High-wear-resistance anti-extrusion hydraulic oil pipe outer rubber pipe detection device
By designing a hydraulic oil pipe outer hose detection device that combines a drive component and a detection structure, comprehensive anti-extrusion and wear resistance detection of the hose is achieved, solving the problem that existing detection devices cannot conduct comprehensive detection, and improving the accuracy and efficiency of detection.
Patent Information
- Application Number
- CN202510977372.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-09-26
AI Technical Summary
Existing external hose testing devices are unable to comprehensively test the anti-extrusion and wear resistance of hydraulic oil pipes. The testing process is cumbersome and time-consuming, and it is difficult to comprehensively consider the potential correlation between the two key performance indicators.
A highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose inspection device was designed. Through the cooperation of the drive component and the detection structure, the extrusion roller can move back and forth on the hose body to perform comprehensive anti-extrusion and wear resistance inspections. The movement of the extrusion roller is controlled by the cooperation of the proximity sensor and the metal block, and real-time image analysis is performed in combination with a linear array camera.
It achieves comprehensive and uniform inspection of the hose body, improves the accuracy and reliability of the inspection results, saves inspection time and cost, avoids error accumulation, and can monitor defects such as wear and scratches on the hose surface in real time.
Smart Images

Figure CN120702858A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of external rubber hose detection, in particular to a highly wear-resistant and extrusion-resistant external rubber hose detection device for hydraulic oil pipes. Background Art
[0002] With the continuous advancement of new material research and development, a series of high-performance new materials have been used in the manufacture of hydraulic oil pipe outer hoses; hydraulic oil pipe outer hoses are directly exposed to complex working environments and need to withstand high pressure, frequent extrusion and various harsh conditions. Therefore, the wear resistance and extrusion resistance of the outer hose material have become important indicators for measuring the quality of hydraulic oil pipes.
[0003] Existing external hose testing devices usually select several specific points on the surface of the external hose to apply pressure and record data when testing the external hose, which is not convenient for comprehensive testing of the external hose and reduces the comprehensiveness of the anti-extrusion test data. In addition, when testing external hoses, anti-extrusion testing and wear resistance testing are usually performed separately. This step-by-step testing mode not only makes the testing process cumbersome and time-consuming, but also makes it difficult to comprehensively consider the potential correlation between the two key performance indicators. Summary of the Invention
[0004] In view of this, the present invention provides a highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device, which has a driving component, a detection structure and an extrusion component. While the extrusion roller applies a certain extrusion force to the hose body, the extrusion roller can move back and forth on the hose body; thereby, the hose body can be comprehensively tested for anti-extrusion and wear resistance.
[0005] The present invention provides a highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device, which specifically comprises: a base; a driving assembly is fixedly provided on the top of the base, a detection structure is fixedly provided on the top of the driving assembly, and an extrusion assembly is provided inside the detection structure; a fixing frame is fixedly provided on the top of the base, an adjustment frame is slidably provided between the fixing frame and the base via a dovetail groove, and a fixing mechanism is fixedly provided on the top of the adjustment frame; the fixing mechanism and the adjustment frame are symmetrically provided at two locations, and a hose body is fixedly provided between the two fixing mechanisms, and the hose body is located inside the extrusion assembly; an auxiliary assembly is fixedly provided on the outside of the adjustment frame; The driving assembly includes: a driving frame, a driving screw, a sprocket, a chain, a driving seat and a driving motor; the driving frame is fixedly arranged on the top of the base; the driving screw is rotatably arranged inside the driving frame; the sprocket is fixedly arranged on the outside of the driving screw, and two groups of sprockets and driving screws are provided; the chain is installed on the outside of the two groups of sprockets; the driving seat is arranged on the outside of the driving screw through a threaded connection, and two groups of driving seats are provided; the driving motor is fixed on the outside of the driving frame, and the motor shaft of the driving motor is fixedly connected to a group of driving screws.
[0006] Furthermore, a double-headed screw A is rotatably provided inside the fixing frame, and the double-headed screw A is provided inside the adjusting frame through a threaded connection, and a handwheel is fixedly provided at the top end of the double-headed screw A.
[0007] Furthermore, a fixed seat is fixedly provided on one side of the bottom of the base, and a tensioning rod is slidably provided on the fixed seat, and the tensioning rod is arranged in a hexagonal structure; a baffle is fixedly provided on the bottom end of the tensioning rod, and a tensioning seat is fixedly provided on the top end of the tensioning rod, and a spring member is provided between the top end of the tensioning rod and the fixed seat; a tensioning wheel is rotatably provided on the inner side of the tensioning seat, and the top of the tensioning wheel is in contact with the outer side of the chain.
