Efficient continuous mixing reaction device for synthesizing ferromanganese phosphate
By designing a crushing roller and mixing mechanism with adjustable spacing, the problem of insufficient applicability of existing devices is solved, efficient crushing and mixing of raw materials with different particle sizes is achieved, and the mixing efficiency is improved.
Patent Information
- Application Number
- CN202510874855.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-26
AI Technical Summary
The existing mixing device cannot reasonably adjust the spacing of the extrusion rollers according to the actual conditions of the materials, resulting in low applicability and inability to effectively crush raw materials of different particle sizes.
An efficient continuous mixing reaction device including a crushing mechanism and a mixing mechanism is designed. The crushing mechanism is driven by crushing rollers with adjustable spacing and movable blocks, and the mixing mechanism achieves full stirring and circulating tumbling of the materials through stirring rods and spiral blades.
The flexibly adjustable crushing roller spacing can be realized according to the particle size of the material, which improves the crushing effect and has a wider adaptability. The coordination of the stirring rod and the spiral fan blades ensures that the material is fully mixed and circulated, thus improving the mixing efficiency.
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Figure CN120695759A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ferromanganese phosphate lithium battery production, in particular to a high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate. Background Art
[0002] As we all know, one of the processes in the production of lithium iron manganese phosphate batteries requires mixing the raw materials. Since the particles of the raw materials are of different sizes, in order to quickly achieve a certain degree of mixing during the mixing process, the raw materials need to be crushed. Raw material mixing devices have been widely used in the field of lithium iron manganese phosphate battery production.
[0003] After searching, the invention with Chinese patent publication number CN202122546845.9 discloses an equipment, including a mixing barrel, which is connected to a crushing trough, and two first extrusion rollers, two second extrusion rollers and two third extrusion rollers are rotatably connected to the crushing trough, and the specifications of the first extrusion rollers, the second extrusion rollers and the third extrusion rollers are in a decreasing pattern. A crushing motor is installed on the crushing trough, and the crushing motor is connected to the two first extrusion rollers, the two second extrusion rollers and the two third extrusion rollers through a transmission mechanism. A stirring shaft is rotatably connected to the mixing barrel through the mixing motor, and a lifting stirring mechanism and multiple stirring rods are connected to the stirring shaft. A discharge valve is installed at the bottom end of the mixing barrel through a discharge pipe.
[0004] The above-mentioned equipment realizes the crushing and grinding of materials through squeezing rollers. However, since the squeezing rollers are rotated and arranged inside the crushing trough, the spacing cannot be adjusted. Therefore, it cannot be reasonably adjusted according to the actual conditions of the materials, resulting in low applicability. Therefore, an efficient continuous mixing reaction device for the synthesis of ferromanganese phosphate is proposed. Summary of the Invention
[0005] The object of the present invention is to provide a high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate, so as to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a high-efficiency continuous mixing reaction device for the synthesis of ferromanganese phosphate, comprising a crushing mechanism and a mixing mechanism, wherein the crushing mechanism is arranged above the mixing mechanism, and the crushing mechanism comprises a crushing barrel, wherein a plurality of crushing rollers are arranged inside the crushing barrel, and two of the crushing rollers are symmetrically arranged in the crushing barrel as a group, and strip grooves are respectively provided at both ends of the side walls of the crushing barrel corresponding to the crushing rollers, and a movable block corresponding to the crushing roller is provided on the outside of the crushing barrel, and the crushing roller is rotatably connected to the movable block through the strip groove at one end, and a driving screw for driving the movable block to slide is provided on the outside of the crushing barrel.
[0007] According to the above technical solution, a movable groove is provided inside the movable block, an adjustment block is movably provided inside the movable groove, the driving screw passes through the adjusting block and is screwed to the adjusting block, an elastic element is provided between the adjusting block and the corresponding movable groove, and connecting plates are provided at both ends of the driving screw corresponding to the outer surface of the crushing barrel.
