Electronic component production and detection integrated equipment
The easy-to-install and calibrate visual inspection structure and integrated transport cooling structure solve the problems of low visual camera installation efficiency, independent inspection processes, and labor-intensive conveyor unit adjustment in traditional equipment, thus achieving efficient production inspection of electronic components.
Patent Information
- Application Number
- CN202510886926.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-30
AI Technical Summary
Traditional integrated equipment for the production and inspection of electronic components suffers from problems such as inefficient visual camera installation and calibration, inefficiency caused by independent inspection processes, and labor-intensive adjustment of conveying units, which affect production efficiency and product quality.
It adopts a visual inspection structure that is easy to install and calibrate, an integrated transportation and cooling structure, and realizes multi-process continuous operation through an indexing unit, thereby improving the inspection efficiency and conveyor belt adjustment efficiency.
It improves the installation and disassembly efficiency of visual cameras, ensures detection accuracy, improves production rhythm and product quality, simplifies conveyor belt adjustment, and ensures stable product performance.
Smart Images

Figure CN120714907A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electronic component production and testing equipment, in particular to an integrated electronic component production and testing equipment. Background Art
[0002] Integrated equipment for electronic component production and testing is a type of automated equipment that highly integrates the production process and testing links of electronic components. Its core goal is to improve production efficiency, ensure product quality, and reduce production costs through integrated design.
[0003] However, traditional integrated production inspection equipment for electronic components uses visual cameras to detect surface defects such as scratches, stains, and pin deformation. During installation, the cameras are often secured with multiple bolts, requiring alignment of threaded holes and cumbersome bolt rotation. The cameras must be installed in a specific location, requiring repeated calibration. Calibration requires removing bolts at each connection point for adjustment, making installation and calibration difficult and impacting the efficiency of the cameras. The inspection process is independent of each other, resulting in low production efficiency and the risk of missed inspections. After passing inspection, electronic components are then sent to an oven unit for baking, which improves product performance and quality stability. Traditional equipment also lacks effective integration and control for post-inspection component processing, such as baking and cooling, impacting product quality and production efficiency. Adjusting the belt tension in the conveyor unit of traditional integrated equipment requires adjusting the bolts and notches at the bottom of the top roller uprights, which in turn adjusts the height of the top roller. The top roller is heavy, requiring significant labor to adjust, impacting production efficiency. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides an integrated device for producing and testing electronic components.
[0005] The technical solution adopted by the present invention to solve its technical problem is: an integrated device for production and testing of electronic components, including a workbench, a mounting table arranged on the workbench, an indexing unit arranged on the mounting table, a camera unit, a loading unit, a basic detection unit, a combining unit, a defective product picking unit and an oven picking unit, a transport unit arranged on one side of the workbench, and an oven unit arranged on the transport unit;
[0006] The camera unit includes a visual detection structure and a mounting structure. The mounting platform is provided with a visual detection structure, and the visual detection structure includes a column and a clamping block. The mounting platform is fixedly connected to the column, and the column is fixedly connected to a mounting ring. The column is rotatably connected to a rotating rod, and a telescopic plate with an L-shaped cross-section is slidably connected to the rotating rod. A visual camera is mounted on the telescopic plate through the mounting structure, and a calibration structure is provided on the visual detection structure.
[0007] The mounting structure includes a slot and an insert block. The telescopic plate is provided with a slot with a T-shaped cross-section. The visual camera is fixedly connected to an insert block with a T-shaped cross-section. The insert block is plugged into the slot. A card rod with a T-shaped cross-section is slidably connected to the telescopic plate. A card slot is provided on the insert block. The card rod is engaged with the card slot. A first tension spring is fixedly connected between the card rod and the telescopic plate. A pull ring is fixedly connected to the end of the card rod. The cross-section of the end of the card rod is a trapezoidal structure. The cross-section of the bottom end of the insert block is a trapezoidal structure.
