High-precision aluminum profile machining cutting machine and cutting method

Abstract

The invention discloses a high-precision aluminum profile machining cutting machine and a cutting method, and relates to the technical field of aluminum profile cutting, the high-precision aluminum profile machining cutting machine comprises a machining table, a supporting column is fixedly installed at the end of the machining table, meanwhile, a cutting assembly is fixedly installed in the middle of the upper end of the machining table, and an aluminum profile is cut through the cutting assembly; according to the high-precision aluminum profile machining cutting machine and the cutting method, when the movable block moves, the limiting rods rotationally installed at the two ends of the movable block are synchronously driven to move, and due to the fact that the positioning blocks are rotationally installed at the ends of the limiting rods, when the limiting rods move, the positioning blocks are located; when the aluminum profile is fixed, the positioning block rotationally installed at the end of the positioning block is driven to rotate around the connecting position of the positioning block and the butt joint plate, the aluminum profile is fixed, rubber and other anti-skid components are arranged on the outer surface of the positioning block, and therefore when the aluminum profile is fixed through the positioning block, the whole aluminum profile is kept stable.

Description

Technical Field

[0001] The invention relates to aluminum profile cutting technology, and in particular to a high-precision aluminum profile processing and cutting machine and a cutting method. Background Art

[0002] Aluminum profiles have good physical properties, are easy to process, and are highly recyclable. They are widely used in various industries. With my country's large-scale infrastructure investment and the rapid advancement of industrialization, the output and consumption of the entire aluminum profile industry have grown rapidly; cutting is an important process in the aluminum profile processing.

[0003] Chinese patent publication number CN219169787U discloses a cutting device for processing aluminum profiles, comprising a housing, a clamping mechanism provided on both sides of the housing, a cutting mechanism provided on the upper surface of the housing, a water tank provided below the housing, an electromagnet slidably connected to the upper portion of the inner wall of the water tank, a connecting pipe fixedly connected to the lower portion of one side of the outer wall of the water tank, one end of the connecting pipe being threadedly connected to a water suction pipe, one end of the water suction pipe being fixedly connected to the input end of a water pump, and the output end of the water pump being fixedly connected to a water outlet pipe. In the present utility model, when cutting the aluminum tube, by starting the water pump, the water suction pipe draws water from the water tank into the water outlet pipe, and then sprays it out through a nozzle, thereby flushing away the debris generated during cutting, which falls into the water tank through the through groove and is collected under the action of the electromagnet, thereby solving the problem that the debris generated during the cutting of the aluminum material cannot be directly collected, which increases the difficulty of later recycling.

[0004] When using existing equipment, the aluminum profile needs to be fixed first to prevent the position of the aluminum profile from shifting during the processing. However, when cutting the aluminum profile, since it has been fixed, in order to achieve multi-angle cutting of the aluminum profile, the cutting position is generally changed by moving the cutting mechanism. However, this operation is generally easier to move manually for small pieces, but it is difficult to move large pieces, which wastes human resources. In addition, the position accuracy after moving is not high, and the cut product has defects. Therefore, a high-precision aluminum profile processing and cutting machine and cutting method have been developed. Summary of the Invention

