Energy-saving temperature regulating device for cold and heat source system of methanol supply system for ship

By using PLC-controlled energy-saving heat exchange components and limit components, the problem of stagnant layer caused by fixed pipelines in the marine methanol supply system was solved, thereby improving heat exchange efficiency, reducing energy consumption, and realizing on-demand energy allocation and comprehensive utilization.

CN120720148BActive Publication Date: 2025-12-09JIANGSU JOSUN AIR CONDITIONER
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Patent Information

Application Number
CN202511215521.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-12-09
Estimated Expiration
2045-08-28

AI Technical Summary

Technical Problem

In the cold and heat source system of marine methanol supply system, the fixed pipes inside the temperature control device cause the fluid near the pipe wall to form a stagnant layer when methanol fuel flows. As the operating time increases, the heat transfer coefficient decreases, the temperature control effect weakens, and thus increases energy consumption.

Method used

The energy-saving heat exchange component driven by a PLC controller includes an oscillating component and a limiting component. Through the oscillation of the heat exchange tube and the cooperation of the limiting component, the stagnant layer is broken, the turbulence intensity is enhanced, the heat exchange efficiency is improved, and energy waste is reduced through multi-stage thermal regulation and energy recovery.

Benefits of technology

It improves the heat exchange efficiency between methanol fuel and hot air, reduces energy consumption, enables efficient operation over a wider range of operating conditions, reduces compressed air consumption, and improves the overall energy utilization rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a cold and heat source system energy-saving temperature regulating device of a marine methanol supply system, and relates to the technical field of temperature regulating of the marine methanol supply system. The device comprises a PLC controller, and an energy-saving heat exchange component is arranged on the outer surface of the PLC controller. When the device is used, the first positive and negative motor drives the driving gear and the chain to rotate, drives the four driven gears and the four rotating rods to rotate, further drives the multiple blocking blocks to rotate, and makes the adjacent two impact pipes always switch between one blocking and one opening and one opening and one blocking, that is, the two sides of the swing fin generate thrust back and forth, so that the swing fin swings back and forth, thereby driving the two heat exchange pipes to swing, the stagnant flow layer of the inner wall of the pipes is washed and mixed by the fluid in the main flow area, the turbulent flow intensity is enhanced, the thermal resistance is reduced, the heat exchange efficiency of the methanol fuel and the hot air is improved, meanwhile, the flow direction of the hot air is disturbed, which is beneficial to the hot air to more uniformly wrap the heat exchange pipes, and extra energy consumption is not needed to reach the target temperature.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of temperature adjustment of a marine methanol supply system, in particular to an energy-saving temperature adjustment device for a cold and heat source system of a marine methanol supply system. BACKGROUND

[0002] The marine methanol supply system is a key equipment for providing continuous and stable fuel supply for a methanol dual-fuel engine. The cold and heat source system is included in the marine methanol supply system. Because the methanol engine has specific requirements for the inlet temperature of the fuel, the cold and heat source system is needed to adjust the temperature of the methanol fuel to ensure the normal operation of the engine. The cold and heat source system of the marine methanol supply system mainly realizes heating or cooling of the methanol fuel through a heat exchange device.

[0003] In the prior art, the temperature adjustment device in the cold and heat source system of the marine methanol supply system usually adopts a heat exchanger to heat the methanol fuel to the required temperature of the main engine. In the heat exchange process, the pipeline inside the heat exchanger is usually fixed. When the methanol fuel flows inside the pipeline, the fluid close to the pipe wall is prone to form a "stagnant layer" due to low flow rate. With the extension of the running time, the thickness of the stagnant layer gradually increases, resulting in a decrease in the heat exchange coefficient and a decrease in the temperature adjustment effect. More heat exchange medium needs to be consumed to reach the target temperature, indirectly increasing the energy consumption.

[0004] Therefore, the energy-saving temperature adjustment device for the cold and heat source system of the marine methanol supply system is proposed to solve the problems raised in the background technology. SUMMARY

[0005] The purpose of the present application is to provide an energy-saving temperature adjustment device for the cold and heat source system of the marine methanol supply system to solve the problem that the pipeline inside the temperature adjustment device in the cold and heat source system of the marine methanol supply system is usually fixed, the fluid close to the pipe wall is prone to form a "stagnant layer" when the methanol fuel flows, and the thickness of the stagnant layer gradually increases with the extension of the running time, resulting in a decrease in the heat exchange coefficient and a decrease in the temperature adjustment effect, indirectly increasing the energy consumption.

[0006] To achieve the above purpose, the present application provides the following technical scheme: an energy-saving temperature adjustment device for the cold and heat source system of the marine methanol supply system, comprising a PLC controller, an energy-saving heat exchange assembly is arranged on the outer surface of the PLC controller, and a swinging assembly and a limiting assembly are arranged inside the energy-saving heat exchange assembly.

[0007] The energy-saving heat exchange assembly comprises a temperature insulation plate, the outer surfaces of the two sides of the temperature insulation plate are fixedly installed with heat exchange boxes, two baffle plates are fixedly installed in the interiors of the two heat exchange boxes, exhaust cavities are formed in the interiors of the two heat exchange boxes, six connecting cavities are formed in the interiors of the bottom portions of the two heat exchange boxes, a plurality of exhaust holes are formed in the bottom surfaces of the interiors of the two heat exchange boxes, and the bottom surfaces of the interiors of the two exhaust cavities and the bottom surfaces of the interiors of the four baffle plates are fixedly connected with four impact pipes.

[0008] The swinging assembly comprises four heat exchange pipes, four swinging fins are fixedly installed on the outer surfaces of the two ends of the four heat exchange pipes, arc-shaped plates are arranged at the bottom portions of the eight swinging fins, and first forward-reverse motors are arranged on the front surfaces of the two heat exchange boxes.

[0009] Preferably, drive gears are fixedly installed at the output ends of the two first forward-reverse motors, chains are meshingly connected to the outer surfaces of the two drive gears, four driven gears are meshingly connected to the interiors of the two chains, rotating rods are fixedly installed on the outer surfaces of the sides of the eight driven gears, and four blocking blocks are fixedly installed on the outer surfaces of the eight rotating rods.