[0008] According to the above technical solution, a rectangular groove is provided on the outer surface of the crushing barrel corresponding to the strip-shaped groove on the side away from the adjusting block, and a transmission block is movably provided inside the rectangular groove, and a driving sleeve is rotatably provided inside the transmission block, and the driving sleeve is coaxially connected to the first bevel gear, and the crushing roller is coaxially connected to the second bevel gear, and the crushing roller is rotatably provided on the transmission block, and the first bevel gear is meshed with the second bevel gear, and a transmission rod is rotatably provided on the outer surface of the crushing barrel, and the transmission rod passes through the driving sleeve, and connecting plates are provided at both ends of the transmission rod corresponding to the outer surface of the crushing barrel, and the surface of the connecting plate is fixedly connected to a driving motor for driving the transmission rod to rotate.
[0009] According to the above technical solution, the mixing mechanism includes a mixing barrel fixedly connected to the bottom of the crushing barrel, a circular through groove is provided through the lower side wall of the mixing barrel, and a rotating plate is rotatably provided inside the circular through groove, a stirring rod is provided through the end face of the rotating plate, the lower surface of the mixing barrel is fixedly connected to an outer shell, the inner circumferential surface of the outer shell is provided with an internal gear, the lower end of the stirring rod is coaxially connected to a transmission gear meshing with the internal gear, and the outer surface of the outer shell is provided with a motor for driving the rotating plate.
[0010] According to the above technical solution, the outer wall of the stirring rod is connected to the stirring blades through a plurality of connecting rods.
[0011] According to the above technical solution, the inner wall of the mixing barrel is rotatably provided with spiral blades.
[0012] According to the above technical solution, the rotating plate is coaxially connected to the rotating column, and a rotating ring is rotatably provided at the upper end of the interior of the mixing barrel, and the rotating ring is fixedly connected to the spiral fan blade.
[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention is provided with a crushing mechanism and a mixing mechanism, the crushing mechanism first performs preliminary crushing on the material, and then the mixing mechanism performs stirring and mixing reaction, and a number of crushing rollers are provided to extrude and crush the material, and the crushing rollers are driven by movable blocks, so the spacing of the crushing rollers can be adjusted. The spacing of the crushing rollers can be reasonably adjusted according to the conditions of the material to adapt to the particle size of the material, so as to achieve the purpose of gradual extrusion and crushing, with better crushing effect and wider adaptability. The stirring rod inside the bottom mixing barrel is driven to rotate by the rotating plate to stir the material, and spiral fan blades are provided at the same time to make the material roll upward to achieve the purpose of circulating stirring. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 It is a structural schematic diagram of the present invention;
[0016] Figure 2 It is a schematic diagram of the crushing barrel structure of the present invention;
[0017] Figure 3 It is a schematic diagram of the main cross-sectional structure of the present invention;
[0018] Figure 4 It is a schematic diagram of a top cross-sectional structure of the present invention;
[0019] Figure 5 1 is a schematic diagram of a top-view cross-sectional structure of a housing of the present invention;
[0020] In the figure: 1-crushing barrel, 2-crushing roller, 3-strip through groove, 4-movable block, 5-driving screw, 6-movable groove, 7-adjusting block, 8-connecting plate, 9-rectangular groove, 10-transmission block, 11-driving sleeve, 12-first bevel gear, 13-second bevel gear, 14-transmission rod, 15-connecting plate, 16-driving motor, 17-mixing barrel, 18-circular through groove, 19-rotating plate, 20-stirring rod, 21-housing, 22-internal gear, 23-transmission gear, 24-motor, 25-connecting rod, 26-stirring blade, 27-spiral fan blade, 28-rotating column, 29-rotating ring. