatness and defects are detected by the visual inspection part directly above it. After the inspection is completed, the transfer part is driven to move toward the direction close to the conveying part by controlling the pushing part, so that the conveying part is driven to rotate during the movement of the transfer part, until the electrical cabinet door in the conveying part falls into the transfer part, completing the flipping of the electrical cabinet door, replacing the traditional clamping and flipping method, avoiding pinching and deformation, and improving the detection efficiency.

[0005] To achieve the above object, the present invention provides the following technical solutions: The cam is fixed on the top of the said vehicle frame, and the cam is fixed on the top of the said vehicle frame, and the cam is fixed on the top of the said vehicle frame.

[0006] The present invention is further configured as follows: a plurality of support rods are evenly fixed on the surface of the conveying platform; a first electric push rod is fixedly installed on the surface of the conveying platform; a conveying frame is slidably arranged between each of the support rods; the conveying frame includes a U-shaped plate; conveying rollers are symmetrically and rotatably arranged between the inner walls of the U-shaped plate; a conveyor belt is transmitted between the two conveying rollers; sliding sleeves that slide in cooperation with corresponding support rods are evenly fixed on the side surfaces of the U-shaped plate; a driving motor and a controller are sequentially installed on the side surfaces of the U-shaped plate; the output end of the driving motor is fixedly connected to the end of a conveying roller.

[0007] The present invention is further configured as follows: two coaxial positioning rings are fixed on the side of the visual inspection chamber in sequence from top to bottom; an annular rail is fixed on the positioning ring; the rotating part includes a turntable; the top and bottom of the turntable are both provided with annular grooves that rotate with the positioning annular rail; a rotating shaft is fixed to the bottom of the turntable; a rotating motor is installed on the surface of the conveying platform; the output end of the rotating motor is fixedly connected to the end of the rotating shaft by a flange.

[0008] The present invention is further configured as follows: a sleeve is symmetrically fixed on the peripheral side of the turntable; a first annular guide rail is fixed on the inner wall of the sleeve; the conveying part includes a U-shaped seat; a transfer rod is fixed on the side of the U-shaped seat to rotate with the sleeve; a first annular groove is provided on the peripheral side of the transfer rod to rotate with the annular guide rail; an annular plate is fixed on the outer peripheral side of the sleeve; an annular cavity is provided on the side of the annular plate; a baffle is fixed on the inner wall of the annular cavity; a connecting plate is fixed on the peripheral side of the transfer rod; an arc block is fixed on the end of the connecting plate to rotate with the annular cavity; an arc spring is fixed between the arc block and the baffle.

[0009] The present invention is further configured as follows: the transfer part includes mounting plates arranged parallel to each other; a sliding column that slides with the square tube is fixed on the side of the mounting plate; a second ball head is fixed on the end of the sliding column; a return spring sleeved on the sliding column is fixed between the square tube and the mounting plate; the sorting part includes two T-shaped plates arranged parallel to each other; a plurality of driven rollers are rotatably arranged between the inner walls of the U-shaped seat, between the two mounting plates and between the two T-shaped plates; a first active roller is rotatably arranged between the inner walls of the U-shaped seat; a second active roller and a third active roller are symmetrically rotatably arranged between the two mounting plates; a fourth active roller is rotatably arranged between the two T-shaped plates; a servo motor fixedly connected to the corresponding active roller is installed on the U-shaped seat, the mounting plate and the side of the T-shaped plate.

[0010] The present invention is further configured as follows: a lifting plate is slidingly arranged between the ends of the two mounting plates; a base is fixed between the bottoms of the two mounting plates; a second electric push rod is fixed to the surface of the base; the output end of the second electric push rod is fixedly connected to the bottom of the lifting plate; a discharge trough is opened on the side of the side plate; a support block is symmetrically fixed to the bottom surface of the discharge trough; the support block is fixedly connected to the corresponding T-shaped plate by fastening bolts.

[0011] The present invention is further configured as follows: a second annular guide rail is fixed to the outer peripheral side of the rotating ring; a second annular guide groove is provided on the inner wall of the fixing ring to rotatably cooperate with the second annular guide rail; an ear plate is fixed to the bottom of the fixing plate; a third electric push rod is fixed through the side of the support plate; the telescopic end of the third electric push rod is fixedly connected to the ear plate; an avoidance hole is provided on the side of the fixing plate; a guide hole is provided on the side of the support plate; a sliding rod is fixed on the side of the fixing plate to slidably cooperate with the guide hole.