[0008] Furthermore, the fixing mechanism includes: a clamping frame, an inner support column and an air outlet groove; the clamping frame is fixedly arranged on the top of the adjustment frame; the inner support column is fixedly arranged on the outside of the clamping frame, and the inner support column is located on the inner side of both ends of the hose body; the air outlet groove is opened inside the inner support column, and the air outlet groove is opened symmetrically.
[0009] Furthermore, the fixing mechanism also includes: a double-headed screw B, a clamping seat, a connecting seat, a disassembly seat and a splint; the double-headed screw B is rotatably arranged inside the clamping frame, and a handwheel is fixedly arranged on the top of the double-headed screw B; the clamping seat is slidably arranged inside the clamping frame through a dovetail groove, and the clamping seat is arranged on the outside of the double-headed screw B through a threaded connection; the connecting seat is fixedly arranged on the outside of the clamping seat; the disassembly seat is fixedly installed on the outside of the connecting seat by bolts; the splint is fixedly arranged on the outside of the disassembly seat, and the splint is arranged in a circular arc shape, and the hose body is clamped and fixed between the splint and the inner support column.
[0010] Furthermore, the auxiliary component includes: an auxiliary seat, a guide frame, a limit seat, a proximity sensor and an adjusting screw; the auxiliary seat is fixedly arranged on the outside of the adjusting frame; the guide frame is slidably arranged on the outside of the auxiliary seat, and a scale line is provided on the guide frame; the limit seat is fixedly arranged on the outside of the guide frame; the proximity sensor is fixedly arranged inside one side of the limit seat, and the proximity sensor and the limit seat are symmetrically arranged in two groups; the adjusting screw is rotatably arranged between the guide frame and the inside of the limit seat, and the adjusting screw is arranged inside the auxiliary seat through a threaded connection, and a knob is fixedly provided on the top of the adjusting screw.
[0011] Furthermore, the detection structure includes: a detection frame, an electric cylinder, an information acquisition module, a control module, a counting module and a display; the detection frame is fixedly arranged between the tops of the two groups of drive seats; the electric cylinder is fixedly arranged on the top of the detection frame; the information acquisition module is fixedly arranged on the outside of the detection frame; the control module is fixedly arranged on the outside of the detection frame, and the control module and the drive motor are electrically connected, and the control module and the proximity sensor are electrically connected; the counting module is fixedly arranged on the outside of the detection frame, and the counting module and the control module are electrically connected; the display is fixedly arranged on the outside of the detection frame, and the display and the counting module are electrically connected.
[0012] Furthermore, the detection structure also includes: a detection seat, a linear array camera and a metal block; the detection seat is fixedly arranged on both sides of the detection frame; the linear array camera is fixedly arranged inside the detection seat, and the linear array camera and the hose body are located on the same horizontal plane, and the linear array camera and the information acquisition module are electrically connected; the metal block is fixedly arranged at the bottom inside the detection frame, and the metal block is located between the two groups of proximity sensors, and the metal block and the two groups of proximity sensors are arranged on the same axis.
[0013] Furthermore, the extrusion assembly includes: a guide column, a linkage seat, a linkage plate, a connecting seat, an extrusion seat and an extrusion roller; the guide column is slidably arranged inside both sides of the detection frame, and the guide column is arranged in a hexagonal shape; the linkage seat is fixedly arranged on the outside of the guide column; the linkage plate is rotatably arranged on both sides of the linkage seat; the connecting seat is rotatably arranged at the end of the linkage plate, and the connecting seat and the linkage plate are symmetrically arranged in four groups; the extrusion seat is fixedly arranged between the two groups of connecting seats; the extrusion roller is rotatably arranged on the inside of the extrusion seat, and the outside of the extrusion roller is in contact with the outside of the hose body; the extrusion roller and the extrusion seat are symmetrically arranged in two groups, and the two ends of the extrusion roller have a certain friction with the inside of the extrusion seat.
[0014] Furthermore, the extrusion assembly also includes: a pressure seat, a vertical rod, a top plate, a rubber column and a pressure sensor; the pressure seat is fixedly arranged at the bottom of the telescopic end of the electric cylinder; the vertical rod is slidably arranged inside the pressure seat, and a spring member is arranged between the bottom end of the vertical rod and the bottom of the pressure seat, and the vertical rod is fixedly arranged on the outside of a group of extrusion seats; the top plate is fixedly arranged at the top of the vertical rod; the rubber column is fixedly arranged at the bottom of the pressure seat; the pressure sensor is fixedly arranged at the top of the extrusion seat, and the top of the pressure sensor is in contact with the bottom of the rubber column, and the pressure sensor and the display are arranged to be electrically connected.