[0008] Specifically, a limiting ring is installed on the column, the bottom end of the limiting ring contacts the rotating rod, a clamping block is fixedly connected to the column, a mounting plate is fixedly connected to the clamping block, and a ring-shaped fill light is fixedly connected to the mounting plate.
[0009] Specifically, the calibration structure includes a fixed block and a first screw rod. The rotating rod is fixedly connected to two fixed blocks. The two fixed blocks are rotatably connected to the first screw rod. The first screw rod is threadedly connected to the telescopic plate.
[0010] Specifically, a limiting rod is slidably connected to the mounting ring, a plurality of limiting holes are provided in a circumferential array on the rotating rod, the limiting rod is engaged with the limiting hole, the bottom end of the limiting rod is fixedly connected to a pressure plate, and a second tension spring is fixedly connected between the pressure plate and the mounting ring.
[0011] Specifically, the transport unit includes a conveying structure and an adjustment structure. A conveying structure is provided on one side of the workbench, and an adjustment structure is provided on the conveying structure. The conveying structure includes a support platform. One side of the workbench is fixedly connected to the support platform, and two groups of fixed seats are fixedly connected to the support platform. Two conveying rollers are rotatably connected between the two fixed seats in each group, and a conveyor belt is wrapped around the outside of the two conveying rollers. The conveyor belt passes through the oven unit, and a cooling structure is provided on the oven unit.
[0012] Specifically, a motor is fixedly connected to the support platform, and an output end of the motor is fixedly connected to a roller shaft of one of the conveying rollers.
[0013] Specifically, the adjustment structure includes a mounting bar and a worm, the bottom end of the support platform is fixedly connected to a mounting bar with a U-shaped cross-section, the mounting bar is rotatably connected to a worm, one side of the worm is engaged with a worm wheel, the end of the worm is fixedly connected to a first hand wheel, the mounting bar is rotatably connected to a second screw, the end of the second screw is fixedly connected to the worm wheel, the end of the second screw is threadedly connected to a sliding rod, the top of the sliding rod is fixedly connected to a lifting frame, the top of the lifting frame is fixedly connected to two groups of vertical bars, and a top roller is rotatably connected between two vertical bars of the same group, and the top ends of the two top rollers are in contact with the bottom end of the conveyor belt.
[0014] Specifically, four connecting bars with a "Z"-shaped cross section are fixedly connected to the bottom end of the support platform, guide columns are fixedly connected to the connecting bars, and the lifting frame is slidably connected to the guide columns.
[0015] Specifically, the cooling structure includes a fixed plate and a side plate. The oven unit is fixedly connected to a fixed plate. Two side plates are fixedly connected on both sides of the fixed plate. A third screw is rotatably connected between the two side plates. The thread directions at both ends of the third screw are opposite. Two guide plates are threadedly connected to the third screw. The end of the third screw is fixedly connected to a second hand wheel. Two guide rods are fixedly connected to the guide plate. The guide rods are slidably connected to the side plates.
[0016] Specifically, the oven unit is fixedly connected to a hood, the guide plate is slidably connected to the hood, the support platform is fixedly connected to a fan, the output end of the fan is fixedly connected to a connecting pipe, the end of the connecting pipe facing away from the fan is fixedly connected to the hood, and the interior of the hood is fixedly connected to a diverter plate.
[0017] The beneficial effects of the present invention are:
[0018] (1) The present invention provides an integrated device for production and inspection of electronic components. A mounting platform is provided on a workbench, and a camera unit is provided on the mounting platform. The visual inspection structure of the camera unit facilitates the inspection of defects such as scratches, stains, and pin deformation on the surface of components, and quickly completes appearance image acquisition and analysis, providing an intuitive and accurate basis for product quality control. The visual camera can be quickly installed through the mounting structure of the camera unit, thereby improving the installation and disassembly efficiency of the visual camera.
[0019] (2) The integrated equipment for production and inspection of electronic components described in the present invention can quickly calibrate the position of the visual camera through the calibration structure of the camera unit, so that the visual camera can be accurately located directly above the inspection station of the graduation unit, thereby improving the visual inspection effect.