[0010] Preferably, feeding pipes and discharging pipes are arranged on the front surfaces and rear surfaces of the two heat exchange boxes respectively, the outer surfaces of the feeding pipes and the discharging pipes are fixedly connected with two three-way pipes, the outer surfaces of the four three-way pipes are fixedly connected with two fixed pipes, two discharging control valves are arranged on the outer surface of the discharging pipe, temperature sensors are arranged on the outer surfaces of the two three-way pipes, two feeding control valves are arranged on the outer surface of the feeding pipe, one end of each of the eight fixed pipes is fixedly penetrated into the interiors of the two exhaust cavities through the two heat exchange boxes, one end of each of the eight fixed pipes is movably embedded in one end of each of the four heat exchange pipes, each of the eight fixed pipes has a worker-shaped sealing ring movably sleeved on one end thereof, and the outer surfaces of the eight worker-shaped sealing rings are fixedly installed on the inner walls of the one ends of the four heat exchange pipes.

[0011] Preferably, a plurality of gravity centers are fixedly installed on the bottom portions of the four heat exchange pipes, the outer surfaces of the two ends of the four heat exchange pipes are movably embedded in the interiors of the eight arc-shaped plates, four arc-shaped plates laterally distributed in each of the two groups of arc-shaped plates, the outer surfaces of the two groups of arc-shaped plates are fixedly installed in the interiors of the two exhaust cavities, four bases are fixedly installed on the bottom portions of the two heat exchange boxes, the two first forward-reverse motors are installed on the front surfaces of one of the bases through auxiliary plates, and each of the plurality of connecting cavities is a group of two connecting cavities laterally distributed.

[0012] Preferably, the outer surfaces of the four rotating rods are movably embedded in the interiors of the four groups of connecting cavities, respectively, the outer surfaces of the other four rotating rods are movably embedded in the interiors of the other two groups of connecting cavities, respectively, the bottoms of the outer surfaces of the two heat exchange boxes are provided with four first sealing holes, respectively, the inner walls of the eight first sealing holes are fixedly connected with first sealing rings, respectively, the outer surfaces of the eight rotating rods close to the driven gears are in contact with the inner walls of the eight first sealing rings, respectively, the two ends of the four heat exchange pipes are movably embedded in the interiors of the two exhaust cavities, respectively, the two swing fins in each transverse distribution are a group, the outer surfaces of the four groups of swing fins are movably embedded in the bottoms of the interiors of the two exhaust cavities, respectively, and the outer surfaces of the other four groups of swing fins are movably embedded in the bottoms of the interiors of the four baffles, respectively.

[0013] Preferably, the energy-saving heat exchange assembly further comprises a gas injection main pipe, the bottom of the gas injection main pipe is fixedly connected with three gas injection branch pipes, the outer surfaces of the three gas injection branch pipes are provided with air flow control valves, respectively, the bottom ends of the three gas injection branch pipes are fixedly connected with vortex pipe fittings, respectively, one end of each of the three vortex pipe fittings is fixedly connected with a hot gas pipe, the other end of each of the three vortex pipe fittings is fixedly connected with a cold gas pipe, one end of each of the three hot gas pipes and one end of each of the three cold gas pipes are fixedly connected with a medium pipe, the tops of the interiors of the two heat exchange boxes are fixedly installed with six air outlet pipes, respectively, the bottoms of the air outlet pipes are fixedly connected with a plurality of air outlet nozzles, respectively, the two ends of the six medium pipes are fixedly embedded in the interiors of the two exhaust cavities to the interiors of the two heat exchange boxes, respectively, and the two ends of the six medium pipes are fixedly connected with the tops of the plurality of air outlet pipes, respectively.

[0014] Preferably, the interior of the temperature insulation plate is provided with temperature insulation material, the bottoms of the interiors of the two heat exchange boxes are fixedly connected with energy recovery pipes, respectively, the tops of the front surfaces of the two heat exchange boxes are fixedly connected with exhaust pipes, respectively, the two exhaust pipes are in communication with the two exhaust cavities, respectively, one end of each of the two energy recovery pipes is fixedly embedded in the interiors of the two exhaust cavities to the front surfaces and the rear surfaces of the two heat exchange boxes, respectively, and one end of each of the two energy recovery pipes is fixedly embedded in the interiors of the four baffles to the outer surfaces, respectively.

[0015] Preferably, each adjacent two of the plurality of impact pipes is a group, eight of the connecting cavities are in communication with eight groups of the impact pipes, respectively, the other four connecting cavities are in communication with the other eight groups of the impact pipes, respectively, the plurality of connecting cavities are in communication with the interiors of the heat exchange boxes through exhaust holes, and the bottoms of the three vortex pipe fittings are installed on the top of the temperature insulation plate through auxiliary plates.

[0016] Preferably, the limiting assembly comprises two second forward-reverse motors, the output ends of the two second forward-reverse motors are fixedly installed with rotating shafts, respectively, the outer surfaces of the two rotating shafts are fixedly installed with two conical limiting clamps, respectively, and the outer surfaces of the four heat exchange pipes are movably embedded in the interiors of the four conical limiting clamps, respectively.

[0017] Preferably, the outer surface of one side of each of the two heat exchange boxes is provided with a sealing door mounted by bolts, the outer surface of one side of each of the two sealing doors is provided with a second sealing hole, the inner wall of each of the two second sealing holes is fixedly connected with a second sealing ring, one end of each of the two rotating shafts is movably embedded in the outer surface of one side of the heat insulation plate, the outer surface of the other end of each of the two rotating shafts is in contact with the inner wall of each of the two second sealing rings, and the bottom of each of the two second reversible motors is mounted on the outer surface of one side of each of the two sealing doors through an auxiliary plate.