[0015] Beneficial effects 1. In the present invention, through the ingenious combination of the proximity sensor and the metal block, the control module can accurately sense the proximity of the metal block to the proximity sensor and accurately control the reverse rotation of the drive motor accordingly. This innovative design enables the detection structure to drive the squeezing roller to perform stable and regular reciprocating movement on the outside of the hose body, ensuring that every part of the hose body is evenly squeezed, thereby achieving comprehensive squeezing detection of the hose body, effectively avoiding the detection blind spots that may occur in traditional detection methods, and greatly improving the accuracy and reliability of the detection results. At the same time, during the squeezing process of the squeezing roller on the hose body, the friction between the squeezing roller and the squeezing seat is cleverly utilized to achieve simultaneous wear resistance testing of the hose body during anti-extrusion testing. This dual detection mode not only saves detection time and cost, but also avoids the error accumulation that may result from step-by-step detection, so that the test results more accurately reflect the comprehensive performance of the hose body. At the same time, the counting module can accurately record the number of times the squeezing roller squeezes the hose body, providing important data support for evaluating the fatigue resistance of the hose body.
[0016] 2. The present invention, by providing a sliding column and a linkage seat as well as a linkage plate and a connecting seat, can enable one group of extrusion seats to move in the opposite direction when one group of extrusion seats moves; thereby, the top and bottom of the hose body can be extruded synchronously by two groups of extrusion rollers, ensuring that the hose body is subjected to uniform force during the extrusion process; at the same time, when the electric cylinder drives the pressure seat to extrude the hose body through the pressure seat and the vertical rod, the rubber column will simultaneously squeeze the pressure sensor; thereby, the pressure value of the pressure sensor can indicate the extrusion force of the extrusion roller on the hose body.
[0017] 3. The present invention, by providing a double-headed screw A and two sets of adjustment frames, can make the two sets of fixing mechanisms move in opposite directions at the same time, which is beneficial to fixing the hose body according to the specific length of the hose body; at the same time, when the adjustment frame moves, the proximity sensor will also move accordingly; thus, the reciprocating movement distance of the detection structure can be controlled according to the specific length of the hose body; and by adjusting the screw, the auxiliary seat and the guide frame, the distance between the limit seat and the auxiliary seat can be adjusted; thus, the distance between the end point of the movement path of the detection frame and the splint can be controlled, which is beneficial to prevent the extrusion component from colliding with the splint.
[0018] 4. In the present invention, the linear array camera in the detection structure is located on the same horizontal plane as the hose body. It can capture images of the hose surface in real time during the detection process and transmit the image information to the information acquisition module. Through image analysis technology, defects such as wear and scratches on the hose surface can be promptly discovered, and real-time monitoring of the anti-extrusion performance and wear resistance can be achieved. This non-contact detection method not only does not cause secondary damage to the hose, but also improves detection efficiency and accuracy, providing strong support for the timely discovery of quality problems.
[0019] 5. The present invention is provided with an air outlet groove, which enables the gas in the hose body to be smoothly discharged through the air outlet groove when the extrusion roller squeezes the hose body. This design effectively avoids the residual gas in the hose body from generating additional pressure or interference during the extrusion process, thereby preventing it from causing adverse effects on the extrusion test results and ensuring the accuracy and reliability of the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0021] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0022] In the attached figure: Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0023] Figure 2 It is a schematic diagram of the upper surface structure of the base of the present invention.
[0024] Figure 3 It is a schematic diagram of the lower surface structure of the fixing frame of the present invention.
[0025] Figure 4 It is a structural schematic diagram of the adjustment frame of the present invention.
[0026] Figure 5 It is a structural schematic diagram of the inner support column and the air outlet groove of the present invention.
[0027] Figure 6 It is a structural schematic diagram of a splint of the present invention.
[0028] Figure 7 It is a structural schematic diagram of the auxiliary component of the present invention.
[0029] Figure 8 It is a schematic diagram of the connection structure between the detection structure and the extrusion component of the present invention.
[0030] Figure 9 It is a schematic structural diagram of the extrusion assembly of the present invention.
[0031] Figure 10 It is a schematic diagram of the upper surface structure of the fixing seat of the present invention.
