High-durability integrated module house

Abstract

The invention belongs to the technical field of house construction, and particularly discloses a high-durability integrated module house which comprises an adjustable foundation supporting system, a plurality of detachably connected house modules are arranged at the top of the foundation supporting system, and a sealing rubber strip is arranged at the joint of any two adjacent house modules. The house module is composed of a steel structure frame and composite laminates, the steel structure frame comprises four bearing columns and eight bearing beams, the eight bearing beams are divided into two groups, each group comprises four bearing beams which are fixedly connected to the top ends and the bottom ends of the four bearing columns respectively, and the six composite laminates are embedded in the six faces of the steel structure frame respectively. By arranging the house modules which are detachably connected, the field installation process is simplified, the construction period is remarkably shortened, and the construction efficiency is improved; through the optimized steel structure frame design, the high-strength connecting mode and the adjustable foundation supporting system, the overall structural stability of the house is effectively improved.

Description

Technical Field

[0001] The invention belongs to the technical field of house construction, and in particular relates to a high-durability integrated module house. Background Art

[0002] As the construction industry continues to develop, modular integrated houses are gradually being widely used in various construction scenarios such as temporary buildings, emergency housing, tourist resort buildings, etc. due to their convenience and efficiency.

[0003] In the existing technology, for example, the "A Modular House" patented with patent number CN201821051097.9 achieves good connection strength and structural stability through the combination of modular frames and house panels, has certain wind and earthquake resistance, and is easy to assemble and disassemble. However, this patented house still has room for improvement in terms of ease of installation. Its modular design is not perfect, and the connection between the modules is relatively cumbersome in actual operation, affecting installation efficiency. In addition, the durability of the house is not fully considered. During long-term use, the structural components are prone to wear and corrosion, which reduces the service life of the house.

[0004] Another example is the "Mobile Building Unit," patented under CN2926353Y. Its frame structure is composed of four support rods and joints, allowing it to be transported in a folded state and assembled at a designated location. However, this technology has numerous drawbacks. Its enclosure structure performs poorly in terms of sealing, sound insulation, fire resistance, moisture resistance, and thermal insulation. The steel frame of the unit relies solely on four support rods for support, lacking horizontal and vertical ribs. This results in poor load-bearing capacity and integrity, making it difficult to guarantee safety in the face of inclement weather or heavy loads, and significantly impacting durability.

[0005] In order to solve the problems of insufficient installation convenience, structural stability and durability of modular integrated houses in the existing technology, it is necessary to improve the structure of modular houses to solve the current technical problems. Summary of the Invention

[0006] The purpose of the present invention is to provide a highly durable integrated modular house to solve the problems of inconvenient installation, poor structural stability and insufficient durability of existing modular integrated houses, and to achieve the goals of rapid installation, long-term stable use and good physical properties.

[0007] In order to achieve the above-mentioned objectives, the present invention adopts the following technical solutions: a high-durability integrated modular house, comprising an adjustable foundation support system, a plurality of detachably connected house modules are provided on the top of the foundation support system, and a sealing strip is provided at the joints between any two adjacent house modules. The house module is composed of a steel structure frame and a composite layer plate. The steel structure frame is a cubic structure, comprising four vertically arranged load-bearing columns and eight horizontally arranged load-bearing beams. The eight load-bearing beams are divided into two groups, four in each group, and are respectively fixedly connected to the top and bottom ends of the four load-bearing columns. There are six composite layer plates in total, which are respectively embedded in the six sides of the steel structure frame. Reinforcing ribs are provided at the joints of any adjacent load-bearing columns or load-bearing beams.

[0008] In order to better implement the present invention, the surfaces of the load-bearing columns and the load-bearing beams are both plated with zinc.

[0009] In order to better realize the present invention, the composite layer plate is a sandwich panel structure, including a thermal insulation material layer located in the middle and a protective layer covering both sides of the thermal insulation material layer.

[0010] In order to better implement the present invention, the surface of the composite layer is sprayed with a fluorocarbon layer.

[0011] To better implement the present invention, the foundation support system includes a connection block, a pad, a bottom plate and a seismic isolation pad arranged from top to bottom, and a plurality of bolts that detachably connect the connection block, the pad and the bottom plate; The top and bottom surfaces of the connecting block are respectively provided with a first protrusion and a second protrusion, the load-bearing column of the house module on the bottom layer is provided with a socket for plugging the first protrusion, the top surface of the pad is provided with a second slot for plugging the second protrusion, the bottom surface of the pad is provided with a third protrusion, the top surface of the base plate is provided with a third slot for plugging the third protrusion, and the seismic isolation pad is bonded to the bottom surface of the base plate.

[0012] In order to better implement the present invention, both ends of the load-bearing column are solid structures.