[0020] (3) The integrated equipment for producing and inspecting electronic components described in the present invention has a transport structure provided on one side of the workbench. The transport structure of the transport unit facilitates the delivery of inspected components into the oven unit for baking. The tension of the conveyor belt can be quickly adjusted through the adjustment structure of the transport unit, thereby improving the transport effect.
[0021] (4) In the integrated electronic component production and testing equipment described in the present invention, the cooling structure of the conveying unit facilitates cooling of the baked electronic components, thereby ensuring stable product structure and performance, and avoiding temperature abnormalities during subsequent storage of the electronic components. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below with reference to the accompanying drawings and examples.
[0023] Figure 1 A schematic diagram of the overall structure of a preferred embodiment of an integrated device for producing and testing electronic components provided by the present invention;
[0024] Figure 2 for Figure 1 An enlarged schematic diagram of the structure of section A is shown;
[0025] Figure 3 This is a schematic diagram of the connection structure between the support platform and the fan of the present invention;
[0026] Figure 4 for Figure 3 An enlarged schematic diagram of the structure of part B is shown;
[0027] Figure 5 Schematic diagram of the connection structure between the oven unit and the transport unit of the present invention;
[0028] Figure 6 This is a schematic diagram of the connection structure between the lifting frame and the guide column of the present invention;
[0029] Figure 7 Schematic diagram of the connection structure between the conveyor roller and the conveyor belt of the present invention;
[0030] Figure 8 for Figure 7 The enlarged schematic diagram of the C-section structure is shown;
[0031] Figure 9 This is a schematic diagram of the connection structure between the wind cover and the diverter plate of the present invention;
[0032] Figure 10 is a schematic structural diagram of a camera unit of the present invention;
[0033] Figure 11 This is a schematic diagram of the connection structure between the visual camera and the plug-in block of the present invention;
[0034] Figure 12 for Figure 11 The enlarged schematic diagram of the D part structure is shown;
[0035] Figure 13 It is a schematic diagram of the connection structure between the rotating rod and the limiting hole of the present invention.
[0036] In the figure: 1. Workbench; 2. Mounting table; 3. Camera unit; 301. Visual inspection structure; 3011. Column; 3012. Clamp; 3013. Mounting plate; 3014. Ring-shaped fill light; 3015. Mounting ring; 3016. Rotating rod; 3017. Limiting ring; 3018. Telescopic plate; 3019. Visual camera; 302. Mounting structure; 3021. Slot; 3022. Insert; 3023, clamping rod; 3024, clamping slot; 3025, first tension spring; 3026, pull ring; 303, calibration structure; 3031, fixed block; 3032, first screw; 3033, limit rod; 3034, limit hole; 3035, pressure plate; 3036, second tension spring; 4, indexing unit; 5, transport unit; 501, transport structure; 5011, support platform; 5012, fixed seat; 5 013, conveyor roller; 5014, conveyor belt; 5015, motor; 502, adjustment structure; 5021, mounting bar; 5022, worm; 5023, first hand wheel; 5024, worm gear; 5025, second screw; 5026, slide bar; 5027, lifting frame; 5028, vertical bar; 5029, top roller; 50210, connecting bar; 50211, guide column; 503, cooling structure ; 5031, fixed plate; 5032, side plate; 5033, third screw; 5034, guide plate; 5035, guide rod; 5036, second hand wheel; 5037, wind hood; 5038, fan; 5039, connecting pipe; 50310, diverter plate; 6, oven unit; 7, loading unit; 8, basic detection unit; 9, combining unit; 10, defective product picking unit; 11, oven picking unit. DETAILED DESCRIPTION
[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0038] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 10 、 Figure 11 、 Figure 12 and Figure 13As shown, the electronic component production and testing integrated equipment of the present invention includes a workbench 1, a mounting table 2 provided on the workbench 1, an indexing unit 4 provided on the mounting table 2, a camera unit 3, a loading unit 7, a basic detection unit 8, a combining unit 9, a defective product picking unit 10 and an oven picking unit 11, a transport unit 5 provided on one side of the workbench 1, and an oven unit 6 provided on the transport unit 5;
