Detection data preprocessing method of online casting machine roll gap detection equipment
Through the angle data processing method of the online casting machine roll gap detection equipment, the position and movement information in the casting machine is determined, the redundant and valid data are separated, the problem of detection data validity is solved, and the data processing efficiency is improved.
Patent Information
- Application Number
- CN202510546485.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-09-23
AI Technical Summary
The online casting machine roll gap detection equipment is prone to repeated data collection during the internal detection process of the casting machine, resulting in reduced effectiveness of the detection data and affecting the stable control of the casting machine roll gap value.
By acquiring the angle data of the detection equipment, its position information and movement information in the casting machine are determined, the detection data is divided into redundant data and valid data, and the valid data is extracted to calculate the roll gap value.
The effectiveness of detection data is improved, the total amount of data required for subsequent data processing is reduced, and data processing efficiency is improved.
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Figure CN120687445A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of roll gap value detection of a casting machine roll gap, and in particular relates to a detection data preprocessing method of an online casting machine roll gap detection device. Background Art
[0002] Continuous casting is an important link in modern steel manufacturing, and the casting machine is an important equipment in continuous casting. Continuous casting is the link to realize the transformation of steel from "liquid to solid", and it has high requirements on the control difficulty and control accuracy of the casting machine equipment. The roll gap value is an important parameter of the casting machine. In the actual production process, it is necessary to control the roll gap value of the casting machine to remain stable. If the roll gap value fluctuates greatly, it will cause bulging, center porosity, center segregation, liquid level fluctuation and other problems in the steel slab, affecting the quality of the steel slab. Therefore, the roll gap value of the casting machine can be measured in real time by an online roll gap detection device. However, due to problems with the continuous casting operation process, the detection device may repeatedly collect data during the detection inside the casting machine, thereby reducing the effectiveness of the detection data obtained by the detection device. Therefore, how to improve the effectiveness of the detection data of the detection equipment is a technical problem that needs to be solved urgently. Summary of the Invention
[0003] The embodiments of the present application provide a method for preprocessing detection data of an online caster roll gap detection device, thereby improving the validity of the detection data of the online caster roll gap detection device.
[0004] Other features and advantages of the present application will become apparent from the following detailed description, or may be learned in part by practice of the present application.
[0005] According to a first aspect of an embodiment of the present application, a method for preprocessing detection data of an online casting machine roll gap detection device is provided, characterized in that the method includes: acquiring angle data of the detection device, and determining position information and movement information of the detection device in the casting machine based on the angle data; dividing the detection data acquired by the detection device into redundant data and valid data based on the position information and the movement information; extracting the valid data from the detection data to obtain target detection data, and the target detection data is used to infer the roll gap value of the casting machine roll gap.
[0006] In some embodiments of the present application, based on the aforementioned scheme, obtaining the angle data of the detection device includes: when the detection device moves from the casting platform to the inside of the casting machine, obtaining the angle data of the detection device at a preset frequency until the detection device returns to the casting platform.
[0007] In some embodiments of the present application, based on the aforementioned scheme, determining the position information and movement information of the detection device in the casting machine based on the angle data includes: if the angle data of the detection device gradually increases from a first angle to a second angle, it is determined that the detection device is in the process of turning from the casting platform to the inside of the casting machine.
[0008] In some embodiments of the present application, based on the aforementioned scheme, determining the position information and movement information of the detection device in the casting machine based on the angle data also includes: if the angle data of the detection device remains at a second angle, determining that the detection device moves within the vertical section of the casting machine.
[0009] In some embodiments of the present application, based on the aforementioned scheme, determining the position information and movement information of the detection device in the casting machine based on the angle data also includes: if the angle data of the detection device increases from the second angle to the third angle, it is determined that the detection device moves within the fan segment of the casting machine.
[0010] In some embodiments of the present application, based on the aforementioned scheme, the determining of the position information and movement information of the detection device in the casting machine based on the angle data also includes: during the movement of the detection device in the sector segment of the casting machine, if the angle data of the detection device remains unchanged, it is determined that the detection device has stopped moving in the sector segment of the casting machine; if the angle data of the detection device gradually decreases, it is determined that the detection device is performing a reverse movement in the sector segment of the casting machine.