[0032] Reference Signs List 1. Base; 101. Fixed bracket; 102. Adjusting bracket; 103. Double-headed screw A; 104. Fixed base; 105. Tensioning rod; 106. Baffle; 107. Tensioning base; 108. Tensioning pulley; 2. Fixing mechanism; 201. Clamping frame; 202. Inner support column; 203. Air outlet slot; 204. Double-head screw B; 205. Clamping seat; 206. Connecting seat; 207. Disassembly seat; 208. Clamping plate; 3. Hose body; 4. Driving assembly; 401. Driving frame; 402. Driving screw; 403. Sprocket; 404. Chain; 405. Driving seat; 406. Driving motor; 5. Auxiliary components; 501. Auxiliary seat; 502. Guide frame; 503. Limit seat; 504. Proximity sensor; 505. Adjusting screw; 6. Detection structure; 601. Detection frame; 602. Electric cylinder; 603. Information acquisition module; 604. Control module; 605. Counting module; 606. Display; 607. Detection base; 608. Linear array camera; 609. Metal block; 7. Extrusion assembly; 701. Guide column; 702. Linkage seat; 703. Linkage plate; 704. Connecting seat; 705. Extrusion seat; 706. Extrusion roller; 707. Pressure seat; 708. Vertical rod; 709. Top plate; 7010. Rubber column; 7011. Pressure sensor. DETAILED DESCRIPTION
[0033] In order to make the purpose, scheme and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the common meanings in the art. The same reference numerals in the drawings represent the same components.
[0034] Example 1: Please refer to Figures 1 to 10 As shown: The present invention provides a highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device, comprising a base 1; a driving component 4 is fixedly provided on the top of the base 1, and a detection structure 6 is fixedly provided on the top of the driving component 4, and an extrusion component 7 is provided inside the detection structure 6; a fixing frame 101 is fixedly provided on the top of the base 1, and an adjustment frame 102 is slidingly provided between the fixing frame 101 and the base 1 through a dovetail groove, and a fixing mechanism 2 is fixedly provided on the top of the adjustment frame 102; the fixing mechanism 2 and the adjustment frame 102 are both symmetrically provided at two locations, and a hose body 3 is fixedly provided between the two fixing mechanisms 2, and the hose body 3 is located inside the extrusion component 7; an auxiliary component 5 is fixedly provided on the outside of the adjustment frame 102; the bottom of the base 1 A fixing seat 104 is fixedly provided on one side of the part, and a tensioning rod 105 is slidably provided on the fixing seat 104, and the tensioning rod 105 is arranged in a hexagonal structure; a baffle 106 is fixedly provided on the bottom end of the tensioning rod 105, and a tensioning seat 107 is fixedly provided on the top end of the tensioning rod 105, and a spring member is provided between the top end of the tensioning rod 105 and the fixing seat 104; a tensioning wheel 108 is rotatably provided on the inner side of the tensioning seat 107, and the top of the tensioning wheel 108 is in contact with the outer side of the chain 404; the tensioning degree of the chain 404 can be automatically adjusted by the arrangement of the tensioning rod 105 and the spring member as well as the tensioning seat 107 and the tensioning wheel 108, so as to prevent the chain 404 from being loose or overtightened, thereby ensuring the long-term stable operation of the transmission system and reducing the occurrence of failures; In this embodiment, the driving assembly 4 includes: a driving frame 401, a driving screw 402, a sprocket 403, a chain 404, a driving seat 405 and a driving motor 406; the driving frame 401 is fixedly arranged on the top of the base 1; the driving screw 402 is rotatably arranged inside the driving frame 401; the sprocket 403 is fixedly arranged on the outside of the driving screw 402, and the sprocket 403 and the driving screw 402 are each provided with two groups; the chain 404 is cooperatively installed on the outside of the two groups of sprockets 403; the driving seat 405 is arranged on the outside of the driving screw 402 through a threaded connection, and the driving seat 405 is provided with two groups; the driving motor 406 is fixed on the outside of the driving frame 401, and the motor shaft of the driving motor 406 is fixedly connected to a group of driving screws 402; the extrusion Component 7 includes: guide column 701, linkage seat 702, linkage plate 703, connecting seat 704, extrusion seat 705, extrusion roller 706, pressure seat 707, vertical rod 708, top plate 709, rubber column 7010 and pressure sensor 7011; guide column 701 is slidably arranged inside both sides of detection frame 601, and guide column 701 is arranged in a hexagonal shape; linkage seat 702 is fixedly arranged on the outside of guide column 701; linkage plate 703 is rotatably arranged on both sides of linkage seat 702; connecting seat 704 is rotatably arranged at the end of linkage plate 703, and connecting seat 704 and linkage plate 703 are