[0018] Compared with the prior art, the application has the following beneficial effects:

[0019] 1、When the application is used, the first reversible motor drives the driving gear and the chain to rotate, drives the four driven gears and the four rotating rods to rotate, further drives the plurality of blocking blocks to rotate, so that the adjacent two impact pipes are always switched between one blocking and one opening and one opening and one blocking, that is, the two sides of the swing fin are pushed back and forth to swing back and forth, so as to drive the two heat exchange pipes to swing. The periodic centrifugal force and shear force generated by the back-and-forth swinging of the heat exchange pipes can make the stagnant layer on the inner wall of the pipe be scoured and mixed by the fluid in the main flow area, enhance the turbulence intensity, reduce the thermal resistance, and improve the heat exchange efficiency of the methanol fuel and the hot air; at the same time, the flow direction of the hot air is disturbed, which is beneficial to the hot air to wrap the heat exchange pipe more evenly, without additional energy consumption to reach the target temperature, reducing the consumption of compressed air, and realizing energy saving and optimization.

[0020] 2、When the application is used, the heat exchange box is divided into three heat exchange chambers, and each heat exchange chamber corresponds to a vortex pipe component, so that gradient heat regulation and heat output can be realized, the output proportion of hot air and cold air of the corresponding vortex pipe component can be independently controlled, energy waste caused by full-load operation can be avoided, the three heat exchange chambers and the three vortex pipe components bear the "basic load", "fluctuating load" and "emergency load", when the ship methanol supply system is in low demand, only one vortex pipe component can be started to maintain the basic temperature; when it is in medium demand, two vortex pipe components are started, and the two heat exchange units are cooperatively adjusted; when it is in high demand, the three heat exchange units are operated at full power, through this "step-by-step response", compared with the "all or none" adjustment of a single unit, the actual heat demand is more in line with the actual heat demand, energy redundancy is reduced, energy is allocated on demand, and energy is saved.

[0021] 3、When the application is used, the hot air generates swing thrust on the swing fin, at the same time, the waste heat is transferred to the swing fin, and then the heat is transferred to the fixed pipe and the liquid inlet end of the heat exchange pipe, so that the formaldehyde fuel at the liquid inlet end of the heat exchange pipe can be preheated (or pre-cooled), and energy waste is reduced. The excess heat or cold air generated can be recovered through the energy recovery pipe and used for other equipment on the ship, which is beneficial to improve the comprehensive energy utilization rate.

[0022] 4、The application is used, the second positive and negative motor drives the rotating shaft to rotate, and the conical limiting clamp is driven to rotate, the sleeve is clamped outside the heat exchange pipe, and rotation of the heat exchange pipe is avoided when it is not needed. Under the action of the limiting assembly, the heat exchange pipe can be fixed, and the heat exchange pipe in the fixed state is used. The conical limiting clamp is driven by the second positive and negative motor to rotate away from the outer surface of the heat exchange pipe, and the heat exchange pipe in the movable state can be used, which is flexible and various, and the applicability is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the first angle perspective view of the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0024] Figure 2 It is the second angle perspective view of the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0025] Figure 3 It is the internal structure schematic view of the heat exchange box in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0026] Figure 4 It is the structure sectional view schematic view of the heat exchange box in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0027] Figure 5 It is the structure sectional view schematic view of the heat exchange box in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0028] Figure 6 It is the structure development perspective view of the limiting assembly in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0029] Figure 7 It is the structure schematic view of the heat exchange pipe in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0030] Figure 8 It is the structure sectional view schematic view of the heat exchange pipe in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0031] Figure 9 It is the structure schematic view of the swing fin in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0032] Figure 10 It is the structure schematic view of the plugging block in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0033] Figure 11 It is the structure sectional view schematic view of the first sealing ring in the energy-saving temperature adjusting device for the cold and heat source system of the marine methanol supply system of the application;

[0034] Figure 12 Structure diagram of the tee pipe in the energy-saving temperature regulating device of the cold and heat source system of the marine methanol supply system of the application;

[0035] Figure 13 Structure diagram of the connecting cavity in the energy-saving temperature regulating device of the cold and heat source system of the marine methanol supply system of the application;

[0036] Figure 14 Structure diagram of the I-shaped sealing ring in the energy-saving temperature regulating device of the cold and heat source system of the marine methanol supply system of the application.

[0037] In the figure:

[0038] 1, PLC controller; 2, energy-saving heat exchange component; 201, temperature insulation plate; 202, heat exchange box; 203, sealing door; 204, air injection main pipe; 205, air injection branch pipe; 206, air flow control valve; 207, vortex pipe fitting; 208, hot gas pipe; 209, cold gas pipe; 210, medium pipe; 211, exhaust pipe; 212, gas outlet pipe; 213, gas outlet nozzle; 214, partition plate; 215, exhaust hole; 216, energy recovery pipe; 217, temperature insulation material; 218, exhaust cavity; 219, connecting cavity; 220, impact pipe; 221, first sealing hole; 222, first sealing ring; 223, feed pipe; 224, discharge pipe; 225, tee pipe; 226, second sealing ring; 227, fixed pipe; 228, discharge control valve; 229, temperature sensor; 230, feed control valve; 231, second sealing hole; 3, swing component; 301, heat exchange pipe; 302, center of gravity ball; 303, swing fin; 304, arc plate; 305, first reversible motor; 306, driving gear; 307, chain; 308, driven gear; 309, rotating rod; 310, blocking block; 311, I-shaped sealing ring; 4, limiting component; 401, second reversible motor; 402, rotating shaft; 403, conical limiting clamp; 5, base. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0040] Embodiment one: please refer to Figures 1-14The present application provides a technical scheme: a marine methanol supply system cold and heat source system energy-saving temperature regulating device, including a PLC controller 1, an energy-saving heat exchange assembly 2 is arranged on the outer surface of the PLC controller 1, a swing assembly 3 and a limiting assembly 4 are arranged in the energy-saving heat exchange assembly 2; the energy-saving heat exchange assembly 2 comprises a thermal insulation plate 201, heat exchange boxes 202 are fixedly installed on the outer surfaces of the two sides of the thermal insulation plate 201, two baffle plates 214 are fixedly installed in the two heat exchange boxes 202, exhaust cavities 218 are formed in the two heat exchange boxes 202, six connecting cavities 219 are formed in the bottoms of the two heat exchange boxes 202, a plurality of exhaust holes 215 are formed in the bottoms of the two heat exchange boxes 202, four impact pipes 220 are fixedly connected to the bottoms of the two exhaust cavities 218 and the four baffle plates 214; the swing assembly 3 comprises four heat exchange pipes 301, four swing fins 303 are fixedly installed on the outer surfaces of the two ends of the four heat exchange pipes 301, arc plates 304 are arranged on the bottoms of the eight swing fins 303, first forward and reverse motors 305 are arranged on the front surfaces of the two heat exchange boxes 202, drive gears 306 are fixedly installed on the output ends of the two first forward and reverse motors 305, chains 307 are meshingly connected to the outer surfaces of the two drive gears 306, four driven gears 308 are meshingly connected in the two chains 307, rotating rods 309 are fixedly installed on the outer surfaces of one side of the eight driven gears 308, four blocking blocks 310 are fixedly installed on the outer surfaces of the eight rotating rods 309, feed pipes 223 and discharge pipes 224 are arranged on the front surfaces and rear surfaces of the two heat exchange boxes 202, two three-way pipes 225 are fixedly connected to the outer surfaces of the feed pipes 223 and the discharge pipes 224, two fixed pipes 227 are fixedly connected to the outer surfaces of the four three-way pipes 225, two discharge control valves 228 are arranged on the outer surface of the discharge pipe 224, temperature sensors 229 are arranged on the outer surfaces of the two three-way pipes 225, two feed control valves 230 are arranged on the outer surface of the feed pipe 223, one end of each of the eight fixed pipes 227 is fixedly penetrated into the interiors of the two heat exchange boxes 202 and the two exhaust cavities 218, one end of each of the eight fixed pipes 227 is movably embedded in one end of each of the four heat exchange pipes 301, a worker-type sealing ring 311 is movably sleeved on one end of each of the eight fixed pipes 227, the outer surfaces of the eight worker-type sealing rings 311 are fixedly installed on the inner walls of one end of each of the four heat exchange pipes 301, a plurality of gravity balls 302 are fixedly installed on the bottoms of the four heat exchange pipes 301, one end of each of the four heat exchange pipes 301 is movably embedded in the interior of each of the eight arc plates 304, four arc plates 304 laterally distributed in each group, the outer surfaces of the two groups of arc plates 304 are fixedly installed in the interiors of the two exhaust cavities 218, four bases 5 are fixedly installed on the bottoms of the two heat exchange boxes 202, the two first forward and reverse motors 305 are installed on the front surfaces of one of the bases 5 through auxiliary plates, two connecting cavities 219 laterally distributed in each group,The outer surfaces of the four rotating rods 309 are movably embedded in the interiors of the four groups of connecting cavities 219 respectively, the outer surfaces of the other four rotating rods 309 are movably embedded in the interiors of the other two groups of connecting cavities 219 respectively, the bottoms of the outer surfaces of the two heat exchange boxes 202 are provided with four first sealing holes 221 respectively, the inner walls of the eight first sealing holes 221 are fixedly connected with first sealing rings 222 respectively, the outer surfaces of the eight rotating rods 309 close to the driven gears 308 are in contact with the inner walls of the eight first sealing rings 222 respectively, the two ends of the four heat exchange pipes 301 are movably embedded in the interiors of the two exhaust cavities 218 respectively, the two swing fins 303 transversely distributed in each group, the outer surfaces of the four groups of swing fins 303 are movably embedded in the bottoms of the interiors of the two exhaust cavities 218 respectively, the outer surfaces of the other four groups of swing fins 303 are movably embedded in the bottoms of the interiors of the four baffles 214 respectively, the two adjacent impact pipes 220 in each group, the eight connecting cavities 219 are communicated with the eight groups of impact pipes 220 respectively, the other four connecting cavities 219 are communicated with the other eight groups of impact pipes 220 respectively, the connecting cavities 219 are communicated with the interiors of the heat exchange boxes 202 through the exhaust holes 215, the bottoms of the three vortex pipe fittings 207 are mounted on the top of the heat insulation plate 201 through the auxiliary plates.