[0039] The camera unit 3 includes a visual detection structure 301 and a mounting structure 302. The mounting platform 2 is provided with a visual detection structure 301, and the visual detection structure 301 includes a column 3011 and a clamping block 3012. The mounting platform 2 is fixedly connected with a column 3011, and the column 3011 is fixedly connected with a mounting ring 3015. The column 3011 is rotatably connected with a rotating rod 3016, and the rotating rod 3016 is slidably connected with a telescopic plate 3018 with an L-shaped cross-section. A visual camera 3019 is installed on the telescopic plate 3018 through the mounting structure 302. The visual detection structure 301 is provided with a calibration structure 303; electronic components are placed on the loading unit 7, and the loading unit 7 transports the components to the indexing unit 4, and the indexing unit 4 Positioning and indexing of components (the middle disc serves as the indexing unit 4, which is the core hub for the equipment to achieve multi-process continuous operation. It drives the electronic components to flow to different workstations in sequence by means of rotational indexing. By precisely controlling the rotation angle and dwell time, it can ensure that the electronic components accurately reach each functional unit for corresponding processing, greatly improving the production rhythm and efficiency) for subsequent inspection and processing. The basic inspection unit 8 performs basic inspections such as electrical performance on the components. The combining unit 9 (this unit is mainly responsible for the assembly and bonding of electronic components, such as soldering chips to circuit boards, assembling different components together, etc.) combines the qualified components for subsequent processing. The visual inspection structure 301 of the camera unit 3 performs appearance inspection on the components.
[0040] The mounting structure 302 includes a slot 3021 and an insert block 3022. The telescopic plate 3018 is provided with a slot 3021 with a T-shaped cross section. The visual camera 3019 is fixedly connected with an insert block 3022 with a T-shaped cross section. The insert block 3022 is plugged into the slot 3021. A T-shaped cross-section card rod 3023 is slidably connected to the telescopic plate 3018. A card slot 3024 is provided on the insert block 3022. The card rod 3023 is engaged with the card slot 3024. A first tension spring 3025 is fixedly connected between the card rod 3023 and the telescopic plate 3018. The end of the rod 3023 is fixedly connected to a pull ring 3026. The cross-section of the end of the clamping rod 3023 is a trapezoidal structure, and the cross-section of the bottom end of the insert block 3022 is a trapezoidal structure. A limit ring 3017 is installed on the column 3011. The bottom end of the limit ring 3017 contacts the rotating rod 3016. The column 3011 is fixedly connected to a clamping block 3012. The clamping block 3012 is fixedly connected to a mounting plate 3013. The mounting plate 3013 is fixedly connected to a ring-shaped fill light 3014. The visual camera 3019 is installed on the telescopic plate 3018 through the mounting structure 302. The first spring 3025 is then pulled back to engage the latch 3023 with the latch 3024, and the visual camera 3019 is then installed. When the visual camera 3019 is detected, the lever 3023 is pulled by the pull ring 3026, and the lever 3023 is no longer engaged with the slot 3024, so that the plug 3022 and the visual camera 3019 can be removed. The annular fill light 3014 provides sufficient light to ensure the accuracy of visual inspection. The defective picking unit 10 picks up the unqualified components and places them in the designated position (according to the inspection results, when the camera unit 3, the basic inspection unit 8, etc. detect unqualified products, the defective picking unit 10 will act in time to grab the defective products from the dividing unit 4 and place them in a special defective collection area).
