Supporting plate structure for sensor detection and use method thereof

Abstract

The invention relates to the technical field of sensor detection, and particularly discloses a supporting plate structure for sensor detection and a use method thereof.The supporting plate structure comprises an upper supporting plate, a lower supporting plate and a superconductor current-conducting plate and further comprises an ejector pin unit, the ejector pin unit is located on the superconductor current-conducting plate and comprises an ejector pin sleeve, and the ejector pin sleeve is located on the upper supporting plate; an ejector pin spring is connected to the interior of the ejector pin sleeve; according to the supporting plate structure for sensor detection, through cooperative work of all the components, the functions of automatic operation, electrical conduction, buffer protection and the like in the sensor detection process are achieved, the efficiency and quality of sensor detection are effectively improved, and the production cost and the product damage rate are reduced; meanwhile, the system has the remarkable beneficial effects of improving the detection automation degree and efficiency, guaranteeing the sensor detection quality and stability, optimizing the structural stability and installation convenience, facilitating sensor management and storage and the like, and an efficient and reliable solution is provided for the field of sensor detection.

Description

Technical Field

[0001] The present invention belongs to the technical field of sensor detection, and in particular relates to a support plate structure for sensor detection and a use method thereof. Background Art

[0002] Sensors, as key detection components, play a vital role in numerous fields, including new energy vehicles and fire safety. They are used in significant quantities. To ensure that sensors perform well and meet practical application requirements, they must undergo rigorous testing before being put into use.

[0003] Currently, sensor testing relies primarily on manual operation. During the testing process, workers need to manually pick up the sensor and place it on the testing equipment for power-on testing. After the test is completed, the sensor is placed on a fixed pallet for storage. This manual testing method has many problems:

[0004] First, detection efficiency is extremely low. Manual operation is limited in speed and cannot meet the needs of large-scale production. This leads to long sensor detection cycles, affecting product delivery time and production efficiency.

[0005] Secondly, sensors are susceptible to damage during the testing process. Frequent manual handling and placement of sensors can lead to physical damage due to improper force or operational errors, which can reduce sensor yields and increase production costs.

[0006] Furthermore, sensor placement and management are extremely inconvenient. Manual sensor placement is difficult to ensure accurate and consistent positioning, which not only hinders subsequent testing operations but can also cause sensors to collide and jostle during storage, further increasing the risk of damage. Furthermore, storing and managing a large number of sensors requires significant manpower and time, increasing management costs.

[0007] In addition, with the continuous improvement of industrial automation levels, production line production has become a development trend. Traditional manual inspection methods cannot be effectively connected with automated production lines, making it difficult to achieve automation and intelligence of sensor inspection, and unable to meet the needs of modern production. To this end, a sensor inspection support plate structure and its use method are proposed. Summary of the Invention

[0008] The object of the present invention is to provide a support plate structure for sensor detection and a method of using the same to solve the problems raised in the above background technology.

[0009] To achieve the above object, the present invention provides the following technical solutions:

[0010] A support plate structure for sensor detection, comprising an upper support plate, a lower support plate and a superconductor conductive plate, and further comprising:

[0011] an ejector unit, the ejector unit being located on the superconductor conductive plate, the ejector unit comprising an ejector sleeve, an ejector spring being connected to the interior of the ejector sleeve, an ejector body being connected to one end of the ejector spring away from the ejector sleeve, and the ejector body slidingly extending to the exterior of the ejector sleeve from one end of the ejector spring, an ejector base being mounted on the bottom of the outer wall of the ejector sleeve, the ejector unit being configured to bring the sensor into contact with the ejector body after the sensor is placed on the lower support plate;

[0012] The buckle unit is used to cooperate with the production line robot to realize automated operation. The buckle unit is arranged on the outer wall of the superconductor conductive plate. The buckle unit includes a buckle body, a fixing pin and a buckle spring. The upper support plate, the lower support plate and the superconductor conductive plate are connected and fixed through a support.

[0013] Preferably, a sliding groove is provided at one end of the ejector sleeve, and the end of the ejector body away from the ejector spring slides and extends to the outside of the ejector sleeve through the sliding groove, and the end of the ejector body that slides and extends to the outside of the ejector sleeve is connected between the upper support plate, the lower support plate and the superconductor conductive plate.

[0014] Preferably, the upper supporting plate, the lower supporting plate and the superconductor conductive plate are all provided with insertion holes, and the ejector unit is installed between the upper supporting plate, the lower supporting plate and the superconductor conductive plate through the insertion holes.