[0011] In some embodiments of the present application, based on the aforementioned scheme, the method further includes: during the movement of the detection device within the sector segment of the casting machine, recording the angle data of the detection device when it starts to reverse within the sector segment of the casting machine as the judgment angle data of the repeated section, wherein the repeated section is the section that the detection device repeatedly passes through when it continues to move forward after reversing within the sector segment of the casting machine; during the reverse movement of the detection device within the sector segment of the casting machine, reducing the angle data of the detection device to the minimum angle data as the starting angle data of the repeated section; during the process of the angle data of the detection device gradually increasing from the starting angle data to the third angle, traversing the angle data of the detection device, determining the angle data that is the same as the judgment angle data, as the ending angle data of the repeated section; if the angle data of the detection device increases from the starting angle data to the ending angle data, the detection device moves within the repeated section.
[0012] In some embodiments of the present application, based on the aforementioned scheme, determining the position information and movement information of the detection device in the casting machine based on the angle data also includes: if the angle data of the detection device remains at a third angle, determining that the detection device is moving within the horizontal section of the casting machine.
[0013] In some embodiments of the present application, based on the aforementioned scheme, determining the position information and movement information of the detection device in the casting machine based on the angle data also includes: if the angle data of the detection device increases from the third angle to the fourth angle, it is determined that the detection device leaves the inside of the casting machine and returns to the casting platform.
[0014] In some embodiments of the present application, based on the aforementioned scheme, the detection data obtained by the detection device is divided into redundant data and valid data based on the position information and the movement information, including: if the detection device is in the process of turning from the casting platform to the inside of the casting machine, the detection data obtained by the detection device is divided into redundant data; if the detection device moves in the vertical section of the casting machine, the detection data obtained by the detection device is divided into valid data; if the detection device stops moving in the fan-shaped segment of the casting machine, the detection data obtained by the detection device is divided into redundant data; if the detection device is reversed in the fan-shaped segment of the casting machine, the detection data obtained by the detection device is divided into valid data. If the detection device moves within the repeated section, the detection data obtained by the detection device is classified as redundant data; if the detection device moves within the repeated section, the detection data obtained by the detection device is classified as redundant data; if the detection device moves within the sector of the casting machine except for stopping, reversing and moving within the repeated section, the detection data obtained by the detection device is classified as valid data; if the detection device moves within the horizontal section of the casting machine, the detection data obtained by the detection device is classified as valid data; if the detection device leaves the inside of the casting machine and returns to the casting platform, the detection data obtained by the detection device is classified as redundant data.
[0015] According to a second aspect of an embodiment of the present application, a computer program product is provided, which includes computer instructions, which are stored in a computer-readable storage medium and are suitable for being read and executed by a processor, so that a computer device having the processor executes to implement the operations performed by the method described in any one of the embodiments of the first aspect above.
[0016] According to a third aspect of an embodiment of the present application, a computer-readable storage medium is provided, in which at least one computer program instruction is stored. The at least one computer program instruction is loaded and executed by a processor to implement the operations performed by the method described in any one of the embodiments of the first aspect above.
[0017] According to a fourth aspect of an embodiment of the present application, an electronic device is provided, comprising one or more processors and one or more memories, wherein at least one computer program instruction is stored in the one or more memories, and the at least one computer program instruction is loaded and executed by the one or more processors to implement the operations performed by the method described in any one of the embodiments of the first aspect above.
[0018] Based on the technical solution proposed in this application, the angle data of the detection equipment is acquired in real time to determine the position information and movement information of the detection equipment in the casting machine, and then the detection data acquired by the detection equipment is divided into valid data and redundant data through the position information and the movement information. In this way, the detection data acquired by the detection equipment when it moves normally in the casting machine can be effectively extracted, thereby improving the validity of the detection data of the detection equipment. In addition, by dividing the detection data into valid data and redundant data, and extracting the valid data for calculating the roll gap value of the casting machine roll gap, the total amount of data in the subsequent data processing process can be reduced, thereby improving the validity of the detection data of the detection equipment to a certain extent, thereby improving the efficiency of data processing.
