Thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing

By introducing support components and spray components into the thin-walled shell surface treatment equipment, and using active hydraulics and autonomous expansion positioning components to support and cool the thin-walled shell, the problems of heat generation and deformation in the existing technology are solved, and efficient and energy-saving continuous processing is achieved.

CN120734864AActive Publication Date: 2025-10-03YANTAI HAIFA ELECTRIC SCI CO LTD
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Patent Information

Application Number
CN202511186660.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-10-03
Estimated Expiration
2045-08-25

AI Technical Summary

Technical Problem

Existing surface grinding equipment generates a lot of heat when processing thin-walled shells, and requires a pump to drive cooling water spray for cooling, which is costly and wastes water resources. In addition, thin-walled shells lack internal support and are prone to deformation, making continuous processing difficult to achieve.

Method used

It uses multiple auxiliary grinding mechanisms, including support components and spray components, to support and cool the thin-walled shell through active hydraulic components and autonomous expansion and positioning components, and uses double-layer rubber airbags for internal support and heat exchange to achieve continuous processing.

Benefits of technology

Continuous processing of thin-walled shells is achieved, which reduces the risk of thermal deformation, reduces water consumption and equipment costs, and improves processing efficiency.

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Abstract

The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing comprises a thin-wall shell surface treatment mechanism, and a plurality of grinding auxiliary mechanisms are arranged on the thin-wall shell surface treatment mechanism; the supporting assemblies are driven to rotate through the feeding assembly, the supporting assemblies are transferred to a grinding area, surface treatment operation can be smoothly conducted, continuous treatment operation can be achieved through constant-speed transferring of the thin-wall shell, the multiple supporting assemblies are alternately switched, the continuous feeding requirement can be met, and the multi-station synchronization effect can be achieved; through movement of the feeding assembly, a transverse wheel moves to an arc-shaped strip, at the moment, an active hydraulic assembly inputs liquid into a liquid storage shell, the liquid in the liquid storage shell rises, then air above can be pressed upwards, at the moment, a double-layer rubber air bag expands and is attached to an inner cavity of a thin-wall shell, and therefore a good inner supporting effect on the thin-wall shell can be achieved; therefore, the problem that thermal deformation is easily generated when the thin-wall shell is subjected to surface treatment is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of surface treatment, and in particular to a thin-wall shell surface treatment device used for manufacturing photovoltaic prefabricated cabins. Background Art

[0002] The prefabricated photovoltaic cabin is a modular box structure that integrates the core equipment of a photovoltaic power generation system. It integrates photovoltaic concentrators, inverters, monitoring devices, and other equipment. It is prefabricated in the factory and hoisted on site, significantly shortening the construction period.

[0003] In the process of manufacturing photovoltaic prefabricated cabins, surface grinding equipment is often needed to perform surface treatment on thin-walled shells. At present, common surface grinding equipment generates friction with the surface of thin-walled shells during grinding, which will generate a lot of heat. Generally, cooling water spray is set to be used for cooling treatment, but a pump body is required to drive the treatment, which is costly and wastes water resources. In addition, there is no internal support during the processing of thin-walled shells, which is more prone to deformation and affects the quality of the finished product. Moreover, before grinding, it is generally necessary to operate the fixed structure to fix the thin-walled shell first, and then control the surface grinding equipment to grind. After grinding, the fixation must be released and removed before the next round of operation can be started. The surface of the thin-walled shell that has just been ground is hot, which is not convenient for quick removal, and it is difficult to achieve continuous treatment of the surface of the thin-walled shell. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem that common surface grinding equipment generates friction with the surface of thin-walled shells during grinding, which generates a large amount of heat. Generally, cooling treatment is carried out by setting up a cooling water spray, but a pump body is required to drive the treatment, which is costly and wastes water resources. In addition, there is no internal support during the processing of thin-walled shells, which is more prone to deformation, affecting the quality of the finished product, and it is difficult to achieve continuous processing of the thin-walled shell surface. A thin-walled shell surface treatment device for the manufacture of photovoltaic prefabricated cabins is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A thin-walled shell surface treatment device for manufacturing a photovoltaic prefabricated cabin comprises a thin-walled shell surface treatment mechanism, wherein the thin-walled shell surface treatment mechanism is provided with a plurality of grinding auxiliary mechanisms; The thin-walled shell surface treatment mechanism includes a bottom shell and a grinding assembly, wherein a feeding assembly is provided in the bottom shell, an arc-shaped strip is fixedly connected to the side wall of the bottom shell, and an annular plate is fixedly connected to the bottom wall of the bottom shell, wherein two continuous ridges are provided on the annular plate; The polishing auxiliary mechanism includes a support assembly, the support assembly is used to place the thin-walled shell, the support assembly is provided with an active hydraulic assembly, the active hydraulic assembly is connected to a liquid storage shell, the liquid storage shell is provided on the support assembly, and the upper part of the liquid storage shell is connected to an autonomous expansion and positioning assembly. The lateral wheel of the active hydraulic assembly moves to the arc-shaped bar to input liquid into the liquid storage shell. At this time, the autonomous expansion and positioning assembly automatically expands to position the thin-walled shell; A water delivery assembly is provided inside the liquid storage shell. The top of the water delivery assembly is connected to a spray assembly. The spray assembly is located in the self-expanding and positioning assembly. The moving wheels of the water delivery assembly move to the raised portion of the annular plate, so that the water delivery assembly sprays upward through the spray assembly, and the thin-walled shell is cooled by heat exchange through the self-expanding and positioning assembly.

