A carousel assembly device
By designing a turntable assembly device, which utilizes the counterclockwise rotation of the turntable and the carrying and gripping mechanism, the problem of existing equipment being unable to efficiently assemble workpieces with small thicknesses is solved, thus achieving a highly efficient workpiece assembly process.
Patent Information
- Application Number
- CN202511256031.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-09-04
AI Technical Summary
Existing equipment is not efficient enough to install thinner workpieces onto the side of fixed workpieces for assembly.
A rotary assembly device was designed, including a first production line, a second production line, a rotary table, and a material handling unit. The station switching is achieved by rotating the rotary table 90° counterclockwise. Combined with the carrying mechanism and the gripping mechanism, the efficient assembly of workpieces is realized.
This improved assembly efficiency, reduced waiting time, and enabled highly efficient assembly of workpieces.
Smart Images

Figure CN120715629B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present specification relates to the technical field of automation equipment, in particular to a rotary table type assembling device. BACKGROUND
[0002] When two workpieces need to be assembled together on an automatic production line, one of the workpieces is usually fixed first, and then the other workpiece is moved to the surface of the fixed workpiece to complete the assembly. If the workpiece to be moved needs to be installed on the upper surface of the fixed workpiece, it is relatively simple. If the workpiece to be moved needs to be installed on the side surface of the fixed workpiece, and the thickness of the fixed workpiece is small, the existing equipment cannot realize the assembly process. SUMMARY
[0003] In view of the deficiencies of the prior art, one object of the present specification is to provide a rotary table type assembling device with reasonable layout and capable of efficiently assembling two workpieces.
[0004] To achieve the above object, the present specification provides a rotary table type assembling device, comprising:
[0005] A first assembly line extending in a first direction is used for conveying first workpieces and outputting assembled products; a first tray is arranged on the first assembly line;
[0006] A second assembly line extending in the first direction is used for conveying second workpieces; a second tray is arranged on the second assembly line; the first assembly line and the second assembly line are arranged in a second direction; the first direction, the second direction and a vertical direction are perpendicular to each other;
[0007] A rotary table is arranged between the first assembly line and the second assembly line; the rotary table is sequentially provided with a feeding station, a hand changing station, an assembling station and a curing station in a counterclockwise direction; the rotary table rotates 90° counterclockwise to switch the stations; the feeding station is arranged opposite to the first assembly line;
[0008] A material taking part is arranged above the first assembly line and comprises two suction discs arranged in alignment in a horizontal plane; the two suction discs are respectively used for sucking the first workpieces on the first tray to the feeding station and sucking the assembled products on the feeding station to the first tray.
[0009] As a preferred embodiment, the rotary table type assembling device further comprises a mounting base; the first assembly line, the second assembly line, the rotary table and the material taking part are arranged on the mounting base; one side of the mounting base in the first direction is provided with a first in-out tray and a second in-out tray; the first in-out tray corresponds to the first assembly line; the second in-out tray corresponds to the second assembly line.
[0010] As a preferred implementation, the mounting base is provided with two first sliding rails extending along the second direction; the two first sliding rails are arranged at intervals in the first direction; a first sliding block is slidingly connected to the first sliding rail; a second sliding rail extending along the first direction is fixed between the two first sliding blocks; a second sliding block is slidingly connected to the second sliding rail; a third sliding rail extending along the vertical direction is fixed between the two second sliding blocks; and the material taking part is slidingly connected to the third sliding rail.
[0011] As a preferred implementation, the feeding station, the hand changing station, the assembling station and the curing station are each provided with a bearing mechanism, which comprises:
[0012] a first mounting base;
[0013] a carrier fixed to the first mounting base, the carrier being provided with a bearing surface for bearing a first workpiece; the carrier is provided with a passage perpendicular to the bearing surface; the passage is provided with a magnetic suction element; the magnetic suction element is movable in the passage to switch between a material suction position close to the bearing surface and a material release position away from the bearing surface; the carrier has a waiting position with the bearing surface arranged horizontally and a working position with the bearing surface arranged vertically; only the carrier at the feeding station can be located in the waiting position, when the carrier is located in the waiting position, the suction cup of the material taking part can suction a first workpiece on a first tray to the feeding station or suction an assembled product on the feeding station to the first tray; when the carrier is located in the working position, the magnetic suction element is located in the material suction position;
[0014] a first driving element connected to the first mounting base, for driving the first mounting base to rotate 90° around an axis extending along a third direction, so as to switch the carrier between the waiting position and the working position; the third direction is parallel to the bearing surface.
[0015] As a preferred implementation, the feeding station, the hand changing station, the assembling station and the curing station are each provided with a bearing mechanism, which comprises:
[0016] As a preferred implementation, the bearing mechanism further comprises:
[0017] Two first blocking blocks are slidably connected to the first mounting base, and are located on two sides of the carrier in the third direction; the first mounting base is provided with a fourth sliding rail extending in the third direction, and the first blocking blocks are slidably connected to the fourth sliding rail; when the carrier is in the working position, the first blocking blocks are located close to the lower side of the carrier;
[0018] A second blocking block is slidably connected to the first mounting base, and is located opposite the bearing surface; the first mounting base is provided with a fifth sliding rail extending in the same direction as the through hole, and a connecting plate is slidably connected to the fifth sliding rail; the connecting plate is provided with a sixth sliding rail extending in the fourth direction or the vertical direction, and the second blocking block is slidably connected to the sixth sliding rail.
[0019] As a preferred embodiment, a bending station is arranged between the hand-changing station and the second assembly line; the bending station is provided with a bending mechanism, and the bending mechanism comprises:
[0020] A horizontal bearing table;
[0021] A first pressing block is arranged to move in the vertical direction, and is located above the bearing table;
[0022] Two symmetrical suction parts are arranged on two sides of the bearing table in the second direction; each suction part comprises a second driving member and a suction surface for sucking parts; each suction part has a first position and a second position; when the suction part is in the first position, the two suction surfaces are arranged horizontally upwards to suck the second workpiece before bending; when the suction part is in the second position, the two suction surfaces are arranged vertically away from each other; the suction surface is provided with negative pressure suction holes, a fixed blocking block and a movable blocking block; the fixed blocking block and the movable blocking block protrude from the suction surface and are arranged in the first direction; the second driving member is connected to the movable blocking block to drive the movable blocking block to move in the first direction;
[0023] A third driving member is connected to the suction part to drive the suction part to rotate to switch between the first position and the second position.
[0024] As a preferred embodiment, in the hand-changing station, the suction part can move the second workpiece bent by the bending mechanism in the second direction to the grabbing mechanism.
[0025] As a preferred embodiment, in the assembly station, the grabbing mechanism can move the second workpiece to the first workpiece on the carrier.
[0026] As a preferred embodiment, the curing station is provided with a curing mechanism, and the curing mechanism comprises:
[0027] A first fixing block, a seventh sliding rail extending in a vertical direction is arranged on the first fixing block;
[0028] A mounting block slidingly connected to the seventh sliding rail;
[0029] A plurality of curing lamps arranged on the mounting block, the curing lamps extending in a fifth direction; the curing lamps are connected to the mounting block through a connecting assembly; the connecting assembly comprises a first connecting block, a second connecting block, a third connecting block, a fourth connecting block and a fifth connecting block which are sequentially and detachably fixed; the first connecting block is slidingly connected to the mounting block in a sixth direction, and the curing lamps are slidingly connected to the fifth connecting block in the fifth direction; the sixth direction intersects the fifth direction and is perpendicular to the vertical direction.