[0019] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are incorporated into and constitute a part of the specification, illustrating embodiments consistent with the present application and, together with the specification, explaining the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can derive other drawings based on these drawings without inventive effort. In the drawings:
[0021] Figure 1 A flow chart showing a method for preprocessing detection data of an online caster roll gap detection device in one embodiment of the present application is shown;
[0022] Figure 2 A schematic diagram showing the movement of an online casting machine roll gap detection device in an embodiment of the present application within a casting machine is shown;
[0023] Figure 3 A graph showing changes in angle data of an online caster roll gap detection device over time in one embodiment of the present application is shown;
[0024] Figure 4 A schematic structural diagram of an electronic device in one embodiment of the present application is shown. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0026] In addition, described feature, structure or characteristic can be combined in one or more embodiments in any suitable manner.In the following description, many specific details are provided so as to provide a full understanding of the embodiments of the present application. However, it will be appreciated by those skilled in the art that the technical scheme of the present application can be put into practice without one or more of the specific details, or other methods, components, devices, steps etc. can be adopted. In other cases, known methods, devices, implementations or operations are not shown or described in detail to avoid blurring the various aspects of the application.
[0027] The block diagrams shown in the accompanying drawings are merely functional entities and do not necessarily correspond to physically separate entities. That is, these functional entities may be implemented in software, in one or more hardware modules or integrated circuits, or in different networks and / or processor devices and / or microcontroller devices.
[0028] The flowcharts shown in the accompanying drawings are for illustrative purposes only and do not necessarily include all contents and operations / steps, nor must they be executed in the order described. For example, some operations / steps may be decomposed, while others may be combined or partially combined. Therefore, the actual execution order may vary depending on the actual situation.
[0029] It should also be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that shown or described.
[0030] In order to enable those skilled in the art to better understand the present application, the casting machine roll gap and roll gap detection proposed in the present application will first be briefly explained.
[0031] Continuous casting is an important part of modern steel manufacturing, and the casting machine is an important equipment in continuous casting. Continuous casting is the link to achieve the transformation of steel from "liquid to solid", and it has high requirements for the control difficulty and control accuracy of the casting machine equipment. The roll gap value is an important parameter of the casting machine. In the actual production process, it is necessary to control the roll gap value of the casting machine to remain stable. If the roll gap value fluctuates greatly, it will cause bulging, center looseness, center segregation, liquid level fluctuation and other problems in the steel slab, affecting the quality of the steel slab. Therefore, the roll gap value of the casting machine can be measured in real time by an online roll gap detection device. However, due to problems with the continuous casting operation process, the detection device may repeatedly collect data during the detection process inside the casting machine, thereby reducing the effectiveness of the detection data obtained by the detection device. Therefore, how to improve the effectiveness of the detection data of the detection device is a technical problem that needs to be solved urgently. Based on this, the present application proposes a detection data preprocessing method for an online casting machine roll gap detection device to improve the efficiency of the casting machine roll gap value detection.
[0032] Next, we will combine Figure 1 The detection data preprocessing method of the online casting machine roll gap detection equipment proposed in this application is explained in detail.
[0033] See also Figure 1 , shows a flow chart of a method for preprocessing detection data of an online caster roll gap detection device in one embodiment of the present application, which can be executed by a device with a computing and processing function, such as Figure 1 As shown, the method may include at least steps 110 to 130:
[0034] Step 110: Acquire angle data of the detection device, and determine position information and movement information of the detection device in the casting machine based on the angle data.
[0035] Step 120: Based on the position information and the movement information, the detection data acquired by the detection device is divided into redundant data and valid data.
[0036] Step 130: extract the valid data from the detection data to obtain target detection data, and the target detection data is used to calculate the roll gap value of the casting machine roll gap.
[0037] In the present application, the angle data can be obtained by an angle sensor provided inside the detection device.
[0038] In the present application, the position information may specifically include the position of the detection device in the casting machine, and the movement information may specifically include the movement mode of the detection device in the casting machine.