[0012] The present invention is further configured as follows: the visual inspection part includes a square column fixed on the top of the visual inspection chamber; an upper stop block is fixed to the side surface of the square column, and a lower stop block is fixed to its bottom; a lifting seat is provided with a sliding function on the square column; an extrusion spring sleeved on the square column is fixedly connected between the lifting seat and the lower stop block; a mounting seat is fixed to the side of the lifting seat; an industrial camera is fixed to the bottom of the mounting seat; a fill light is symmetrically fixed to the bottom of the mounting seat; an inclined guide plate is fixed to the top of the mounting seat; a first straight guide plate and a second straight guide plate parallel to each other are fixed at both ends of the inclined guide plate; a connecting rod is fixed to the side surface of the fixed plate; and a third ball head is fixed to the end of the connecting rod.

[0013] The advantages of the present invention are: 1. The present invention controls the rotation of the rotating part to drive the conveying part and the electrical cabinet door placed therein to rotate synchronously into the visual inspection room, and performs surface flatness and defect inspection through the visual inspection part directly above it. After the inspection is completed, the transfer part is driven to move toward the conveying part by controlling the pushing part, so that the conveying part is driven to rotate during the movement of the transfer part, until the electrical cabinet door in the conveying part falls into the transfer part, completing the flipping of the electrical cabinet door, replacing the traditional clamping and flipping method, avoiding pinching and deformation, and improving the inspection efficiency.

[0014] 2. In the present invention, when the transfer part moves, the third ball head slides along the second straight guide plate, the oblique guide plate and the first straight guide plate in sequence, so that the mounting seat together with the industrial camera and the fill light slide down, and the detection distance between the visual inspection part and the electrical cabinet door is automatically adjusted, ensuring that the two detection distances of the electrical cabinet door surface and the back are consistent, thereby improving the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure is a schematic structural diagram of a device for detecting the surface flatness of an electrical cabinet door according to the present invention.

[0016] Figure 2 For the present invention Figure 1 Schematic diagram of the structure from a top-down perspective.

[0017] Figure 3 For the present invention Figure 1 Schematic diagram of the structure from a frontal perspective.

[0018] Figure 4 For the present invention Figure 3 Schematic diagram of the structure from another angle.

[0019] Figure 5 It is a structural schematic diagram of the visual inspection room of the present invention.

[0020] Figure 6 For the present invention Figure 5 Schematic diagram of the structure from a frontal perspective.

[0021] Figure 7 It is a structural schematic diagram of the side panel of the present invention.

[0022] Figure 8 It is a structural schematic diagram of the sorting part of the present invention.

[0023] Figure 9 It is a structural schematic diagram of the rotating part of the present invention.

[0024] Figure 10 It is a structural schematic diagram of the conveying part of the present invention.

[0025] Figure 11It is a structural schematic diagram of the reversing part of the present invention.

[0026] Figure 12 It is a structural schematic diagram of the pushing portion of the present invention.

[0027] Figure 13 It is a structural schematic diagram of the transfer part of the present invention.

[0028] Figure 14 It is a structural schematic diagram of the rotating part of the present invention from a front view perspective.

[0029] Figure 15 It is a structural schematic diagram of the conveying rack of the present invention.

[0030] In the figure: 1. conveying platform; 2. visual inspection room; 3. side plate; 4. sorting part; 5. rotating part; 6. conveying part; 7. support plate; 8. fixed ring; 9. reversing part; 10. pushing part; 11. rotating ring; 12. square tube; 13. transfer part; 14. rotating rod; 15. straight guide groove; 16. spiral groove; 17. fixed plate; 18. extension plate; 19. ear rod; 20. first ball head; 21. supporting rod; 22. first electric push rod; 23. conveying frame; 24. U-shaped plate; 25. conveyor belt; 26. sliding sleeve; 27. driving motor; 28. controller; 29. ​​positioning ring; 30. annular rail; 31. turntable; 32. annular groove; 33. rotating shaft; 34. rotating motor; 35. sleeve; 36. U-shaped seat; 37. annular plate; 38. annular cavity; 39. baffle; 40 , connecting plate; 41. arc block; 42. arc spring; 43. mounting plate; 44. sliding column; 45. second ball head; 46. return spring; 47. T-shaped plate; 48. driven roller; 49. first active roller; 50. second active roller; 51. third active roller; 52. fourth active roller; 53. servo motor; 54. lifting plate; 55. discharge chute; 56. support block; 57. ear plate; 58. third electric push rod; 59. avoidance hole; 60. guide hole; 61. sliding rod; 62. square column; 63. upper block; 64. lower block; 65. lifting seat; 66. extrusion spring; 67. mounting seat; 68. industrial camera; 69. fill light; 70. inclined guide plate; 71. first straight guide plate; 72. second straight guide plate; 73. connecting rod; 74. third ball head; 75. transfer rod. DETAILED DESCRIPTION

