A stirring and mixing device and a rolling and marinating integrated machine
By designing the stirring, diversion, and filtration mechanisms inside the tank, the problem of low mixing efficiency in the top and bottom areas is solved, achieving thorough mixing of the solution and materials and energy-efficient stirring effect, suitable for processing mixed solutions of various flavors.
Patent Information
- Application Number
- CN202511203155.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-08-27
AI Technical Summary
Existing mixing equipment has low mixing efficiency between the top and bottom regions in the processing of mixed solutions, resulting in prolonged mixing time and making it difficult to effectively solve the problem of uneven mixing of solutions in the top and bottom regions.
A mixing device comprising a tank, a stirring mechanism, a diversion mechanism, and a filtration mechanism was designed. The solution is circulated through a gear pump and a return pipe, the mixing efficiency is improved by the filtration mechanism, and the internal compartments of the container are separated by an isolation mechanism to meet different processing requirements.
It improves the mixing efficiency of the top and bottom regions of the mixed solution, reduces stratification, achieves full mixing of solution and materials, meets the requirements of energy conservation and environmental protection, and supports the processing of mixed solutions with various flavors.
Smart Images

Figure CN120714480B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mixing and stirring technology, and in particular to a mixing and stirring device and a tumbling and braising integrated machine. Background Technology
[0002] In the process of processing mixed solutions, mixing equipment is required to fully mix and stir the materials and solutions, ensuring the quality of the mixed solution while improving production and processing efficiency, and facilitating the continuous production and processing of mixed solutions.
[0003] In the prior art, publication number CN117919997A discloses a recirculating stirring and liquid supply device for a stainless steel container, comprising: a base plate for support, and support feet symmetrically arranged at both ends of the base plate, the top of the support feet being fixedly connected to both ends of the base plate; symmetrically arranged station plates on the inner wall of the base plate, the outer surface of the station plates being rotatably connected to the inner wall of the base plate; a support frame fixedly connected to the top of the base plate; symmetrically arranged protruding plates at the bottom of the support frame, the outer surface of the protruding plates being fixedly connected to the bottom of the support frame; a holding tank fixedly connected to the end of the protruding plates away from the base plate, the holding tank being used to hold the stirred liquid; a liquid supply mechanism for holding the liquid to be stirred; a stirring mechanism for stirring the liquid in the liquid supply mechanism; the top of the inner wall of the support frame being fixedly connected to the top of the stirring mechanism, and the bottom of the inner wall of the support frame being fixedly connected to the liquid supply mechanism.
[0004] When using existing stainless steel mixing equipment, the mixture is distributed within the container after mixing with the solution. This can easily lead to stratification between the top and bottom regions. The mixture at the bottom is not easily mixed with the mixture at the top, resulting in longer mixing time. Further research is needed to effectively improve the mixing efficiency between the top and bottom regions.
[0005] Therefore, it is necessary to provide a stirring and mixing device to solve the above-mentioned technical problems. Summary of the Invention
[0006] This invention provides a stirring and mixing device that solves the problem in related technologies of how to effectively improve the stirring and mixing efficiency of the mixed solution in the top and bottom regions.
[0007] To solve the above-mentioned technical problems, the stirring and mixing device provided by the present invention includes:
[0008] Tank body;
[0009] The first telescopic component, wherein the fixing part of the first telescopic component is fixedly disposed on one side of the tank body;
[0010] A cover plate, the bottom of which is fixed to the telescopic part of the first telescopic member, and the bottom of which is mated to the top of the tank body;
[0011] A stirring mechanism, comprising a driving component, a driving rod, a stirring rod, and a stirring blade, wherein the bottom of the driving component is fixedly disposed on the top of the cover plate, the top of the driving rod passes through the cover plate and is fixedly connected to the driving part of the driving component, the stirring rod is fixedly disposed on the driving rod, and the stirring blade is fixedly disposed on the bottom of the driving rod.
[0012] The drainage mechanism includes a gear pump body, a transmission component, a first suction pipe, and a return pipe. The bottom of the gear pump body is fixedly mounted on the top of the cover plate. The transmission component is drivingly connected to the drive rod and the drive part of the gear pump body. One end of the first suction pipe is fixedly connected to the input end of the gear pump body, and the other end of the first suction pipe passes through the cover plate and is inserted into the interior of the tank. One end of the return pipe is fixedly connected to the output end of the gear pump body.
[0013] The other end of the reflux pipe is connected to the cover plate for circulating the mixture during the stirring process.
[0014] Preferably, the transmission component includes two pulleys and a belt, the belt drivingly connecting the two pulleys, one pulley being fixed to the drive rod, and the other pulley being fixed to the drive part of the gear pump body.
[0015] Preferably, the transmission component includes two sprockets and a chain, the chain drivingly connecting the two sprockets, one sprocket being fixed on the drive rod, and the other sprocket being fixed on the drive part of the gear pump body.
[0016] Preferably, the mixing device further includes a filtration mechanism, which includes a filtration device, a first filter plate, a second telescopic member, and a second filter plate. The filtration device includes a support frame, a third telescopic member, a connecting slider, and a filter cylinder. The top of the support frame is fixedly connected to the bottom of the cover plate. The fixed part of the third telescopic member is fixedly mounted on the support frame. The connecting slider is fixedly mounted on the telescopic part of the third telescopic member. The connecting slider is sleeved on the support frame and slidably connected. The filter cylinder is fixedly mounted on the connecting slider.