[0041] In use, the air flow control valve 206, the discharge control valve 228, the temperature sensor 229, the feed control valve 230, the first positive and negative motor 305, the second positive and negative motor 401 and the PLC controller 1 are electrically connected. Figure 7 As shown in the figure, four rows of exhaust holes 215 are arranged in the bottom of the interior of the heat exchange box 202, under the action of the two baffles 214, the interior of the heat exchange box 202 is divided into three heat exchange chambers, the bottom of each heat exchange chamber corresponds to two connecting cavities 219, four rows of exhaust holes 215 are arranged in each heat exchange chamber, and each adjacent two rows of exhaust holes 215 are communicated with the connecting cavities 219 at the bottom thereof. Figure 8 As shown in the figure, the four connecting cavities 219 on both sides are communicated with the exhaust cavities 218 through the eight impact pipes 220 on both sides, the two connecting cavities 219 in the middle are communicated with the two baffles 214 through the eight impact pipes 220 in the middle, the interiors of the two baffles 214 are communicated with the exhaust cavities 218, and the exhaust cavities 218 are communicated with the exhaust pipe 211. The heat insulation plate 201 is taken as a symmetric axis, and the two heat exchange boxes 202 are symmetrically arranged. Figure 7As shown, respectively corresponding to temperature rise and temperature drop. The surface of the partition 214 is provided with a hole, the movable heat exchange tube 301 is embedded in the hole. Start energy-saving heat exchange assembly 2 for formaldehyde fuel temperature control, for example, formaldehyde fuel temperature rise, hot gas into the heating heat exchange tank 202, the formaldehyde fuel in the heat exchange tube 301 is heated, then the hot gas through the connecting cavity 219 into a plurality of impact pipe 220. Each swing fin 303 below the corresponding two impact pipe 220, and one of the impact pipe 220 is blocked by the bottom of the block 310, the gas can not enter the impact pipe 220, another impact pipe 220 is in communication, such as Figure 9The gas in the connecting cavity 219 is sprayed upward through the communicating impact tube 220, which generates an upward thrust on one side of the swing fin 303, pushes the one side of the swing fin 303 upward, drives the heat exchange pipe 301 to rotate to one side with the fixed pipe 227 as the axis, and drives the gravity center ball 302 to rotate together. When the other side of the swing fin 303 touches the arc-shaped plate 304, the swing fin 303 and the heat exchange pipe 301 cannot continue to rotate, and under the action of the gravity center of the gravity center ball 302, the heat exchange pipe 301 is driven to reverse and reset. The first forward-reverse motor 305 is started in advance, which drives the driving gear 306 and the chain 307 to rotate, and then drives the four driven gears 308 and the four rotating rods 309 to rotate together, and further drives a plurality of blocking blocks 310 to rotate, which rotates the originally upward blocking block 310 to one side, and the originally one-side blocking block 310 is rotated to be upward, so that the originally blocked impact tube 220 is unblocked, and the originally communicating impact tube 220 is blocked. At this time, the gas is sprayed upward from the other (unblocked) impact tube 220, and a thrust is generated on the other side of the swing fin 303, so that the heat exchange pipe 301 reverses and rotates (the swing directions of the two heat exchange pipes 301 are always consistent), and under the limiting action of the arc-shaped plate 304, the swing amplitude of the heat exchange pipe 301 is limited, and the swing amplitude does not exceed the conical expansion range of the conical limiting clamp 403. Through the forward-reverse rotation of the first forward-reverse motor 305, the rotating rod 309 drives the blocking block 310 to rotate back and forth, so that the two impact tubes 220 are switched back and forth in a one-block-one-communication and one-communication-one-block state, that is, a thrust is generated on both sides of the swing fin 303 to make it swing back and forth, thereby driving the two heat exchange pipes 301 to swing in the same direction. The periodic centrifugal force and shear force generated by the back-and-forth swinging of the heat exchange pipe 301 can break the stable state of the boundary layer, so that the stagnation layer on the inner wall of the pipe is washed and mixed by the fluid in the main flow area, the turbulent flow intensity is enhanced, the thermal resistance is reduced, and the heat exchange efficiency of the methanol fuel and the hot air is improved; at the same time, the swinging heat exchange pipe 301 can disrupt the flow direction of the hot air, avoid the formation of gas stagnation in the dead angle position in the heat exchange box 202, and be beneficial to the hot air to more evenly wrap the heat exchange pipe 301, reduce local energy waste, so that the energy-saving heat exchange assembly 2 can operate efficiently in a wider working condition range, without additional energy consumption to reach the target temperature, and reduce the consumption of compressed air. Under the cooperation of the energy-saving heat exchange assembly 2 and the swing assembly 3, the heat exchange efficiency is improved, the energy is saved, the problem of the pipe in the temperature regulating device in the cold and heat source system of the methanol supply system of the ship is usually fixed, the fluid close to the pipe wall when the methanol fuel flows is easy to form a "stagnation layer", and with the extension of the running time, the thickness of the stagnation layer gradually increases, thereby causing the heat exchange coefficient to decrease, the temperature regulating effect to decrease, and the energy consumption to increase indirectly.

[0042] Embodiment two: as Figures 1-5 , Figures 7-9 and Figures 11-14As shown, the energy-saving heat exchange assembly 2 comprises a thermal insulation plate 201, both sides of the thermal insulation plate 201 are fixedly installed with heat exchange boxes 202, both of the heat exchange boxes 202 are fixedly installed with two partitions 214, both of the heat exchange boxes 202 are provided with exhaust cavities 218, the bottom of both of the heat exchange boxes 202 are provided with six connecting cavities 219, the bottom of both of the heat exchange boxes 202 are provided with a plurality of exhaust holes 215, both sides of the bottom of both of the exhaust cavities 218 and the bottom of the four partitions 214 are fixedly connected with four impact tubes 220, the energy-saving heat exchange assembly 2 further comprises a gas injection main pipe 204, the bottom of the gas injection main pipe 204 is fixedly connected with three gas injection branch pipes 205, the outer surfaces of the three gas injection branch pipes 205 are provided with air flow control valves 206, the bottom ends of the three gas injection branch pipes 205 are fixedly connected with vortex pipe fittings 207, one end of each of the three vortex pipe fittings 207 is fixedly connected with a hot gas pipe 208, the other end of each of the three vortex pipe fittings 207 is fixedly connected with a cold gas pipe 209, one end of each of the three hot gas pipes 208 and one end of each of the three cold gas pipes 209 are fixedly connected with a medium pipe 210, the top of both of the heat exchange boxes 202 are fixedly installed with six gas outlet pipes 212, the bottom of each of the plurality of gas outlet pipes 212 is fixedly connected with a gas outlet nozzle 213, both ends of the six medium pipes 210 are fixedly penetrated through the two exhaust cavities 218 to the inside of the two heat exchange boxes 202, both ends of the six medium pipes 210 are fixedly connected with the top of the plurality of gas outlet pipes 212, the inside of the thermal insulation plate 201 is provided with thermal insulation material 217, the bottom of both of the heat exchange boxes 202 are fixedly connected with energy recovery pipes 216, the top of the front surface of both of the heat exchange boxes 202 are fixedly connected with exhaust pipes 211, the two exhaust pipes 211 are respectively communicated with the two exhaust cavities 218, one end of each of the two energy recovery pipes 216 is fixedly penetrated through the front surface and the rear surface of the two heat exchange boxes 202 from the two exhaust cavities 218, one end of each of the two energy recovery pipes 216 is fixedly penetrated through the four partitions 214 to the outer surface, the front surface and the rear surface of both of the heat exchange boxes 202 are respectively provided with a feed pipe 223 and a discharge pipe 224, the outer surfaces of the feed pipe 223 and the discharge pipe 224 are fixedly connected with two three-way pipes 225, the outer surfaces of the four three-way pipes 225 are fixedly connected with two fixed pipes 227, the outer surface of the discharge pipe 224 is provided with two discharge control valves 228, the outer surfaces of the two three-way pipes 225 are respectively provided with temperature sensors 229, the outer surface of the feed pipe 223 is provided with two feed control valves 230.