[0031] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0033] In the present invention, unless otherwise specified, directions such as "up" and "down" are generally used with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" are generally used with respect to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0034] For example 1, please refer to Figure 1-15 , the present invention provides the following technical solutions: A device for detecting the surface flatness of an electrical cabinet door, specifically comprising a conveyor platform 1 and a visual inspection chamber 2 fixed on the conveyor platform 1; a visual inspection unit is installed on the top of the visual inspection chamber 2; side panels 3 are symmetrically fixed on opposite sides of the visual inspection chamber 2; a sorting unit 4 is fixed on the side panels 3; a rotating unit 5 is rotatably provided on the side of the visual inspection chamber 2; and a conveying unit 6 is symmetrically rotated around the side of the rotating unit 5.

[0035] A support plate 7 is fixed to the bottom surface of the visual inspection chamber 2; a fixing ring 8 is fixed to the top of the support plate 7; a reversing part 9 is rotatably provided on the inner wall of the fixing ring 8; and a pushing part 10 is slidably provided on the side surface of the support plate 7.

[0036] The reversing portion 9 includes a swivel 11; a square tube 12 is fixed to the inner wall of the swivel 11; a transfer portion 13 is slidably arranged inside the square tube 12; a coaxial rotating rod 14 is fixed inside the swivel 11; guide grooves are sequentially opened on the side surfaces of the rotating rod 14; the guide grooves include a straight guide groove 15 and a spiral groove 16 that are interconnected.

[0037] The pushing portion 10 includes a fixing plate 17; an extension plate 18 is fixed to the side of the fixing plate 17; an ear rod 19 is fixed to the bottom surface of the extension plate 18; and a first ball head 20 adapted to the guide groove is fixed to the bottom end of the ear rod 19.

[0038] Working principle of this embodiment 1: By controlling the rotation of the rotating part 5, the conveying part 6 is driven to rotate synchronously with the electrical cabinet door placed therein into the visual inspection room 2, and the surface flatness and defects are inspected by the visual inspection part directly above it. After the inspection is completed, the transfer part 13 is driven to move toward the direction close to the conveying part 6 by controlling the pushing part 10, so that the conveying part 6 is driven to rotate during the movement of the transfer part 13, until the electrical cabinet door in the conveying part 6 falls into the transfer part 13, completing the flipping of the electrical cabinet door, replacing the traditional clamping and flipping method, avoiding pinching and deformation, and improving the inspection efficiency.

[0039] For example 2, please refer to Figure 1-15, this embodiment 2 makes the following improvements on the basis of embodiment 1. Specifically, a plurality of support rods 21 are evenly fixed on the surface of the conveying platform 1; a first electric push rod 22 is fixedly installed on the surface of the conveying platform 1; a conveying frame 23 is slidably arranged between each support rod 21; the conveying frame 23 includes a U-shaped plate 24; conveying rollers are symmetrically and rotatably arranged between the inner walls of the U-shaped plate 24; a conveyor belt 25 is arranged for transmission between the two conveying rollers; sliding sleeves 26 that slide with the corresponding support rods 21 are evenly fixed on the side of the U-shaped plate 24; a drive motor 27 and a controller 28 are sequentially installed on the side of the U-shaped plate 24; the output end of the drive motor 27 is fixedly connected to the end of a conveying roller.

[0040] Two coaxial positioning rings 29 are fixed to the side of the visual inspection room 2 from top to bottom; a ring rail 30 is fixed on the positioning ring 29; the rotating part 5 includes a turntable 31; the top and bottom of the turntable 31 are provided with annular grooves 32 for rotating with the positioning ring rail 30; a rotating shaft 33 is fixed to the bottom of the turntable 31; a rotating motor 34 is installed on the surface of the conveying platform 1; the output end of the rotating motor 34 is fixedly connected to the end of the rotating shaft 33 by a flange.