[0030] Advantages
[0031] The turntable type assembly device provided by the embodiment is provided with a first assembly line, a second assembly line, a turntable and a material taking part, and is provided with a feeding station, a hand changing station, an assembly station and a curing station on the turntable. The switching of various stations can be realized through the counterclockwise rotation of the turntable by 90°, the layout is reasonable, and the assembly of two workpieces can be realized efficiently. The first workpiece enters the feeding station through the first assembly line and the material taking part; the first workpiece is driven to the hand changing station after the counterclockwise rotation of the turntable by 90°, at this time, the second workpiece is moved to the hand changing station through the second assembly line; the first workpiece and the second workpiece are driven to the assembly station after the continuous counterclockwise rotation of the turntable by 90°, at this time, the second workpiece is moved to the predetermined position of the first workpiece; the first workpiece and the second workpiece are driven to the curing station after the continuous counterclockwise rotation of the turntable by 90°, the glue between the first workpiece and the second workpiece is cured, and the final assembly product is obtained; the assembly product is driven back to the feeding station after the continuous counterclockwise rotation of the turntable by 90°, and the assembly product is taken out to the first tray on the first assembly line through the material taking part. The turntable type assembly device reasonably arranges the stations of various processes in the assembly process, various stations on the turntable can work at the same time, the waiting time is reduced, and the assembly efficiency is maximized. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a structural schematic view of a first workpiece provided in the embodiment;
[0033] Figure 2 It is a structural schematic view of a second workpiece before bending provided in the embodiment;
[0034] Figure 3 It is a structural schematic view of a second workpiece after bending provided in the embodiment;
[0035] Figure 4A schematic structural view of an assembled product according to an embodiment of the present application;
[0036] Figure 5 A schematic structural view of a carousel assembly device according to an embodiment of the present application;
[0037] Figure 6 A schematic structural view of a carousel assembly device according to an embodiment of the present application; Figure 5 A schematic structural view of an enlarged structure at A in FIG. 1 1 ;
[0038] Figure 7 A schematic structural view of an enlarged structure at A in FIG. 1 1 ; Figure 5 A top view of FIG. 1 1 ;
[0039] Figure 8 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position;
[0040] Figure 9 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position; Figure 8 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position;
[0041] Figure 10 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a waiting position;
[0042] Figure 11 A top view of FIG. 1 1 ; Figure 8
[0043] A front view of FIG. 1 1 ; Figure 12 Figure 8 A front view of FIG. 1 1 ;
[0044] Figure 13 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position; Figure 12 A sectional structural view of FIG. 1 1 at B-B;
[0045] Figure 14 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position; Figure 13 A schematic structural view of an enlarged structure at C in FIG. 1 1, with a magnetic attraction element in a material suction position;
[0046] Figure 15 A schematic structural view of an enlarged structure at C in FIG. 1 1, with a magnetic attraction element in a material release position; Figure 13 A schematic structural view of an enlarged structure at C in FIG. 1 1, with a magnetic attraction element in a material release position;
[0047] Figure 16 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position;
[0048] Figure 17 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position; Figure 16 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position;
[0049] Figure 18 A schematic structural view of a bearing mechanism according to an embodiment of the present application, with a carrier in a working position;
[0050] Figure 19 another perspective view of the structure of the present embodiment; Figure 18
[0051] Figure 20 another perspective view of the structure of the present embodiment;
[0052] Figure 21 Figure 20
[0053] Figure 22 Figure 21
[0054] Figure 23 Figure 21
[0055] Figure 24 another perspective view of the structure of the present embodiment;
[0056] Figure 25 Figure 24
[0057] Figure 26 another perspective view of the structure of the present embodiment;
[0058] Figure 27 Figure 26
[0059] Figure 28 Figure 26
[0060] Figure 29 Figure 26
[0061] Figure 30 another perspective view of the structure of the present embodiment;
[0062] Figure 31 Figure 30
[0063] Figure 32 another perspective view of the structure of the present embodiment;
[0064] Figure 33 Figure 32
[0065] Figure 34 another perspective view of the structure of the present embodiment;Figure 32 Structure diagram of the middle connecting assembly and the curing lamp.
[0066] Legend:
[0067] 100, first workpiece; 200, second workpiece; 300, assembled product; 400, first tray; 500, second tray; 6, mounting base; 61, first assembly line; 62, second assembly line; 63, turntable; 631, feeding station; 632, hand changing station; 633, assembling station; 634, curing station; 64, material taking part; 641, suction cup; 65, first in-out material bin; 66, second in-out material bin; 671, first sliding rail; 672, second sliding rail; 673, third sliding rail; 681, first sliding block; 682, second sliding block; 69, bending station; X, first direction; Y, second direction; Z, vertical direction;
[0068] 1, bearing mechanism; 11, first mounting base; 12, carrier; 121, bearing surface; 122, channel; 123, magnetic attraction piece; 124, blocking bar; 13, first blocking block; 14, second blocking block; 15, first driving piece; 16, fourth driving piece; 161, output end; 17, fourth sliding rail; 18, fifth sliding rail; 19, sixth sliding rail; 110, connecting plate;
[0069] 2, grabbing mechanism; 20, driving assembly; 21, grabber; 201, grabbing surface; 22, first supporting block; 23, second supporting block; 24, third supporting block; 25, fourth supporting block; 26, fifth supporting block; 27, sixth supporting block; 28, eighth sliding rail; 29, ninth sliding rail; 210, tenth sliding rail; 211, eleventh sliding rail; 212, first spring;
[0070] 3, suction part; 31, second driving piece; 32, suction surface; 33, negative pressure suction hole; 34, fixed blocking block; 35, moving blocking block; 351, blocking surface; 352, position avoiding surface; 36, first air path channel; 37, second air path channel; 371, first part; 372, second part; 38, accommodating groove; 39, second fixed block;
[0071] 4, second mounting base; P, third direction; Q, fourth direction;
[0072] 5, curing mechanism; 51, first fixing block; 511, seventh sliding rail; 52, mounting block; 521, twentieth sliding rail; 53, curing lamp; 531, first curing lamp; 532, second curing lamp; 533, third curing lamp; 54, first connecting block; 541, first adjusting groove; 55, second connecting block; 551, second adjusting groove; 56, third connecting block; 561, first adjusting hole; 57, fourth connecting block; 58, fifth connecting block; 59, connecting sliding block; 510, central plane; G, fifth direction; H, sixth direction; I, seventh direction; J, eighth direction; K, ninth direction;
[0073] 71, twelfth sliding rail; 72, third sliding block; 73, thirteenth sliding rail; 74, second pressing block; 75, fourth sliding block; 76, fifth sliding block; 77, fourteenth sliding rail; 78, fifteenth sliding rail; 79, third driving member; 710, third mounting seat;
[0074] 81, bearing table; 82, first pressing block; 85, third pressing block; 86, fourth mounting seat; 87, sixteenth sliding rail; 88, seventeenth sliding rail; 89, sixth sliding block; 810, eighteenth sliding rail; 811, seventh sliding block; 812, nineteenth sliding rail; 813, second spring. DETAILED DESCRIPTION
[0075] Please refer to Figures 5 to 7 The embodiment of the present application provides a rotary table type assembling device, which comprises a first assembly line 61, a second assembly line 62, a rotary table 63 and a material taking part 64.