symmetrically arranged in four groups; extrusion seat 705 is fixedly arranged between two groups of connecting seats 704; extrusion roller 706 is rotatably arranged at the extrusion The inner side of the seat 705, and the outer side of the squeezing roller 706 is in contact with the outer side of the hose body 3; the squeezing roller 706 and the squeezing seat 705 are symmetrically arranged in two groups, and the two ends of the squeezing roller 706 have a certain friction with the inner side of the squeezing seat 705; the pressure seat 707 is fixedly set at the bottom of the telescopic end of the electric cylinder 602; the vertical rod 708 is slidably set inside the pressure seat 707, and a spring member is set between the bottom end of the vertical rod 708 and the bottom of the pressure seat 707, and the vertical rod 708 is fixedly set on the outer side of a group of squeezing seats 705; the top plate 709 is fixedly set on the top of the vertical rod 708; the rubber column 7010 is fixedly set at the bottom of the pressure seat 707; the pressure sensor 7011 is fixedly set on the top of the squeezing seat 705, and the pressure sensor 7011 The top is in contact with the bottom of the rubber column 7010, and the pressure sensor 7011 is electrically connected to the display 606; the detection structure 6 includes: a detection frame 601, an electric cylinder 602, an information acquisition module 603, a control module 604, a counting module 605 and a display 606; the detection frame 601 is fixedly arranged between the tops of the two sets of drive seats 405; the electric cylinder 602 is fixedly arranged on the top of the detection frame 601; the information acquisition module 603 is fixedly arranged on the outside of the detection frame 601; the control module 604 is fixedly arranged on the outside of the detection frame 601, and the control module 604 is electrically connected to the drive motor 406, and the control module 604 is electrically connected to the proximity sensor 504;The counting module 605 is fixedly mounted outside the detection frame 601 and electrically connected to the control module 604. The display 606 is also fixedly mounted outside the detection frame 601 and electrically connected to the counting module 605. Specifically, as the squeezing roller 706 squeezes the hose body 3, the friction generated between the squeezing roller 706 and the squeezing seat 705 is cleverly utilized, enabling simultaneous wear resistance testing of the hose body 3 by the squeezing roller 706. This dual testing mode not only saves testing time and costs but also avoids the potential for error accumulation caused by separate testing steps.
[0035] Example 2: Please refer to Figures 3 to 6 As shown: On the basis of embodiment 1, a double-headed screw A103 is rotatably provided inside the fixing frame 101, and the double-headed screw A103 is arranged inside the adjusting frame 102 through a threaded connection, and a handwheel is fixedly provided on the top of the double-headed screw A103; the fixing mechanism 2 includes: a clamping frame 201, an inner support column 202, an air outlet groove 203, a double-headed screw B204, a clamping seat 205, a connecting seat 206, a disassembly seat 207 and a clamping plate 208; the clamping frame 201 is fixedly provided on the top of the adjusting frame 102; the inner support column 202 is fixedly provided on the outside of the clamping frame 201, and the inner support column 202 is located on the inner side of both ends of the hose body 3; the air outlet groove 203 is opened inside the inner support column 202, and the air outlet groove 203 is opened symmetrically; the double-headed screw B204 is rotatably provided inside the clamping frame 201, and a handwheel is fixedly provided on the top of the double-headed screw B204; the clamping The seat 205 is slidably arranged inside the clamping frame 201 through a dovetail groove, and the clamping seat 205 is arranged on the outside of the double-headed screw B204 through a threaded connection; the connecting seat 206 is fixedly arranged on the outside of the clamping seat 205; the disassembly seat 207 is fixedly installed on the outside of the connecting seat 206 by bolts; the splint 208 is fixedly arranged on the outside of the disassembly seat 207, and the splint 208 is arranged in an arc shape, and the hose body 3 is clamped and fixed between the splint 208 and the inner support column 202; its specific function is: by providing the double-headed screw A103 and two sets of adjustment frames 102, the two sets of fixing mechanisms 2 can be moved in opposite directions at the same time, which is conducive to fixing the hose body 3 according to the specific length of the hose body 3; at the same time, when the adjustment frame 102 moves, the proximity sensor 504 will also move with it; and then the reciprocating movement distance of the detection structure 6 can be controlled according to the specific length of the hose body 3.