[0015] Preferably, a buckle slot is provided on the buckle unit, and the fixing pin and the buckle spring are both located inside the buckle slot.

[0016] Preferably, a buckle opening is opened on one side of the buckle slot, the buckle body is installed inside the buckle slot, and one end of the buckle body extends to the outside of the buckle unit through the buckle opening.

[0017] Preferably, the buckle spring is sleeved on the outside of the fixing pin, and a pin hole is provided on the side of the buckle slot away from the buckle opening, and the fixing pin is inserted into the inside of the buckle slot through the pin hole.

[0018] Preferably, the superconductor conductive plate is arranged between the lower supporting plate and the upper supporting plate.

[0019] To sum up, the sensor detection support plate structure of the present invention realizes the functions of automated operation, electrical conduction and buffer protection in the sensor detection process through the coordinated work of various components, effectively improves the efficiency and quality of sensor detection, and reduces production costs and product damage rates; at the same time, it has significant beneficial effects in improving the degree of detection automation and efficiency, ensuring the quality and stability of sensor detection, optimizing structural stability and installation convenience, and facilitating sensor management and storage, providing an efficient and reliable solution for the field of sensor detection.

[0020] A method for using a support plate structure for sensor detection, comprising:

[0021] Step 1: When the sensor is placed on the lower support plate, the sensor will contact the end of the ejector body that extends outside the ejector sleeve. Under the action of the sensor's own gravity and the placement pressure, the ejector body will slide into the ejector sleeve, compressing the ejector spring. The compressed ejector spring generates elastic force, which can keep the ejector body in close contact with the sensor.

[0022] Step 2: When the production line robot needs to grab or place the sensor, the robot's grabbing part will contact the end of the buckle body extending to the outside. Under the force of the robot, the buckle body will move toward the inside of the buckle slot, compressing the buckle spring. Through this telescopic movement of the buckle body, the robot can accurately locate and grab the sensor.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] The sensor detection support plate structure of the present invention realizes functions such as automated operation, electrical conduction, and buffer protection in the sensor detection process through the coordinated work of various components, effectively improving the efficiency and quality of sensor detection, and reducing production costs and product damage rates; at the same time, it has significant beneficial effects in improving the degree of detection automation and efficiency, ensuring the quality and stability of sensor detection, optimizing structural stability and installation convenience, and facilitating sensor management and storage, providing an efficient and reliable solution for the field of sensor detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural diagram of the present invention;

[0026] Figure 2 This is a structural diagram of the upper supporting plate, the lower supporting plate, the superconductor conductive plate and the ejector unit of the present invention being separated;

[0027] Figure 3 This is a structural diagram of the buckle unit of the present invention;

[0028] Figure 4This is a structural diagram showing the separate components of the buckle unit of the present invention;

[0029] Figure 5 This is a structural diagram of the ejector unit of the present invention;

[0030] Figure 6 It is a cross-sectional structural diagram of the ejector unit of the present invention.

[0031] In the figure: 1. Upper support plate; 2. Lower support plate; 3. Superconductor conductive plate; 4. Ejector unit; 401. Ejector sleeve; 402. Ejector body; 403. Ejector spring; 404. Ejector base; 5. Support; 6. Buckle unit; 601. Buckle body; 602. Fixing pin; 603. Buckle spring. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] like Figure 1-6 As shown, a support plate structure for sensor detection includes an upper support plate 1, a lower support plate 2 and a superconductor conductive plate 3, and also includes: an ejector unit 4, the ejector unit 4 is located on the superconductor conductive plate 3, the ejector unit 4 includes an ejector sleeve 401, an ejector spring 403 is connected to the interior of the ejector sleeve 401, an ejector body 402 is connected to the end of the ejector spring 403 away from the ejector sleeve 401, and the end of the ejector body 402 away from the ejector spring 403 slides and extends to the outside of the ejector sleeve 401, an ejector base 404 is installed at the bottom of the outer wall of the ejector sleeve 401, and the ejector unit 4 is used to make the sensor contact with the ejector body 402 after the sensor is placed on the lower support plate 2;

[0034] The present invention is further specifically described in detail. A sliding groove is formed at one end of the ejector sleeve 401. An end of the ejector body 402 away from the ejector spring 403 slides and extends to the outside of the ejector sleeve 401 through the sliding groove. The end of the ejector body 402 that slides and extends to the outside of the ejector sleeve 401 is connected between the upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3. The upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3 are all provided with a socket. The ejector unit 4 is installed between the upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3 through the socket.