[0041] Specifically, such as Figure 12 and Figure 13As shown, the calibration structure 303 includes a fixed block 3031 and a first screw 3032, and the rotating rod 3016 is fixedly connected to two fixed blocks 3031, and the two fixed blocks 3031 are rotatably connected to the first screw 3032, and the first screw 3032 is threadedly connected to the telescopic plate 3018; the mounting ring 3015 is slidably connected to a limiting rod 3033, and a plurality of limiting holes 3034 are provided in a circumferential array on the rotating rod 3016, and the limiting rod 3033 is engaged with the limiting holes 3034, and the bottom end of the limiting rod 3033 is fixedly connected to a pressing plate 3035, and a second tension spring 3036 is fixedly connected between the pressing plate 3035 and the mounting ring 3015; when it is necessary to calibrate the visual camera 3019, the pressing plate 3035 can be pressed down first, and the pressing plate 3035 is provided with a second tension spring 3036. After the cam 3038 is in the unlock state, the locking cam 3035 is unlocked and the locking cam 3036 is unlocked, and the winch 3010 is unlocked and the winch 3011 is unlocked.
[0042] Specifically, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9As shown, the transport unit 5 includes a conveying structure 501 and an adjusting structure 502. The conveying structure 501 is provided on one side of the workbench 1. The adjusting structure 502 is provided on the conveying structure 501. The conveying structure 501 includes a support platform 5011. One side of the workbench 1 is fixedly connected to the support platform 5011. Two groups of fixed seats 5012 are fixedly connected to the support platform 5011. Two conveying rollers 5013 are rotatably connected between the two fixed seats 5012 of each group. The outside of the two conveying rollers 5013 is wrapped with a conveyor belt 5 014, the conveyor belt 5014 passes through the oven unit 6, and the oven unit 6 is provided with a cooling structure 503; the support platform 5011 is fixedly connected to a motor 5015, and the output end of the motor 5015 is fixedly connected to the roller shaft of one of the conveyor rollers 5013; the qualified components are placed on the conveyor belt 5014 of the transport unit 5 through the oven picking unit 11, and the motor 5015 drives the conveyor roller 5013 to rotate. The conveyor belt 5014 runs under the drive of the conveyor roller 5013 to send the components into the oven unit 6 for baking.
[0043] The adjusting structure 502 includes a mounting bar 5021 and a worm 5022. The bottom end of the support platform 5011 is fixedly connected to a mounting bar 5021 with a U-shaped cross section. The mounting bar 5021 is rotatably connected to the worm 5022. One side of the worm 5022 is engaged with a worm gear 5024. The end of the worm 5022 is fixedly connected to a first hand wheel 5023. The mounting bar 5021 is rotatably connected to a second screw 5025. The end of the second screw 5025 is fixedly connected to the worm gear 5024. The end of the second screw 5025 is threadedly connected to a sliding rod 5026. The top of the sliding rod 5026 is fixedly connected to a lifting frame 5027. The top of the lifting frame 5027 is fixedly connected to two groups of vertical bars 5028. A top roller 5029 is rotatably connected between the two vertical bars 5028 of the same group. The top end of the roller 5029 contacts the bottom end of the conveyor belt 5014; the bottom end of the support platform 5011 is fixedly connected to four connecting strips 50210 with a "Z"-shaped cross-section, and the connecting strips 50210 are fixedly connected to the guide columns 50211, and the lifting frame 5027 is slidably connected to the guide columns 50211; when it is necessary to adjust the tension of the conveyor belt 5014, the first hand wheel 5023 is rotated, the first hand wheel 5023 drives the worm 5022 to rotate, and the worm 5022 drives the worm wheel 5024 to rotate, thereby driving the second screw 5025 to rotate, and the sliding rod 5026 moves up and down on the second screw 5025, and the lifting frame 5027 rises and falls accordingly, and the top roller 5029 presses or releases the conveyor belt 5014 to achieve tension adjustment. The setting of the connecting strips 50210 and the guide columns 50211 improves the stability of the lifting frame 5027 during lifting.