[0017] The filter cylinder and the drive rod are mounted on the same axis; the first filter plate is fixed on the drive rod and is slidably connected to the filter cylinder; the second telescopic member is mounted on the support frame, the top of the second filter plate is fixed to the telescopic part of the second telescopic member, the second filter plate is slidably connected to the filter cylinder, and the drive rod passes through the second filter plate and is slidably connected.
[0018] The filter cylinder, the first filter plate, and the second filter plate surround each other to form a storage cavity.
[0019] Preferably, the support frame has a sliding groove; the second telescopic member includes a sliding rod, a synchronizing cylinder, and a synchronizing shaft, one end of the sliding rod is fixed to the top of the synchronizing cylinder, and the other end of the sliding rod is inserted into the sliding groove and slidably connected to the support frame; the bottom of the synchronizing cylinder is fixedly connected to the top of the second filter plate, the synchronizing cylinder has a track groove, one end of the synchronizing shaft is fixedly connected to the drive rod, and the other end of the synchronizing shaft is inserted into the track groove and then connected to the synchronizing cylinder for transmission.
[0020] Preferably, the drive rod has a first through hole and a second through hole, and the drive rod is a hollow tube structure;
[0021] The return pipe includes a discharge pipe and a second connecting cover. The second connecting cover surrounds the first through hole and is rotatably mounted on the drive rod. The discharge pipe is fixedly connected to the output end of the gear pump body and the output end of the second connecting cover. The second connecting cover communicates with the interior of the drive rod through the first through hole.
[0022] The stirring rod includes a connecting pipe and a first connecting cover. The first connecting cover surrounds the second through hole and is fixedly installed on the driving rod. The connecting pipe is fixedly connected to the output end of the first connecting cover. The first connecting cover communicates with the interior of the driving rod through the second through hole. The connecting pipe is provided with a spray hole.
[0023] The connecting pipe is disposed between the first filter plate and the second filter plate.
[0024] Preferably, a discharge pipe is provided at the bottom of the tank, and an independent control valve is provided on the discharge pipe.
[0025] Preferably, it further includes an isolation mechanism, which includes a fixed partition, a fourth telescopic member, and a switch plate. The top of the fixed partition is fixedly disposed in the tank body, and the bottom of the cover plate abuts and seals against the top of the fixed partition. The fourth telescopic member is embedded in the bottom of the fixed partition, and the switch plate is slidably disposed in the bottom of the fixed partition. The top of the switch plate is fixedly connected to the telescopic part of the fourth telescopic member.
[0026] When the switch is closed, it divides the interior of the tank into a mixing chamber and a discharge chamber. The flow guiding mechanism also includes an electromagnetic three-way valve and a second liquid extraction pipe. One end of the electromagnetic three-way valve is fixedly connected to the input end of the gear pump body. The input end of the first liquid extraction pipe is inserted into the discharge chamber. The output end of the first liquid extraction pipe is fixedly connected to the other end of the electromagnetic three-way valve. The input end of the second liquid extraction pipe passes through the cover plate and is inserted into the mixing chamber. The output end of the second liquid extraction pipe is fixedly connected to the other end of the electromagnetic three-way valve.
[0027] When the switch plate is open, the electromagnetic three-way valve controls the second liquid extraction pipe to close and the first liquid extraction pipe to open; when the switch plate is closed, the electromagnetic three-way valve controls the first liquid extraction pipe to close and the second liquid extraction pipe to open; the input end of the discharge pipe is located within the discharge chamber.
[0028] Preferably, there are two discharge pipes, one of which has its input end connected to the mixing chamber, and the other has its input end connected to the discharge chamber.
[0029] The present invention also provides an integrated tumbling and braising machine, comprising an integrated tumbling unit, an electromagnetic heating unit, and the aforementioned stirring and mixing device. The discharge port of the stirring and mixing device is connected to the input port of the tumbling unit through a pipe, and the electromagnetic heating unit is integrated on the tumbling unit.
[0030] Compared with related technologies, the stirring and mixing device provided by the present invention has the following beneficial effects:
[0031] While the drive rod rotates, it drives the gear pump body to rotate and pump through the transmission component. The gear pump body extracts the mixed solution from the bottom area of the tank through the first extraction pipe, and circulates the extracted mixed solution to the upper layer of the tank through the return pipe. This facilitates the circulation of the solution from the bottom area of the tank to the upper area, reduces the occurrence of stratification of the mixed solution, and promotes thorough mixing of the upper and lower layers of solution, thereby improving mixing efficiency.
[0032] Ultimately, during the continuous mixing and stirring of materials and solutions, the driving component simultaneously realizes the circulation and pumping of the solution, reducing power consumption while improving the mixing efficiency of materials and meeting the requirements of energy conservation and environmental protection. Attached Figure Description
[0033] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0034] Figure 1 A three-dimensional view of a first embodiment of the stirring and mixing apparatus provided by the present invention;
[0035] Figure 2 for Figure 1 The diagram shows the structure of the AA cross section;
[0036] Figure 3 for Figure 1 The top view of the gear pump body connection structure shown;
[0037] Figure 4 for Figure 2 A three-dimensional diagram of the filtration device shown;
[0038] Figure 5 for Figure 4 A three-dimensional perspective view of the synchronization cylinder shown;
[0039] Figure 6 for Figure 2 A schematic diagram of the pipe connection structure of the drive rod shown;
[0040] Figure 7 for Figure 2 The top view of the gear pump body in a plan section shown;
[0041] Figure 8 for Figure 6 The diagram shows the structure of the second filter plate in a compressed state.