[0005] The object of the present invention is to provide a high-precision aluminum profile processing and cutting machine and a cutting method to solve the above-mentioned deficiencies in the prior art.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-precision aluminum profile processing and cutting machine, comprising a processing table, a support column fixedly mounted at the end of the processing table, and a cutting assembly fixedly mounted at the middle position of the upper end of the processing table, through which the aluminum profile is cut; An adjustment component, which is assembled on the outer surface of the support column, and is used to adjust the angle of the aluminum profile during processing; A protective assembly, which is assembled at the end of the adjusting assembly and is used to protect the edge of the aluminum profile during cutting; The protection assembly includes a clamping plate, a protection rod is rotatably mounted on the end of the clamping plate, and a sleeve is rotatably mounted on the end of the protection rod away from the clamping plate, and an extension rod is slidably mounted on the inner wall of the sleeve; A first sliding rod is rotatably mounted on the outer surface of the sleeve end, and a second sliding rod is rotatably mounted on the end of the first sliding rod, and the end of the second sliding rod is rotatably connected to the outer surface of the extension rod; A docking plate is fixedly mounted on the end of the extension rod, a power piece is fixedly mounted on the end of the docking plate, and a movable block is fixedly mounted on the output end of the power piece; The ends of the docking plates are symmetrically rotatably installed with positioning blocks, and at the same time, the middle position of the positioning block is rotatably installed with a limiting rod, and the end of the limiting rod away from the positioning block is rotatably connected to the two ends of the movable block, and the ends of the aluminum profiles are locked through the positioning blocks.

[0007] As a further optimization solution of the present invention, a driving member is rotatably mounted on the end of the clamping plate, a support rod is rotatably mounted on the output end of the driving member, and the end of the support rod is rotatably connected to the end of the clamping plate.

[0008] As a further optimization solution of the present invention, the end of the support rod is rotatably connected to the end of the sleeve, and a retractable rod is rotatably installed on the end of the support rod and located on one side of the sleeve.

[0009] As a further optimization solution of the present invention, a moving rod is rotatably mounted on the end of the retractable rod, and one end of the moving rod away from the retractable rod is rotatably connected to the end of the clamping plate.

[0010] As a further optimization solution of the present invention, the adjustment assembly includes a ring slidably connected to the support column, a fixing plate is fixedly installed on the end of the ring, and a support plate is symmetrically fixedly installed on the end of the fixing plate.

[0011] As a further optimization solution of the present invention, a telescopic member is rotatably mounted on one side of the support plate, and a connecting block is fixedly mounted on the output end of the telescopic member, and a clamping block is fixedly mounted on the end of the connecting block.

[0012] As a further optimization solution of the present invention, a turntable is rotatably installed on one side of the support plate and above the telescopic member, the end of the turntable is engaged with the end of the clamping block, and an arc groove is opened on one side of the turntable.

[0013] As a further optimization solution of the present invention, a guide block is slidably mounted on the inner wall of the arc-shaped groove, and the end of the guide block is fixedly connected to the end of the support plate.

[0014] As a further optimized solution of the present invention, a rotating rod is fixedly mounted on the end of the rotating disk, and a supporting plate is fixedly mounted on the outer surface of the rotating rod.

[0015] As a further optimization solution of the present invention, the end of the supporting plate is clamped to the end of the clamping plate.

[0016] A method for using a high-precision aluminum profile processing and cutting machine includes the following steps: Step 1: When the movable block moves, it simultaneously drives the limit rods installed at both ends to move, driving the positioning block to rotate and fix the aluminum profile; Step 2: Drive the turntable to rotate, drive the rotating rod to rotate, drive the supporting plate to adjust the angle of the clamping plate, and thus adjust the angle of the aluminum profile.

[0017] Compared to existing technologies, the present invention provides a high-precision aluminum profile processing and cutting machine and cutting method, which have the following beneficial effects: When the movable block moves, it simultaneously drives the limit rods rotatably mounted at both ends to move. Because the ends of the limit rods are rotatably mounted with positioning blocks, when the limit rods move, the positioning blocks rotatably mounted at their ends rotate around the connection with the docking plate, thereby securing the aluminum profile. The outer surface of the positioning blocks is provided with anti-slip components such as rubber, thereby ensuring overall stability when the positioning blocks secure the aluminum profile.