[0006] Preferably, the grinding assembly includes a fixing frame, the fixing frame is fixedly connected to the bottom shell, an electric push rod is fixedly installed above the fixing frame, and a grinder is installed at the bottom end of the electric push rod.

[0007] Preferably, the feeding assembly includes a motor, the motor is fixedly installed in the bottom shell, the output shaft of the motor is fixedly connected to the feeding tray, and the feeding tray is rotatably installed on the bottom shell through a bearing.

[0008] Preferably, the support assembly includes a support plate, the support plate is mounted on the feed tray, the liquid storage shell is mounted on the support plate, and four limit blocks are fixedly connected above the support plate.

[0009] Preferably, two supporting wheels are fixedly connected below the supporting plate, a transverse plate is fixedly connected between the two supporting wheels, and the supporting wheels roll on the bottom wall of the bottom shell.

[0010] Preferably, the active hydraulic assembly includes a housing, the housing is fixedly connected to the transverse plate, and the housing is connected to the liquid storage shell through a pipeline; A first piston is provided in the housing, an extension rod is fixedly connected to one side of the first piston, the extension rod passes through the housing and is fixedly connected to the transverse wheel, and a first spring is fixedly connected between the first piston and the housing.

[0011] Preferably, a refrigeration assembly is installed inside the liquid storage shell.

[0012] Preferably, the autonomous expansion positioning component includes a double-layer rubber airbag, which is installed above the liquid storage shell and is arranged in a thin-walled shell. A plurality of temperature-conducting columns are arranged in the double-layer rubber airbag, and the same space between the double-layer airbag and the temperature-conducting columns is filled with supporting material.

[0013] Preferably, the spray assembly includes a joint and a horizontal plate, the horizontal plate is rotatably mounted on the joint through a bearing, and the horizontal plate is connected to the joint, a plurality of spray heads are tangently arranged on the horizontal plate, and a spray head structure is connected above the horizontal plate.

[0014] Preferably, the water delivery assembly includes a water delivery cylinder, which is fixedly installed in the liquid storage shell, a one-way valve is installed below the water delivery cylinder, a second one-way tube and a one-way drainage tube are connected above the water delivery cylinder, the one-way drainage tube extends downward to the bottom of the inner cavity of the liquid storage shell, the second one-way tube is connected to a joint, the joint is installed on the top of the water delivery cylinder, and the joint is connected to the first one-way tube, and the first one-way tube is connected to the bottom of the water delivery cylinder; A second piston is provided inside the water delivery cylinder, a second spring is fixedly connected between the second piston and the bottom wall of the water delivery cylinder, a piston rod is fixedly connected below the second piston, and the piston rod passes through the water delivery cylinder and is fixedly connected to the moving wheel.

[0015] Compared with the prior art, the present invention provides a thin-wall shell surface treatment device for photovoltaic prefabricated cabin manufacturing, which has the following beneficial effects: 1. The thin-walled shell surface treatment equipment used for the manufacture of photovoltaic prefabricated cabins drives the support assembly to rotate through the feeding assembly, so that the support assembly transfers the position of the thin-walled shell and the thin-walled shell reaches the polishing area, which can smoothly carry out the surface treatment operation, and the uniform speed transfer of the thin-walled shell can realize continuous processing operation, and the alternating conversion of multiple support assemblies can also meet the needs of continuous feeding and achieve the effect of multi-station synchronization. Secondly, through the movement of the feeding assembly, the transverse wheel moves to the arc bar. At this time, the active hydraulic assembly inputs liquid into the liquid storage shell, and the liquid inside the liquid storage shell rises, which can press the upper gas upward. At this time, the double-layer rubber airbag expands and fits into the inner cavity of the thin-walled shell, so that it can play a good internal support role for the thin-walled shell, thereby reducing the problem of thermal deformation that is easy to occur during the surface treatment of the thin-walled shell.