[0039] In the present application, the angle data of the detection equipment is acquired in real time to determine the position information and movement information of the detection equipment in the casting machine, and then the detection data acquired by the detection equipment is divided into valid data and redundant data through the position information and the movement information. In this way, the detection data acquired by the detection equipment when it moves normally in the casting machine can be effectively extracted, thereby improving the validity of the detection data of the detection equipment. In addition, by dividing the detection data into valid data and redundant data, and extracting the valid data for calculating the roll gap value of the casting machine roll gap, the total amount of data in the subsequent data processing process can be reduced, thereby improving the validity of the detection data of the detection equipment to a certain extent, thereby improving the efficiency of data processing.
[0040] In the above step 110, the angle data of the detection device is obtained, which can be specifically performed according to the following step 111:
[0041] Step 111 : When the detection device moves from the casting platform to the inside of the casting machine, angle data of the detection device is acquired at a preset frequency until the detection device returns to the casting platform.
[0042] In a specific embodiment of the present application, the movement process of the detection device in the casting machine can be as follows: Figure 2 As shown, see Figure 2 , shows a schematic diagram of the movement of an online casting machine roll gap detection device in an embodiment of the present application in a casting machine, as shown in FIG. Figure 2 As shown, the detection device first moves from the casting platform to the inside of the casting machine (not shown in the figure). After the detection device enters the inside of the casting machine, it will first move in the vertical section inside the casting machine. After passing the vertical section, the detection device will enter the fan-shaped section inside the casting machine and move. During the movement in the fan-shaped section, due to the operating process of the casting machine, the detection device will perform parking movement, reverse movement and movement in repeated sections in the casting machine. After the detection device leaves the fan-shaped section in the casting machine, the detection device will move in the horizontal section in the casting machine until it leaves the inside of the casting machine. After the detection device leaves the inside of the casting machine, it will return to the casting platform.
[0043] In this application, the detection device can be installed at one end of a dummy chain within the casting machine, so that the movement of the dummy chain can drive the detection device to move within the casting machine. During continuous casting, the end of the dummy chain away from the detection device needs to be connected to the casting machine inlet to achieve a sealed condition for the crystallizer. During the connection between the dummy chain and the casting machine inlet, the dummy chain needs to stop and reverse, which causes the detection device to stop and reverse. In addition, due to the length limit of the dummy chain, the stopping and reversing movement of the detection device occurs within the sector inside the casting machine.
[0044] In the present application, the preset frequency may be specifically a detection every 20 milliseconds, or a detection every 50 milliseconds. Depending on actual needs, the preset frequency may also be other parameters, and the present application does not make any specific limitation on this.
[0045] In the present application, the detection device can obtain the angle data at a preset frequency through the angle sensor, and can also obtain the detection data at the same preset frequency, that is, the detection device can obtain detection data each time it obtains angle data.
[0046] In the present application, the angle data of the detection device during its movement inside the casting machine is obtained at a preset frequency to achieve the purpose of real-time monitoring of the position and movement status of the detection device. In this way, the position information and movement information of the detection device can be judged by the angle data, and the detection data can be classified according to the position information and the movement information, which can ultimately effectively improve the effectiveness of the detection data obtained by the detection device.
[0047] In the above step 120, the position information and movement information of the detection device in the casting machine are determined based on the angle data, which can be specifically performed according to the following step 121:
[0048] Step 121: If the angle data of the detection device gradually increases from the first angle to the second angle, it is determined that the detection device is in the process of turning from the casting platform to the inside of the casting machine.
[0049] In the present application, the angle data of the detection device is a first angle when the detection device is horizontally placed on the casting platform.
[0050] In the present application, the first angle may specifically be any angle between 0° and 0.5°, and the second angle may specifically be any angle between 89.5° and 90.5°.
[0051] In this application, please refer to Figure 3, shows a graph showing the change in angle data of an online caster roll gap detection device over time in one embodiment of the present application, such as Figure 3 As shown, the angle data of the detection device gradually increases from the first angle at time T1. l At time T1, the angle data of the detection device increases to the second angle, indicating that the detection device moves from the casting platform to the inside of the casting machine until T l At the moment, the detection device has just entered the vertical section inside the casting machine. Therefore, it can be judged that the detection device has been in operation from the moment T1 to the moment T l It is always in the process of transferring from the casting platform to the inside of the casting machine.