[0041] A sleeve 35 is symmetrically fixed to the side surface of the turntable 31; a first annular guide rail is fixed to the inner wall of the sleeve 35; the conveying part 6 includes a U-shaped seat 36; a transfer rod 75 that rotates with the sleeve 35 is fixed to the side surface of the U-shaped seat 36; a first annular groove that rotates with the annular guide rail is provided on the side surface of the transfer rod 75; an annular plate 37 is fixed to the outer side surface of the sleeve 35; an annular cavity 38 is provided on the side surface of the annular plate 37; a baffle 39 is fixed to the inner wall of the annular cavity 38; a connecting plate 40 is fixed to the side surface of the transfer rod 75; an arc block 41 that rotates with the annular cavity 38 is fixed to the end of the connecting plate 40; an arc spring 42 is fixed between the arc block 41 and the baffle 39.

[0042] The transfer part 13 includes mounting plates 43 arranged parallel to each other; a sliding column 44 that slides with the square tube 12 is fixed to the side of the mounting plate 43; a second ball head 45 is fixed to the end of the sliding column 44; a return spring 46 mounted on the sliding column 44 is fixed between the square tube 12 and the mounting plate 43; the sorting part 4 includes two T-shaped plates 47 arranged parallel to each other; a plurality of driven rollers 48 are rotatably arranged between the inner walls of the U-shaped seat 36, between the two mounting plates 43 and between the two T-shaped plates 47; a first active roller 49 is rotatably arranged between the inner walls of the U-shaped seat 36; a second active roller 50 and a third active roller 51 are symmetrically rotatably arranged between the two mounting plates 43; a fourth active roller 52 is rotatably arranged between the two T-shaped plates 47; a servo motor 53 fixedly connected to the corresponding active roller is installed on the side of the U-shaped seat 36, the mounting plate 43 and the T-shaped plate 47.

[0043] A lifting plate 54 is slidingly arranged between the ends of the two mounting plates 43; a base is fixed between the bottoms of the two mounting plates 43; a second electric push rod is fixed to the surface of the base; the output end of the second electric push rod is fixedly connected to the bottom of the lifting plate 54; a discharge trough 55 is opened on the side of the side plate 3; a support block 56 is symmetrically fixed to the bottom surface of the discharge trough 55; the support block 56 is fixedly connected to the corresponding T-shaped plate 47 by fastening bolts.

[0044] A second annular guide rail is fixed to the outer peripheral side of the rotating ring 11; a second annular guide groove is provided on the inner wall of the fixed ring 8 to rotate with the second annular guide rail; an ear plate 57 is fixed to the bottom of the fixed plate 17; a third electric push rod 58 is fixed through the side of the support plate 7; the telescopic end of the third electric push rod 58 is fixedly connected to the ear plate 57; an avoidance hole 59 is provided on the side of the fixed plate 17; a guide hole 60 is provided on the side of the support plate 7; a sliding rod 61 that slides with the guide hole 60 is fixed to the side of the fixed plate 17.

[0045] Working principle of the second embodiment: By placing the electrical cabinet doors to be inspected one by one on the surface of the conveyor belt 25, in the initial state, under the elastic force of the arc spring 42, the bottom of the arc block 41 is driven to press against the surface of the baffle 39. At this time, the first active roller 49 is placed under the transfer rod 75, and the surface of the conveyor belt 25 is flush with the surfaces of the driven rollers 48 on the conveying part 6. The drive motor 27 is controlled to start to drive the corresponding transmission roller to rotate, thereby driving the conveyor belt 25 to transmit the electrical cabinet door closest to the conveying part 6 to the conveying part 6. The drive motor 27 is turned off and the servo motor 53 on the corresponding conveying part 6 is controlled to start, driving the first active roller 49 to rotate, so that the electrical cabinet door is transported to the inner wall of the U-shaped seat 36, completing the transportation of the electrical cabinet door.

[0046] The control starts the rotating motor 34 to drive the rotating part 5 to rotate, so that the corresponding conveying part 6 and the placed electrical cabinet door rotate into the visual inspection room 2. At this time, the visual inspection part is facing the surface of the electrical cabinet door; the fill light 69 is respectively arranged on both sides of the industrial camera 68, and the fill light 69 is used to illuminate the surface of the electrical cabinet door. The surface condition of the electrical cabinet door is photographed by the industrial camera 68, and the image is transmitted to the controller 28. The flatness of the electrical cabinet door and defect detection are judged according to the image information. The detection results can facilitate people to judge whether the inspected items are qualified.