[0018] When the turntable rotates, it synchronously drives the rotating rod fixedly installed at its end to rotate, wherein the outer surface of the rotating rod is fixedly installed with a support plate, so that when the rotating rod rotates, the support plate is driven to move synchronously, and then the angle of the support plate is adjusted to make it suitable for different scenarios; by adjusting the angle of the clamping plate and synchronously adjusting the cutting angle of the aluminum profile, it can be cut in different directions and angles during cutting, thereby improving its applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention; Figure 2A schematic diagram of the structure of the adjustment component and the protection component provided in an embodiment of the present invention; Figure 3 A schematic diagram of the structure of the adjustment component provided in an embodiment of the present invention; Figure 4 A cross-sectional view of the internal structure of the adjustment assembly provided in an embodiment of the present invention; Figure 5 A first schematic diagram of the structure of a protection component provided by an embodiment of the present invention; Figure 6 A second schematic diagram of the structure of the protection assembly provided by an embodiment of the present invention; Figure 7 A first cross-sectional view of the internal structure of the protective assembly provided by an embodiment of the present invention; Figure 8 This is a second cross-sectional view of the internal structure of the protective component provided in an embodiment of the present invention.

[0021] Description of reference numerals: 1. Processing table; 2. Adjustment assembly; 3. Protection assembly; 11. Cutting assembly; 12. Support column; 21. Ring; 22. Fixed plate; 23. Support plate; 231. Telescopic member; 24. Connecting block; 25. Snap-fit ​​block; 26. Turntable; 27. Arc groove; 271. Guide block; 28. Turning rod; 29. ​​Support plate; 31. Snap-fit ​​plate; 32. Driving member; 33. Support rod; 34. Retraction rod; 35. Moving rod; 36. Sleeve; 361. First sliding rod; 362. Extension rod; 363. Second sliding rod; 37. Protection rod; 38. Docking plate; 381. Power member; 382. Movable block; 39. Positioning block; 391. Limit rod. DETAILED DESCRIPTION

[0022] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be mechanically connected or electrically connected; they can be directly connected or indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example: See Figures 1-8 A high-precision aluminum profile processing and cutting machine includes a processing table 1, a support column 12 is fixedly installed at the end of the processing table 1, and a cutting component 11 is fixedly installed at the middle position of the upper end of the processing table 1, and the aluminum profile is cut by the cutting component 11.

[0025] For this explanation, the cutting assembly 11 is composed of an electric slide rail, an electric telescopic rod, a cutting blade and other structures. The cutting blade is driven to move by the electric slide rail to realize the cutting operation of the aluminum profile. The cutting assembly 11 adopts the existing technology and is common knowledge to those skilled in the art, so it will not be elaborated here.

[0026] In this solution, the support column 12 is internally provided with a device with telescopic function, such as an electric telescopic rod, and is connected to an external control device. At the same time, the support column 12 drives the fixedly installed adjustment component 2 to move until it reaches the optimal position and stops.

[0027] Furthermore, the protective component 3 is assembled at the end of the adjusting component 2, and the edge of the aluminum profile during cutting is protected by the protective component 3; wherein, the protective component 3 includes a clamping plate 31, and a protective rod 37 is rotatably installed at the end of the clamping plate 31, and at the same time, a sleeve 36 is rotatably installed at one end of the protective rod 37 away from the clamping plate 31, and an extension rod 362 is slidably installed on the inner wall of the sleeve 36.

[0028] In this embodiment, the inner wall of the sleeve 36 is provided with elastic components such as springs, and the outer surface of the sleeve 36 is supported by a protective rod 37, so that the sleeve 36 is in a stable state as a whole during operation.

[0029] Furthermore, a first sliding rod 361 is rotatably mounted on the outer surface of the end of the sleeve 36 , and a second sliding rod 363 is rotatably mounted on the end of the first sliding rod 361 . The end of the second sliding rod 363 is rotatably connected to the outer surface of the extension rod 362 .

[0030] Specifically, a torsion spring is provided at the connection between the first sliding rod 361 and the second sliding rod 363. When the extension rod 362 moves, the second sliding rod 363 installed on its outer surface is synchronously driven to move, thereby cooperating with the torsion spring to support the first sliding rod 361 and the second sliding rod 363, so that the extension rod 362 is always in a stable state.