[0044] Specifically, such as Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 9 As shown, the cooling structure 503 includes a fixed plate 5031 and a side plate 5032. The fixed plate 5031 is fixedly connected to the oven unit 6. Two side plates 5032 are fixedly connected on both sides of the fixed plate 5031. A third screw 5033 is rotatably connected between the two side plates 5032. The thread directions of the two ends of the third screw 5033 are opposite. Two guide plates 5034 are threadedly connected to the third screw 5033. The end of the third screw 5033 is fixedly connected to a second hand wheel 5036. Two guide rods 5035 are fixedly connected to the guide plate 5034. The guide rods 5035 are slidably connected to the side plates 5032; an air hood 5037 is fixedly connected to the oven unit 6, and the guide plate 5034 is slidably connected to the air hood 5037. A fan 5038 is fixedly connected to the support platform 5011. The output of the fan 5038 The end is fixedly connected to a connecting pipe 5039, and the end of the connecting pipe 5039 facing away from the fan 5038 is fixedly connected to the wind cover 5037, and the inside of the wind cover 5037 is fixedly connected to a diverter plate 50310; the baked components leave the oven unit 6 along the conveyor belt 5014 and enter the cooling structure 503, and the second hand wheel 5036 is turned, and the third screw 5033 is rotated, driving the two guide plates 5034 to slide toward or away from each other between the two side plates 5032, and adjusting the position of the guide plates 5034 to accommodate components of different sizes. The setting of the guide rod 5035 improves the sliding stability of the guide plates 5034, and the fan 5038 sends air into the wind cover 5037 through the connecting pipe 5039, and the diverter plate 50310 diverts the air to evenly cool the components. The cooled components are transported to the designated position through the conveyor belt 5014, completing the entire production and inspection process.
[0045] When the present invention is in use, first, the electronic components are placed on the loading unit 7, and the loading unit 7 transports the components to the indexing unit 4, and the indexing unit 4 positions and indexes the components (the middle disc serves as the indexing unit 4, which is the core hub of the equipment to realize multi-process continuous operation. It drives the electronic components to flow to different stations in turn in a rotary indexing manner. By accurately controlling the rotation angle and the dwell time, it can ensure that the electronic components accurately reach each functional unit for corresponding processing, which greatly improves the production rhythm and efficiency) for subsequent inspection. The basic inspection unit 8 performs basic inspections on the electrical performance of the components. The combining unit 9 (this unit is mainly responsible for the assembly and bonding of electronic components, such as welding the chip to the circuit board, assembling different components together, etc.) combines the qualified components and performs other subsequent processing. The visual inspection structure 301 of the camera unit 3 performs appearance inspection on the components. The visual camera 3019 is installed on the telescopic plate 3018 through the mounting structure 302, and the plug 3022 is inserted into the slot 3021. The plug 3022 and the slot The T-shaped design of 3021 effectively prevents the visual camera 3019 from falling off. Since the bottom end of the insert block 3022 is not a trapezoidal structure, it will contact the inclined surface of the end of the card rod 3023, thereby pushing the card rod 3023 to slide outward, and the first tension spring 3025 will be stretched. When the insert block 3022 is fully inserted, the position of the card slot 3024 corresponds to the position of the card rod 3023. At this time, the first tension spring 3025 is reset, driving the card rod 3023 to engage with the card slot 3024, thereby installing the visual camera 3019. When the visual camera 3019 needs to be disassembled, the pull ring 3025 can be used to remove it. 026 Pull the lever 3023 until it is no longer engaged with the slot 3024, and then remove the insert 3022 and the visual camera 3019. The annular fill light 3014 provides sufficient light to ensure the accuracy of visual inspection. The defective product picking unit 10 picks up unqualified components and places them in a designated location (based on the inspection results, when the camera unit 3, basic inspection unit 8, etc. detect unqualified products, the defective product picking unit 10 will act in time to grab the defective products from the indexing unit 4 and place them in a dedicated defective product collection area).