[0047] In the initial state, the square tube 12 is placed above the rotating rod 14. At this time, the transfer part 13 is placed obliquely above the conveying part 6. At the same time, the driven roller 48 on the transfer part 13 is placed below the sliding column 44 (that is, the transfer part 13 is in an inverted state); after completing the detection of the surface of the electrical cabinet door, the third electric push rod 58 is controlled to start and drive the ear plate 57 together with the fixed plate 17 to move toward the direction close to the conveying part 6. During this process, the first ball head 20 first slides along the inside of the straight guide groove 15, and the second ball head 45 is squeezed by the fixed plate 17, driving the transfer part 13 to move toward the direction close to the conveying part 6, until the two mounting plates 43 slide along the surface of the U-shaped seat 36 in the flat state. After the first ball head 20 slides from the straight guide groove 15 into the spiral groove 16, the transfer part 13 continues to move toward the conveying part 6. It rotates while moving in the direction close to the conveying part 6, driving the U-shaped seat 36 to rotate synchronously, until the transfer part 13 rotates to the bottom of the conveying part 6, the two fit together, and the electrical cabinet door inside the conveying part 6 falls into the transfer part 13, with the back of the electrical cabinet door facing upward and aligned with the visual inspection part. At this time, the arc spring 42 is compressed, and the corresponding conveying part 6 is in an inverted state (that is, the first active roller 49 is placed above the transfer rod 75). The control starts the rotating motor 34 to drive the rotating part 5 to rotate 90°, so that the conveying part 6 in the inverted state rotates away from the visual inspection room 2. In this process, under the elastic reset force of the arc spring 42, the conveying part 6 is driven to rotate and reset, and the back of the electrical cabinet door is inspected for flatness and defects through the visual inspection part, thereby improving the inspection efficiency and accuracy.

[0048] When the test result shows that it is qualified, the corresponding servo motor 53 is controlled to drive the second active roller 50 to rotate, thereby transporting the electrical cabinet door to the corresponding sorting part 4 and outputting it through the corresponding sorting part 4; when the test result shows that it is unqualified, the second electric push rod is controlled to start to drive the lifting plate 54 to slide down, and the corresponding servo motor 53 is started to drive the third active roller 51 to rotate, transporting the electrical cabinet door to the sorting part 4 on the other side, and outputting it through the corresponding sorting part 4, completing the automatic sorting of qualified and unqualified electrical cabinet doors.

[0049] After the sorting is completed, the third electric push rod 58 is controlled to retract and reset, pulling the pushing part 10 to move and reset in the direction away from the conveying part 6. During this process, the transfer part 13 rotates and resets, and is inverted and placed obliquely above the conveying part 6.

[0050] For example three, please refer to Figure 1-15, this embodiment three makes the following improvements on the basis of embodiment two. Specifically, the visual inspection part includes a square column 62 fixed to the top of the visual inspection chamber 2; an upper stopper 63 is fixed to the side surface of the square column 62, and a lower stopper 64 is fixed to its bottom; a lifting seat 65 is provided with a sliding function on the square column 62; an extrusion spring 66 mounted on the square column 62 is fixedly connected between the lifting seat 65 and the lower stopper 64; a mounting seat 67 is fixed to the side of the lifting seat 65; an industrial camera 68 is fixed to the bottom of the mounting seat 67; a fill light 69 is symmetrically fixed to the bottom of the mounting seat 67; an inclined guide plate 70 is fixed to the top of the mounting seat 67; a first straight guide plate 71 and a second straight guide plate 72 parallel to each other are fixed at both ends of the inclined guide plate 70; a connecting rod 73 is fixed to the side surface of the fixed plate 17; and a third ball head 74 is fixed to the end of the connecting rod 73.

[0051] Working principle of the third embodiment: When the transfer part 13 is moving, the third ball head 74 slides along the surface of the second straight guide plate 72, the inclined guide plate 70 and the first straight guide plate 71 in sequence, so that the mounting seat 67 together with the industrial camera 68 and the fill light 69 slide down, automatically adjusting the detection distance between the visual inspection part and the electrical cabinet door, ensuring that the two detection distances of the electrical cabinet door surface and the back are consistent, thereby improving the accuracy of the detection.