[0052] In this application, the detection device is from time T1 to T l At time T1, the detection device is in the process of being transferred from the casting platform to the inside of the casting machine. During this process, the detection device is located outside the casting machine and has not yet contacted the casting machine roller of the casting machine. Therefore, the detection device can be moved from time T1 to time T2. l The detection data obtained during the time (ie, when the detection device is in the process of moving from the casting platform to the inside of the casting machine) is divided into redundant data, so that the validity of the detection data obtained by the detection device can be improved.
[0053] In the above step 120, the position information and movement information of the detection device in the casting machine are determined based on the angle data, which can be specifically performed according to the following step 122:
[0054] In step 122, if the angle data of the detection device remains at the second angle, it is determined that the detection device moves within the vertical section of the casting machine.
[0055] Please continue to refer to Figure 3 , in T l Time to T o During the time, the angle data of the detection device maintains the second angle unchanged, indicating that the detection device is always in a state perpendicular to the casting platform, that is, the detection device continues to move in the vertical section inside the casting machine.
[0056] In this application, the detection device is in T l Time to T o During the time, the vertical section inside the casting machine continues to move. There is a casting machine roll gap formed by the casting machine rollers in the vertical section of the casting machine. It is necessary to detect the roll gap value of the casting machine roll gap. Therefore, the detection device is at T l Time to T oThe detection data acquired during a time (ie, the detection device continuously moves in the vertical section inside the casting machine) can be classified as valid data, thereby improving the validity of the detection data acquired by the detection device.
[0057] In the above step 120, the position information and movement information of the detection device in the casting machine are determined based on the angle data, which can be specifically performed according to the following steps 123 to 124:
[0058] Step 123: If the angle data of the detection device increases from the second angle to the third angle, it is determined that the detection device moves within the sector of the casting machine.
[0059] Step 124: During the movement of the detection device within the sector of the casting machine, if the angle data of the detection device remains unchanged, it is determined that the detection device has stopped moving within the sector of the casting machine; if the angle data of the detection device gradually decreases, it is determined that the detection device has reversed within the sector of the casting machine.
[0060] In the present application, the third angle may specifically be any angle between 179.5° and 180.5°.
[0061] In the present application, it can be understood that the angle data of the detection device remains unchanged, and the change value of the angle of the detection device can be less than or equal to the preset angle threshold. If the change value of the angle of the detection device is less than or equal to the preset angle threshold, it is determined that the angle data of the detection device remains unchanged, wherein the preset angle threshold can be 0.1°.
[0062] Please continue to refer to Figure 3 , the angle data of the detection device is from T o The second angle gradually increases from the moment T p At time T, the angle data of the detection device increases to the third angle, indicating that the detection device is at o Time to T p At the time, the sector is in motion inside the casting machine.
[0063] Continue to refer to Figure 3 During the movement of the detection device in the sector of the casting machine, the angle data of the detection device is T o Time to T i The angle data of the detection device increases gradually during the T time, indicating that the detection device moves normally in the fan-shaped segment in the casting machine. i Time to T i+jThe detection device remains unchanged within the sector segment of the casting machine, indicating that the detection device stops moving. The angle data of the detection device is T i+j Time to T m The angle data of the detection device increases gradually during the T time, indicating that the detection device moves normally in the fan-shaped segment in the casting machine. m Time to T m+n The value gradually decreases within a certain time, indicating that the detection device is performing a reverse motion in the sector of the casting machine.
[0064] In this application, in T o Time to T i Time, and T i+j Time to T m During the time period T, the detection device moves normally within the sector. Therefore, the detection device moves normally within the sector. o Time to T i The detection data obtained within time, and the detection data obtained at T i+j Time to T m All the detection data acquired within T can be classified as valid data; i Time to T i+j At the time, the detection device stops moving in the sector of the casting machine, so the detection device stops moving at T i Time to T i+j The detection data acquired within time can be divided into redundant data; m Time to T m+n At this moment, the detection device makes a reverse motion in the sector of the casting machine, that is, the detection device moves backward at T m Time to T m+n The casting machine roll gap is repeatedly detected within the time, so the detection equipment is at T m Time to T m+n The detection data acquired within a time period can be divided into redundant data, thereby effectively improving the validity of the detection data acquired by the detection device.
