Aluminum mold automatic production scheduling method based on digital platform

Abstract

The invention discloses an aluminum mold automatic production scheduling method based on a digital platform, and the method comprises the following steps: uploading an aluminum mold BOM list to an aluminum mold production scheduling platform system, carrying out the automatic recognition of devices on the aluminum mold BOM list through the aluminum mold production scheduling platform system based on a screening function, and generating a production task list and a packaging list; outputting a production task list and a packaging list; screening out existing devices in the factory inventory based on the production task list, directly extracting the devices, and arranging the production of the remaining devices in the production task list after the existing devices in the factory inventory are extracted; according to a production plan or task requirements, the aluminum mold production scheduling platform system generates a sorting total list, and the prepared devices in the production task list are sorted and packaged according to the sorting total list; and the sorted and packaged devices are subjected to code scanning warehousing and code scanning ex-warehouse. By means of the method, circulation of each aluminum mold can be effectively tracked and managed, and assets can be better and accurately mastered.

Description

Technical Field

[0001] The present invention relates to the technical field of production scheduling of building aluminum molds, and in particular to an automated production scheduling method for aluminum molds based on a digital platform. Background Art

[0002] With the continuous development of the manufacturing industry, especially in industries such as construction and automotive, which place increasing demands on precision and efficiency, traditional production scheduling methods are no longer able to meet these increasingly complex production demands. Aluminum formwork production, as a key production process, is widely used in building construction, particularly in precast components and concrete formwork. Due to its lightweight, durable, and reusable nature, aluminum formwork has become an indispensable component of modern construction. However, traditional aluminum formwork scheduling methods often rely on manual scheduling or simple planning tools, which are unable to effectively achieve precise control over complex production processes. Summary of the Invention

[0003] In response to the above technical problems in the related art, the present invention provides an automated production scheduling method for aluminum molds based on a digital platform, which can solve the above problems.

[0004] To achieve the above technical objectives, the technical solution of the present invention is implemented as follows: An automated production scheduling method for aluminum molds based on a digital platform includes the following steps: S100, uploading the aluminum mold BOM list to the aluminum mold production scheduling platform system. The aluminum mold production scheduling platform system automatically identifies the components on the aluminum mold BOM list based on the screening function and generates a production task order and a packing list; S200: Output the production order and packing list. The output data for the production order includes the one-click printable production order, a two-in-one label with the production code and construction code, a non-two-in-one label, a production order summary, and a missing material replenishment list. The output data for the packing list includes the construction code production order list, a packing list, a normal packing label, and a missing material replenishment label. S300: Screen out existing components in the factory inventory based on the production order and directly extract them. After the components in the factory inventory are extracted, arrange the production of the remaining components in the production order; S400: Based on the production plan or task requirements, the aluminum mold production scheduling platform system generates a sorting master order, sorts and packs the components prepared in the production task order according to the sorting master order, and scans the sorting master order to report the work; S500: Scan the sorted and packaged devices for storage and shipment.

[0005] Furthermore, in step S100, the aluminum mold production scheduling platform system accurately screens and identifies the components in the aluminum mold BOM list according to the specifications and codes in the aluminum mold BOM list, and automatically identifies standard parts, non-standard parts, accessories and iron parts.

[0006] Furthermore, when generating a production order in step S100, the templates of the same width are identified through the screening function and sorted and classified for batch unified production; when generating a packing list in step S100, the code of each template is identified through the screening function, and the templates that need to be assembled together are collected and merged.

[0007] Furthermore, in step S300, when extracting existing components from the factory inventory, it is necessary to scan the code for delivery, and the product delivery is completed after the scanning is completed; in step S300, when producing the remaining components in the production task order, it includes the processes of sawing-punching-milling-welding-spraying. After the spraying is completed, the material is unloaded and transferred, and the general order is scanned and reported.

[0008] Furthermore, in step S400, before sorting and packing, a packing area is planned according to the sorting master order.

[0009] Furthermore, in step S400 , during the process of device sorting, the devices to be sorted are counted one by one using an intelligent visual system.

[0010] Furthermore, in step S400, after sorting and packaging are completed, missing parts are replenished according to the lack of materials or re-labeling.

[0011] The beneficial effects of the present invention are as follows: the circulation of each aluminum mold can be effectively tracked and managed through the method of the present application, the aluminum mold assets can be better and more accurately controlled, and practical results can be brought to the refined management of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] The present invention will be described in further detail below with reference to the accompanying drawings.

[0014] Figure 1 This is a flow chart of an automated production scheduling method for aluminum molds based on a digital platform according to an embodiment of the present invention. DETAILED DESCRIPTION

[0015] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention are within the scope of protection of the present invention.

[0016] like Figure 1 As shown, according to the present invention, an automated scheduling method for aluminum molds based on a digital platform is disclosed, which includes the following stages: the stage of designing and uploading the aluminum mold BOM list and performing automatic identification, the stage of outputting the production task order and the packing list, the stage of extracting inventory and production processing from the flat warehouse, the stage of intelligent packaging, and the stage of warehousing in and out.

[0017] During the design and uploading of the aluminum mold BOM list and automatic identification stage of this application, the aluminum mold BOM list is uploaded to the aluminum mold production scheduling platform system. The aluminum mold production scheduling platform system automatically identifies the components on the aluminum mold BOM list based on the screening function, and generates a production task order and a packing list. The aluminum mold production scheduling platform system accurately screens and identifies the components in the aluminum mold BOM list according to the specifications and codes in the aluminum mold BOM list, and automatically identifies standard parts, non-standard parts, accessories and iron parts, etc. (each material in the production task order has independent specifications and codes).