[0052] A detection method for a surface flatness detection device for an electrical cabinet door, comprising the following steps: T1. The electrical cabinet door is transported to the adjacent horizontal conveying part 6 through the conveying frame 23, and the rotating part 5 is controlled to rotate so that the electrical cabinet door is rotated into the visual inspection room 2 and is placed directly under the visual inspection part. The flatness defect of the surface of the electrical cabinet door in the conveying part 6 is inspected by the visual inspection part.

[0053] T2. After the surface of the electrical cabinet door is inspected, the pushing part 10 is controlled to move toward the direction close to the conveying part 6. During the sliding of the first ball head 20 in the straight guide groove 15, the transfer part 13 in a horizontal state slides to above the conveying part 6. When the first ball head 20 slides into the spiral groove 16, the transfer part 13 moves and rotates at the same time, driving the conveying part 6 to rotate. When the transfer part 13 rotates to the bottom of the conveying part 6, the electrical cabinet door in the conveying part 6 falls into the transfer part 13. At this time, the bottom surface of the electrical cabinet door faces upward, and the conveying part 6 is separated from the transfer part 13 by controlling the rotation of the rotating part 5, and its bottom surface is inspected by the visual inspection part.

[0054] T3. After completing the inspection of both sides of the electrical cabinet door, qualified products are output through one group of sorting parts 4, and unqualified products are output through another group of sorting parts 4 set opposite to each other.

[0055] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0056] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0057] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0058] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

[0059] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A device for detecting the surface flatness of an electrical cabinet door, comprising a conveyor platform and a visual inspection chamber fixed on the conveyor platform; characterized in that: A visual inspection unit is installed on the top of the visual inspection room; side panels are symmetrically fixed on two opposite sides of the visual inspection room; and a sorting unit is fixed on the side panels; The side of the visual inspection chamber is provided with a rotating part for rotation; the side of the rotating part is provided with a conveying part for symmetrical rotation; the bottom surface of the visual inspection chamber is fixed with a support plate; the top of the support plate is fixed with a fixing ring; the inner wall of the fixing ring is provided with a reversing part for rotation; the side of the support plate is provided with a pushing part for sliding; The reversing portion includes a rotating ring; a square tube is fixed to the inner wall of the rotating ring; a transfer portion is slidably arranged inside the square tube; a rotating rod is fixed inside the rotating ring and is coaxial with the rotating ring; guide grooves are sequentially formed on the circumferential side of the rotating rod; the guide grooves include straight guide grooves and spiral grooves that are interconnected; The pushing portion includes a fixing plate; an extension plate is fixed to the side of the fixing plate; an ear rod is fixed to the bottom surface of the extension plate; and a first ball head adapted to the guide groove is fixed to the bottom end of the ear rod.

2. The surface flatness detection device for an electrical cabinet door according to claim 1, characterized in that: A plurality of support rods are evenly fixed on the surface of the conveying platform; a first electric push rod is fixedly installed on the surface of the conveying platform; a conveying frame is slidably arranged between each of the support rods; The conveying frame includes a U-shaped plate; conveying rollers are symmetrically arranged between the inner walls of the U-shaped plate for rotation; a conveyor belt is arranged for transmission between the two conveying rollers; sliding sleeves that slide with corresponding support rods are evenly fixed on the side surfaces of the U-shaped plate; a driving motor and a controller are sequentially installed on the side surfaces of the U-shaped plate; the output end of the driving motor is fixedly connected to the end of a conveying roller.

3. The surface flatness detection device for an electrical cabinet door according to claim 2, characterized in that: Two coaxial positioning rings are fixed to the side of the visual inspection chamber from top to bottom; an annular rail is fixed to the positioning ring; the rotating part includes a turntable; the top and bottom of the turntable are both provided with annular grooves that rotate with the positioning annular rail; A rotating shaft is fixed at the bottom of the turntable; a rotating motor is installed on the surface of the conveying platform; and an output end of the rotating motor is fixedly connected to an end of the rotating shaft through a flange.

4. The surface flatness detection device for an electrical cabinet door according to claim 3, characterized in that: The turntable is symmetrically fixed with sleeves on its peripheral side; a first annular guide rail is fixed to the inner wall of the sleeve; the conveying portion includes a U-shaped seat; a transfer rod is fixed to the side of the U-shaped seat to rotate with the sleeve; the transfer rod is provided with a first annular groove on its peripheral side to rotate with the annular guide rail; An annular plate is fixed to the outer peripheral side of the sleeve; an annular cavity is opened on the side of the annular plate; a baffle is fixed to the inner wall of the annular cavity; a connecting plate is fixed to the peripheral side of the transfer rod; an arc block that rotates with the annular cavity is fixed to the end of the connecting plate; an arc spring is fixed between the arc block and the baffle.