[0013] To better implement the present invention, the load-bearing column is provided with a connecting pin at least at one end and one outer side surface, the connecting pin is fixedly connected to the solid structure, the end of the connecting pin is a spherical structure, and the surface of the connecting pin is provided with a limiting slot.

[0014] In order to better implement the present invention, the load-bearing column is provided with a connecting socket at least at one end and one outer side surface, the connecting socket is opened in the solid structure, and the side wall of the connecting socket is provided with a limiting fixing structure.

[0015] In order to better realize the present invention, the limiting fixing structure includes a limiting sleeve, a limiting pin and a reset spring. The limiting sleeve is fixed to the side of the load-bearing column, and the limiting pin is coaxially passed through the limiting sleeve; one end of the limiting pin is a spherical end, and the spherical end of the limiting pin can be movably passed through the side wall of the load-bearing column and vertically inserted into the connecting socket; the other end of the limiting pin can be movably passed through the limiting sleeve and is fixedly connected to a push-pull plate; the limiting pin is fixedly connected to the limiting plate, and the limiting plate is slidably set in the limiting sleeve, and the two ends of the reset spring are respectively connected to the limiting plate and the limiting sleeve.

[0016] Beneficial effects: The present invention provides a plurality of prefabricated house modules that can be quickly detachably connected, thereby greatly simplifying the on-site installation process of the house, significantly shortening the construction period, and improving construction efficiency.

[0017] The present invention effectively improves the overall structural stability of the house through an optimized steel structure frame design, a high-strength connection method and an adjustable foundation support system, and is able to withstand greater loads and adverse weather conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of an integrated modular house according to the present invention; Figure 2 An exploded view of the foundation support system of the present invention at one angle; Figure 3 This is an exploded view of the foundation support system of the present invention from another angle; Figure 4 This is a structural diagram of the steel structure frame of the present invention; Figure 5 It is a structural diagram of the position limiting and fixing structure of the present invention; Figure 6 This is a structural diagram of a housing module provided with a connection socket located on the ground floor of the present invention from one perspective; Figure 7 This is a structural diagram of the housing module provided with a connection socket on the ground floor of the present invention from another perspective; Figure 8 This is a structural diagram of a housing module provided with connecting pins on the ground floor of the present invention; Figure 9 This is a structural diagram of a housing module provided with a connection jack on the upper floor of the present invention; Figure 10 This is a structural diagram of a housing module located on the upper floor of the present invention with connecting pins.

[0019] In the figure: 1. Foundation support system; 101. Connecting block; 1011. First protrusion; 1012. Second protrusion; 102. Pad; 1021. Second slot; 1022. Third protrusion; 103. Bottom plate; 1031. Third slot; 104. Isolation pad; 105. Bolt; 2. House module; 3. Sealing strip; 4. Steel structure frame; 401. Load-bearing column; 4011. Socket; 402. Load-bearing beam; 403. Reinforcing rib; 5. Composite layer; 6. Connecting pin; 601. Limiting slot; 7. Connecting jack; 8. Limiting fixing structure; 801. Limiting sleeve; 802. Limiting pin; 803. Return spring; 804. Push-pull plate; 805. Limiting plate. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example like Figure 1 - Figure 10 As shown, a high-durability integrated modular house includes an adjustable foundation support system 1. A plurality of detachably connected house modules 2 are provided on the top of the foundation support system 1. A sealing strip 3 is provided at the joint between any two adjacent house modules 2 to ensure the sealing of the connection between the house modules 2, prevent the infiltration of rainwater, air, etc., and improve the overall performance of the house.

[0022] The housing module 2 is constructed from a steel frame 4 and composite decking 5. The steel frame 4 is a cubic structure, comprising four vertical load-bearing columns 401 and eight horizontal load-bearing beams 402. The eight beams 402 are divided into two groups of four, each fixed to the top and bottom of the four columns 401. Both the columns 401 and beams 402 are hot-dip galvanized for corrosion protection, forming a dense zinc layer on the steel surface that effectively prevents rust and corrosion.

[0023] The foundation support system 1 includes a connection block 101 , a pad 102 , a base plate 103 and a seismic isolation pad 104 (such as a rubber seismic isolation pad 104 ) arranged from top to bottom, and a plurality of high-strength bolts 105 that detachably connect the connection block 101 , the pad 102 and the base plate 103 .

[0024] The top and bottom surfaces of the connecting block 101 are respectively provided with a first protrusion 1011 and a second protrusion 1012. The load-bearing column 401 of the bottom housing module 2 is provided with a socket 4011 for the first protrusion 1011 to be plugged in. The top surface of the pad 102 is provided with a second slot 1021 for the second protrusion 1012 to be plugged in. The bottom surface of the pad 102 is provided with a third protrusion 1022. The top surface of the bottom plate 103 is provided with a third slot 1031 for the third protrusion 1022 to be plugged in. The seismic isolation pad 104 is bonded to the bottom surface of the bottom plate 103. The above structural design allows for more convenient and accurate installation of the foundation support system 1. The positioning of the corresponding protrusions and slots and the connection of the high-strength bolts 105 ensure a reliable connection between the housing module 2 and the foundation support system 1. During installation, pads 102 of different thicknesses can be flexibly replaced or stacked according to the flatness of the ground to ensure that the house is placed horizontally.