[0042] Figure 9 A three-dimensional view of a second embodiment of the stirring and mixing apparatus provided by the present invention;
[0043] Figure 10 A cross-sectional structural diagram of the stirring and mixing device provided by the present invention;
[0044] Figure 11 for Figure 10 The right view of the cross-sectional structure of the switchboard shown;
[0045] Figure 12 for Figure 10 The diagram shows the switchboard in the off state.
[0046] Explanation of icon numbers:
[0047] 1. Tank body; 11. Discharge pipe; 110. Mixing chamber; 120. Discharge chamber;
[0048] 2. First telescopic component;
[0049] 3. Cover plate;
[0050] 4. Stirring mechanism; 41. Driving component; 42. Driving rod; 421. First through hole; 422. Second through hole; 43. Stirring rod; 431. Connecting pipe; 4310. Spray hole; 432. First connecting cover; 44. Stirring blade;
[0051] 5. Drainage mechanism; 51. Gear pump body; 52. Transmission component; 53. First suction pipe; 54. Return pipe fitting; 541. Discharge pipe; 542. Second connecting cover; 55. Solenoid three-way valve; 56. Second suction pipe;
[0052] 6. Filtration mechanism; 61. Filtration device; 611. Support frame; 6110. Slide groove; 612. Third telescopic component; 613. Connecting slider; 614. Filter cylinder; 62. First filter plate; 63. Second telescopic component; 631. Slide rod; 632. Synchronizing cylinder; 6320. Track groove; 633. Synchronizing shaft; 64. Second filter plate;
[0053] 7. Isolation mechanism; 71. Fixed partition; 72. Fourth telescopic component; 73. Switch plate.
[0054] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0055] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0056] This invention provides a stirring and mixing device.
[0057] First Embodiment
[0058] Please refer to the following: Figures 1 to 3 In the first embodiment of the present invention, the stirring and mixing device includes:
[0059] Tank 1;
[0060] The first telescopic component 2, the fixing part of the first telescopic component 2 is fixed to one side of the tank body 1;
[0061] The bottom of the cover plate 3 is fixed to the telescopic part of the first telescopic member 2, and the bottom of the cover plate 3 is connected to the top of the tank body 1.
[0062] The stirring mechanism 4 includes a driving component 41, a driving rod 42, a stirring rod 43, and a stirring blade 44. The bottom of the driving component 41 is fixed to the top of the cover plate 3. The top of the driving rod 42 passes through the cover plate 3 and is fixedly connected to the driving part of the driving component 41. The stirring rod 43 is fixed to the driving rod 42, and the stirring blade 44 is fixed to the bottom of the driving rod 42.
[0063] The drainage mechanism 5 includes a gear pump body 51, a transmission component 52, a first suction pipe 53, and a return pipe 54. The bottom of the gear pump body 51 is fixedly mounted on the top of the cover plate 3. The transmission component 52 is connected to the drive rod 42 and the drive part of the gear pump body 51. One end of the first suction pipe 53 is fixedly connected to the input end of the gear pump body 51, and the other end of the first suction pipe 53 passes through the cover plate 3 and is inserted into the interior of the tank 1. One end of the return pipe 54 is fixedly connected to the output end of the gear pump body 51.
[0064] The other end of the reflux pipe 54 is connected to the cover plate 3 for circulating the mixture during the stirring process.
[0065] In a preferred embodiment of this invention, the transmission component 52 includes two pulleys and a belt. The belt drives the two pulleys, one pulley is fixed to the drive rod 42, and the other pulley is fixed to the drive part of the gear pump body 51.
[0066] In another preferred embodiment, the transmission member 52 includes two sprockets and a chain, the chain drivingly connecting the two sprockets, one sprocket being fixed on the drive rod 42, and the other sprocket being fixed on the drive part of the gear pump body 51.
[0067] In this embodiment, the first telescopic member 2 is a hydraulic telescopic rod used to drive the cover plate 3 to rise and fall. When the cover plate 3 is open, it facilitates the cleaning and maintenance of the equipment and the addition or removal of materials. When the cover plate 3 is closed, it facilitates the mixing and stirring of the equipment in a sealed environment.
[0068] In this embodiment, the driving component 41 adopts a motor structure. The driving part of the driving component 41 is fixedly connected to the top of the driving rod 42. The driving rod 42 is rotatably connected to the cover plate 3. While the driving rod 42 rotates, it provides power for the rotation of the stirring rod 43 on the one hand, and provides pumping power for the gear pump body 51 on the other hand.
[0069] In this embodiment, the material can be a brine or pickling agent; the solution is edible water; and it is used for processing the mixed solution or pickling liquid.
[0070] Please combine Figure 3 and Figure 7 In this embodiment, the gear pump body 51 adopts a conventional gear pump structure. The input end of the first suction pipe 53 is located in the bottom region of the stirred solution and is equipped with a filter screen to isolate materials; the output end of the return pipe 54 is located in the top region of the stirred solution.
[0071] Circulating stirring principle:
[0072] When it is necessary to stir the inside of the tank 1, the drive unit 41 is activated, the drive unit 41 drives the drive rod 42 to rotate, and the drive rod 42 drives the stirring rod 43 to stir the mixture in the tank 1, which facilitates the mixing of materials and solutions.
[0073] While the drive rod 42 rotates, it drives the gear pump body 51 to rotate and pump through the transmission component 52. The gear pump body 51 extracts the mixed solution from the bottom area of the tank 1 through the first extraction pipe 53, and circulates the extracted mixed solution to the upper layer of the tank 1 through the return pipe 54. This facilitates the circulation of the solution from the bottom area of the tank 1 to the upper area, reduces the occurrence of stratification of the mixed solution, and promotes thorough mixing of the upper and lower layers of the solution, thereby improving the mixing efficiency.