5. The surface flatness detection device for an electrical cabinet door according to claim 4, characterized in that: The transfer part includes mounting plates arranged parallel to each other; a sliding column is fixed to the side of the mounting plate and is slidably engaged with the square tube; a second ball head is fixed to the end of the sliding column; a return spring is fixed between the square tube and the mounting plate and is sleeved on the sliding column; The sorting section includes two T-shaped plates arranged in parallel; a number of driven rollers are rotatably arranged between the inner walls of the U-shaped seat, between the two mounting plates, and between the two T-shaped plates; a first active roller is rotatably arranged between the inner walls of the U-shaped seat; a second active roller and a third active roller are symmetrically rotatably arranged between the two mounting plates; a fourth active roller is rotatably arranged between the two T-shaped plates; servo motors fixedly connected to the corresponding active rollers are installed on the sides of the U-shaped seat, the mounting plates, and the T-shaped plates.

6. The surface flatness detection device for an electrical cabinet door according to claim 5, characterized in that: A lifting plate is slidingly arranged between the ends of the two mounting plates; a base is fixed between the bottoms of the two mounting plates; a second electric push rod is fixed to the surface of the base; the output end of the second electric push rod is fixedly connected to the bottom of the lifting plate; a discharge trough is opened on the side of the side plate; a support block is symmetrically fixed to the bottom surface of the discharge trough; the support block is fixedly connected to the corresponding T-shaped plate by fastening bolts.

7. The device for detecting surface flatness of an electrical cabinet door according to claim 6, characterized in that: A second annular guide rail is fixed to the outer peripheral side of the rotating ring; a second annular guide groove is provided on the inner wall of the fixing ring to rotatably cooperate with the second annular guide rail; an ear plate is fixed to the bottom of the fixing plate; a third electric push rod is fixed through the side of the support plate; the telescopic end of the third electric push rod is fixedly connected to the ear plate; an avoidance hole is provided on the side of the fixing plate; a guide hole is provided on the side of the support plate; a sliding rod is fixed to the side of the fixing plate to slidably cooperate with the guide hole.

8. The device for detecting surface flatness of an electrical cabinet door according to claim 7, characterized in that: The visual inspection unit includes a square column fixed to the top of the visual inspection chamber; an upper stopper is fixed to the side surface of the square column, and a lower stopper is fixed to the bottom; a lifting seat is provided on the sliding function of the square column; an extrusion spring sleeved on the square column is fixedly connected between the lifting seat and the lower stopper; A mounting base is fixed on the side of the lifting base; an industrial camera is fixed on the bottom of the mounting base; and a fill light is symmetrically fixed on the bottom of the mounting base; An inclined guide plate is fixed on the top of the mounting seat; a first straight guide plate and a second straight guide plate parallel to each other are fixed at both ends of the inclined guide plate; a connecting rod is fixed on the peripheral side of the fixing plate; and a third ball head is fixed on the end of the connecting rod.

9. The detection method of the surface flatness detection device of an electrical cabinet door according to claim 8, characterized in that: The following steps are involved: T1. The electrical cabinet door is conveyed to an adjacent horizontal conveying section via a conveying frame. The rotating section is controlled to rotate so that the electrical cabinet door is rotated into the visual inspection chamber and placed directly below the visual inspection section. The visual inspection section then performs a surface flatness defect inspection on the electrical cabinet door in the conveying section. T2. After the surface of the electrical cabinet door is inspected, the pusher is controlled to move toward the conveying section. As the first ball head slides in the straight guide groove, the horizontal transfer section slides above the conveying section. After the first ball head slides into the spiral groove, the transfer section moves and rotates, driving the conveying section to rotate. When the transfer section rotates to just below the conveying section, the electrical cabinet door in the conveying section falls into the transfer section. At this point, the bottom surface of the electrical cabinet door faces upward. The rotating section is controlled to rotate, separating the conveying section from the transfer section, and the bottom surface is inspected by the visual inspection section. T3. After completing the inspection of both sides of the electrical cabinet door, qualified products are output through one group of sorting departments, and unqualified products are output through another group of sorting departments set opposite to each other.