[0025] The provision of the seismic isolation pad 104 can effectively reduce the transmission of earthquake force to the house and improve the seismic resistance of the house.

[0026] For special geological conditions such as soft soil foundation, a pile foundation can be set at the bottom of the foundation support system 1 to transfer the house load to the deep stable soil layer through the pile foundation to ensure the stability and durability of the foundation support system 1.

[0027] Six composite panels 5 are embedded in the six sides of the steel frame 4. Composite panels 5 are sandwich panels, comprising a central layer of thermal insulation material, such as high-performance polyurethane foam or rock wool, and two protective layers, such as high-strength metal panels or fiber cement boards, covering both sides of the insulation layer. This structure not only provides excellent thermal insulation but is also effectively waterproof, moisture-proof, and fireproof, while also possessing high strength and durability. The composite panels 5 are coated with a fluorocarbon spray process to enhance their weather resistance and UV resistance, preventing fading and aging over time.

[0028] Reinforcement ribs 403 are provided at the joints of any adjacent load-bearing columns 401 or load-bearing beams 402 to enhance the bearing capacity and anti-deformation ability of the nodes and improve the overall structural stability.

[0029] like Figure 1 As shown, for the housing module 2 on the bottom floor, the connection block 101 is plugged into the socket 4011 at the bottom end of the load-bearing column 401 to complete the quick docking of the housing module 2 and the basic support system 1. Figure 8 As shown, the top and outer side of the load-bearing column 401 of some housing modules 2 are fixed with a connecting pin 6 with a spherical end, and the connecting pin 6 is provided with a limited slot 601; Figure 6 and Figure 7As shown, the top and side of the load-bearing column 401 of some housing modules 2 are provided with a connecting socket 7 for the connecting pin 6 to be plugged in. The connecting pin 6 with a spherical end is conducive to quick docking with the connecting socket 7. The side wall of the connecting socket 7 is provided with a limiting fixing structure 8, as shown in FIG. Figure 5 As shown, the limiting fixing structure 8 includes a limiting sleeve 801, a limiting pin 802 and a return spring 803. The limiting sleeve 801 is fixed to the side of the load-bearing column 401, and the limiting pin 802 coaxially passes through the limiting sleeve 801; one end of the limiting pin 802 is a spherical end, and the spherical end of the limiting pin 802 can be movably passed through the side wall of the load-bearing column 401 and vertically inserted into the connecting socket 7; the other end of the limiting pin 802 can be movably passed through the limiting sleeve 801 and is fixedly connected to the push-pull plate 804; the limiting pin 802 is fixedly connected to the limiting plate 805, and the limiting plate 805 is slidably set in the limiting sleeve 801, and the two ends of the return spring 803 are respectively connected to the limiting plate 805 and the limiting sleeve 801. After the connecting pin 6 of the spherical end is inserted into the connecting socket 7, the stop pin 802 of the spherical end is automatically pushed outward, compressing the return spring 803. When the stop slot 601 is aligned with the stop pin 802, the return spring 803 and the stop plate 805 drive the stop pin 802 into the stop slot 601, completing the quick connection and locking between the housing modules 2. When disassembly is required, the stop pin 802 can be pulled out of the stop slot 601 using the push-pull plate 804 to complete the disassembly of the housing module 2.

[0030] For the upper house module 2, if Figure 10 As shown, both ends and outer sides of the load-bearing columns 401 of some housing modules 2 are fixed with connecting pins 6 with spherical ends, and the connecting pins 6 are provided with limited slots 601; Figure 9 As shown, the load-bearing columns 401 of some building modules 2 are provided with connecting holes 7 at both ends and on the sides thereof for receiving connecting pins 6. The sidewalls of the connecting holes 7 are provided with retaining structures 8. Inserting the connecting pins 6 into the connecting holes 7 enables quick connection and locking between adjacent building modules 2 on the same floor, as well as between adjacent building modules 2 on upper and lower floors. The specific locking method is similar to the connection method between the building modules 2 on the ground floor described above and will not be further described here.

[0031] Since the connection between adjacent modules is mainly at the two ends of the load-bearing column 401, both ends of the load-bearing column 401 are set as solid structures, and the corresponding connecting sockets 7 and connecting pins 6 are set on the solid structure, so as to improve the bearing capacity of the connection nodes between the house modules 2 and ensure the stability of the connection between the house modules 2.