[0074] Ultimately, during the continuous mixing and stirring of materials and solutions, the driving component 41 simultaneously realizes the circulation pumping of the solution, reducing power consumption while improving the mixing efficiency of materials, thus meeting the requirements for energy conservation and environmental protection.
[0075] Please refer to the following: Figure 2 and Figure 4 The mixing device further includes a filtration mechanism 6, which includes a filtration device 61, a first filter plate 62, a second telescopic member 63, and a second filter plate 64. The filtration device 61 includes a support frame 611, a third telescopic member 612, a connecting slider 613, and a filter cylinder 614. The top of the support frame 611 is fixedly connected to the bottom of the cover plate 3. The fixed part of the third telescopic member 612 is fixedly mounted on the support frame 611. The connecting slider 613 is fixedly mounted on the telescopic part of the third telescopic member 612. The connecting slider 613 is sleeved on the support frame 611 and slidably connected. The filter cylinder 614 is fixedly mounted on the connecting slider 613.
[0076] The filter cylinder 614 and the drive rod 42 are mounted on the same axis; the first filter plate 62 is fixed on the drive rod 42, and the first filter plate 62 is slidably connected to the filter cylinder 614; the second telescopic member 63 is mounted on the support frame 611, the top of the second filter plate 64 is fixed to the telescopic part of the second telescopic member 63, the second filter plate 64 is slidably connected to the filter cylinder 614, and the drive rod 42 passes through the second filter plate 64 and is slidably connected.
[0077] In this embodiment, the filter cylinder 614, the first filter plate 62 and the second filter plate 64 surround each other to form a storage cavity for storing materials that need to be stirred and mixed, so as to reduce the space for material mixing, while allowing the solution and materials to be mixed, reducing the mixing space between the materials and the mixed solution, and facilitating the centralized collection and cleaning of the materials after mixing and stirring.
[0078] When the third telescopic member 612 controls the filter cylinder 614 to slide downward, the storage chamber opens to facilitate the addition or removal of materials;
[0079] When the third telescopic member 612 controls the filter cylinder 614 to slide upward, the storage chamber closes to facilitate material filtration and isolation, ensuring the purity of the mixed solution and reducing the range of material impurities entering the mixed solution. The stirring blade 44 is located within the lifting range of the filter cylinder 614 and does not affect the normal lifting and lowering adjustment of the filter cylinder 614. The filter cylinder 614 can cover the outside of the stirring blade 44.
[0080] The adjustable second filter plate 64 facilitates the extrusion treatment of materials; the extrusion treatment refers to the use of extrusion force to circulate and extrude materials, ensuring the isolation of materials and mixed solutions while facilitating the full discharge of mixed solution components, improving the mixing efficiency of materials, and facilitating the full extraction of mixed solution components.
[0081] In this embodiment, the third telescopic member 612 is a hydraulic telescopic rod, which is used to directly drive the connecting slider 613 to rise and fall relative to the support frame 611. The connecting slider 613 synchronously drives the filter cartridge 614 to rise and fall, so as to facilitate the opening and closing adjustment of the filter cartridge 614.
[0082] When the storage chamber is closed, the stirring rod 43 is located within the storage chamber and can stir the material within the storage chamber, so that the material and solution are fully stirred within the storage chamber.
[0083] In an optional embodiment of this invention, the second telescopic member 63 can be any one of an independent electric telescopic rod, a hydraulic telescopic cylinder, or a telescopic cylinder. The fixing part of the second telescopic member 63 is fixedly installed on the support frame 611, and the telescopic part of the second telescopic member 63 is fixedly connected to the top of the second filter plate 64 for driving the lifting and lowering adjustment of the second filter plate 64.
[0084] In this embodiment, the solution added inside the tank 1 should overflow the top of the second filter plate 64, so that the second filter plate 64 can keep the added material below the liquid surface, so that the material is in full contact with the solution and effectively prevents the material from floating.
[0085] It is convenient to keep the material within the storage chamber, and during the mixing process, the second telescopic member 63 can easily drive the second filter plate 64 to rise and adjust it for the cyclic extrusion treatment of the material, thereby improving the efficiency of material mixing and meeting the requirements of energy-saving and high-efficiency processing.
[0086] In another optional implementation of this embodiment, please refer to the following: Figure 4 and Figure 5 The support frame 611 has a sliding groove 6110; the second telescopic member 63 includes a sliding rod 631, a synchronous cylinder 632 and a synchronous shaft 633. One end of the sliding rod 631 is fixed to the top of the synchronous cylinder 632, and the other end of the sliding rod 631 is inserted into the sliding groove 6110 and slidably connected to the support frame 611; the bottom of the synchronous cylinder 632 is fixedly connected to the top of the second filter plate 64, and the synchronous cylinder 632 has a track groove 6320. One end of the synchronous shaft 633 is fixedly connected to the drive rod 42, and the other end of the synchronous shaft 633 is inserted into the track groove 6320 and then connected to the synchronous cylinder 632 in a transmission manner.
[0087] In this embodiment, the slide rod 631 is inserted into the interior of the slide groove 6110 and slidably connected to the support frame 611, so that the slide rod 631, the synchronous cylinder 632 and the second filter plate 64 can only be adjusted up and down, and cannot rotate with the drive rod 42;
[0088] When the drive rod 42 drives the synchronous shaft 633 to rotate and adjust, the synchronous shaft 633 slides along the range of the track groove 6320. Since the synchronous shaft 633 cannot be adjusted up and down, while the synchronous cylinder 632 can be adjusted up and down, when the synchronous shaft 633 slides upward along the bottom of the track groove 6320, the synchronous cylinder 632 drives the second filter plate 64 to move downward adaptively.