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-5 The present invention provides a technical solution: a high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate, comprising a crushing mechanism and a mixing mechanism, wherein the crushing mechanism is arranged above the mixing mechanism, such as Figure 3 As shown, the crushing mechanism includes a crushing barrel 1, and a plurality of crushing rollers 2 are arranged inside the crushing barrel 1. Two crushing rollers 2 are symmetrically rotated in a group and arranged inside the crushing barrel 1. Three groups of crushing rollers 2 are arranged inside the crushing barrel 1. The material is injected from the top of the crushing barrel 1 and is squeezed between the two crushing rollers 2 to achieve a crushing effect. Figure 2 As shown, the side walls of the crushing barrel 1 are respectively provided with strip-shaped through-slots 3 at both ends corresponding to the crushing roller 2. The strip-shaped through-slots 3 are arranged horizontally. The outside of the crushing barrel 1 is provided with a movable block 4 corresponding to the crushing roller 2. The crushing roller 2 passes through the strip-shaped through-slot 3 at one end and is rotatably connected to the movable block 4. The outside of the crushing barrel 1 is provided with a driving screw 5 for driving the movable block 4 to slide. By rotating the driving screw 5, the position of the movable blocks 4 at both ends is adjusted under the action of the threaded fit, so that it can be flexibly adjusted according to the particle size of the material.
[0023] Specifically, if Figure 4 The movable block 4 is provided with a movable groove 6, and the movable groove 6 is movably provided with an adjusting block 7. The driving screw 5 passes through the adjusting block 7 and is screwed with the adjusting block 7. An elastic element is provided between the adjusting block 7 and the corresponding movable groove 6. The outer surface of the crushing barrel 1 is provided with connecting plates 8 at both ends corresponding to the driving screw 5. The two ends of the driving screw 5 are rotatably set on the surface of the connecting plate 8. A slider can be provided on the outer wall of the adjusting block 7, and a sliding groove matching the slider is provided on the inner wall of the movable groove 6. The elastic element is a spring. Under the action of the elastic element, the adjusting block 7 tends to move away from each other, and the threads at both ends of the driving screw 5 are set in opposite directions. By rotating the driving screw 5, the adjusting block 7 can be controlled to move in the opposite direction under the action of the thread cooperation. The adjusting block 7 drives the movable block 4 to move through the elastic element, and the crushing roller 2 is driven by the movable block 4. The crushing effect is adjusted by adjusting the pre-tightening force of the elastic element. At the same time, the movable block 4 can slide relative to the driving screw 5 to play a certain buffering role.
[0024] Specifically, if Figure 2As shown, a rectangular groove 9 is provided on the outer surface of the crushing barrel 1 at a side of the strip groove 3 away from the adjustment block 7. A transmission block 10 is movably provided inside the rectangular groove 9. A driving sleeve 11 is rotatably provided inside the transmission block 10. The driving sleeve 11 is coaxially connected to a first bevel gear 12. Figure 4 As shown, the first bevel gear 12 is located inside the transmission block 10, and the crushing roller 2 is coaxially connected to the second bevel gear 13. The crushing roller 2 is rotatably set on the transmission block 10, and the first bevel gear 12 is meshed with the second bevel gear 13. The outer surface of the crushing barrel 1 is rotatably provided with a transmission rod 14, and the transmission rod 14 passes through the driving sleeve 11. The outer surface of the crushing barrel 1 is provided with connecting plates 15 at both ends of the transmission rod 14 corresponding to the outer surface of the crushing barrel 1. The surface of the connecting plate 15 is fixedly connected to a driving motor 16 for driving the transmission rod 14 to rotate. The outer wall of the transmission rod 14 is provided with a limiting groove extending in the same direction, and the inner wall of the driving sleeve 11 is provided with a limiting block matching the limiting groove. The driving motor 16 drives the transmission rod 14 to rotate. Under the action of the limiting groove and the limiting block, the driving sleeve 11 rotates, and under the action of the first bevel gear 12 and the second bevel gear 13, the crushing roller 2 is driven to rotate. Since the driving sleeve 11 can slide along the transmission rod 14, no interference will be generated when adjusting the crushing roller 2.