[0018] During the output stage of the production task order and the packing list, when generating the production task order, the present application uses the screening function to identify templates of the same width and organize them into categories, and conducts batch unified production, which is beneficial to improving production efficiency. The data output by the production task order includes one-click printing of the production task order, a two-in-one label of production code and construction code, a non-two-in-one label, a total production task order, and a list of missing material replenishment orders; when generating the packing list, the code of each template is identified through the screening function, and the templates that need to be assembled together are gathered and merged, which is beneficial to improving the assembly efficiency of the customer's on-site construction. The data output by the packing list includes a construction code production task list, a packing list, a normal packing label, and a label of missing material replenishment orders.

[0019] During the process of extracting inventory and producing and processing in the flat warehouse, this application directly extracts the existing components in the factory inventory from the production order. When extracting, the product needs to be scanned for delivery. After the scanning is completed, the product is shipped out (for easy location tracking). After the extraction, the extracted components need to undergo necessary maintenance, such as welding and shaping of old parts. After the extraction of the existing components in the factory inventory is completed, the production of the remaining components in the production order is arranged, including processes such as sawing, punching, milling, welding, and spraying. After the spraying is completed, the material is unloaded and transferred, and the general order is scanned and reported (for easy location tracking).

[0020] During the intelligent packaging stage of this application, according to the production plan or task requirements, the aluminum mold production scheduling platform system generates a sorting master order, sorts and packages the prepared components in the production task order according to the sorting master order, and scans the sorting master order to report the work (for location tracking). Before sorting and packaging, the packaging area is planned according to the sorting master order, for example, the packaging area is planned according to factors such as the size, type, and quantity of the components. The components to be sorted are then transported to the appropriate packaging area. The robot grabs the components to be sorted onto the corresponding detection equipment and enters the detection area via the conveyor roller. The detection area is equipped with an intelligent visual system that can automatically detect the corresponding structures on the components to be sorted, such as connection holes, pressure grooves, etc. After counting them one by one, they enter the packaging position via the conveyor roller for packaging. During the sorting and packaging process, there may be damaged components, unqualified components, components that need to be temporarily replenished, etc., so records of missing materials or re-labeling will be made. The aluminum mold production scheduling platform system identifies and organizes the missing materials or re-labeling to form a missing parts replenishment order, and then returns to the output stage of the production task order and packaging list.

[0021] This application requires scanning codes for sorted and packaged devices when entering and exiting the warehouse, and scanning codes are required for material flow to ensure the location information of material flow.

[0022] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated production scheduling method for aluminum molds based on a digital platform, characterized in that: The steps include: S100, uploading the aluminum mold BOM list to the aluminum mold production scheduling platform system. The aluminum mold production scheduling platform system automatically identifies the components on the aluminum mold BOM list based on the screening function and generates a production task order and a packing list; S200: Output the production order and packing list. The output data for the production order includes the one-click printable production order, a two-in-one label with the production code and construction code, a non-two-in-one label, a production order summary, and a missing material replenishment list. The output data for the packing list includes the construction code production order list, a packing list, a normal packing label, and a missing material replenishment label. S300: Screen out existing components in the factory inventory based on the production order and directly extract them. After the components in the factory inventory are extracted, arrange the production of the remaining components in the production order; S400: Based on the production plan or task requirements, the aluminum mold production scheduling platform system generates a sorting master order, sorts and packs the components prepared in the production task order according to the sorting master order, and scans the sorting master order to report the work; S500: Scan the sorted and packaged devices for storage and shipment.

2. The method for automated production scheduling of aluminum molds based on a digital platform according to claim 1, characterized in that: In step S100, the aluminum mold production scheduling platform system accurately screens and identifies the components in the aluminum mold BOM list according to the specifications and codes in the aluminum mold BOM list, and automatically identifies standard parts, non-standard parts, accessories and iron parts.

3. The method for automated production scheduling of aluminum molds based on a digital platform according to claim 2, characterized in that: When generating a production order in step S100, the templates of the same width are identified through the screening function and sorted and classified for batch unified production; when generating a packing list in step S100, the code of each template is identified through the screening function, and the templates that need to be assembled together are collected and merged.

4. The method for automated production scheduling of aluminum molds based on a digital platform according to claim 1, characterized in that: In step S300, when extracting existing components in the factory inventory, it is necessary to scan the code for delivery. After the scanning is completed, the product is delivered. In step S300, when producing the remaining components in the production task order, the process includes sawing-punching-milling-welding-spraying. After the spraying is completed, the material is unloaded and transferred, and the general order is scanned and reported.

5. The method for automated production scheduling of aluminum molds based on a digital platform according to claim 1, characterized in that: In step S400, before sorting and packing, the packing area is planned according to the sorting master order.

6. The method for automated production scheduling of aluminum molds based on a digital platform according to claim 1, characterized in that: In step S400 , during the process of device sorting, the devices to be sorted are counted one by one using an intelligent visual system.

7. The method for automated production scheduling of aluminum molds based on a digital platform according to claim 1, characterized in that: In step S400, after sorting and packaging are completed, missing parts are replenished according to the lack of materials or re-labeling.

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