[0089] When the synchronous shaft 633 slides downward along the top of the track groove 6320, the synchronous cylinder 632 drives the second filter plate 64 to move upward adaptively.
[0090] Ultimately, when the synchronous shaft 633 rotates 360°, the synchronous cylinder 632 drives the second filter plate 64 to complete an up-and-down movement, so as to reciprocate the material between the first filter plate 62 and the second filter plate 64. On the one hand, the material is kept below the surface of the mixed solution, and on the other hand, the material is synchronously squeezed and stirred, thereby improving the efficiency of material mixing.
[0091] Ultimately, under the driving action of the drive component 41, the material is simultaneously stirred, circulated, and extruded, so as to facilitate energy-efficient and high-efficiency processing and production of the material.
[0092] Please refer to the following: Figure 6 and Figure 7 The drive rod 42 has a first through hole 421 and a second through hole 422, and the drive rod 42 is a hollow tube structure;
[0093] The return pipe 54 includes a discharge pipe 541 and a second connecting cover 542. The second connecting cover 542 surrounds the first through hole 421 and is rotatably mounted on the drive rod 42. The discharge pipe 541 is fixedly connected to the output end of the gear pump body 51 and the output end of the second connecting cover 542. The second connecting cover 542 is connected to the interior of the drive rod 42 through the first through hole 421.
[0094] The stirring rod 43 includes a connecting pipe 431 and a first connecting cover 432. The first connecting cover 432 surrounds the second through hole 422 and is fixedly installed on the driving rod 42. The connecting pipe 431 is fixedly connected to the output end of the first connecting cover 432. The first connecting cover 432 communicates with the interior of the driving rod 42 through the second through hole 422. A spray hole 4310 is provided on the connecting pipe 431.
[0095] The connecting pipe 431 is disposed between the first filter plate 62 and the second filter plate 64.
[0096] In this embodiment, the drive rod 42 is connected to the second connecting cover 542 and the first connecting cover 432 through the first through hole 421 and the second through hole 422, respectively, so that the mixed solution first enters the interior of the drive rod 42 through the second connecting cover 542, and then flows into the connecting pipe 431 through the first connecting cover 432, and is sprayed out from the spray hole 4310 on the connecting pipe 431.
[0097] The circulating mixed solution is conveyed to the interior of the drive rod 42 through the discharge pipe 541 and the second connecting cover 542. After passing through the drive rod 42, the first connecting cover 432 and the connecting pipe 431, the mixed solution is sprayed out from the spray hole 4310 to achieve flushing of the material from the inside out, so that the material and the mixed solution are in full contact. Combined with the extrusion of the material, the material is simultaneously stirred, flushed and extruded, so that the material and the mixed solution are in full contact, thereby improving the efficiency of material processing.
[0098] Please see Figure 2 The bottom of the tank 1 is provided with a discharge pipe 11, and the discharge pipe 11 is provided with an independent control valve.
[0099] After the material in the tank 1 is stirred and processed, the discharge pipe 11 can be opened to directly discharge and transport the mixed solution, so as to facilitate the output of the processed mixed solution; during this period, the processed material is kept within the storage chamber.
[0100] The discharge pipe 11 can be easily switched on and off by an independent control valve. When the discharge pipe 11 is closed, the stability of the mixing and processing inside the tank 1 is maintained. When the discharge pipe 11 is open, it is convenient to centrally transport and discharge the processed mixed solution.
[0101] In a preferred embodiment of this example, a constant temperature heater is integrated on the tank 1, and existing heating and temperature control equipment is used to support constant temperature heating inside the tank 1.
[0102] The working principle of the stirring and mixing device provided in this embodiment is as follows:
[0103] A1, Addition of materials and solutions:
[0104] Activate the first telescopic component 2, which drives the cover plate 3 to move upward, causing the storage cavity to move upward and completely detach from the tank body 1;
[0105] Activate the third telescopic component 612, which drives the connecting slider 613 to move downward, and the connecting slider 613 drives the filter cylinder 614 to move downward, thereby opening the storage chamber;
[0106] Add the material that needs to be stirred into the storage chamber. With the cover plate 3 open, inject the solution into the inside of the tank 1 until the solution overflows the second filter plate 64 in the working state.
[0107] A2, Equipment Off:
[0108] The third telescopic component 612 is activated, which drives the connecting slider 613 to move upward. The connecting slider 613 drives the filter cylinder 614 to move upward, and the filter cylinder 614 controls the storage chamber to close.
[0109] Activate the first telescopic component 2, which causes the cover plate 3 to move down and close on top of the tank body 1, thereby controlling the tank body 1 to close.
[0110] A3, Equipment Operation:
[0111] When the drive unit 41 is activated, the drive unit 41 drives the drive rod 42 to rotate, and the drive rod 42 drives the connecting pipe 431 and the stirring blade 44 to rotate synchronously. The connecting pipe 431 mixes and stirs the material and solution within the storage chamber. The mixed solution is conveyed from top to bottom under the guiding action of the stirring blade 44, so that the material and solution are fully mixed.