[0065] In the displacement data preprocessing method of the online casting machine roll gap detection device proposed in this application, the method can also be performed according to the following steps 1231 to 1234:
[0066] Step 1231, while the detection device is moving within the sector of the casting machine, record the angle data of the detection device when it starts to reverse within the sector of the casting machine as the angle data for determining the repeated section, wherein the repeated section is the section that the detection device repeatedly passes through when it continues to move forward after reversing within the sector of the casting machine.
[0067] Step 1232: When the detection device is performing reverse movement in the sector of the casting machine, the angle data of the detection device is reduced to the minimum angle data, and the angle data is used as the starting angle data of the repeated section.
[0068] Step 1233, in the process of the angle data of the detection device gradually increasing from the starting angle data to the third angle, traverse the angle data of the detection device, and determine the angle data that is the same as the judgment angle data as the end angle data of the repeated section.
[0069] Step 1234: If the angle data of the detection device increases from the starting angle data to the ending angle data, the detection device moves within the repeated road section.
[0070] Continue to combine Figure 3 , the angle data of the detection device when it starts to do reverse movement in the sector of the casting machine, that is, the detection device at T m The angle data at the moment can be used as the angle data for determining the repeated section; in the process of the detection device making a reverse movement in the sector of the casting machine, when the angle data of the detection device is reduced to the minimum, that is, T as shown in the figure m+n At this moment, it indicates that the reverse movement of the detection device ends and starts to move in the repeated section. The angle data at this moment can be used as the starting angle data of the repeated section. The angle data of the detection device gradually increases from the starting angle data to the third angle, that is, at T m+n Time to T p In the time, the detection device passes through the repeated section and the remaining fan-shaped section inside the casting machine after completing the reverse movement. Therefore, it can be traversed by T m+n Time to T p The angle data within the time is the same as the angle data of the determination angle data as the ending angle data of the repeated section. Figure 3 It can be concluded that the time corresponding to the end angle data is T m ' moment, that is, at T m+n Time to T m ' time, the detection device moves in a repeated section in the casting machine.
[0071] In this application, in T m+n Time to T m ', the detection device moves in the repeated section in the casting machine. At this time, the detection data obtained by the detection device is the data of repeated measurement. Therefore, the detection device can be moved in the repeated section in T m+n Time to T mThe data acquired during the time ' (ie, the detection device moves within the repeated road section) is divided into redundant data, thereby improving the validity of the detection data acquired by the detection device.
[0072] In the above step 120, the position information and movement information of the detection device in the casting machine are determined based on the angle data, which can be specifically performed according to the following step 125:
[0073] In step 125 , if the angle data of the detection device remains at the third angle, it is determined that the detection device is moving within the horizontal section of the casting machine.
[0074] Continue to refer to Figure 3 , in T p Time to T q During the time, the angle data of the detection device remains unchanged at the third angle, indicating that the detection device always remains horizontal when moving in the casting machine, that is, the detection device moves in the horizontal section in the casting machine.
[0075] In this application, in T p Time to T q During the time period T, the detection device moves normally in the horizontal section of the casting machine. Therefore, the detection device moves normally in the horizontal section of the casting machine. p Time to T q The detection data acquired within a time period can be divided into valid data, thereby improving the validity of the detection data acquired by the detection device.
[0076] In the above step 120, the position information and movement information of the detection device in the casting machine are determined based on the angle data, which can be specifically performed according to the following step 126:
[0077] Step 126: If the angle data of the detection device increases from the third angle to the fourth angle, it is determined that the detection device has left the casting machine and returned to the casting platform.
[0078] In the present application, the fourth angle may specifically be any angle between 359.5° and 360°.
[0079] Continue to combine Figure 3 , the angle data of the detection device is from T q The angle gradually increases from the third moment, indicating that the detection device has left the horizontal section inside the casting machine, moved to the outside of the casting machine, and started to move back to the casting platform until T s At this moment, the angle data of the detection device increases to the fourth angle, indicating that the detection device has returned to the casting platform.