[0035] like Figure 1-6As shown, the buckle unit 6 is used to cooperate with the production line robot to realize automated operation. The buckle unit 6 is set on the outer wall of the superconductor conductive plate 3. The buckle unit 6 includes a buckle body 601, a fixing pin 602 and a buckle spring 603. The upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3 are connected and fixed by the support 5;

[0036] The present invention is further specifically described. A buckle slot is formed on the buckle unit 6. The fixing pin 602 and the buckle spring 603 are both located inside the buckle slot. A buckle opening is formed on one side of the buckle slot. The buckle body 601 is installed inside the buckle slot, and one end of the buckle body 601 extends to the outside of the buckle unit 6 through the buckle opening. The buckle spring 603 is sleeved on the outside of the fixing pin 602. A latch opening is formed on the side of the buckle slot away from the latch opening. The fixing pin 602 is inserted into the buckle slot through the latch opening. The superconductor conductive plate 3 is arranged between the lower support plate 2 and the upper support plate 1.

[0037] As can be seen from the above, the sensor detection support plate structure of the present invention is mainly composed of an upper support plate 1, a lower support plate 2, a superconductor conductive plate 3, an ejector unit 4, a support 5 and a buckle unit 6. These components work together to achieve automated, efficient and precise operation during the sensor detection process. The specific working principle is as follows:

[0038] The upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3 are connected and fixed by the support 5 to form a stable support plate main structure. The superconductor conductive plate 3 is arranged between the lower support plate 2 and the upper support plate 1, providing a good conductive foundation for subsequent sensor detection. At the same time, the upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3 are all provided with sockets, and the ejector unit 4 is installed between the three through these sockets to ensure the stable placement of the ejector unit 4;

[0039] The ejector unit 4 is located on the superconductor conductive plate 3 and is a key component for achieving electrical connection and buffer protection during sensor detection. The ejector unit 4 includes an ejector sleeve 401, an ejector body 402, an ejector spring 403, and an ejector base 404. A sliding groove is provided at one end of the ejector sleeve 401. The end of the ejector body 402 away from the ejector spring 403 slides and extends to the outside of the ejector sleeve 401 through the sliding groove. The extended end is connected between the upper support plate 1, the lower support plate 2, and the superconductor conductive plate 3, so that the ejector body 402 can maintain stable contact with the superconductor conductive plate 3. The ejector spring 403 is connected between the inside of the ejector sleeve 401 and the ejector body 402 to provide elastic support for the ejector body 402.

[0040] When the sensor is placed on the lower supporting plate 2, the sensor will contact the end of the ejector body 402 extending to the outside of the ejector sleeve 401. Under the action of the sensor's own gravity and the placement pressure, the ejector body 402 will slide into the ejector sleeve 401, compressing the ejector spring 403. After being compressed, the ejector spring 403 generates an elastic force. On the one hand, this elastic force can make the ejector body 402 closely contact with the sensor, ensuring electrical conduction between the sensor and the superconductor conductive plate 3, providing the necessary current transmission channel for sensor detection. On the other hand, the elastic buffering effect of the ejector spring 403 can avoid excessive pressure between the sensor and the ejector body 402 due to rigid contact, thereby preventing physical damage to the sensor and ensuring the integrity of the sensor and the reliability of the detection results.

[0041] The buckle unit 6 is arranged on the outer wall of the superconductor conductive plate 3 and is mainly used to cooperate with the production line robot to realize the automated operation of the sensor detection process. The buckle unit 6 includes a buckle body 601, a fixing pin 602 and a buckle spring 603. The buckle unit 6 is provided with a buckle slot. The fixing pin 602 and the buckle spring 603 are both located inside the buckle slot. The buckle spring 603 is sleeved on the outside of the fixing pin 602. A latch opening is provided on the side of the buckle slot away from the latch opening. The fixing pin 602 is inserted into the buckle slot through the latch opening to provide stable support and guidance for the movement of the buckle body 601.

[0042] A buckle opening is formed on one side of the buckle slot. The buckle body 601 is mounted inside the buckle slot, and one end thereof extends through the buckle opening to the outside of the buckle unit 6. In a natural state, the buckle spring 603 is in a certain compressed state, exerting an outward elastic force on the buckle body 601, so that the end of the buckle body 601 extending outside the buckle unit 6 remains in a certain protruding state.