[0076] The first assembly line 61 extends along a first direction X and is used for conveying first workpieces 100 and outputting assembled products 300. The first assembly line 61 is provided with a first tray 400. The second assembly line 62 extends along the first direction X and is used for conveying second workpieces 200. The second assembly line 62 is provided with a second tray 500. The first assembly line 61 and the second assembly line 62 are arranged at intervals along a second direction Y. The first direction X, the second direction Y and a vertical direction Z are perpendicular to each other in pairs, that is, the first direction X and the second direction Y are two directions perpendicular to each other in a horizontal plane. The rotary table 63 is arranged between the first assembly line 61 and the second assembly line 62. The rotary table 63 is provided with, in sequence and along an anticlockwise direction, a feeding station 631, a hand changing station 632, an assembling station 633 and a curing station 634. The rotary table 63 rotates anticlockwise by 90° to realize the switching of the stations, and a corresponding motor can be arranged to drive the rotary table 63 to rotate anticlockwise. The feeding station 631 faces the first assembly line 61. The material taking part 64 is arranged above the first assembly line 61. As shown in FIG. 1, the material taking part 64 comprises a first material taking device 641 and a second material taking device 642. The first material taking device 641 is arranged on the first assembly line 61 and is used for taking the first workpieces 100 from the first tray 400. The second material taking device 642 is arranged on the second assembly line 62 and is used for taking the second workpieces 200 from the second tray 500. Figure 6As shown, the taking part 64 includes two suction cups 641 arranged in alignment in the horizontal plane. The two suction cups 641 are respectively used for sucking the first workpiece 100 on the first tray 400 to the feeding station 631 and sucking the assembled product 300 on the feeding station 631 to the first tray 400. The taking part 64 moves back and forth between the first tray 400 and the feeding station 631 once, which can realize moving one first workpiece 100 from the first tray 400 to the feeding station 631 and moving one assembled product 300 from the feeding station 631 to the first tray 400.
[0077] The rotary table type assembling device provided by the embodiment is provided with the first flow line 61, the second flow line 62, the rotary table 63 and the taking part 64, and is provided with the feeding station 631, the hand changing station 632, the assembling station 633 and the curing station 634 on the rotary table 63. The switching of the stations can be realized by rotating the rotary table 63 counterclockwise by 90°, the layout is reasonable, and the assembling of two workpieces can be realized efficiently. The first workpiece 100 enters the feeding station 631 through the first flow line 61 and the taking part 64. After the rotary table 63 rotates counterclockwise by 90°, the first workpiece 100 is driven to the hand changing station 632. At this time, the second workpiece 200 is moved to the hand changing station 632 through the second flow line 62. The rotary table 63 continues to rotate counterclockwise by 90°, and drives the first workpiece 100 and the second workpiece 200 to the assembling station 633. At this time, the second workpiece 200 is moved to the predetermined position of the first workpiece 100. The rotary table 63 continues to rotate counterclockwise by 90°, and drives the first workpiece 100 and the second workpiece 200 to the curing station 634. The glue between the first workpiece 100 and the second workpiece 200 is cured to obtain the final assembled product 300. The rotary table 63 continues to rotate counterclockwise by 90°, and drives the assembled product 300 to return to the feeding station 631. The assembled product 300 is taken out to the first tray 400 on the first flow line 61 through the taking part 64. The rotary table type assembling device reasonably arranges the stations of each process in the assembling process. The stations on the rotary table 63 can work at the same time, the waiting time is reduced, and the assembling efficiency is maximized.
[0078] In the embodiment, the rotary table type assembling device further comprises a mounting base 6, the first assembly line 61, the second assembly line 62, the rotary table 63 and the material taking part 64 are arranged on the mounting base 6. The first assembly line 61 and the second assembly line 62 are movable relative to the mounting base 6 along the first direction X. The rotary table 63 is rotatable relative to the mounting base 6 counterclockwise about the vertical direction Z. The mounting base 6 is provided with a first in-out bin 65 and a second in-out bin 66 on one side in the first direction X. The first in-out bin 65 corresponds to the first assembly line 61, and is used for flowing the first tray 400 loaded with the first workpiece 100 into the first assembly line 61, and flowing the first tray 400 loaded with the assembled product 300 out of the first assembly line 61. The second in-out bin 66 corresponds to the second assembly line 62, and is used for flowing the second tray 500 loaded with the second workpiece 200 into the second assembly line 62, and flowing the second tray 500 empty out of the second assembly line 62.
[0079] Specifically, as shown in Figure 5 , the mounting base 6 is provided with two first sliding rails 671 extending along the second direction Y. The two first sliding rails 671 are arranged at intervals in the first direction X. A first sliding block 681 is slidably connected to the first sliding rail 671, and a second sliding rail 672 extending along the first direction X is fixed between the two first sliding blocks 681. A second sliding block 682 is slidably connected to the second sliding rail 672, and a third sliding rail 673 extending along the vertical direction Z is fixed between the second sliding blocks 682. The material taking part 64 is slidably connected to the third sliding rail 673, so that the material taking part 64 can move in the vertical direction Z along the third sliding rail 673, move in the first direction X along the second sliding rail 672, and move in the second direction Y along the first sliding rail 671.
[0080] In the embodiment, the loading station 631, the hand changing station 632, the assembling station 633 and the curing station 634 are each provided with a carrying mechanism 1 for carrying the first workpiece 100. As shown in Figure 8 and Figure 9 , the carrying mechanism 1 comprises a first mounting seat 11, a carrier 12 fixedly arranged on the first mounting seat 11, and a first driving member 15 connected with the first mounting seat 11. The carrier 12 is provided with a carrying surface 121 for carrying the fixed workpiece. As shown in Figure 14 and Figure 15 , the carrier 12 is provided with a passage 122 perpendicular to the carrying surface 121, and a magnetic attraction member 123 is arranged in the passage 122. The magnetic attraction member 123 is movable in the passage 122 to switch between a material suction position close to the carrying surface 121 and a material release position away from the carrying surface 121. The carrier 12 has a waiting position in which the carrying surface 121 is horizontally arranged (as shown in Figure 10 ), and a working position in which the carrying surface 121 is vertically arranged (as shown in Figure 8As shown). Only the carrier 12 at the loading station 631 can be located at the waiting position. When the carrier 12 is at the waiting position, the suction cup 641 of the material taking part 64 can suck the first workpiece 100 on the first tray 400 to the loading station 631 or suck the assembled finished product 300 on the loading station 631 to the first tray 400. When the carrier 12 is at the working position, the magnetic member 123 is at the material suction position. The first driving member 15 is used to drive the first mounting seat 11 to rotate 90° around the axis extending along the third direction P, so as to switch the carrier 12 between the waiting position and the working position. The third direction P is parallel to the bearing surface 121.
[0081] In the carrying mechanism 1 of this embodiment, a first mounting seat 11 and a carrier 12 are provided. When the carrier 12 is at the working position, the side of the first workpiece 100 on the carrier 12 faces upward, which is convenient for assembling the second workpiece 200 on the side of the first workpiece 100. The magnetic member 123 located at the material suction position sucks the first workpiece 100 to ensure that the first workpiece 100 will not fall, so as to firmly fix the first workpiece 100.
[0082] It should be noted that the first workpiece 100 in the embodiment of the present application must be a workpiece that can be adsorbed by the magnetic member 123. As Figure 1 shown, the shape of the first workpiece 100 is sheet-like, and the height of its side is small. The width of the second workpiece 200 in the embodiment of the present application can be approximately equal to the side height of the first workpiece 100. As Figure 2 and Figure 3 shown, the second workpiece 200 is bent from a long strip, and its shape matches the side of the first workpiece 100. For example, the second workpiece 20 can be formed by bending the two ends of a strip-shaped part with a length of about 1 cm to 5 cm and a width of about 1 mm to 5 mm. Its thickness is extremely thin, and its shape is roughly the same as "冂". The assembled finished product 300 after the first workpiece 100 and the second workpiece 200 are assembled is as Figure 4 shown.