[0080] In this application, in T q Time to T s During the time period T, the detection device is in the process of leaving the casting machine and returning to the casting platform, that is, the detection device is located outside the casting machine. Therefore, the detection device is in the process of leaving the casting machine and returning to the casting platform. q Time to T s The detection data acquired within a time period can be divided into redundant data, thereby significantly improving the effectiveness of the detection data acquired by the detection device.
[0081] Based on the technical solution proposed in this application, the angle data of the detection equipment is acquired in real time to determine the position information and movement information of the detection equipment in the casting machine, and then the detection data acquired by the detection equipment is divided into valid data and redundant data through the position information and the movement information. In this way, the detection data acquired by the detection equipment when it moves normally in the casting machine can be effectively extracted, thereby improving the validity of the detection data of the detection equipment. In addition, by dividing the detection data into valid data and redundant data, and extracting the valid data for calculating the roll gap value of the casting machine roll gap, the total amount of data in the subsequent data processing process can be reduced, thereby improving the validity of the detection data of the detection equipment to a certain extent, thereby improving the efficiency of data processing.
[0082] Based on the same inventive concept, an embodiment of the present application provides a computer program product, which includes computer instructions, which are stored in a computer-readable storage medium and are suitable for being read and executed by a processor, so that a computer device with the processor executes to implement the operations performed by the method described above.
[0083] Based on the same inventive concept, an embodiment of the present application provides a computer-readable storage medium, which stores at least one computer program instruction. The at least one computer program instruction is loaded and executed by a processor to implement the operations performed by the method described above.
[0084] Figure 4 A schematic structural diagram of an electronic device in one embodiment of the present application is shown.
[0085] Based on the same inventive concept, the embodiment of the present application also provides an electronic device. Figure 4 , shows a structural diagram of an electronic device in an embodiment of the present application, wherein the electronic device includes one or more memories 404, one or more processors 402, and at least one computer program (program code) stored in the memory 404 and executable on the processor 402, and when the processor 402 executes the computer program, the method described above is implemented.
[0086] Among them, Figure 4 In the embodiment of the present invention, a bus architecture (represented by bus 400) is shown. Bus 400 may include any number of interconnected buses and bridges, and bus 400 links together various circuits including one or more processors represented by processor 402 and memory represented by memory 404. Bus 400 may also link together various other circuits such as peripherals, voltage regulators, and power management circuits, which are well known in the art and therefore will not be described further herein. Bus interface 405 provides an interface between bus 400 and receiver 401 and transmitter 403. Receiver 401 and transmitter 403 may be the same component, namely a transceiver, which provides a unit for communicating with various other devices over a transmission medium. Processor 402 is responsible for managing bus 400 and general processing, while memory 404 may be used to store data used by processor 402 when performing operations.
[0087] The functions described herein may be implemented in hardware, software executed by a processor, firmware, or any combination thereof. If implemented in software executed by a processor, the functions may be stored as one or more instructions or codes on or transmitted via a computer-readable medium. Other examples and implementations are within the scope and spirit of this application and the appended claims. For example, due to the nature of software, the functions described above may be implemented using software executed by a processor, hardware, firmware, hardwiring, or a combination of any of these. Furthermore, the functional units may be integrated into a single processing unit, each unit may exist physically separately, or two or more units may be integrated into a single unit.
[0088] In the several embodiments provided in this application, it should be understood that the disclosed technical content can be implemented in other ways. Among them, the device embodiments described above are only exemplary. For example, the division of the units can be a logical function division. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of units or modules, which can be electrical or other forms.
[0089] The units described as separate components may or may not be physically separate, and the components of the control device may or may not be physical units, that is, they may be located in one place or distributed across multiple units. Some or all of the units may be selected according to actual needs to achieve the purpose of the present embodiment.
[0090] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the prior art or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions for enabling a computer device (which can be a personal computer, a server or a network device, etc.) to execute all or part of the steps of the method described in each embodiment of the present application. The aforementioned storage medium includes: various media that can store program codes, such as a USB flash drive, a read-only memory (ROM), a random access memory (RAM), a mobile hard disk, a magnetic disk or an optical disk.
[0091] The foregoing is merely an embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of the claims of the present application.