[0036] Example 3: Please refer to Figure 7 and Figure 8As shown: On the basis of embodiment 1 and embodiment 2, the auxiliary component 5 includes: an auxiliary seat 501, a guide frame 502, a limit seat 503, a proximity sensor 504 and an adjusting screw 505; the auxiliary seat 501 is fixedly arranged on the outside of the adjusting frame 102; the guide frame 502 is slidably arranged on the outside of the auxiliary seat 501, and a scale line is set on the guide frame 502; the limit seat 503 is fixedly arranged on the outside of the guide frame 502; the proximity sensor 504 is fixedly arranged inside one side of the limit seat 503, and the proximity sensor 504 and the limit seat 503 are symmetrically arranged in two groups; the adjusting screw 505 is rotatably arranged between the guide frame 502 and the inside of the limit seat 503, and the adjusting screw 505 is arranged inside the auxiliary seat 501 through a threaded connection, and a knob is fixedly set on the top of the adjusting screw 505; in this embodiment, the detection structure 6 also includes: a detection seat 60 7. Linear array camera 608 and metal block 609; the detection seat 607 is fixedly arranged on both sides of the detection frame 601; the line array camera 608 is fixedly arranged inside the detection seat 607, and the line array camera 608 and the hose body 3 are located in the same horizontal plane, and the line array camera 608 and the information acquisition module 603 are electrically connected; the metal block 609 is fixedly arranged at the bottom inside the detection frame 601, and the metal block 609 is located between the two groups of proximity sensors 504, and the metal block 609 and the two groups of proximity sensors 504 are arranged on the same axis; its specific function is: by adjusting the screw 505, the auxiliary seat 501 and the guide frame 502, the distance between the limit seat 503 and the auxiliary seat 501 can be adjusted; and thus the distance between the end point of the moving path of the detection frame 601 and the splint 208 can be controlled; it is beneficial to prevent the extrusion component 7 from colliding with the splint 208.
[0037] Specific usage and function of this embodiment: In the present invention, when in use, according to the length of the hose body 3 to be tested, the handwheel at the top of the double-headed screw A103 inside the fixing frame 101 is rotated to make the adjusting frame 102 slide through the dovetail groove, so that the spacing between the two sets of fixing mechanisms 2 is adjusted to be slightly larger than the length of the hose body 3; the two ends of the hose body 3 are put on the inner support column 202, and then the double-headed screw B204 is rotated, and the double-headed screw B204 drives the two sets of clamping seats 205 to move in the opposite direction, so that the two sets of clamping plates 208 move inward, and the two ends of the hose body 3 are firmly clamped between the inner support column 202 and the clamping plate 208; then the spacing between the two sets of fixing mechanisms 2 is adjusted to make the hose body 3 in a taut state; then the adjusting The screw 505 and the adjusting screw 505 drive the limit seat 503 to move horizontally through the guide frame 502 and the auxiliary seat 501, so that the proximity sensor 504 reaches the appropriate position; then the electric cylinder 602 is started, and the electric cylinder 602 drives the pressure seat 707 to move downward, and the pressure seat 707 drives a group of extrusion seats 705 to move downward through the vertical rod 708. The extrusion seats 705 drive another group of extrusion seats 705 to move in the opposite direction through the linkage seat 702 and the linkage plate 703 and the guide column 701 and the connecting seat 704, so that the two groups of extrusion rollers 706 squeeze the hose body 3, so that the gas in the hose body 3 is discharged through the air outlet groove 203; at the same time, the rubber column 7010 squeezes the pressure sensor 7011, which can be used to The pressure value of the pressure sensor 7011 indicates the squeezing force of the squeezing roller 706 on the hose body 3; the pressure value of the pressure sensor 7011 can be observed by the display 606. When the pressure value reaches the detection requirement, the electric cylinder 602 stops working; then the drive motor 406 is started, and the drive motor 406 drives the two sets of drive screws 402 to rotate synchronously through the sprocket 403 and the chain 404, so that the drive seat 405 drives the detection structure 6 to move as a whole; when the detection frame 601 moves so that the metal block 609 approaches the proximity sensor 504, the proximity sensor 504 transmits a signal to the control module 604, and the control module 604 immediately controls the drive motor 406 to reverse, so that the detection structure 6 moves in the opposite direction, realizing the detection structure 6 reciprocates on the outside of the hose body 3 to ensure comprehensive and uniform inspection of the hose body 3; at the same time, the control module 604 controls the counting module 605 to synchronously record the number of times the squeezing roller 706 squeezes the hose body 3, providing data support for evaluating the fatigue resistance of the hose body 3; since when the squeezing roller 706 rotates, the friction between the squeezing roller 706 and the squeezing seat 705 will cause wear on the surface of the hose body 3, thereby realizing wear resistance inspection; the line array camera 608 is located at the same horizontal plane as the hose body 3, and takes real-time images of the hose surface during the inspection process, and transmits the image information to the information acquisition module 603; through image analysis technology, defects such as wear and scratches on the hose surface can be discovered in a timely manner;The operator records the pressure value and number of squeezes displayed on the display 606, as well as the hose surface defect information detected by the line array camera 608. This data is then analyzed to assess whether the squeeze resistance and wear resistance of the hose body 3 meet the relevant standards and requirements.