[0043] In this embodiment, in use, two feed control valves 230 correspond to two three-way pipes 225 respectively, control the formaldehyde fuel into the heating heat exchange box 202 or the cooling heat exchange box 202, and two discharge control valves 228 correspond to the formaldehyde fuel after heating or cooling. When the formaldehyde fuel needs to be heated, the feed control valve 230 and the discharge control valve 228 corresponding to the cooling heat exchange box 202 are closed. One end of the air injection main pipe 204 is connected with an external compressed gas injection device, and the compressed air enters the three air injection branch pipes 205 through the air injection main pipe 204, and then enters the three vortex pipe fittings 207, generating high-temperature hot air and low-temperature cold air, which respectively enter the hot air pipe 208 and the cold air pipe 209, and then enter the air outlet pipe 212 through the medium pipe 210, and finally the hot air and the cold air are respectively transported to the three heat exchange chambers in the heating heat exchange box 202 and the cooling heat exchange box 202 through the air outlet nozzle 213. The formaldehyde fuel is transported to the corresponding three-way pipe 225 through the feed pipe 223, and then enters the heat exchange pipe 301 through the corresponding two fixed pipes 227, and the heat exchange pipe 301 is driven to swing back and forth by the swing assembly 3 and the limiting assembly 4, so that the formaldehyde fuel flows in the heat exchange pipe 301 in a swinging motion state, and sequentially passes through the three heat exchange chambers to exchange heat with the hot air, thereby increasing the temperature of the formaldehyde fuel, and finally the formaldehyde fuel after heating is discharged from the fixed pipe 227 and the three-way pipe 225, so as to adjust the temperature of the formaldehyde fuel. The heat exchange box 202 is divided into three heat exchange chambers, and each heat exchange chamber corresponds to one vortex pipe fitting 207, so as to realize gradient heat regulation and heat output, independently control the output proportion of hot air and cold air of the corresponding vortex pipe fitting 207, avoid energy waste in full-load operation, and realize energy on-demand distribution and energy saving. The three heat exchange chambers and the three vortex pipe fittings 207 bear the “basic load”, “fluctuating load” and “emergency load”, when the marine methanol supply system is in low demand, only one vortex pipe fitting 207 can be started to maintain the basic temperature; when it is in medium demand, two vortex pipe fittings 207 are started, and two heat exchange units are cooperatively adjusted; when it is in high demand, three heat exchange units are operated at full power, so that the “step-by-step response” is more suitable for actual heat demand than the “all or none” adjustment of a single unit, reduces energy redundancy, realizes energy on-demand distribution, and saves energy. The temperature sensor 229 monitors the temperature of the formaldehyde fuel, and transmits the detected temperature data to the PLC controller 1 in the form of electrical signal for identification and comparison, and controls the injection amount of compressed gas by controlling the air flow control valve 206 according to the temperature condition, so as to avoid energy waste caused by excessive operation of the compressed gas injection device.

[0044] Furthermore, the hot gas in the heat exchange box 202 enters the corresponding connecting cavity 219 through the exhaust port 215 at the bottom, and then flows into the exhaust cavity 218 through the impact pipe 220. While generating an oscillating thrust on the oscillating fins 303, it also transfers residual heat to the oscillating fins 303. The heat is then transferred to the liquid inlet end of the fixed pipe 207 and the heat exchange tube 301, thereby preheating (or precooling) the formaldehyde fuel at the liquid inlet end of the heat exchange tube 301 and reducing energy waste. Finally, the gas in the exhaust cavity 218 is discharged through the exhaust pipe 211.

[0045] Furthermore, when the formaldehyde fuel is being heated, the cooling heat exchange box 202 is idle. The energy recovery pipe 216 in the cooling heat exchange box 202 is connected to an external water supply device, allowing water to flow in the energy recovery pipe 216 and exchange heat with the cold air in the cooling heat exchange box 202, thus lowering the water temperature and obtaining cold water, which is convenient for cooling other equipment on the ship. Similarly, when the formaldehyde fuel is being cooled, the corresponding energy recovery pipe 216 is used to absorb heat and obtain hot water, which helps to improve the overall energy utilization rate.

[0046] Example 3: Figure 2 and Figures 4-6 As shown, the limiting assembly 4 includes two second forward and reverse motors 401. The output ends of the two second forward and reverse motors 401 are fixedly mounted with rotating shafts 402. The outer surfaces of the two rotating shafts 402 are fixedly mounted with two conical limiting clamps 403. The outer surfaces of the four heat exchange tubes 301 are respectively movably embedded inside the four conical limiting clamps 403. The outer surfaces of one side of the two heat exchange boxes 202 are each bolted with a sealing door 203. The outer surfaces of one side of the two sealing doors 203 are each provided with a second sealing hole 231. The inner walls of the two second sealing holes 231 are fixedly connected with second sealing rings 226. One end of the two rotating shafts 402 is respectively movably embedded on the outer surfaces of both sides of the insulation plate 201. The outer surfaces of the other ends of the two rotating shafts 402 are respectively in contact with the inner walls of the two second sealing rings 226. The bottoms of the two second forward and reverse motors 401 are respectively mounted on the outer surfaces of one side of the two sealing doors 203 through auxiliary plates.

[0047] In this embodiment, during use, the arc-shaped plate 304 and the center-of-gravity ball 302 restrict the swing amplitude of the heat exchange tube 301, allowing it to rotate within the extended range of the conical limiting clamp 403. Starting the second forward / reverse motor 401 drives the rotating shaft 402 to rotate, simultaneously driving the conical limiting clamp 403 to rotate, from vertical to horizontal, as shown... Figure 6As shown. Because the swing range of the heat exchange pipe 301 is within the expansion range of the conical limiting clamp 403, even if the heat exchange pipe 301 is in a slight inclination state, when the conical limiting clamp 403 rotates, its expanded inclined surface will contact the heat exchange pipe 301, and during the rotation process, the inclined surface will generate a pushing force to the middle of the heat exchange pipe 301, so that the heat exchange pipe 301 rotates to the center of gravity position of the conical limiting clamp 403, and then the conical limiting clamp 403 is clamped on the outside of the heat exchange pipe 301, thereby limiting the heat exchange pipe 301, avoiding its rotation at the time when it is not needed. Under the action of the limiting assembly 4, the fixation of the heat exchange pipe 301 can be realized, and the heat exchange pipe 301 in the fixed state is used; by driving the conical limiting clamp 403 to rotate away from the outer surface of the heat exchange pipe 301 through the second forward and reverse motor 401, the heat exchange pipe 301 in the active state can be used, which is flexible and diverse, and the applicability is improved.