Claims
1. A detection data preprocessing method for an online casting machine roll gap detection device, characterized in that: The method comprises: Acquiring angle data of the detection device, and determining position information and movement information of the detection device in the casting machine based on the angle data; Based on the position information and the movement information, dividing the detection data acquired by the detection device into redundant data and valid data; The effective data is extracted from the detection data to obtain target detection data, and the target detection data is used to calculate the roll gap value of the casting machine roll gap.
2. The method according to claim 1, characterized in that The obtaining of angle data of the detection device includes: When the detection device moves from the casting platform to the inside of the casting machine, the angle data of the detection device is obtained at a preset frequency until the detection device returns to the casting platform.
3. The method according to claim 1, characterized in that The determining of the position information and movement information of the detection device in the casting machine based on the angle data includes: If the angle data of the detection device gradually increases from the first angle to the second angle, it is determined that the detection device is in the process of turning from the casting platform to the inside of the casting machine.
4. The method according to claim 3, characterized in that The determining of the position information and movement information of the detection device in the casting machine based on the angle data further includes: If the angle data of the detection device remains at the second angle, it is determined that the detection device moves within the vertical section of the casting machine.
5. The method according to claim 4, characterized in that The determining of the position information and movement information of the detection device in the casting machine based on the angle data further includes: If the angle data of the detection device increases from the second angle to the third angle, it is determined that the detection device moves within the sector of the casting machine.
6. The method according to claim 5, characterized in that The determining of the position information and movement information of the detection device in the casting machine based on the angle data further includes: During the movement of the detection device within the sector segment of the casting machine, if the angle data of the detection device remains unchanged, it is determined that the detection device has stopped moving within the sector segment of the casting machine; if the angle data of the detection device gradually decreases, it is determined that the detection device is performing reverse movement within the sector segment of the casting machine.
7. The method according to claim 6, characterized in that The method further comprises: During the movement of the detection device within the sector of the casting machine, angle data of the detection device when it starts to reverse within the sector of the casting machine is recorded as angle data for determining a repeated section, wherein the repeated section is a section that the detection device repeatedly passes through when it continues to move forward after reversing within the sector of the casting machine; When the detection device is performing reverse movement in the sector of the casting machine, the angle data of the detection device is reduced to the minimum angle data, which is used as the starting angle data of the repeated section; In the process that the angle data of the detection device gradually increases from the starting angle data to the third angle, traversing the angle data of the detection device, and determining the angle data having the same determination angle data as the ending angle data of the repeated road section; If the angle data of the detection device increases from the starting angle data to the ending angle data, the detection device moves within the repeated section.
8. The method according to claim 5, characterized in that The determining of the position information and movement information of the detection device in the casting machine based on the angle data further includes: If the angle data of the detection device remains at the third angle, it is determined that the detection device moves within the horizontal section of the casting machine.
9. The method according to claim 8, characterized in that The determining of the position information and movement information of the detection device in the casting machine based on the angle data further includes: If the angle data of the detection device increases from the third angle to the fourth angle, it is determined that the detection device has left the interior of the casting machine and returned to the casting platform.
10. The method according to claims 3 to 9, characterized in that The step of dividing the detection data acquired by the detection device into redundant data and valid data based on the position information and the movement information includes: If the detection device is in the process of moving from the casting platform to the inside of the casting machine, the detection data obtained by the detection device is divided into redundant data; If the detection device moves within the vertical section of the casting machine, classifying the detection data acquired by the detection device as valid data; If the detection device stops moving within the sector of the casting machine, the detection data acquired by the detection device is divided into redundant data; If the detection device performs a reverse motion in the sector of the casting machine, the detection data acquired by the detection device is divided into redundant data; If the detection device moves within the repeated road section, dividing the detection data acquired by the detection device into redundant data; If the detection device performs a movement other than a stop movement, a reverse movement, and a movement in a repeated section within the sector of the casting machine, the detection data acquired by the detection device is classified as valid data; If the detection device moves within the horizontal section of the casting machine, classifying the detection data acquired by the detection device as valid data; If the detection device leaves the interior of the casting machine and returns to the casting platform, the detection data acquired by the detection device is divided into redundant data.