[0112] While the drive rod 42 rotates, it also drives the synchronous shaft 633 to rotate. When the synchronous shaft 633 rotates, it drives the synchronous cylinder 632 to move up and down cyclically through the track groove 6320. While the synchronous cylinder 632 moves up and down, it drives the second filter plate 64 to move up and down reciprocally. The second filter plate 64 squeezes the material in the mixing process within the storage chamber.
[0113] While satisfying the mixing and extrusion processing, the drive rod 42 synchronously drives the gear pump body 51 to rotate through the transmission component 52. The gear pump body 51 draws the mixed solution from the bottom area of the tank 1 through the first extraction pipe 53 and delivers it towards the inside of the first connecting cover 432. The mixed solution passes through the inside of the drive rod 42, the inside of the second connecting cover 542, and the inside of the connecting pipe 431 in sequence. After passing through the spray hole 4310, the mixed solution is sprayed out. The sprayed mixed solution disperses and mixes the materials during the mixing and extrusion process, improving the fullness of the mixing of the materials.
[0114] Ultimately, the material is simultaneously extruded and dispersed during the mixing process, ensuring thorough mixing between the material and the solution and improving mixing efficiency. The aforementioned drive unit 41 simultaneously performs these three functions, meeting the energy-saving and environmentally friendly requirements of the equipment.
[0115] Second Embodiment
[0116] Please refer to the following: Figures 9 to 11Based on the mixing apparatus provided in the first embodiment of the present invention, the second embodiment of the present invention proposes another mixing apparatus. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0117] Specifically, the difference in the mixing device provided in the second embodiment of the present invention is that the mixing device further includes an isolation mechanism 7, which includes a fixed partition 71, a fourth telescopic member 72, and a switch plate 73. The top of the fixed partition 71 is fixedly disposed inside the tank body 1, and the bottom of the cover plate 3 abuts and seals against the top of the fixed partition 71. The fourth telescopic member 72 is embedded in the bottom of the fixed partition 71, and the switch plate 73 is slidably disposed on the bottom of the fixed partition 71. The top of the switch plate 73 is fixedly connected to the telescopic part of the fourth telescopic member 72.
[0118] When the switch plate 73 is closed, it divides the interior of the tank 1 into a mixing chamber 110 and a discharge chamber 120. The diversion mechanism 5 also includes an electromagnetic three-way valve 55 and a second liquid extraction pipe 56. One end of the electromagnetic three-way valve 55 is fixedly connected to the input end of the gear pump body 51. The input end of the first liquid extraction pipe 53 is inserted into the discharge chamber 120. The output end of the first liquid extraction pipe 53 is fixedly connected to the other end of the electromagnetic three-way valve 55. The input end of the second liquid extraction pipe 56 passes through the cover plate 3 and is inserted into the mixing chamber 110. The output end of the second liquid extraction pipe 56 is fixedly connected to the other end of the electromagnetic three-way valve 55.
[0119] When the switch plate 73 is open, the electromagnetic three-way valve 55 controls the second liquid extraction pipe 56 to close and the first liquid extraction pipe 53 to open; when the switch plate 73 is closed, the electromagnetic three-way valve 55 controls the first liquid extraction pipe 53 to close and the second liquid extraction pipe 56 to open; the input end of the discharge pipe 11 is located within the range of the discharge chamber 120.
[0120] In this embodiment, when the switch plate 73 is closed, the discharge pipe 11 needs to discharge the mixed solution within the discharge chamber 120 before the switch plate 73 can be opened to discharge the mixed solution within the mixing chamber 110.
[0121] In this embodiment, the switch board 73 includes two usage states:
[0122] like Figure 10As shown, in the open state, the switch plate 73 is fully retracted upwards to the bottom of the fixed partition 71, and the mixing chamber 110 and the discharge chamber 120 are connected, facilitating the stirring and mixing of a flavored mixed solution. The flavored mixed solution is evenly distributed between the mixing chamber 110 and the discharge chamber 120. The electromagnetic three-way valve 55 controls the connection between the first liquid extraction pipe 53 and the gear pump body 51. In this state, the mixed solution in the discharge chamber 120 can be circulated and transported to the mixing chamber 110 through the gear pump body 51.
[0123] like Figure 12 As shown, in the closed state, the switch plate 73 extends downward and abuts against the bottom of the inner wall of the tank 1. The mixing chamber 110 and the discharge chamber 120 are isolated and sealed. The electromagnetic three-way valve 55 controls the second liquid extraction pipe 56 to connect with the gear pump body 51. In this state, the mixed solution in the discharge chamber 120 is not transported, and the mixed solution in the mixing chamber 110 is circulated and transported through the gear pump body 51.
[0124] When the switch plate 73 is closed, it facilitates the division of the original flavor mixture into two parts. One part is located within the discharge chamber 120 for direct discharge or temporary storage. The other part is located within the mixing chamber 110. After opening the cover plate 3, the filter cylinder 614 can be opened to add flavoring ingredients. After adding ingredients, the cover plate 3 can be closed to continue flavoring the original flavor mixture within the mixing chamber 110. This process improves the taste of the original flavor mixture to meet the processing needs of different flavored braised products.
[0125] The isolation mechanism 7 divides the interior of the tank 1 into a mixing chamber 110 and a discharge chamber 120. When the switch plate 73 is opened, the mixing chamber 110 and the discharge chamber 120 are connected, facilitating centralized mixing and stirring of the materials. The mixed materials are evenly distributed inside the mixing chamber 110 and the discharge chamber 120. After the original flavor mixed solution / marinating liquid is stirred and mixed to the use state, the fourth telescopic component 72 is activated. The fourth telescopic component 72 drives the switch plate 73 to move down. The switch plate 73 moves down and abuts against the interior of the tank 1, isolating the mixing chamber 110 and the discharge chamber 120. This allows for the addition of auxiliary materials to the mixing chamber 110 for mixing and stirring during the separate discharge of the discharge chamber 120, thereby enhancing the flavor of the mixed solution within the mixing chamber 110 and enabling the simultaneous processing of two flavor mixed solutions in one batch.