[0016] 2. The thin-walled shell surface treatment equipment used for the manufacture of photovoltaic prefabricated cabins rotates the feeding component, causing the moving wheel to follow and move to the raised part, so that the water delivery component can extract the liquid inside the liquid storage shell and continuously spray it onto the double-layer rubber airbag through the spray component. Then, the double-layer rubber airbag is used to perform heat exchange of the thin-walled shell, and the temperature conducting column can increase the heat exchange effect, which is convenient for cooling the surface treated workpiece. This method can effectively cool the thin-walled shell, reduce the use of equipment, and reduce the overall cost. After cooling, it is convenient for subsequent material removal operations. Secondly, the liquid after spraying can flow back to the liquid storage shell again, thereby ensuring the recycling of the liquid.

[0017] 3. The thin-walled shell surface treatment equipment used for the manufacture of photovoltaic prefabricated cabins drives the support assembly to rotate and feed the material through the feeding assembly. When one end of the active hydraulic assembly moves onto the arc bar, the active hydraulic assembly inputs liquid into the liquid storage shell to increase the liquid, which can lift the gas into the double-layer rubber airbag. The double-layer rubber airbag expands to fit the inner cavity of the thin-walled shell to achieve the positioning of the thin-walled shell. Secondly, the water delivery assembly moves to the raised part and can spray liquid upward through the spray assembly. Since the double-layer rubber airbag fits the inner cavity of the thin-walled shell, it is more conducive to the heat exchange and cooling operation of the thin-walled shell. Since the supporting material is polyvinyl alcohol hydrogel, the material hardens when its temperature is lower than 10°C. Then, during the heat exchange, the supporting material hardens, which can effectively shape multiple pairs of double-layer rubber airbags, while further ensuring the stability of the support for the thin-walled shell, making the thin-walled shell less likely to deform. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional view of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 2 This is a cross-sectional perspective view of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 3 A sectional perspective view of the outer shell of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 4 A three-dimensional view of the outer shell of a thin-walled shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 5 A three-dimensional view of a grinding auxiliary mechanism of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 6 This is a three-dimensional view of the connection between the support component and the active hydraulic component of the thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing proposed by the present invention; Figure 7 A cross-sectional perspective view of a liquid storage shell of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 8 A three-dimensional view of a support assembly of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention; Figure 9 A top-down, sectional, and stereoscopic view of a double-layer rubber airbag of a thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin, as proposed by the present invention; Figure 10 This is a three-dimensional view of the connection between the spray component and the water delivery component of the thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing proposed by the present invention; Figure 11 This is a sectional stereoscopic view of a water delivery component of a thin-walled shell surface treatment device for manufacturing a photovoltaic prefabricated cabin proposed by the present invention.