[0048] The effect and working principle of the whole mechanism are as follows: when the formaldehyde fuel needs to be heated, the corresponding feed control valve 230 and discharge control valve 228 of the cooling heat exchange box 202 are closed. The compressed air enters the three air injection branch pipes 205 through the air injection main pipe 204, and then enters the three vortex pipe fittings 207 to generate high-temperature hot gas and low-temperature cold gas, which enter the hot gas pipe 208 and the cold gas pipe 209 respectively, and then enter the gas outlet pipe 212 through the medium pipe 210, and finally the hot gas and the cold gas are respectively delivered to the three heat exchange chambers in the heating heat exchange box 202 and the cooling heat exchange box 202. The formaldehyde fuel is delivered to the corresponding three-way pipe 225 of the heating through the feed pipe 223, and then enters the heat exchange pipe 301 through the corresponding two fixed pipes 227, and then is gradiently tempered in the three heat exchange chambers in turn. When discharging, the temperature is monitored by the temperature sensor 229, and the temperature data is delivered to the PLC controller 1 for identification and comparison, and the PLC controller 1 controls the air flow control valve 206 to control the injection amount of compressed gas according to the temperature. Then the hot gas enters the multiple impact pipes 220 through the connecting cavity 219. Since one of the impact pipes 220 is blocked and the other is connected, the gas is sprayed upward through the connected impact pipe 220, generating an upward thrust on one side of the swing fin 303, so that the heat exchange pipe 301 drives the center of gravity ball 302 to rotate to one side with the fixed pipe 227 as the axis. When the other side of the swing fin 303 touches the arc plate 304, the swing fin 303 and the heat exchange pipe 301 cannot continue to rotate, and under the action of the center of gravity of the center of gravity ball 302, the heat exchange pipe 301 is driven to rotate reversely and reset. The first forward and reverse motor 305 is started in advance, driving the driving gear 306 and the chain 307 to rotate, and then driving the four driven gears 308 and the four rotating rods 309 to rotate together, further driving the multiple blocking blocks 310 to rotate, so that the originally blocked impact pipe 220 loses the blockage, and the originally connected impact pipe 220 is blocked. At this time, the gas is sprayed upward from the other impact pipe 220, and generates a thrust on the other side of the swing fin 303, so that the heat exchange pipe 301 reversely rotates. Through the forward and reverse rotation of the first forward and reverse motor 305, the rotating rod 309 drives the blocking block 310 to rotate back and forth, so that the two impact pipes 220 are switched back and forth in a state of one block and one connection, that is, the two sides of the swing fin 303 are pushed back and forth, so that the swing fin 303 swings back and forth, thereby driving the two heat exchange pipes 301 to swing in the same direction. While the hot gas generates a swing thrust on the swing fin 303, the swing fin 303 will transfer the residual heat to the swing fin 303, and then transfer the heat to the fixed pipe 207 and the liquid inlet end of the heat exchange pipe 301, so as to preheat the formaldehyde fuel at the liquid inlet end of the heat exchange pipe 301, and finally discharge through the exhaust pipe 211. The second forward and reverse motor 401 is started, driving the rotating shaft 402 to rotate, and at the same time driving the conical limiting clamp 403 to rotate from vertical to horizontal, clamping on the outside of the heat exchange pipe 301 to limit.

[0049] Among them, the air flow control valve 206, the vortex tube 207, the discharge control valve 228, the temperature sensor 229, the feed control valve 230, the first positive and negative motor 305, the second positive and negative motor 401 and the PLC controller 1 are all prior art, and their components and use principles are disclosed technologies, which will not be explained in detail here.

[0050] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can make modifications to the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to part of the technical features, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. The energy-saving temperature regulating device of the cold and heat source system of the methanol supply system for ships, comprising a PLC controller (1), characterized in that: The outer surface of the PLC controller (1) is provided with an energy-saving heat exchange assembly (2), the inside of the energy-saving heat exchange assembly (2) is provided with a swing assembly (3) and a limiting assembly (4); ​ The energy-saving heat exchange assembly (2) comprises a temperature insulation plate (201), the outer surfaces of the two sides of the temperature insulation plate (201) are fixedly installed with heat exchange boxes (202), the insides of the two heat exchange boxes (202) are fixedly installed with two partition plates (214), the insides of the two heat exchange boxes (202) are provided with exhaust cavities (218), the insides of the bottoms of the two heat exchange boxes (202) are provided with six connecting cavities (219), the bottoms of the insides of the two heat exchange boxes (202) are provided with a plurality of exhaust holes (215), and the bottoms of the insides of the two exhaust cavities (218) and the bottoms of the insides of the four partition plates (214) are fixedly connected with four impact pipes (220); The swing assembly (3) comprises four heat exchange pipes (301), the outer surfaces of the two ends of the four heat exchange pipes (301) are fixedly installed with four swing fins (303), the bottoms of the eight swing fins (303) are provided with arc-shaped plates (304), and the front surfaces of the two heat exchange boxes (202) are provided with first forward-reverse motors (305); The output ends of the two first forward-reverse motors (305) are fixedly installed with driving gears (306), the outer surfaces of the two driving gears (306) are meshingly connected with chains (307), the insides of the two chains (307) are meshingly connected with four driven gears (308), one side of the outer surface of each of the eight driven gears (308) is fixedly installed with a rotating rod (309), and the outer surfaces of the eight rotating rods (309) are fixedly installed with four blocking blocks (310); The front surfaces and the rear surfaces of the two heat exchange boxes (202) are provided with feeding pipes (223) and discharging pipes (224), respectively, the outer surfaces of the feeding pipes (223) and the discharging pipes (224) are fixedly connected with two three-way pipes (225), the outer surfaces of the four three-way pipes (225) are fixedly connected with two fixed pipes (227), the outer surface of the discharging pipe (224) is provided with two discharging control valves (228), the outer surfaces of the two three-way pipes (225) are provided with temperature sensors (229), the outer surface of the feeding pipe (223) is provided with two feeding control valves (230), one end of each of the eight fixed pipes (227) penetrates through the insides of the two heat exchange boxes (202) to the insides of the two exhaust cavities (218), one end of each of the eight fixed pipes (227) is movably embedded in one end of each of the four heat exchange pipes (301), one end of each of the eight fixed pipes (227) is movably sleeved with a I-shaped sealing ring (311), and the outer surfaces of the eight I-shaped sealing rings (311) are fixedly installed on the inner walls of the one ends of the four heat exchange pipes (301). The bottom of four heat exchange pipes (301) is fixedly installed with a plurality of gravity balls (302), the outer surfaces of the two ends of four heat exchange pipes (301) are movably embedded in eight arc-shaped plates (304), four arc-shaped plates (304) distributed transversely in each group, the outer surfaces of two groups of arc-shaped plates (304) are fixedly installed in the interiors of two exhaust cavities (218), the bottoms of two heat exchange boxes (202) are fixedly installed with four bases (5), two first positive and negative motors (305) are installed on the front surfaces of one of the bases (5) through auxiliary plates, and a plurality of connecting cavities (219) are transversely distributed in two groups.