[0046] After the cam 3038 is in the process of being reset, the first locking cam 3035 is reset, and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam 3036 is reset, so that the cam 3038 is reset and the locking cam
[0047] Secondly, the qualified components are placed on the conveyor belt 5014 of the transport unit 5 through the oven picking unit 11. The motor 5015 drives the conveyor roller 5013 to rotate. The conveyor belt 5014 runs under the drive of the conveyor roller 5013 to transport the components into the oven unit 6 for baking. When the tension of the conveyor belt 5014 needs to be adjusted, the first hand wheel 5023 is turned. The first hand wheel 5023 drives the worm 5022 to rotate. The worm 5022 drives the worm wheel 5024 to rotate, thereby driving the second screw 5025 to rotate. The sliding rod 5026 moves up and down on the second screw 5025, and the lifting frame 5027 rises and falls accordingly. The top roller 5029 presses or releases the conveyor belt 5014 to adjust the tension. The arrangement of the connecting strip 50210 and the guide column 50211 improves the stability of the lifting frame 5027 when it is raised and lowered.
[0048] Finally, the baked components leave the oven unit 6 along the conveyor belt 5014 and enter the cooling structure 503. The second hand wheel 5036 is turned, and the third screw 5033 is rotated, driving the two guide plates 5034 to slide toward or away from each other between the two side plates 5032. The position of the guide plates 5034 is adjusted to accommodate components of different sizes. The setting of the guide rod 5035 improves the sliding stability of the guide plates 5034. The fan 5038 sends air into the air hood 5037 through the connecting pipe 5039, and the diverter plate 50310 diverts the air to evenly cool the components. The cooled components are transported to the designated location through the conveyor belt 5014, completing the entire production and inspection process.
[0049] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0050] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An integrated device for production and testing of electronic components, characterized in that: The invention comprises a workbench (1), a mounting platform (2) arranged on the workbench (1), a graduation unit (4) arranged on the mounting platform (2), a camera unit (3), a loading unit (7), a basic detection unit (8), a combining unit (9), a defective product picking unit (10) and an oven picking unit (11), a transport unit (5) arranged on one side of the workbench (1), and an oven unit (6) arranged on the transport unit (5); The camera unit (3) comprises a visual detection structure (301) and a mounting structure (302); the mounting platform (2) is provided with the visual detection structure (301); the visual detection structure (301) comprises a column (3011) and a clamping block (3012); the mounting platform (2) is fixedly connected with the column (3011); the column (3011) is fixedly connected with a mounting ring (3015); the column (3011) is rotatably connected with a rotating rod (3016); the rotating rod (3016) is slidably connected with a telescopic plate (3018) with an L-shaped cross section; a visual camera (3019) is mounted on the telescopic plate (3018) via the mounting structure (302); and the visual detection structure (301) is provided with a calibration structure (303); The mounting structure (302) includes a slot (3021) and an insert (3022), the telescopic plate (3018) is provided with a slot (3021) with a T-shaped cross section, the visual camera (3019) is fixedly connected with an insert (3022) with a T-shaped cross section, the insert (3022) is plugged into the slot (3021), the telescopic plate (3018) is slidably connected with a clamping rod (3023) with a T-shaped cross section, The insert block (3022) is provided with a slot (3024), the clamping rod (3023) is engaged with the slot (3024), a first tension spring (3025) is fixedly connected between the clamping rod (3023) and the telescopic plate (3018), a pull ring (3026) is fixedly connected to the end of the clamping rod (3023), the cross section of the end of the clamping rod (3023) is a trapezoidal structure, and the cross section of the bottom end of the insert block (3022) is a trapezoidal structure.
2. The integrated electronic component production and testing equipment according to claim 1, characterized in that: A limiting ring (3017) is installed on the column (3011), the bottom end of the limiting ring (3017) contacts the rotating rod (3016), a clamping block (3012) is fixedly connected to the column (3011), a mounting plate (3013) is fixedly connected to the clamping block (3012), and a ring-shaped fill light (3014) is fixedly connected to the mounting plate (3013).
3. The integrated electronic component production and testing equipment according to claim 1, characterized in that: The calibration structure (303) comprises a fixed block (3031) and a first screw (3032); the rotating rod (3016) is fixedly connected to the two fixed blocks (3031); the two fixed blocks (3031) are rotatably connected to the first screw (3032); and the first screw (3032) is threadedly connected to the telescopic plate (3018).