[0043] When the production line robot needs to grab or place the sensor, the robot's grabbing component contacts the end of the buckle body 601 that extends outward. Under the force of the robot, the buckle body 601 moves toward the inside of the buckle slot, compressing the buckle spring 603. Through this telescopic movement of the buckle body 601, the robot can accurately locate and grab the sensor, realizing the automated pick-and-place operation of the sensor on the pallet, thereby improving the automation level and production efficiency of the entire inspection process.

[0044] In summary, the sensor detection support plate structure of the present invention realizes functions such as automated operation, electrical conduction, and buffer protection during the sensor detection process through the coordinated work of various components, effectively improving the efficiency and quality of sensor detection and reducing production costs and product damage rates.

[0045] Through the configuration of the above technical solution, the sensor detection support plate structure of the present invention, through its unique structural design and the coordinated cooperation between various components, brings significant and multi-faceted beneficial effects compared to traditional sensor detection methods, as follows:

[0046] The buckle unit 6 is arranged on the outer wall of the superconductor conductive plate 3. Its buckle body 601 can be extended and retracted under the action of the buckle spring 603 and the fixing pin 602. When the production line robot performs a sensor grabbing or placement operation, the robot's grabbing component contacts the end of the buckle body 601 that extends outward. Through the retractable movement of the buckle body 601, the robot can accurately locate and grab the sensor, realizing the automatic placement of the sensor on the pallet. This design greatly reduces manual intervention and improves the degree of automation of the sensor detection process, making the entire detection process faster and more efficient, significantly shortening the detection cycle, and meeting the detection efficiency requirements of large-scale production.

[0047] The ejector unit 4 is located on the superconductor conductive plate 3. The ejector body 402 slides and extends to the outside through the sliding groove at one end of the ejector sleeve 401, and the extended end is connected between the upper support plate 1, the lower support plate 2 and the superconductor conductive plate 3, ensuring stable contact between the ejector body 402 and the superconductor conductive plate 3. When the sensor is placed on the lower support plate 2, the sensor contacts the ejector body 402, and the ejector spring 403 is compressed, generating an elastic force. On the one hand, this elastic force makes the ejector body 402 in close contact with the sensor, ensuring good electrical conduction between the sensor and the superconductor conductive plate 3, providing a stable and reliable current transmission channel for sensor detection, and ensuring the accuracy and consistency of the detection data; on the other hand, the elastic buffering effect of the ejector spring 403 effectively avoids rigid contact between the sensor and the ejector body 402, preventing physical damage to the sensor due to excessive pressure, improving the sensor yield, and reducing production costs;

[0048] The upper support plate 1, the lower support plate 2, and the superconductor conductive plate 3 are connected and fixed by the support 5 to form a stable support plate main structure. This connection method not only enhances the strength and stability of the entire support plate, making it adaptable to the working environment of the sensor detection production line, but also provides a reliable installation foundation for components such as the ejector unit 4 and the buckle unit 6, ensuring that each component can work normally during the detection process, thereby improving the reliability of the entire support plate structure.

[0049] The upper support plate 1, the lower support plate 2, and the superconductor conductive plate 3 are all provided with sockets, and the ejector unit 4 is installed between the three through these sockets. This socket design makes the installation of the ejector unit 4 more convenient and accurate, not only simplifying the installation process, reducing the installation difficulty and cost, but also ensuring the position accuracy of the ejector unit 4 on the support plate, further improving the accuracy and stability of sensor detection;

[0050] Structural design and automated operation facilitate management: This pallet structure, through reasonable component layout and automated operation design, makes the placement of sensors during the detection process more accurate and consistent. After the detection is completed, the sensors can be accurately placed on the pallet through automated operation, which is convenient for subsequent storage and management. At the same time, it reduces position deviation and confusion caused by manual operation, and reduces the risk of sensors squeezing and colliding with each other during storage, further ensuring the integrity of the sensors and improving the efficiency and quality of sensor management.

[0051] To sum up, the sensor detection support plate structure of the present invention has significant beneficial effects in improving the degree of detection automation and efficiency, ensuring the quality and stability of sensor detection, optimizing structural stability and installation convenience, and facilitating sensor management and storage, providing an efficient and reliable solution for the field of sensor detection.