2. The energy saving temperature regulating device for cold and heat source system of marine methanol supply system according to claim 1, characterized in that: The outer surfaces of four rotating rods (309) are movably embedded in four groups of connecting cavities (219), the outer surfaces of the other four rotating rods (309) are movably embedded in the other two groups of connecting cavities (219), the bottoms of the outer surfaces of two heat exchange boxes (202) are provided with four first sealing holes (221), the inner walls of eight first sealing holes (221) are fixedly connected with first sealing rings (222), the outer surfaces of eight rotating rods (309) are in contact with the inner walls of eight first sealing rings (222) near the driven gears (308), the two ends of four heat exchange pipes (301) are movably embedded in the interiors of two exhaust cavities (218), a plurality of swing fins (303) are transversely distributed in two groups, the outer surfaces of four groups of swing fins (303) are movably embedded in the bottoms of the interiors of two exhaust cavities (218), and the outer surfaces of the other four groups of swing fins (303) are movably embedded in the bottoms of the interiors of four baffles (214).

3. The energy saving temperature regulating device for cold and heat source system of marine methanol supply system according to claim 2, characterized in that: The energy-saving heat exchange assembly (2) further comprises a gas injection main pipe (204), the bottom of the gas injection main pipe (204) is fixedly connected with three gas injection branch pipes (205), the outer surfaces of the three gas injection branch pipes (205) are provided with air flow control valves (206), the bottom ends of the three gas injection branch pipes (205) are fixedly connected with vortex pipe fittings (207), one end of each of the three vortex pipe fittings (207) is fixedly connected with a hot gas pipe (208), the other end of each of the three vortex pipe fittings (207) is fixedly connected with a cold gas pipe (209), one end of each of the three hot gas pipes (208) and one end of each of the three cold gas pipes (209) are fixedly connected with a medium pipe (210), the tops of the interiors of two heat exchange boxes (202) are fixedly installed with six air outlet pipes (212), the bottoms of a plurality of air outlet pipes (212) are fixedly connected with a plurality of air outlet nozzles (213), and the two ends of six medium pipes (210) are fixedly embedded in the interiors of two exhaust cavities (218) and two heat exchange boxes (202) respectively, and the two ends of six medium pipes (210) are fixedly connected with the tops of a plurality of air outlet pipes (212).

4. The energy saving temperature regulating device for cold and heat source system of marine methanol supply system according to claim 3, characterized in that: The inside of the temperature insulation plate (201) is provided with temperature insulation material (217), the bottom surface of the inside of the two heat exchange boxes (202) is fixedly connected with energy recovery pipes (216), the top of the front surface of the two heat exchange boxes (202) is fixedly connected with exhaust pipes (211), the two exhaust pipes (211) are respectively connected with two exhaust cavities (218), one end of the two energy recovery pipes (216) is respectively fixedly penetrated through the two exhaust cavities (218) to the front surface and the rear surface of the two heat exchange boxes (202), and one end of the two energy recovery pipes (216) is respectively fixedly penetrated through the four partition plates (214) to the outer surface.

5. The energy saving temperature regulating device for cold and heat source system of marine methanol supply system according to claim 4, characterized in that: The plurality of impact pipes (220) are each adjacent two impact pipes (220) in a group, wherein eight connection cavities (219) are respectively connected with eight groups of impact pipes (220), and the other four connection cavities (219) are respectively connected with the other eight groups of impact pipes (220), the plurality of connection cavities (219) are respectively connected with the inside of the heat exchange box (202) through exhaust holes (215), and the bottoms of the three vortex pipe fittings (207) are mounted on the top of the temperature insulation plate (201) through auxiliary plates.

6. The energy saving temperature regulating device for cold and heat source system of marine methanol supply system according to claim 5, characterized in that: The limiting assembly (4) comprises two second positive and negative motors (401), the output ends of the two second positive and negative motors (401) are fixedly installed with rotating shafts (402), the outer surfaces of the two rotating shafts (402) are fixedly installed with two conical limiting clamps (403), and the outer surfaces of the four heat exchange pipes (301) are movably embedded in the interiors of the four conical limiting clamps (403).

7. The energy saving temperature regulating device for cold and heat source system of marine methanol supply system according to claim 6, characterized in that: The outer surfaces of the two heat exchange boxes (202) are fixedly connected with sealing doors (203) through bolts, the outer surfaces of the two sealing doors (203) are provided with second sealing holes (231), the inner walls of the two second sealing holes (231) are fixedly connected with second sealing rings (226), one end of the two rotating shafts (402) is movably embedded in the outer surfaces of the two temperature insulation plates (201), the outer surfaces of the other ends of the two rotating shafts (402) are respectively in contact with the inner walls of the two second sealing rings (226), and the bottoms of the two second positive and negative motors (401) are installed on the outer surfaces of the two sealing doors (203) through auxiliary plates.

Citation Information

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