[0025] Specifically, the mixing mechanism includes a mixing barrel 17 fixedly connected to the bottom of the crushing barrel 1, such as Figure 3 As shown, the lower side wall of the mixing barrel 17 is provided with a circular groove 18, and a rotating plate 19 is provided inside the circular groove 18 for rotation. The end surface of the rotating plate 19 is provided with a stirring rod 20, which is vertically arranged, and a plurality of cross bars are provided on the outer wall of the stirring rod 20. The lower surface of the mixing barrel 17 is fixedly connected to a shell 21, which is cylindrical. Figure 5 As shown, the inner circumferential surface of the housing 21 is provided with an internal gear 22, and the lower end of the stirring rod 20 is coaxially connected to a transmission gear 23 meshing with the internal gear 22. The outer surface of the housing 21 is provided with a motor 24 for driving the rotating plate 19. The motor 24 is used to drive the rotating plate 19 to rotate. The rotating plate 19 drives the stirring rod 20 to rotate inside the mixing barrel 17. Under the action of the transmission gear 23 and the internal gear 22, the stirring rod 20 rotates while rotating as the rotating plate 19 rotates, so as to fully stir the crushed material inside the mixing barrel 17.
[0026] Specifically, the outer wall of the stirring rod 20 is connected to the stirring blades 26 through a plurality of connecting rods 25. Figure 3 As shown, the stirring rod 20 rotates, driving the stirring blade 26 to rotate through the connecting rod 25, thereby achieving a sufficient stirring effect;
[0027] Specifically, the inner wall of the mixing barrel 17 is provided with a spiral blade 27, such as Figure 3 As shown, when the spiral blades 27 rotate inside the mixing barrel 17, the material at the bottom of the mixing barrel 17 moves upward under the action of the spiral blades 27, thereby achieving cyclic stirring of the material;
[0028] Specifically, the rotating plate 19 is coaxially connected to a rotating column 28. Since the spiral blades 27 are attached to the inner wall of the mixing barrel 17, the rotating column 28 is provided to form an annular cavity inside the mixing barrel 17, thereby improving the material conveying effect and preventing material accumulation. A rotating ring 29 is rotatably provided at the upper end of the interior of the mixing barrel 17. The rotating ring 29 is fixedly connected to the spiral blades 27, so that the motor 24 can drive the spiral blades 27 to rotate.
[0029] The lower side wall of the mixing barrel 17 is provided with a discharge port (not shown in the figure).
[0030] When the present invention is in use, the screw 5 is driven by rotation, and the adjusting block 7 is controlled to move in the opposite direction under the action of the thread cooperation. The adjusting block 7 drives the movable block 4 to move through the elastic element, and the movable block 4 drives the crushing roller 2. By adjusting the pre-tightening force of the elastic element, the crushing effect is adjusted. The driving motor 16 drives the transmission rod 14 to rotate. Under the action of the limit groove and the limit block, the driving sleeve 11 rotates. Under the action of the first bevel gear 12 and the second bevel gear 13, the crushing roller 2 is driven to rotate. The material is fed from the top of the crushing barrel 1 and is squeezed and crushed under the action of the crushing roller 2. The crushed material enters the interior of the mixing barrel 17. The motor 24 drives the rotating plate 19 to rotate. The rotating plate 19 drives the stirring rod 20 to rotate inside the mixing barrel 17. Under the action of the transmission gear 23 and the internal gear 22, the stirring rod 20 rotates while rotating as the rotating plate 19 rotates, so as to fully stir the crushed material inside the mixing barrel 17, synchronously driving the rotating ring 29 to rotate, and the rotating ring 29 drives the spiral fan blades 27 to rotate, thereby realizing cyclic stirring of the material.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate, comprising a crushing mechanism and a mixing mechanism, characterized in that: The pulverizing mechanism is arranged above the mixing mechanism, and comprises a pulverizing barrel (1). A plurality of pulverizing rollers (2) are arranged inside the pulverizing barrel (1). Two pulverizing rollers (2) are symmetrically arranged in rotation inside the pulverizing barrel (1) as a group. The side walls of the pulverizing barrel (1) are respectively provided with strip-shaped through grooves (3) at both ends corresponding to the pulverizing rollers (2). The outside of the pulverizing barrel (1) is provided with a movable block (4) corresponding to the pulverizing roller (2). The pulverizing roller (2) passes through the strip-shaped through groove (3) at one end and is rotatably connected to the movable block (4). The outside of the pulverizing barrel (1) is provided with a driving screw (5) for driving the movable block (4) to slide.