[0126] Please refer to the following: Figure 10 and Figure 12Two discharge pipes 11 are provided. The input end of one discharge pipe 11 is connected to the mixing chamber 110, and the input end of the other discharge pipe 11 is connected to the discharge chamber 120.
[0127] Each of the discharge pipes 11 is equipped with a corresponding control valve body for individual control of material discharge from the mixing chamber 110 and the discharge chamber 120.
[0128] Both the mixing chamber 110 and the discharge chamber 120 are provided with corresponding discharge pipes 11, so that the materials inside the discharge chamber 120 or the mixing chamber 110 can be discharged when the switch plate 73 is kept closed.
[0129] The discharge chamber 120 and the mixing chamber 110 allow for simultaneous discharge, so that two different materials can be discharged and used.
[0130] The working principle of the stirring and mixing device provided in this embodiment is as follows:
[0131] B1. During the processing of the original flavor mixed solution:
[0132] The fourth telescopic component 72 is activated, which drives the switch plate 73 to move upward, so that the switch plate 73 is adjusted to the open state;
[0133] Original flavor material is added in advance within the range of the filter cylinder 614, and the inside of the tank 1 is filled with solution. The cover plate 3 is closed on the tank 1 by the first telescopic component 2 for mixing and stirring of the original flavor mixed solution.
[0134] Start the drive unit 41, which drives the drive rod 42 to rotate. The drive rod 42 drives the original flavor material and solution to stir and mix on one hand, and on the other hand, it draws the mixed material within the discharge chamber 120 into the mixing chamber 110 through the first liquid extraction pipe 53. The original flavor material within the range is fully stirred and mixed until the stirring and mixing of the original flavor mixed solution is completed, and the equipment is stopped and shut down.
[0135] B2. During the processing of flavor-mixed solutions;
[0136] The drive unit 41 is turned off, and the second filter plate 64 is controlled to be in the topmost position by the drive unit 41; the fourth telescopic member 72 is activated, and the fourth telescopic member 72 drives the switch plate 73 to move down, and the switch plate 73 switches from the open state to the closed state;
[0137] The electromagnetic three-way valve 55 is activated, which closes the first liquid extraction tube 53 and opens the second liquid extraction tube 56.
[0138] The first telescopic member 2 drives the cover plate 3 to move upward, the cover plate 3 opens and the filter cylinder 614 leaks upward;
[0139] Activate the third telescopic component 612, which drives the connecting slider 613 and the filter cylinder 614 to move downward as a whole, so that the storage cavity opens an addition opening;
[0140] Add flavoring ingredients to the inside of the storage chamber, and close the filter cartridge 614 and the cover plate 3;
[0141] The drive unit 41 is restarted, which drives the drive rod 42 to rotate. The drive rod 42 stirs and mixes the flavor material and the original flavor mixture solution inside the mixing chamber 110. At the same time, the second filter plate 64 adaptively adjusts its height to compress the material within the storage chamber. On the other hand, it drives the mixture solution within the mixing chamber 110 to circulate and turbulently, so as to continue to mix and stir the flavor material in the mixing chamber 110.
[0142] While continuing to process flavor materials, the storage or discharge of the original flavor mixed solution within the discharge chamber 120 is unaffected, ensuring the stability of equipment operation and meeting the continuous processing and production needs of the two flavor mixed solutions.
[0143] Ultimately, a single mixing device can process two mixed solutions, and during the processing of flavored mixed solutions, the original flavored mixed solution can be discharged and transported, improving the continuity of equipment operation and reducing the time required to process different flavored mixed solutions.
[0144] The present invention also provides an integrated tumbling and braising machine.
[0145] The integrated tumbling and braising machine includes an integrated tumbling unit, an electromagnetic heating unit, and a mixing device. The discharge port of the mixing device is connected to the input port of the tumbling unit through a pipe, and the electromagnetic heating unit is integrated on the tumbling machine.
[0146] The tumbling unit is used for centralized marinating or braising of stored mixed solutions and food.
[0147] The stirring and mixing device is used to process the mixed solution, and after processing, the mixed solution is transported to the tumbling unit to provide raw materials for the marinating or braising of food.
[0148] The electromagnetic heating unit is used for heating and temperature control of food processing within the tumbling unit.
[0149] In the tumbling and braising integrated machine provided in this embodiment, the stirring and mixing device has all the technical features of the above embodiments, and has all the technical features, technical effects and functions of the above embodiments, which will not be repeated here.
[0150] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made under the concept of the present invention using the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.