[0031] Furthermore, a docking plate 38 is fixedly mounted on the end of the extension rod 362 , a power member 381 is fixedly mounted on the end of the docking plate 38 , and a movable block 382 is fixedly mounted on the output end of the power member 381 .

[0032] Specifically, the power member 381 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device. When the power member 381 is started, it synchronously drives the movable block 382 fixedly installed at its end to move.

[0033] Furthermore, a positioning block 39 is symmetrically installed at the end of the docking plate 38, and a limiting rod 391 is rotatably installed at the middle position of the positioning block 39. The end of the limiting rod 391 away from the positioning block 39 is rotatably connected to the two ends of the movable block 382, ​​and the end of the aluminum profile is locked through the positioning block 39.

[0034] Specifically, when the movable block 382 moves, it synchronously drives the limit rods 391 rotatably installed at both ends thereof to move. Since the end of the limit rod 391 is rotatably installed with a positioning block 39, when the limit rod 391 moves, the positioning block 39 rotatably installed at the end thereof is driven to rotate around the connection with the docking plate 38 and fix the aluminum profile.

[0035] The outer surface of the positioning block 39 is provided with anti-slip components such as rubber, so that when the positioning block 39 fixes the aluminum profile, the overall structure remains stable, and when the aluminum profile is bent under force, the two ends of the aluminum profile synchronously move toward the middle, and at the same time cooperate with the first sliding rod 361 and the second sliding rod 363 to support it, so that the positioning block 39 moves synchronously with the aluminum profile.

[0036] Furthermore, a driving member 32 is rotatably mounted on the end of the clamping plate 31 , a supporting rod 33 is rotatably mounted on the output end of the driving member 32 , and an end of the supporting rod 33 is rotatably connected to the end of the clamping plate 31 .

[0037] Specifically, the driving member 32 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device. At the same time, when the driving member 32 is started, it synchronously drives the support rod 33 set at its output end to move. Since the support rod 33 is rotatably installed on the clamping plate 31, the support rod 33 rotates on the clamping plate 31.

[0038] Furthermore, the end of the support rod 33 is rotatably connected to the end of the sleeve 36 , and a retractable rod 34 is rotatably mounted on the end of the support rod 33 and located on one side of the sleeve 36 .

[0039] Specifically, when the support rod 33 rotates, the sleeve 36 installed at its end is synchronously driven to move, thereby adjusting the components set in the sleeve 36 so that it fits tightly against the outer surface of the aluminum profile, ensuring that the aluminum profile remains stable as a whole during processing.

[0040] Furthermore, a moving rod 35 is rotatably mounted on the end of the retractable rod 34 , and one end of the moving rod 35 away from the retractable rod 34 is rotatably connected to the end of the clamping plate 31 .

[0041] Specifically, when the retracting rod 34 moves following the support rod 33, it synchronously drives the moving rod 35 rotatably installed at its end to rotate. Since the end of the moving rod 35 is rotatably connected to the end of the clamping plate 31, the support rod 33 rotatably installed at the end of the retracting rod 34 is limited.

[0042] Furthermore, an adjustment component 2 is assembled on the outer surface of the support column 12, and the angle of the aluminum profile during processing is adjusted through the adjustment component 2; the adjustment component 2 includes a ring 21 slidably connected to the support column 12, and a fixing plate 22 is fixedly installed at the end of the ring 21, and a support plate 23 is symmetrically fixedly installed at the end of the fixing plate 22.

[0043] In this embodiment, the end of the ring 21 is provided with a fixing component such as a clamp, and the adjustment component 2 is fixedly installed on the outer surface of the support column 12 through the clamp, and moves up and down with the support column 12 until it reaches the optimal position and stops.