2. The high-efficiency continuous mixed reaction device for synthesizing ferromanganese phosphate according to claim 1, characterized in that: A movable groove (6) is provided inside the movable block (4), an adjusting block (7) is movably provided inside the movable groove (6), the driving screw (5) passes through the adjusting block (7) and is screwed to the adjusting block (7), an elastic element is provided between the adjusting block (7) and the corresponding movable groove (6), and connecting plates (8) are provided on the outer surface of the crushing barrel (1) at both ends corresponding to the driving screw (5).
3. The high-efficiency continuous mixed reaction device for synthesizing ferromanganese phosphate according to claim 2, characterized in that: The outer surface of the crushing barrel (1) is provided with a rectangular groove (9) at a position corresponding to the strip-shaped through groove (3) on a side away from the adjustment block (7); a transmission block (10) is movably provided inside the rectangular groove (9); a driving sleeve (11) is rotatably provided inside the transmission block (10); the driving sleeve (11) is coaxially connected to a first bevel gear (12); the crushing roller (2) is coaxially connected to a second bevel gear (13); the crushing roller (2) is rotatably provided on the transmission block (10), and the first bevel gear (12) is meshed with the second bevel gear (13); a transmission rod (14) is rotatably provided on the outer surface of the crushing barrel (1); the transmission rod (14) passes through the driving sleeve (11); a connecting plate (15) is provided at both ends of the outer surface of the crushing barrel (1) corresponding to the transmission rod (14); a driving motor (16) for driving the transmission rod (14) to rotate is fixedly connected to the surface of the connecting plate (15).
4. The high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate according to claim 3, characterized in that: The mixing mechanism comprises a mixing barrel (17) fixedly connected to the bottom of the crushing barrel (1), a circular through groove (18) being provided through the lower side wall of the mixing barrel (17), a rotating plate (19) being provided in a rotatable manner inside the circular through groove (18), a stirring rod (20) being provided through the end surface of the rotating plate (19), a housing (21) being fixedly connected to the lower surface of the mixing barrel (17), an internal gear (22) being provided on the inner circumferential surface of the housing (21), a transmission gear (23) meshing with the internal gear (22) being coaxially connected to the lower end of the stirring rod (20), and a motor (24) for driving the rotating plate (19) being provided on the outer surface of the housing (21).
5. The high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate according to claim 4, characterized in that: The outer wall of the stirring rod (20) is connected to stirring blades (26) via a plurality of connecting rods (25).
6. The high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate according to claim 5, characterized in that: The inner wall of the mixing barrel (17) is provided with a spiral blade (27) for rotation.
7. The high-efficiency continuous mixing reaction device for synthesizing ferromanganese phosphate according to claim 6, characterized in that: The rotating plate (19) is coaxially connected to a rotating column (28), and a rotating ring (29) is rotatably provided at the upper end of the interior of the mixing barrel (17), and the rotating ring (29) is fixedly connected to the spiral blade (27).
Citation Information
Patent Citations
Raw material mixing device for producing lithium ferric manganese phosphate battery
CN216024385U