[0083] In this embodiment, the length of the magnetic member 123 is less than the length of the channel 122, so that the magnetic member 123 can move in the channel 122 to switch between the material suction position close to the bearing surface 121 and the material discharge position away from the bearing surface 121. The diameter of the channel 122 matches the diameter of the magnetic member 123, that is, the diameter of the channel 122 is approximately equal to the diameter of the magnetic member 123, or the diameter of the channel 122 is slightly larger than the diameter of the magnetic member 123. The circumferential side of the channel 122 can guide and limit the movement of the magnetic member 123.
[0084] More specifically, the magnetic member 123 is connected with a fourth driving member 16 for driving the magnetic member 123 to switch between the material suction position and the material discharge position. The fourth driving member 16 is preferably a cylinder. As Figure 14 andFigure 15 As shown, the output end 161 of the fourth driving member 16 is eccentrically arranged with the magnetic member 123. When the carrier 12 is located at the working position, the output end 161 of the fourth driving member 16 is arranged below the magnetic member 123, so as to make the fourth driving member 16 as close to the lower side as possible, thereby avoiding interference with the movement of the second workpiece 200. After the carrier 12 is rotated to the waiting position, the magnetic member 123 can be moved to the discharging position, so that the first workpiece 100 can be taken out.
[0085] Specifically, the bearing mechanism 1 further comprises two first blocking blocks 13 which are slidingly connected to the first mounting seat 11 in the third direction P. The two first blocking blocks 13 are respectively located on the two sides of the carrier 12 in the third direction P. The first mounting seat 11 is provided with a fourth sliding rail 17 extending in the third direction P, and the first blocking block 13 is slidingly connected with the fourth sliding rail 17. As shown in Figure 8 As shown, when the carrier 12 is located at the working position, the first blocking block 13 is arranged below the carrier 12, so as to avoid interference with the movement of the second workpiece 200.
[0086] As shown in Figure 8 and Figure 9 As shown, the bearing mechanism 1 further comprises a second blocking block 14 which is slidingly connected to the first mounting seat 11, and the second blocking block 14 is arranged opposite to the bearing surface 121. The first mounting seat 11 is provided with a fifth sliding rail 18 extending in the same direction as the through hole, and the fifth sliding rail 18 is slidingly connected with a connecting plate 110, and the connecting plate 110 is provided with a sixth sliding rail 19 extending in the fourth direction Q or the vertical direction Z, and the second blocking block 14 is slidingly connected with the sixth sliding rail 19. The two first blocking blocks 13 can limit the first workpiece 100 on the carrier 12 in the third direction P, and the second blocking block 14 can limit the first workpiece 100 on the carrier 12 opposite to the bearing surface 121. By arranging the magnetic member 123, the first blocking block 13 and the second blocking block 14, the first workpiece 100 on the carrier 12 can be stably fixed, especially when the grabbing mechanism 2 moves the second workpiece 200 to the side of the first workpiece 100, it can also ensure that the first workpiece 100 can be fixed during the movement, thereby improving the processing efficiency and yield.
[0087] The third direction P, the fourth direction Q and the vertical direction Z are perpendicular to each other in pairs. The carrying mechanism 1 can rotate with the turntable 63. For the carrying mechanism 1 on the feeding station 631, the carrying surface 121 faces the first assembly line 61, the third direction P is parallel to the first direction X, and the fourth direction Q is parallel to the second direction Y. For the carrying mechanism 1 on the hand-changing station 632, the carrying surface 121 faces the first feeding and discharging bin 65 and the second feeding and discharging bin 66, the third direction P is parallel to the second direction Y, and the fourth direction Q is parallel to the first direction X. For the carrying mechanism 1 on the assembling station 633, the carrying surface 121 faces away from the first assembly line 61, the third direction P is parallel to the first direction X, and the fourth direction Q is parallel to the second direction Y. For the carrying mechanism 1 on the curing station 634, the carrying surface 121 faces away from the first feeding and discharging bin 65 and the second feeding and discharging bin 66, the third direction P is parallel to the second direction Y, and the fourth direction Q is parallel to the first direction X.
[0088] Specifically, in the fourth direction Q, the fourth slide rail 17 and the sixth slide rail 19 are respectively located on the two sides of the carrier 12. In the third direction P, the fifth slide rail 18 and the first driving member 15 are respectively located on the two sides of the carrier 12. As shown in Figure 9 and Figure 11 The above arrangement can make the overall space distribution uniform, so that the device can operate stably and prolong the service life.
[0089] In the embodiment, as shown in Figure 12 The carrying surface 121 of the carrier 12 is further provided with a blocking strip 124 extending in the third direction P. When the carrier 12 is located at the working position, the blocking strip 124 is arranged close to the bottom of the carrier 12, so that the first workpiece 100 on the carrier 12 can be limited at the bottom, and the first workpiece 100 is prevented from falling downward.
[0090] Specifically, when the carrier 12 is located at the working position, the top end of the second blocking block 14 is not higher than the top end of the carrying surface 121, so that the assembly of the first workpiece 100 and the second workpiece 200 is prevented from being interfered; the bottom end of the second blocking block 14 is higher than the top end of the blocking strip 124, so that the second blocking block 14 can act on the surface of the first workpiece 100 as a whole, and no part of the second blocking block 14 interferes with the blocking strip 124.
[0091] When the carrier 12 is located at the waiting position, the first workpiece 100 can be placed on the carrier 12 in a horizontal state and be limited by the magnetic member 123, the first blocking block 13, the second blocking block 14 and the blocking strip 124. When the carrier 12 is located at the working position, the side surface of the first workpiece 100 is arranged upward, so that the second workpiece 200 can be moved to the side surface of the first workpiece 100.
[0092] In the embodiment, a bending station 69 is arranged between the hand-changing station 632 and the second flow line 62, and is used to bend the second workpiece 200 from the structure shown in Figure 2 to the structure shown in Figure 3 . The bending station 69 is provided with a bending mechanism. The bending mechanism comprises a horizontal bearing table 81, a first pressing block 82 arranged to move in the vertical direction Z, two symmetrical suction parts 3, and a third driving member 79 connected with the suction parts 3. The first pressing block 82 is located above the bearing table 81.
[0093] In order to provide work efficiency and reduce standby time, two bending mechanisms can be arranged. The two bending mechanisms are arranged in the second direction Y.
[0094] As shown in Figure 24 , the two suction parts 3 are located on both sides of the bearing table 81 in the second direction Y. As shown in Figure 20 , the suction part 3 comprises a second driving member 31 and a suction surface 32 for sucking parts. The suction part 3 has a first position and a second position. When the suction part 3 is located at the first position, the two suction surfaces 32 are arranged horizontally upwards for sucking the second workpiece 200 before bending. When the suction part 3 is located at the second position, the two suction surfaces 32 are arranged vertically opposite to each other.
[0095] At the hand-changing station 632, the suction part 3 is always located at the second position. When the suction part 3 is located at the bending station 69, the suction part 3 can be located at the first position, and the bending of the second workpiece 200 can be achieved when the suction part 3 is switched from the first position to the second position.
[0096] The suction surface 32 is provided with a negative pressure suction hole 33, a fixed stop block 34 and a movable stop block 35. The fixed stop block 34 and the movable stop block 35 protrude from the suction surface 32 and are arranged in the first direction X. The second driving member 31 is connected with the movable stop block 35 for driving the movable stop block 35 to move in the first direction X. The third driving member 79 is used to drive the suction part 3 to rotate 90° to switch between the first position and the second position.