[0044] Furthermore, a telescopic member 231 is rotatably mounted on one side of the support plate 23 , and a connecting block 24 is fixedly mounted on the output end of the telescopic member 231 , and a clamping block 25 is fixedly mounted on the end of the connecting block 24 .

[0045] Specifically, the telescopic member 231 is a component with a telescopic function, such as an electric telescopic rod, and is connected to an external control device. When the telescopic member 231 is started, it synchronously drives the connecting block 24 fixedly installed at its output end to move. Since the end of the connecting block 24 is fixedly installed with a clamping block 25, the clamping block 25 moves synchronously with the connecting block 24.

[0046] Furthermore, a turntable 26 is rotatably mounted on one side of the support plate 23 and above the telescopic member 231 . The end of the turntable 26 is engaged with the end of the engaging block 25 . An arcuate groove 27 is formed on one side of the turntable 26 .

[0047] Specifically, when the clamping block 25 moves, it synchronously drives the turntable 26 mounted on its end to rotate, wherein the end of the turntable 26 is provided with multiple groups of through holes. According to the actual situation, the clamping block 25 is adjusted to dock with the through holes at different positions to make it suitable for different scenarios.

[0048] The end of the clamping block 25 is a component with a fixing function, such as a bolt, which is connected to the through hole through the bolt, thereby ensuring the stability of the clamping block 25 and the turntable 26.

[0049] Furthermore, a guide block 271 is slidably mounted on the inner wall of the arc-shaped groove 27 , and an end of the guide block 271 is fixedly connected to an end of the support plate 23 .

[0050] Specifically, the arc groove 27 on the turntable 26 fits with the outer surface of the guide block 271, thereby ensuring that when the turntable 26 rotates, the arc groove 27 moves along the outer surface of the guide block 271, so that when the turntable 26 rotates under force, the whole remains stable.

[0051] Furthermore, a rotating rod 28 is fixedly mounted on the end of the rotating disk 26 , and a supporting plate 29 is fixedly mounted on the outer surface of the rotating rod 28 . The end of the supporting plate 29 is clamped with the end of the clamping plate 31 .

[0052] Specifically, when the turntable 26 rotates, it synchronously drives the rotating rod 28 fixedly installed at its end to rotate, wherein the outer surface of the rotating rod 28 is fixedly installed with a support plate 29, so that when the rotating rod 28 rotates, the support plate 29 is driven to move synchronously, and then the angle of the support plate 29 is adjusted to make it suitable for different scenarios.

[0053] A plurality of groups of bolts are provided at the end of the supporting plate 29 , and the supporting plate 29 is limited by the bolts, thereby ensuring that the clamping plate 31 is stably provided on the supporting plate 29 .

[0054] At the same time, by adjusting the angle of the clamping plate 31 and synchronously adjusting the aluminum profile, cutting in different directions and angles can be performed during cutting.

[0055] The control device can use a single-chip microcomputer as the control terminal. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (MCU), consisting of an arithmetic unit, a controller, memory, and input / output devices, equivalent to a miniature computer. Compared to the general-purpose microprocessors used in personal computers, it emphasizes self-sufficiency (no external hardware required) and cost savings. Its greatest advantages are its small size, allowing it to be placed inside the instrument, low memory capacity, simple input / output interfaces, and low functional consumption.