4. The integrated electronic component production and testing equipment according to claim 3, characterized in that: A limiting rod (3033) is slidably connected to the mounting ring (3015), and a plurality of limiting holes (3034) are provided in a circumferential array on the rotating rod (3016). The limiting rod (3033) is engaged with the limiting holes (3034), and a pressure plate (3035) is fixedly connected to the bottom end of the limiting rod (3033), and a second tension spring (3036) is fixedly connected between the pressure plate (3035) and the mounting ring (3015).
5. The integrated equipment for production and testing of electronic components according to claim 1, characterized in that: The transport unit (5) comprises a conveying structure (501) and an adjusting structure (502); a conveying structure (501) is provided on one side of the workbench (1); an adjusting structure (502) is provided on the conveying structure (501); the conveying structure (501) comprises a support platform (5011); a support platform (5011) is fixedly connected to one side of the workbench (1); two groups of fixed seats (5012) are fixedly connected to the support platform (5011); two conveying rollers (5013) are rotatably connected between the two fixed seats (5012) in each group; a conveying belt (5014) is wound around the outside of the two conveying rollers (5013); the conveying belt (5014) passes through the oven unit (6); and a cooling structure (503) is provided on the oven unit (6).
6. The integrated electronic component production and testing equipment according to claim 5, characterized in that: A motor (5015) is fixedly connected to the support platform (5011), and an output end of the motor (5015) is fixedly connected to the roller shaft of one of the conveying rollers (5013).
7. The integrated electronic component production and testing equipment according to claim 5, characterized in that: The adjustment structure (502) includes a mounting bar (5021) and a worm (5022). The bottom end of the support platform (5011) is fixedly connected to a mounting bar (5021) with a U-shaped cross section. The mounting bar (5021) is rotatably connected to a worm (5022). One side of the worm (5022) is engaged with a worm wheel (5024). The end of the worm (5022) is fixedly connected to a first hand wheel (5023). The mounting bar (5021) is rotatably connected to a second screw (5025). The ends of the second screw (5025) are fixedly connected to the worm gear (5024), the end of the second screw (5025) is threadedly connected to a sliding rod (5026), the top end of the sliding rod (5026) is fixedly connected to a lifting frame (5027), the top end of the lifting frame (5027) is fixedly connected to two groups of vertical bars (5028), and a top roller (5029) is rotatably connected between the two vertical bars (5028) of the same group, and the top ends of the two top rollers (5029) are in contact with the bottom end of the conveyor belt (5014).
8. The integrated equipment for production and testing of electronic components according to claim 7, characterized in that: The bottom end of the support platform (5011) is fixedly connected to four connecting bars (50210) with a "Z"-shaped cross-section, and the connecting bars (50210) are fixedly connected to guide columns (50211), and the lifting frame (5027) is slidably connected to the guide columns (50211).
9. The integrated electronic component production and testing equipment according to claim 5, characterized in that: The cooling structure (503) comprises a fixed plate (5031) and a side plate (5032); the fixed plate (5031) is fixedly connected to the oven unit (6); two side plates (5032) are fixedly connected to both sides of the fixed plate (5031); a third screw (5033) is rotatably connected between the two side plates (5032); the threads at both ends of the third screw (5033) are in opposite directions; two guide plates (5034) are threadedly connected to the third screw (5033); a second hand wheel (5036) is fixedly connected to the end of the third screw (5033); two guide rods (5035) are fixedly connected to the guide plate (5034); and the guide rods (5035) are slidably connected to the side plates (5032).
10. The integrated equipment for production and testing of electronic components according to claim 9, characterized in that: The oven unit (6) is fixedly connected to a hood (5037), the guide plate (5034) is slidably connected to the hood (5037), the support platform (5011) is fixedly connected to a fan (5038), the output end of the fan (5038) is fixedly connected to a connecting pipe (5039), the end of the connecting pipe (5039) facing away from the fan (5038) is fixedly connected to the hood (5037), and the interior of the hood (5037) is fixedly connected to a diverter plate (50310).