[0097] Due to the two suction parts 3 arranged in the second direction Y, the suction surface 32 is provided with the negative pressure suction hole 33, the fixed stop block 34 and the movable stop block 35. The second workpiece 200 can be fixed by the negative pressure suction hole 33, and the second workpiece 200 can be further fixed by the fixed stop block 34 and the movable stop block 35 in the first direction X. The second workpiece 200 is only fixed by the negative pressure suction hole 33, the fixed stop block 34 and the movable stop block 35, and these structures remain relatively static with the second workpiece 200. In addition, the suction part 3 only acts on one surface of the second workpiece 200, rather than clamping both surfaces, so that the second workpiece 200 can be protected from being damaged.
[0098] As Figure 20 shown, the negative pressure suction holes 33 are at least two, and the two negative pressure suction holes 33 are arranged in the vertical direction Z. Through the at least two negative pressure suction holes 33, the second workpiece 200 can be effectively suctioned by negative pressure, and then the second workpiece 200 can be stably and reliably fixed by fixing the block 34 and the moving block 35 in the first direction X.
[0099] Specifically, the second driving member 31 preferably adopts a pneumatic cylinder to adapt to the fixing of the second workpiece 200. When the second driving member 31 controls the movement of the moving block 35, the force of the moving block 35 acting on the second workpiece 200 needs to be controlled to prevent the pressure on the second workpiece 200 in the first direction X from being too large and causing the second workpiece 200 to deform.
[0100] As Figure 21 and Figure 22 shown, the suction part 3 is provided with a first gas passage 36 and a second gas passage 37. The first gas passage 36 is connected with the second driving member 31, and is used to drive the moving end of the second driving member 31 to move in the first direction X. The second gas passage 37 is connected with the negative pressure suction hole 33. The second gas passage 37 includes a first part 371 extending in the first direction X and a second part 372 extending in the vertical direction Z, and the second part 372 is located on one side of the negative pressure suction hole 33 in the second direction Y. The first gas passage 36 and the first part 371 are arranged in the vertical direction Z. The space of the suction part 3 is fully and effectively utilized, and gas passage interference can be avoided.
[0101] As Figure 20 shown, the moving block 35 is provided with a blocking surface 351 and an avoiding surface 352 connected with each other. The blocking surface 351 faces the fixed block 34 and is perpendicular to the first direction X, and can cooperate with the fixed block 34 to clamp the second workpiece 200. The avoiding surface 352 is arranged obliquely, and in the direction away from the suction surface 32, the distance between the avoiding surface 352 and the fixed block 34 gradually increases, so that Figure 25 as shown, the avoiding surface 352 can avoid the interference of the grabbing mechanism 2.
[0102] In this embodiment, the suction part 3 is provided with a containing groove 38 for containing the second driving member 31, and the opening of the containing groove 38 is provided with a second fixing block 39 for fixing the second driving member 31, so as to avoid the second driving member 31 from being taken out of the containing groove 38. The second fixing block 39 is close to one end of the moving block 35 in the first direction X, and can limit the moving block 35.
[0103] Specifically, when the suction part 3 is located at the first position, the suction surface 32 is arranged in alignment with the bearing surface of the bearing table 81, facilitating the two suction parts 3 to move the second workpiece 200 to the bearing table 81. As shown in Figure 31 When the suction part 3 is located at the second position, the suction surface 32 is located below the bearing surface, at this time, the suction part 3 has rotated the two ends of the second workpiece 200 by 90°, completing the bending operation.
[0104] In the embodiment, the bending mechanism further comprises two third pressing blocks 85 arranged oppositely and moving in the second direction Y. When the suction part 3 is located at the second position, the suction surface 32 is located below the third pressing block 85, and the two third pressing blocks 85 respectively abut against the two ends of the bearing table 81 in the second direction Y, for applying a certain pressure to the corners of the second workpiece 200 to ensure better bending effect. The two ends of the bearing table 81 in the second direction Y can be designed as different radii of curvature as needed, and the surface of the third pressing block 85 facing the bearing table 81 is correspondingly designed as a shape matching the radii of curvature, so as to ensure that the second workpiece 200, the bearing table 81 and the third pressing block 85 are tightly attached after the third pressing block 85 presses the second workpiece 200.
[0105] Specifically, as shown in Figure 29 The bending module further comprises a fourth mounting seat 86, and the fourth mounting seat 86 is provided with a sixteenth sliding rail 87 extending in the first direction X and a seventeenth sliding rail 88 extending in the second direction Y. The bearing table 81 is fixedly arranged on the fourth mounting seat 86. The sixteenth sliding rail 87 is slidably connected with a sixth sliding block 89. The sixth sliding block 89 is provided with an eighteenth sliding rail 810 extending in the vertical direction Z. The first pressing block 82 is slidably connected to the eighteenth sliding rail 810, so that the first pressing block 82 can move in the vertical direction Z and in the first direction X, thereby adjusting the placement and fixing position of the second workpiece 200. The third pressing block 85 is slidably connected to the seventeenth sliding rail 88, so that the third pressing block 85 can move in the second direction Y. By arranging the fourth mounting seat 86, the mounting positions of the bearing table 81, the first pressing block 82 and the third pressing block 85 can be provided.
[0106] As shown in Figure 26 The seventeenth sliding rail 88 is slidably connected with a seventh sliding block 811. The seventh sliding block 811 is provided with a nineteenth sliding rail 812 extending in the second direction Y. The third pressing block 85 is slidably connected to the nineteenth sliding rail 812. The end of the third pressing block 85 away from the bearing table 81 is elastically connected to the seventh sliding block 811 through a second spring 813. The two ends of the second spring 813 in the second direction Y abut against the third pressing block 85 and the seventh sliding block 811 respectively. By arranging the nineteenth sliding rail 812 and the second spring 813, the pressure of the third pressing block 85 on the second workpiece 200 after bending can be prevented from being too large, thereby avoiding damage to the second workpiece 200.
[0107] In the embodiment, the feeding station 631, the hand changing station 632, the assembling station 633 and the curing station 634 are each provided with a grabbing mechanism 2 cooperating with the carrying mechanism 1 and a second mounting base 4. As shown in Figure 18 The two grabbing mechanisms 2 are located on both sides of the carrying mechanism 1 in the third direction P and are symmetrically arranged. The grabbing mechanism 2 comprises a grabbing hand 21 extending in the third direction P and a driving assembly 20 connected with the grabbing hand 21. The grabbing hand 21 is provided with a grabbing surface 201 for grabbing the second workpiece 200, and the grabbing surface 201 is perpendicular to the third direction P. The driving assembly 20 is used to drive the grabbing hand 21 to move in the third direction P, move in the fourth direction Q, move in the vertical direction Z, rotate about an axis extending in the third direction P, and rotate about an axis extending in the vertical direction Z.
[0108] As shown in Figure 16 The driving assembly 20 comprises a first support block 22, a second support block 23, a third support block 24, a fourth support block 25, a fifth support block 26 and a sixth support block 27. The first support block 22 is fixedly connected to the second mounting base 4. The first support block 22 is provided with an eighth sliding rail 28 extending in the fourth direction Q. The second support block 23 is slidingly connected to the eighth sliding rail 28. The second support block 23 is provided with a ninth sliding rail 29 extending in the third direction P. The third support block 24 is slidingly connected to the ninth sliding rail 29. The third support block 24 is provided with a tenth sliding rail 210 extending in the vertical direction Z. The fourth support block 25 is slidingly connected to the tenth sliding rail 210. The fifth support block 26 is rotatably connected to the fourth support block 25. The fifth support block 26 can rotate about an axis extending in the third direction P relative to the fourth support block 25. The sixth support block 27 is rotatably connected to the fifth support block 26. The sixth support block 27 can rotate about an axis extending in the vertical direction Z relative to the fifth support block 26. The grabbing hand 21 is connected to the sixth support block 27. The fixed end of the first driving member 15 and the first support block 22 of the driving assembly 20 are fixedly connected to the second mounting base 4.