[0052] A method for using a support plate structure for sensor detection, comprising:

[0053] Step 1: When the sensor is placed on the lower support plate 2, the sensor contacts the end of the ejector body 402 extending outside the ejector sleeve 401. Under the action of the sensor's own gravity and the placement pressure, the ejector body 402 slides into the ejector sleeve 401, compressing the ejector spring 403. The compression of the ejector spring 403 generates an elastic force, which, on the one hand, enables the ejector body 402 to closely contact the sensor.

[0054] Step 2: When the production line robot needs to grab or place the sensor, the grabbing part of the robot will contact the end of the buckle body 601 extending to the outside. Under the action of the robot, the buckle body 601 will move toward the inside of the buckle slot and compress the buckle spring 603. Through this telescopic movement of the buckle body 601, the robot can accurately locate and grab the sensor.

[0055] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A support plate structure for sensor detection, characterized in that: The invention comprises an upper supporting plate (1), a lower supporting plate (2) and a superconductor conductive plate (3), and further comprises: A thimble unit (4), the thimble unit (4) is located on the superconductor conductive plate (3), the thimble unit (4) includes a thimble sleeve (401), the interior of the thimble sleeve (401) is connected to a thimble spring (403), the end of the thimble spring (403) away from the thimble sleeve (401) is connected to a thimble body (402), and the end of the thimble body (402) away from the thimble spring (403) slides and extends to the outside of the thimble sleeve (401), and a thimble base (404) is installed at the bottom of the outer wall of the thimble sleeve (401), and the thimble unit (4) is used to make the sensor contact with the thimble body (402) after the sensor is placed on the lower support plate (2); A buckle unit (6) is used to cooperate with a production line robot to realize automated operation. The buckle unit (6) is arranged on the outer side wall of the superconductor conductive plate (3). The buckle unit (6) includes a buckle body (601), a fixing pin (602) and a buckle spring (603). The upper support plate (1), the lower support plate (2) and the superconductor conductive plate (3) are connected and fixed via a support (5).

2. A sensor detection support plate structure according to claim 1, characterized in that: A sliding groove is provided at one end of the ejector sleeve (401), and one end of the ejector body (402) away from the ejector spring (403) slides and extends to the outside of the ejector sleeve (401) through the sliding groove, and the end of the ejector body (402) that slides and extends to the outside of the ejector sleeve (401) is connected between the upper support plate (1), the lower support plate (2) and the superconductor conductive plate (3).

3. A sensor detection support plate structure according to claim 1, characterized in that: The upper supporting plate (1), the lower supporting plate (2) and the superconductor conductive plate (3) are all provided with insertion holes, and the ejector pin unit (4) is installed between the upper supporting plate (1), the lower supporting plate (2) and the superconductor conductive plate (3) through the insertion holes.

4. A sensor detection support plate structure according to claim 1, characterized in that: The buckle unit (6) is provided with a buckle slot, and the fixing pin (602) and the buckle spring (603) are both located inside the buckle slot.

5. A sensor detection support plate structure according to claim 4, characterized in that: A buckle opening is provided on one side of the buckle slot, the buckle body (601) is installed inside the buckle slot, and one end of the buckle body (601) extends to the outside of the buckle unit (6) through the buckle opening.

6. A sensor detection support plate structure according to claim 5, characterized in that: The buckle spring (603) is sleeved on the outside of the fixing pin (602), and a latch opening is provided on a side of the buckle slot away from the latch opening, and the fixing pin (602) is inserted into the inside of the buckle slot through the latch opening.

7. The sensor detection support plate structure according to claim 1, characterized in that: The superconductor conductive plate (3) is arranged between the lower supporting plate (2) and the upper supporting plate (1).

8. The method for using a sensor detection support plate structure according to claim 1, characterized in that: include: Step 1: When the sensor is placed on the lower support plate (2), the sensor will contact the end of the ejector body (402) extending to the outside of the ejector sleeve (401). Under the action of the sensor's own gravity and the placement pressure, the ejector body (402) will slide into the ejector sleeve (401), compressing the ejector spring (403). The ejector spring (403) generates elastic force after being compressed. This elastic force can make the ejector body (402) and the sensor closely contact. Step 2: When the production line robot needs to grab or place the sensor, the grabbing part of the robot will contact the end of the buckle body (601) extending to the outside. Under the force of the robot, the buckle body (601) will move toward the inside of the buckle slot and compress the buckle spring (603). Through this telescopic movement of the buckle body (601), the robot can accurately locate and grab the sensor.

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