[0032] The water supply and drainage system, electrical system, and ventilation system are highly integrated. Reasonable pipeline channels are reserved within the housing modules to ensure neat and orderly layout of each system's pipelines, facilitating installation and maintenance. The water supply and drainage system utilizes prefabricated piping modules, allowing pipe connections and installation to be completed in the factory, reducing on-site construction workload. The electrical system utilizes modular distribution boxes and wiring systems, facilitating circuit maintenance and upgrades. The ventilation system utilizes highly efficient ventilation equipment, integrated with the housing module's composite laminate flooring to ensure excellent indoor air quality.

[0033] Finally, an intelligent control system enables remote monitoring and automated control of all equipment within the housing module. Sensors monitor real-time parameters such as temperature, humidity, and air quality within the house, automatically adjusting the operating status of ventilation and air conditioning equipment based on pre-set parameters to improve comfort and energy efficiency. The intelligent control system also monitors and manages water and electricity usage, allowing users to better understand their energy consumption.

[0034] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A high-durability integrated modular house, characterized in that: The invention comprises an adjustable basic support system (1), wherein a plurality of detachably connected house modules (2) are provided on the top of the basic support system (1), and a sealing strip (3) is provided at the joint of any two adjacent house modules (2). The house modules (2) are composed of a steel structure frame (4) and a composite layer plate (5), wherein the steel structure frame (4) is a cubic structure, comprising four vertically arranged load-bearing columns (401) and eight horizontally arranged load-bearing beams (402), wherein the eight load-bearing beams (402) are divided into two groups, each group having four beams, and are respectively fixedly connected to the top and bottom ends of the four load-bearing columns (401), wherein the composite layer plate (5) is provided in a total of six pieces, and is respectively embedded in the six sides of the steel structure frame (4), and a reinforcing rib (403) is provided at the joint of any adjacent load-bearing columns (401) or load-bearing beams (402).

2. The high-durability integrated modular house according to claim 1, characterized in that: The surfaces of the load-bearing columns (401) and the load-bearing beams (402) are both coated with zinc.

3. The high-durability integrated modular house according to claim 1, characterized in that: The composite layer plate (5) is a sandwich panel structure, comprising a thermal insulation material layer located in the middle and protective layers covering both sides of the thermal insulation material layer.

4. The high-durability integrated modular house according to claim 1, characterized in that: The surface of the composite layer (5) is sprayed with a fluorocarbon layer.

5. The high-durability integrated modular house according to claim 1, characterized in that: The foundation support system (1) comprises a connection block (101), a pad (102), a base plate (103), and a shock-isolating pad (104) arranged from top to bottom, and a plurality of bolts (105) for detachably connecting the connection block (101), the pad (102), and the base plate (103); The top and bottom surfaces of the connecting block (101) are respectively provided with a first protrusion (1011) and a second protrusion (1012); the load-bearing column (401) of the housing module (2) at the bottom layer is provided with a socket (4011) for plugging the first protrusion (1011); the top surface of the pad (102) is provided with a second slot (1021) for plugging the second protrusion (1012); the bottom surface of the pad (102) is provided with a third protrusion (1022); the top surface of the base plate (103) is provided with a third slot (1031) for plugging the third protrusion (1022); and the seismic isolation pad (104) is bonded to the bottom surface of the base plate (103).

6. The high-durability integrated modular house according to claim 1, characterized in that: Both ends of the load-bearing column (401) are solid structures.

7. The high-durability integrated modular house according to claim 6, characterized in that: The load-bearing column (401) is provided with a connecting pin (6) at least at one end and an outer side surface, the connecting pin (6) is fixedly connected to the solid structure, the end of the connecting pin (6) is a spherical structure, and the surface of the connecting pin (6) is provided with a limiting slot (601).

8. The high-durability integrated modular house according to claim 6, characterized in that: The load-bearing column (401) is provided with a connection socket (7) at at least one end and one outer side surface. The connection socket (7) is opened in the solid structure, and a side wall of the connection socket (7) is provided with a limiting fixing structure (8).

9. The high-durability integrated modular house according to claim 8, characterized in that: The limiting fixing structure (8) includes a limiting sleeve (801), a limiting pin (802) and a return spring (803), wherein the limiting sleeve (801) is fixed to the side of the load-bearing column (401), and the limiting pin (802) coaxially passes through the limiting sleeve (801); one end of the limiting pin (802) is a spherical end, and after the spherical end of the limiting pin (802) movably passes through the side wall of the load-bearing column (401), The limit pin (802) is vertically inserted into the connecting socket (7); the other end of the limit pin (802) is movably passed through the limit sleeve (801) and is fixedly connected to a push-pull plate (804); the limit pin (802) is fixedly connected to a limit plate (805), and the limit plate (805) is slidably arranged in the limit sleeve (801); the two ends of the return spring (803) are respectively connected to the limit plate (805) and the limit sleeve (801).

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