[0109] Since the grabbing mechanism 2 is provided with the grabbing hand 21 and the driving assembly 20, the two grabbing hands 21 are oppositely arranged in the third direction P and the grabbing surfaces 201 are perpendicular to the third direction P. The grabbing surfaces 201 are provided with a plurality of vacuum suction holes. Through cooperation of the grabbing surfaces 201, the second driving member 31 and the negative pressure suction holes 33, the second workpiece 200 can be transferred from the suction part 3 to the grabbing mechanism 2. The driving assembly 20 enables the grabbing hand 21 to have at least five degrees of freedom, so that the second workpiece 200 can be smoothly and efficiently moved to the side of the first workpiece 100.
[0110] As shown in Figure 24As shown, the hand-changing station 632 is also provided with a twelfth sliding rail 71 extending along the second direction Y. The twelfth sliding rail 71 is slidingly connected with a third sliding block 72. The third sliding block 72 is provided with a thirteenth sliding rail 73 extending along the first direction X. The suction part 3 is slidingly connected with the thirteenth sliding rail 73, so that the suction part 3 can move along the first direction X and the second direction Y, i.e. approach or move away from the carrying mechanism 1 at the hand-changing station 632. The two grabbing mechanisms 2 at the hand-changing station 632 are used to grab the second workpiece 200 from the suction part 3, so as to realize feeding of the bent second workpiece 200.
[0111] Specifically, as shown in Figure 16 and Figure 17 the sixth supporting block 27 is provided with an eleventh sliding rail 211 extending along the third direction P. The gripper 21 is slidingly connected with the eleventh sliding rail 211. The end of the gripper 21 away from the grabbing surface 201 is abutted to the sixth supporting block 27 through a first spring 212. By arranging the first spring 212 and the eleventh sliding rail 211, the gripper 21 can avoid exerting excessive pressure on the side surface of the first workpiece 100 when grabbing the second workpiece 200.
[0112] In this embodiment, the upper portion of the carrier 12 is also provided with a second pressing block 74. In the assembling station 633, after the grabbing mechanism 2 moves the second workpiece 200 to the side surface of the first workpiece 100, the second pressing block 74 is moved to the upper portion of the upward side surface of the first workpiece 100 and is pressed downward, so as to fix the second workpiece 200 and the first workpiece 100 together, facilitating the next curing process. As shown in Figure 18 and Figure 19 the second mounting seat 4 is provided with a fourteenth sliding rail 77 extending along the fourth direction Q. The fourteenth sliding rail 77 is slidingly connected with a fourth sliding block 75. The fourth sliding block 75 is provided with a fifteenth sliding rail 78 extending along the vertical direction Z. The fifteenth sliding rail 78 is slidingly connected with a fifth sliding block 76. The second pressing block 74 is fixedly connected with the fifth sliding block 76, so that the second pressing block 74 can move along the fourth direction Q and the vertical direction Z.
[0113] Specifically, the thirteenth sliding rail 73 is slidingly connected with a third mounting seat 710. The suction part 3 and the third driving member 79 are connected with the third mounting seat 710, so that the suction part 3 and the third driving member 79 can move as a whole along the second direction Y, so as to convey the second workpiece 200 before and after bending. The suction part 3 and the third driving member 79 can also move as a whole along the first direction X, so as to approach or move away from the carrying mechanism 1 at the hand-changing station 632 along the first direction X.
[0114] In the present embodiment, the suction unit 3 can move the second workpiece 200 bent by the bending mechanism to the gripping mechanism 2 along the second direction Y at the handover station 632. The gripping mechanism 2 can move the second workpiece 200 to the side of the first workpiece 100 on the carrier 12 at the assembly station 633.
[0115] In the present embodiment, the curing mechanism 5 is arranged at the curing station 634, and is used to cure the glue between the assembled first workpiece 100 and the second workpiece 200. As shown in Figures 32 to 34 The curing mechanism 5 includes a first fixed block 51, a mounting block 52, and a plurality of curing lamps 53.
[0116] The first fixed block 51 is provided with a seventh sliding rail 511 extending along the vertical direction Z. The mounting block 52 is slidingly connected to the seventh sliding rail 511. The plurality of curing lamps 53 are arranged on the mounting block 52. As shown in Figure 34 The curing lamps 53 extend along a fifth direction G. The curing lamps 53 are connected to the mounting block 52 through a connecting assembly; the connecting assembly includes a first connecting block 54, a second connecting block 55, a third connecting block 56, a fourth connecting block 57, and a fifth connecting block 58, which are sequentially and detachably fixed. The first connecting block 54 is slidingly connected to the mounting block 52 along a sixth direction H, and the curing lamps 53 are slidingly connected to the fifth connecting block 58 along the fifth direction G. The curing lamps 53 slidingly rotate around the sixth direction H, rotate around the seventh direction I, rotate around the eighth direction J, and rotate around the seventh direction I relative to the mounting block 52 under the action of the second connecting block 55, the third connecting block 56, the fourth connecting block 57, and the fifth connecting block 58. The sixth direction H intersects the fifth direction G, and the sixth direction H is perpendicular to the vertical direction Z. The seventh direction I is perpendicular to the sixth direction H, and the eighth direction J is perpendicular to the seventh direction I.
[0117] In the present embodiment, the plurality of curing lamps 53 are symmetrical about the center plane 510, which can simplify the overall structure of the curing mechanism 5. As shown in Figure 33 The center plane 510 is parallel to the vertical direction Z and the sixth direction H.
[0118] Specifically, the first connecting block 54 is provided with a first adjusting groove 541 extending along the sixth direction H. The first connecting block 54 is detachably connected to the mounting block 52 through a first fastener penetrating the first adjusting groove 541. By adjusting the position of the first fastener in the first adjusting groove 541 along the sixth direction H, the position of the curing lamps 53 along the sixth direction H can be adjusted, that is, the sliding of the curing lamps 53 relative to the mounting block 52 along the sixth direction H can be achieved.
[0119] The second connecting block 55 is provided with a second adjusting slot 551 extending along the seventh direction I, and the second connecting block 55 is detachably connected to the first connecting block 54 through a second fastener penetrating the second adjusting slot 551. By adjusting the position of the second fastener in the second adjusting slot 551 along the seventh direction I, the position of the curing lamp 53 along the seventh direction I can be adjusted, i.e., the sliding of the curing lamp 53 relative to the mounting block 52 along the seventh direction I can be achieved.
[0120] In addition, the fifth connecting block 58 is provided with a through hole extending along the fifth direction G for accommodating the curing lamp 53. By moving the curing lamp 53 along the fifth direction G so that the through hole contacts different positions of the curing lamp 53, the position of the curing lamp 53 along the fifth direction G can be adjusted, i.e., the sliding of the curing lamp 53 relative to the mounting block 52 along the fifth direction G can be achieved. Thus, the sliding of the curing lamp 53 relative to the mounting block 52 along the fifth direction G, the sixth direction H and the seventh direction I can be achieved through the fifth connecting block 58, the first connecting block 54 and the second connecting block 55 respectively.
[0121] Specifically, the third connecting block 56 is provided with a first adjusting hole 561 extending along the sixth direction H, and the third connecting block 56 is rotatably connected to the second connecting block 55 through a third fastener penetrating the first adjusting hole 561. By loosening the third fastener and rotating the third connecting block 56 to a desired position along the sixth direction H, and then fixing the third fastener, the angle of rotation of the curing lamp 53 around the sixth direction H can be adjusted, i.e., the rotation of the curing lamp 53 relative to the mounting block 52 along the sixth direction H can be achieved.