Claims
1. A highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device, characterized in that: include: A base (1); a driving assembly (4) is fixedly provided on the top of the base (1), a detection structure (6) is fixedly provided on the top of the driving assembly (4), and an extrusion assembly (7) is provided inside the detection structure (6); a fixing frame (101) is fixedly provided on the top of the base (1), an adjustment frame (102) is slidingly provided between the fixing frame (101) and the base (1) via a dovetail groove, and a fixing mechanism (2) is fixedly provided on the top of the adjustment frame (102); the fixing mechanism (2) and the adjustment frame (102) are both symmetrically provided at two locations, and a hose body (3) is fixedly provided between the two fixing mechanisms (2); an auxiliary assembly (5) is fixedly provided on the outside of the adjustment frame (102); The driving assembly (4) comprises: a driving frame (401), a driving screw (402), a sprocket (403), a chain (404), a driving seat (405) and a driving motor (406); the driving frame (401) is fixedly arranged on the top of the base (1); the driving screw (402) is rotatably arranged inside the driving frame (401); the sprocket (403) is fixedly arranged on the outside of the driving screw (402), and two groups of sprockets (403) and driving screw (402) are provided; the chain (404) is cooperatively installed on the outside of the two groups of sprockets (403); the driving seat (405) is arranged on the outside of the driving screw (402) through a threaded connection; the driving motor (406) is fixed on the outside of the driving frame (401), and the motor shaft of the driving motor (406) is fixedly connected to one group of driving screws (402).
2. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 1 is characterized in that: A double-headed screw rod A (103) is rotatably provided inside the fixing frame (101), and the double-headed screw rod A (103) is provided inside the adjusting frame (102) through a threaded connection, and a hand wheel is fixedly provided at the top end of the double-headed screw rod A (103).
3. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 1, characterized in that: A fixed seat (104) is fixedly provided on one side of the bottom of the base (1), and a tensioning rod (105) is slidably provided on the fixed seat (104), and the tensioning rod (105) is configured as a hexagonal structure; a baffle (106) is fixedly provided on the bottom end of the tensioning rod (105), and a tensioning seat (107) is fixedly provided on the top end of the tensioning rod (105), and a spring member is provided between the top end of the tensioning rod (105) and the fixed seat (104); a tensioning wheel (108) is rotatably provided on the inner side of the tensioning seat (107), and the top of the tensioning wheel (108) is in contact with the outer side of the chain (404).
4. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 1, characterized in that: The fixing mechanism (2) comprises: a clamping frame (201), an inner support column (202) and an air outlet groove (203); the clamping frame (201) is fixedly arranged on the top of the adjustment frame (102); the inner support column (202) is fixedly arranged on the outside of the clamping frame (201), and the inner support column (202) is located on the inner side of both ends of the hose body (3); the air outlet groove (203) is opened inside the inner support column (202), and the air outlet groove (203) is opened symmetrically.
5. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 4, characterized in that: The fixing mechanism (2) further comprises: a double-headed screw rod B (204), a clamping seat (205), a connecting seat (206), a disassembly seat (207) and a clamping plate (208); the double-headed screw rod B (204) is rotatably arranged inside the clamping frame (201), and a hand wheel is fixedly arranged on the top end of the double-headed screw rod B (204); the clamping seat (205) is slidably arranged inside the clamping frame (201) through a dovetail groove, and the clamping seat (205) is arranged on the outside of the double-headed screw rod B (204) through a threaded connection; the connecting seat (206) is fixedly arranged on the outside of the clamping seat (205); the disassembly seat (207) is fixedly installed on the outside of the connecting seat (206) through bolts; the clamping plate (208) is fixedly arranged on the outside of the disassembly seat (207), and the clamping plate (208) is arranged in an arc shape, and the hose body (3) is clamped and fixed between the clamping plate (208) and the inner support column (202).
6. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 1, characterized in that: The auxiliary assembly (5) comprises: an auxiliary seat (501), a guide frame (502), a limit seat (503), a proximity sensor (504) and an adjusting screw (505); the auxiliary seat (501) is fixedly arranged on the outside of the adjusting frame (102); the guide frame (502) is slidably arranged on the outside of the auxiliary seat (501), and a scale line is arranged on the guide frame (502); the limit seat (503) is fixedly arranged on the outside of the guide frame (502); the proximity sensor (504) is fixedly arranged inside one side of the limit seat (503), and the proximity sensor (504) and the limit seat (503) are both symmetrically arranged in two groups; the adjusting screw (505) is rotatably arranged between the guide frame (502) and the inside of the limit seat (503), and the adjusting screw (505) is arranged inside the auxiliary seat (501) through a threaded connection, and a knob is fixedly arranged on the top of the adjusting screw (505).
7. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 6, characterized in that: The detection structure (6) comprises: a detection frame (601), an electric cylinder (602), an information acquisition module (603), a control module (604), a counting module (605) and a display (606); the detection frame (601) is fixedly arranged on the top of the driving seat (405); the electric cylinder (602) is fixedly arranged on the top of the detection frame (601); the information acquisition module (603) is fixedly arranged on the outside of the detection frame (601); and the control module (604) is fixedly arranged on the outside of the detection frame (601). , and the control module (604) and the drive motor (406) are electrically connected, and the control module (604) and the proximity sensor (504) are electrically connected; the counting module (605) is fixedly arranged outside the detection frame (601), and the counting module (605) and the control module (604) are electrically connected; the display (606) is fixedly arranged outside the detection frame (601), and the display (606) and the counting module (605) are electrically connected.
8. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 7, characterized in that: The detection structure (6) further comprises: a detection seat (607), a linear array camera (608) and a metal block (609); the detection seat (607) is fixedly arranged on both sides of the detection frame (601); the linear array camera (608) is fixedly arranged inside the detection seat (607), and the linear array camera (608) and the hose body (3) are located on the same horizontal plane, and the linear array camera (608) and the information acquisition module (603) are electrically connected; the metal block (609) is fixedly arranged on the bottom inside the detection frame (601), and the metal block (609) is located between the two groups of proximity sensors (504), and the metal block (609) and the two groups of proximity sensors (504) are arranged on the same axis.
9. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 7, characterized in that: The extrusion assembly (7) comprises: a guide post (701), a linkage seat (702), a linkage plate (703), a connection seat (704), an extrusion seat (705) and an extrusion roller (706); the guide post (701) is slidably arranged inside both sides of the detection frame (601), and the guide post (701) is arranged in a hexagonal shape; the linkage seat (702) is fixedly arranged outside the guide post (701); the linkage plate (703) is rotatably arranged on both sides of the linkage seat (702); The connecting seat (704) is rotatably arranged at the end of the linkage plate (703), and the connecting seat (704) and the linkage plate (703) are symmetrically arranged in four groups; the extrusion seat (705) is fixedly arranged between the two groups of connecting seats (704); the extrusion roller (706) is rotatably arranged on the inner side of the extrusion seat (705), and the outer side of the extrusion roller (706) is in contact with the outer side of the hose body (3), and the extrusion roller (706) and the extrusion seat (705) are symmetrically arranged in two groups.
10. The highly wear-resistant and extrusion-resistant hydraulic oil pipe outer hose detection device according to claim 9, characterized in that: The extrusion assembly (7) further comprises: a pressure seat (707), a vertical rod (708), a top plate (709), a rubber column (7010) and a pressure sensor (7011); the pressure seat (707) is fixedly arranged at the bottom of the telescopic end of the electric cylinder (602); the vertical rod (708) is slidably arranged inside the pressure seat (707), and a spring member is arranged between the bottom end of the vertical rod (708) and the bottom of the pressure seat (707), and the vertical rod (708) is fixedly arranged on the outside of a group of extrusion seats (705); the top plate (709) is fixedly arranged at the top of the vertical rod (708); the rubber column (7010) is fixedly arranged at the bottom of the pressure seat (707); the pressure sensor (7011) is fixedly arranged at the top of the extrusion seat (705), and the top of the pressure sensor (7011) is in contact with the bottom of the rubber column (7010), and the pressure sensor (7011) is electrically connected to the display (606).
Citation Information
Patent Citations
Device for detecting pressure-bearing performance of fire hose
CN115753386A
Testing equipment and technology for hydraulic rubber pipe
CN115773938A
Performance detection equipment for rubber tube finished product
CN118730751A
Diesel engine matching rubber tube performance detection device
CN119469610A
Strength testing device for high-wear-resistance anti-extrusion hydraulic oil pipe
CN120253496A