Claims
1. A stirring and mixing device, characterized in that, include: Tank body; The first telescopic component, wherein the fixing part of the first telescopic component is fixedly disposed on one side of the tank body; A cover plate, the bottom of which is fixed to the telescopic part of the first telescopic member, and the bottom of which is mated to the top of the tank body; A stirring mechanism, comprising a driving component, a driving rod, a stirring rod, and a stirring blade, wherein the bottom of the driving component is fixedly disposed on the top of the cover plate, the top of the driving rod passes through the cover plate and is fixedly connected to the driving part of the driving component, the stirring rod is fixedly disposed on the driving rod, and the stirring blade is fixedly disposed on the bottom of the driving rod. The drainage mechanism includes a gear pump body, a transmission component, a first suction pipe, and a return pipe. The bottom of the gear pump body is fixedly mounted on the top of the cover plate. The transmission component is drivingly connected to the drive rod and the drive part of the gear pump body. One end of the first suction pipe is fixedly connected to the input end of the gear pump body, and the other end of the first suction pipe passes through the cover plate and is inserted into the interior of the tank. One end of the return pipe is fixedly connected to the output end of the gear pump body. The other end of the reflux pipe is connected to the cover plate for circulating the mixture during the stirring process; The mixing device further includes a filtration mechanism, which includes a filtration device, a first filter plate, a second telescopic member, and a second filter plate. The filtration device includes a support frame, a third telescopic member, a connecting slider, and a filter cylinder. The top of the support frame is fixedly connected to the bottom of the cover plate. The fixed part of the third telescopic member is fixedly mounted on the support frame. The connecting slider is fixedly mounted on the telescopic part of the third telescopic member. The connecting slider is sleeved on the support frame and slidably connected. The filter cylinder is fixedly mounted on the connecting slider. The filter cylinder and the drive rod are mounted on the same axis; the first filter plate is fixed on the drive rod and is slidably connected to the filter cylinder; the second telescopic member is mounted on the support frame, the top of the second filter plate is fixed to the telescopic part of the second telescopic member, the second filter plate is slidably connected to the filter cylinder, and the drive rod passes through the second filter plate and is slidably connected. The filter cylinder, the first filter plate, and the second filter plate surround each other to form a material storage cavity; The support frame has a sliding groove; the second telescopic component includes a sliding rod, a synchronous cylinder, and a synchronous shaft. One end of the sliding rod is fixed to the top of the synchronous cylinder, and the other end of the sliding rod is inserted into the sliding groove and slidably connected to the support frame. The bottom of the synchronous cylinder is fixedly connected to the top of the second filter plate. The synchronous cylinder has a track groove. One end of the synchronous shaft is fixedly connected to the drive rod, and the other end of the synchronous shaft is inserted into the track groove and then connected to the synchronous cylinder for transmission.
2. The mixing apparatus according to claim 1, characterized in that, The transmission component includes two pulleys and a belt. The belt drives the two pulleys. One pulley is fixed on the drive rod, and the other pulley is fixed on the drive part of the gear pump body.
3. The mixing device according to claim 2, characterized in that, The transmission component includes two sprockets and a chain. The chain drives the two sprockets. One sprocket is fixed on the drive rod, and the other sprocket is fixed on the drive part of the gear pump body.
4. The mixing apparatus according to claim 1, characterized in that, The drive rod has a first through hole and a second through hole, and the drive rod is a hollow tube structure. The return pipe includes a discharge pipe and a second connecting cover. The second connecting cover surrounds the first through hole and is rotatably mounted on the drive rod. The discharge pipe is fixedly connected to the output end of the gear pump body and the output end of the second connecting cover. The second connecting cover communicates with the interior of the drive rod through the first through hole. The stirring rod includes a connecting pipe and a first connecting cover. The first connecting cover surrounds the second through hole and is fixedly installed on the driving rod. The connecting pipe is fixedly connected to the output end of the first connecting cover. The first connecting cover communicates with the interior of the driving rod through the second through hole. The connecting pipe is provided with a spray hole. The connecting pipe is disposed between the first filter plate and the second filter plate.
5. The mixing apparatus according to claim 4, characterized in that, The bottom of the tank is equipped with a discharge pipe, and an independent control valve is installed on the discharge pipe.
6. The mixing apparatus according to claim 5, characterized in that, It also includes an isolation mechanism, which includes a fixed partition, a fourth telescopic member, and a switch plate. The top of the fixed partition is fixedly disposed in the tank body, and the bottom of the cover plate abuts and seals against the top of the fixed partition. The fourth telescopic member is embedded in the bottom of the fixed partition, and the switch plate is slidably disposed in the bottom of the fixed partition. The top of the switch plate is fixedly connected to the telescopic part of the fourth telescopic member. When the switch is closed, it divides the interior of the tank into a mixing chamber and a discharge chamber. The flow guiding mechanism also includes an electromagnetic three-way valve and a second liquid extraction pipe. One end of the electromagnetic three-way valve is fixedly connected to the input end of the gear pump body. The input end of the first liquid extraction pipe is inserted into the discharge chamber. The output end of the first liquid extraction pipe is fixedly connected to the other end of the electromagnetic three-way valve. The input end of the second liquid extraction pipe passes through the cover plate and is inserted into the mixing chamber. The output end of the second liquid extraction pipe is fixedly connected to the other end of the electromagnetic three-way valve. When the switch plate is open, the electromagnetic three-way valve controls the second liquid extraction pipe to close and the first liquid extraction pipe to open; when the switch plate is closed, the electromagnetic three-way valve controls the first liquid extraction pipe to close and the second liquid extraction pipe to open; the input end of the discharge pipe is located within the discharge chamber.
7. The mixing apparatus according to claim 6, characterized in that, There are two discharge pipes. The input end of one discharge pipe is connected to the mixing chamber, and the input end of the other discharge pipe is connected to the discharge chamber.
8. A tumbling and braising integrated machine, characterized in that, It includes an integrated tumbling unit, an electromagnetic heating unit, and a mixing device according to any one of claims 1-7, wherein the outlet of the mixing device is connected to the inlet of the tumbling unit via a pipe, and the electromagnetic heating unit is integrated on the tumbling unit.
Citation Information
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