[0122] The fourth connecting block 57 is provided with a second adjusting hole extending along the seventh direction I, and the fourth connecting block 57 is rotatably connected to the third connecting block 56 through a fourth fastener penetrating the second adjusting hole. By loosening the fourth fastener and rotating the fourth connecting block 57 to a desired position along the seventh direction I, and then fixing the fourth fastener, the angle of rotation of the curing lamp 53 around the seventh direction I can be adjusted, i.e., the rotation of the curing lamp 53 relative to the mounting block 52 along the seventh direction I can be achieved.
[0123] The fifth connecting block 58 is provided with a third adjusting hole extending along the eighth direction J, and the fifth connecting block 58 is rotatably connected to the fourth connecting block 57 through a fifth fastener penetrating the third adjusting hole. By loosening the fifth fastener and rotating the fifth connecting block 58 to a desired position along the eighth direction J, and then fixing the fifth fastener, the angle of rotation of the curing lamp 53 around the eighth direction J can be adjusted, i.e., the rotation of the curing lamp 53 relative to the mounting block 52 along the eighth direction J can be achieved. Thus, the rotation of the curing lamp 53 relative to the mounting block 52 around the sixth direction H, the seventh direction I and the eighth direction J can be achieved through the third connecting block 56, the fourth connecting block 57 and the fifth connecting block 58 respectively.
[0124] It should be noted that the first fastener, the second fastener, the third fastener, the fourth fastener and the fifth fastener are preferably threaded connections.
[0125] In Figure 34 , the seventh direction I is parallel to the vertical direction Z, that is, for the partial curing lamp 53, the second connecting block 55 in the connecting assembly is vertically arranged, and the second adjusting groove 551 extends along the vertical direction Z. However, as Figure 32 shown, in order to save space and arrange as many curing lamps 53 as possible in a small space to achieve better curing effect, the second connecting block 55 in the connecting assembly of the partial curing lamp 53 is horizontally arranged, that is, the seventh direction I is perpendicular to the vertical direction Z. The sixth direction H and the eighth direction J are both perpendicular to the seventh direction I, that is, the sixth direction H and the eighth direction J are two directions intersecting in a plane perpendicular to the seventh direction I.
[0126] The curing mechanism 5 provided by the embodiment can ensure smooth movement of the workpiece between workstations by arranging the first fixing block 51 with the seventh sliding rail 511, and the mounting block 52 is slidingly connected to the first fixing block 51 in the vertical direction Z, so as to avoid position during movement of the workpiece. After the assembled bearing mechanism 1 loaded with the first workpiece 100 and the second workpiece 200 moves to the curing workstation 634, the mounting block 52 is moved down for curing, which can ensure smooth movement of the workpiece between workstations. By arranging a plurality of curing lamps 53, and the curing lamps 53 are connected to the mounting block 52 through the connecting assembly, the connecting assembly includes the first connecting block 54, the second connecting block 55, the third connecting block 56, the fourth connecting block 57 and the fifth connecting block 58, so that the curing lamps 53 can slide in the fifth direction G, slide in the sixth direction H, slide in the seventh direction I, rotate around the sixth direction H, rotate around the seventh direction I, and rotate around the eighth direction J relative to the mounting block 52, that is, the curing lamps 53 have at least six degrees of freedom, so that the orientations of the curing lamps 53 can be flexibly adjusted to optimize the curing effect. Moreover, due to the multiple degrees of freedom of the curing lamps 53, the curing lamps 53 can be arranged as much as possible in a limited space to achieve better curing effect and make full use of the space.
[0127] In a specific embodiment, the number of curing lamps 53 is 12. In other embodiments, the number of curing lamps 53 can be 10-16.
[0128] As Figure 32 and Figure 33As shown, among the plurality of curing lamps 53, two first curing lamps 531 are arranged vertically downward, and two second curing lamps 532 are arranged horizontally. The extending direction of the second curing lamps 532 is parallel to the center plane 510, and the second curing lamps 532 extend along a ninth direction K. The ninth direction K is perpendicular to the vertical direction Z and parallel to the center plane 510. Among the plurality of curing lamps 53, the orientations of the curing lamps 53 on the same side of the center plane 510 are all different. In the ninth direction K, the plurality of curing lamps 53 are located in different planes. In the vertical direction Z, the plurality of curing lamps 53 are located in different planes. The plurality of curing lamps 53 are arranged in a staggered manner, which can more comprehensively cure the workpiece.
[0129] Specifically, among the plurality of curing lamps 53, two third curing lamps 533 are also arranged at the bottom. The bottom of the mounting block 52 is provided with a twentieth sliding rail 521 extending along the ninth direction K. The twentieth sliding rail 521 is connected with a connecting sliding block 59, and the first connecting blocks 54 of the two third curing lamps 533 are slidingly connected to the two ends of the connecting sliding block 59 in the ninth direction K. By adjusting the positions of the third curing lamps 533 in the ninth direction K, better avoidance can be achieved to avoid interference.
[0130] In a specific application scenario, the first workpiece 100 and the second workpiece 200 to be assembled are respectively fed by the first flow line 61 and the second flow line 62. The first workpiece 100 is transported to the feeding station 631 by the taking device 64, and the carrying mechanism 1 at the feeding station 631 fixes and positions the first workpiece 100 by the magnetic attraction member 123, the first blocking block 13, the second blocking block 14, and the blocking strip 124. The rotating disc 63 is rotated counterclockwise by 90°, and the first workpiece 100 comes to the hand-changing station 632.
[0131] At the bending station 69, the taking device 3 first sucks and fixes the strip-shaped second workpiece 200 to be bent; then the taking device 3 moves the second workpiece 200 to a position opposite to the carrying table 81 by moving on the twelfth sliding rail 71, and moves the second workpiece 200 close to the carrying table 81 by moving on the thirteenth sliding rail 73, and finally places the middle part on the carrying table 81. The first pressing block 82 moves in the first direction X and the vertical direction Z to press the second workpiece 200 on the carrying table 81, the third driving member 79 drives the taking device 3 to rotate by 90°, then the third pressing block 85 moves in the second direction Y to press the bent part of the second workpiece 200 on the carrying table 81, after staying for a predetermined time, the third pressing block 85 moves away, the taking device 3 drives the bent second workpiece 200 away from the carrying table 81, and moves to the hand-changing station 632 on the fifth sliding rail 18.
[0132] At the hand changing station 632, the suction unit 3 moves the second workpiece 200 to a position opposite the carrier 12 of the carrying mechanism 1 by moving on the twelfth slide rail 71, and moves the second workpiece 200 close to the first workpiece 100 on the carrier 12 by moving on the thirteenth slide rail 73. Then, the gripper 21 is driven by the gripping assembly to approach the bending assembly, and the second workpiece 200 can be transferred from the suction unit 3 to the gripping mechanism 2 by the cooperation of the gripping surface 201, the second driving member 31 and the negative pressure suction hole 33, to complete the hand changing process.
[0133] The turntable 63 continues to rotate counterclockwise by 90°, and the first workpiece 100 and the second workpiece 200 come to the assembling station 633. The gripper 21 is driven by the gripping assembly to move the second workpiece 200 to the side of the first workpiece 100 on the carrier 12, and finally moves the second pressing block 74 above the installed second workpiece 200, so that the second workpiece 200 and the first workpiece 100 are attached.
[0134] Subsequently, the turntable 63 continues to rotate counterclockwise by 90°, and the attached first workpiece 100 and second workpiece 200 come to the curing station 634. After the curing mechanism 5 completes the curing, the turntable 63 continues to rotate counterclockwise by 90°, and the assembled product 300 comes to the feeding station 631. The feeding unit 64 takes down the assembled product 300 while loading a new un-assembled first workpiece 100, and the device continues to work in a cycle.