[0056] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. A high-precision aluminum profile processing and cutting machine, characterized in that: It comprises a processing table (1), a support column (12) is fixedly mounted on the end of the processing table (1), and a cutting assembly (11) is fixedly mounted at the middle position of the upper end of the processing table (1), and the aluminum profile is cut by the cutting assembly (11); An adjustment component (2) is mounted on the outer surface of the support column (12), and the angle of the aluminum profile during processing is adjusted by the adjustment component (2); A protective component (3) is assembled at the end of the adjusting component (2), and the edge of the aluminum profile is protected by the protective component (3) during cutting; The protection assembly (3) includes a clamping plate (31), a protection rod (37) is rotatably mounted on the end of the clamping plate (31), and a sleeve (36) is rotatably mounted on the end of the protection rod (37) away from the clamping plate (31), and an extension rod (362) is slidably mounted on the inner wall of the sleeve (36); A first sliding rod (361) is rotatably mounted on the outer surface of the end of the sleeve (36), and a second sliding rod (363) is rotatably mounted on the end of the first sliding rod (361), and the end of the second sliding rod (363) is rotatably connected to the outer surface of the extension rod (362); A docking plate (38) is fixedly mounted on the end of the extension rod (362), a power member (381) is fixedly mounted on the end of the docking plate (38), and a movable block (382) is fixedly mounted on the output end of the power member (381); A positioning block (39) is symmetrically mounted on the end of the docking plate (38), and a limiting rod (391) is rotatably mounted on the middle position of the positioning block (39). One end of the limiting rod (391) away from the positioning block (39) is rotatably connected to both ends of the movable block (382), and the end of the aluminum profile is locked through the positioning block (39).

2. A high-precision aluminum profile processing and cutting machine according to claim 1, characterized in that: A driving member (32) is rotatably mounted on the end of the clamping plate (31), a supporting rod (33) is rotatably mounted on the output end of the driving member (32), and the end of the supporting rod (33) is rotatably connected to the end of the clamping plate (31).

3. A high-precision aluminum profile processing and cutting machine according to claim 2, characterized in that: The end of the support rod (33) is rotatably connected to the end of the sleeve (36), and a contraction rod (34) is rotatably mounted on the end of the support rod (33) and located on one side of the sleeve (36).

4. The high-precision aluminum profile processing and cutting machine according to claim 3, characterized in that: A moving rod (35) is rotatably mounted on the end of the retractable rod (34), and one end of the moving rod (35) away from the retractable rod (34) is rotatably connected to the end of the clamping plate (31).

5. The high-precision aluminum profile processing and cutting machine according to claim 1, characterized in that: The adjustment assembly (2) comprises a collar (21) slidably connected to the support column (12), a fixing plate (22) being fixedly mounted on the end of the collar (21), and a support plate (23) being symmetrically fixedly mounted on the end of the fixing plate (22).

6. The high-precision aluminum profile processing and cutting machine according to claim 5, characterized in that: A telescopic member (231) is rotatably mounted on one side of the support plate (23), while a connecting block (24) is fixedly mounted on the output end of the telescopic member (231), and a clamping block (25) is fixedly mounted on the end of the connecting block (24).

7. The high-precision aluminum profile processing and cutting machine according to claim 6, characterized in that: A turntable (26) is rotatably mounted on one side of the support plate (23) and located above the telescopic member (231). The end of the turntable (26) is engaged with the end of the engaging block (25). An arc-shaped groove (27) is provided on one side of the turntable (26).

8. The high-precision aluminum profile processing and cutting machine according to claim 7, characterized in that: A guide block (271) is slidably mounted on the inner wall of the arc-shaped groove (27), and the end of the guide block (271) is fixedly connected to the end of the support plate (23).

9. The high-precision aluminum profile processing and cutting machine according to claim 8, characterized in that: A rotating rod (28) is fixedly mounted on the end of the rotating disk (26), a supporting plate (29) is fixedly mounted on the outer surface of the rotating rod (28), and the end of the supporting plate (29) is clamped to the end of the clamping plate (31).

10. A method for using the high-precision aluminum profile processing and cutting machine according to claim 9, characterized in that: The following steps are involved: Step 1: When the movable block (382) moves, it simultaneously drives the limit rods (391) installed at both ends thereof to move, driving the positioning block (39) to rotate to fix the aluminum profile; Step 2: driving the turntable (26) to rotate, driving the rotating rod (28) to rotate, driving the supporting plate (29) to adjust the angle of the clamping plate (31), thereby adjusting the angle of the aluminum profile.

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