[0135] It is to be understood that the above description is intended to be illustrative and not restrictive. Many embodiments and many applications besides the examples provided herein will be apparent to those of skill in the art upon reading the above description. The scope of the technology should, therefore, be determined not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. The disclosures of all articles and references, including patent applications and publications, are incorporated by reference for the entire scope thereof in the present disclosure. The omission of any aspect of the subject matter disclosed herein does not, therefore, create a patentable disavowal of such subject matter and should not be construed as admitting that such subject matter is not part of the present disclosure.
Claims
1. A carousel assembly apparatus, characterized by, The utility model relates to a carousel type assembly device, which comprises: a first assembly line extending in a first direction for conveying first workpieces and outputting assembled products; a first tray is arranged on the first assembly line; a second assembly line extending in the first direction for conveying second workpieces; a second tray is arranged on the second assembly line; the first assembly line and the second assembly line are arranged at intervals in a second direction; the first direction, the second direction and a vertical direction are perpendicular to each other; a rotating disc is arranged between the first assembly line and the second assembly line; the rotating disc is sequentially provided with a feeding station, a hand-changing station, an assembly station and a curing station in a counterclockwise direction; the rotating disc rotates counterclockwise by 90 degrees to switch the stations; the feeding station is arranged opposite to the first assembly line; a material taking part is arranged above the first assembly line and comprises two suction cups arranged in alignment in a horizontal plane; the two suction cups are respectively used for sucking the first workpieces on the first tray to the feeding station and sucking the assembled products on the feeding station to the first tray; a bending station is arranged between the hand-changing station and the second assembly line; the bending station is provided with a bending mechanism; the bending mechanism comprises: a horizontal bearing table; a first pressing block arranged in a vertical direction; the first pressing block is located above the bearing table; two symmetrical suction parts; the two suction parts are located on both sides of the bearing table in the second direction; the suction part comprises a second driving member and a suction surface for sucking parts; the suction part has a first position and a second position; when the suction part is located at the first position, the two suction surfaces are arranged horizontally upwards for sucking the second workpieces before bending; when the suction part is located at the second position, the two suction surfaces are arranged vertically away from each other; the suction surface is provided with negative pressure suction holes, a fixed stop block and a movable stop block; the fixed stop block and the movable stop block protrude from the suction surface and are arranged at intervals in the first direction; the second driving member is connected with the movable stop block and is used for driving the movable stop block to move in the first direction; a third driving member connected with the suction part; the third driving member is used for driving the suction part to rotate to switch between the first position and the second position.
2. The rotary table assembly apparatus of claim 1, wherein, The carousel type assembly device further comprises a mounting base; the first assembly line, the second assembly line, the rotating disc and the material taking part are arranged on the mounting base; one side surface of the mounting base in the first direction is provided with a first in-out material bin and a second in-out material bin; the first in-out material bin corresponds to the first assembly line; the second in-out material bin corresponds to the second assembly line.
3. The rotary table assembly apparatus of claim 2, wherein, The mounting base is provided with two first sliding rails extending in the second direction; the two first sliding rails are arranged at intervals in the first direction; a first sliding block is slidably connected to the first sliding rail; a second sliding rail extending in the first direction is fixed between the two first sliding blocks; a second sliding block is slidably connected to the second sliding rail; a third sliding rail extending in a vertical direction is fixed between the two second sliding blocks; the material taking part is slidably connected to the third sliding rail.
4. The rotary table assembly apparatus of claim 1, wherein, The feeding station, the hand-changing station, the assembly station and the curing station are all provided with a bearing mechanism; the bearing mechanism comprises: a first mounting seat; A carrier is fixedly arranged on the first mounting base, and the carrier is provided with a bearing surface for bearing a first workpiece; the carrier is provided with a channel perpendicular to the bearing surface; the channel is provided with a magnetic suction element; the magnetic suction element is movable in the channel to switch between a material suction position close to the bearing surface and a material release position away from the bearing surface; the carrier has a standby position in which the bearing surface is horizontally arranged and a working position in which the bearing surface is vertically arranged; only the carrier at the feeding station is in the standby position, and when the carrier is in the standby position, the suction disc of the material taking part can suck the first workpiece on the first tray to the feeding station or suck the assembled product on the feeding station to the first tray; when the carrier is in the working position, the magnetic suction element is in the material suction position; A first driving element connected to the first mounting base is used to drive the first mounting base to rotate 90° around an axis extending in a third direction, so as to switch the carrier between the standby position and the working position; the third direction is parallel to the bearing surface.
5. The rotary table assembly apparatus of claim 4, wherein, The feeding station, the hand changing station, the assembling station and the curing station are each provided with a grabbing mechanism matched with the bearing mechanism and a second mounting base; the two grabbing mechanisms are located on both sides of the bearing mechanism in the third direction, and the two grabbing mechanisms are symmetrically arranged; the grabbing mechanism comprises a grabbing hand extending in the third direction and a driving assembly connected to the grabbing hand; the grabbing hand is provided with a grabbing surface for grabbing a second workpiece, and the grabbing surface is perpendicular to the third direction; the driving assembly is used to drive the grabbing hand to move in the third direction, move in a fourth direction, move in a vertical direction, rotate around an axis extending in the third direction, and rotate around an axis extending in the vertical direction; the third direction, the fourth direction and the vertical direction are perpendicular to each other; the first driving element and the driving assembly are fixedly connected to the second mounting base.
6. The rotary table assembly apparatus of claim 5, wherein, The bearing mechanism further comprises: Two first blocking blocks are slidingly connected to the first mounting base in the third direction, and the two first blocking blocks are respectively located on both sides of the carrier in the third direction; the first mounting base is provided with a fourth sliding rail extending in the third direction, and the first blocking blocks are slidingly connected to the fourth sliding rail; when the carrier is in the working position, the first blocking blocks are arranged close to the lower side of the carrier; A second blocking block is slidingly connected to the first mounting base, and the second blocking block is arranged to face the bearing surface; the first mounting base is provided with a fifth sliding rail extending in the same direction as the through hole, and a connecting plate is slidingly connected to the fifth sliding rail; the connecting plate is provided with a sixth sliding rail extending in the fourth direction or the vertical direction, and the second blocking block is slidingly connected to the sixth sliding rail.
7. The rotary table assembly apparatus of claim 6, wherein, In the hand changing station, the material taking part can move the second workpiece bent by the bending mechanism to the grabbing mechanism in the second direction.
8. The rotary table assembly apparatus of claim 7, wherein, In the assembling station, the grabbing mechanism can move the second workpiece to the first workpiece on the carrier.
9. The rotary table assembly apparatus of claim 6, wherein, The curing station is provided with a curing mechanism, and the curing mechanism comprises: A first fixed block is provided with a seventh sliding rail extending in the vertical direction; An installation block is slidingly connected to the seventh sliding rail; A plurality of curing lamps arranged on the mounting block, the curing lamps extending along a fifth direction; the curing lamps are connected to the mounting block through a connecting assembly; the connecting assembly comprises a first connecting block, a second connecting block, a third connecting block, a fourth connecting block and a fifth connecting block which are sequentially detachably fixedly connected; the first connecting block is slidingly connected to the mounting block in a sixth direction, and the curing lamps are slidingly connected to the fifth connecting block in the fifth direction; the sixth direction intersects the fifth direction and the sixth direction is perpendicular to the vertical direction.
Citation Information
Patent Citations
Transferring type automatic assembly line
CN109319449A
Automatic assembling turntable type splicing mechanism for electronic cigarette
CN110919347A