[0019] In the figure: 100, thin-walled shell surface treatment mechanism; 101, bottom shell; 102, grinding assembly; 1021, fixing frame; 1022, electric push rod; 1023, grinder; 103, feeding assembly; 1031, motor; 1032, feeding tray; 104, annular plate; 105, arc strip; 106, raised portion; 200, grinding auxiliary mechanism; 201, support assembly; 2011, support plate; 2012, support wheel; 2013, limit block; 2014, transverse plate; 202, active hydraulic assembly; 2021, housing; 2022, extension rod; 2023, transverse wheel; 2024, first spring ; 2025, first piston; 203, liquid storage shell; 204, refrigeration assembly; 205, autonomous expansion positioning assembly; 2051, double-layer rubber airbag; 2052, temperature conducting column; 2053, supporting material; 206, water delivery assembly; 2061, water delivery cylinder; 2062, one-way valve; 2063, second piston; 2064, second spring; 2065, piston rod; 2066, moving wheel; 2067, first one-way tube; 2068, second one-way tube; 2069, one-way drainage tube; 207, spray assembly; 2071, joint; 2072, horizontal plate; 2073, spray head; 2074, spray head structure. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0022] Example 1: Reference Figures 1-9 , a thin-walled shell surface treatment device for photovoltaic prefabricated cabin manufacturing, comprising a thin-walled shell surface treatment mechanism 100, on which a plurality of polishing auxiliary mechanisms 200 are provided; The thin-walled shell surface treatment mechanism 100 includes a bottom shell 101 and a grinding assembly 102. The grinding assembly 102 includes a fixing frame 1021. The fixing frame 1021 is fixedly connected to the bottom shell 101. An electric push rod 1022 is fixedly installed above the fixing frame 1021. A grinder 1023 is installed at the bottom end of the electric push rod 1022. The fixing frame 1021 can be used to adjust the electric push rod 1022 to ensure the stability of the electric push rod 1022, so that the electric push rod 1022 can smoothly adjust the position of the grinder 1023, thereby enabling the grinder 1023 to smoothly treat the thin-walled shell surface. The shell is subjected to surface grinding operation. A feeding assembly 103 is provided in the bottom shell 101. The feeding assembly 103 includes a motor 1031. The motor 1031 is fixedly installed in the bottom shell 101. The output shaft of the motor 1031 is fixedly connected to a feeding tray 1032. The feeding tray 1032 is rotatably mounted on the bottom shell 101 through a bearing. The feeding tray 1032 is driven to rotate by the motor 1031. The feeding tray 1032 drives the grinding auxiliary mechanism 200 to rotate, thereby driving the thin-walled shell to perform feeding operation. The side wall of the bottom shell 101 is fixedly connected to an arc strip 105. The grinding auxiliary mechanism 200 includes a support assembly 201, and the support assembly 201 includes a support plate 2011. The support plate 2011 is mounted on the feed tray 1032, and the liquid storage shell 203 is mounted on the support plate 2011. Four limit blocks 2013 are fixedly connected above the support plate 2011. The support plate 2011 can ensure the placement of the thin-walled shell, and the limit blocks 2013 correspond to the four corners of the thin-walled shell, so that the thin-walled shell can be accurately aligned and positioned. Two support wheels 2012 are fixedly connected below the support plate 2011, and the support plate 2011 can be supported by the support wheels 2012, and the support wheels 2012 can assist the support tray and the feed tray 1032 to move smoothly. A transverse plate 2014 is fixedly connected between the two support wheels 2012, and the support wheels 2012 roll on the bottom wall of the bottom shell 101. The support assembly 201 is used to place the thin-walled shell. The support assembly 201 An active hydraulic component 202 is provided on the upper portion, and the active hydraulic component 202 includes a shell 2021, which is fixedly connected to the transverse plate 2014. The shell 2021 is communicated with the liquid storage shell 203 through a pipeline. A first piston 2025 is provided in the shell 2021, and an extension rod 2022 is fixedly connected to one side of the first piston 2025. The extension rod 2022 passes through the shell 2021 and is fixedly connected to the transverse wheel 2023. The rolling of the transverse wheel 2023 can reduce the movement resistance between the arc bar 105, and the transverse wheel 2023 moves the arc surface position of the arc bar 105. As the curvature of the arc surface increases, the transverse wheel 2023 can move. The transverse wheel 2023 can drive the first piston 2025 to move through the extension rod 2022, so that the liquid enters the liquid storage shell 203, and then the gas above the liquid storage shell 203 can be pressed into the double-layer rubber airbag 2051, so that the double-layer rubber airbag 2051 supports the thin-walled shell; A first spring 2024 is fixedly connected between the first piston 2025 and the shell 2021. The first spring 2024 drives the first piston 2025 to reset, so that the first piston 2025 can introduce the liquid inside the liquid storage shell 203 into the shell 2021. The active hydraulic component 202 is connected to the liquid storage shell 203. A refrigeration component 204 is installed inside the liquid storage shell 203. The refrigeration component 204 is used to cool the reflux liquid, thereby ensuring the continuous use of the subsequent liquid. The liquid storage shell 203 is set on the support component 201. The upper part of the liquid storage shell 203 is connected to the autonomous expansion positioning component 205. The autonomous expansion positioning component 205 includes a double-layer rubber airbag 2051. The double-layer rubber airbag 2051 is expandable. , and then it can be expanded into a double-layer rubber airbag 2051 by gas, so that the thin-walled shell can be smoothly supported. The double-layer rubber airbag 2051 is installed above the liquid storage shell 203. The double-layer rubber airbag 2051 is arranged in the thin-walled shell. The double-layer rubber airbag 2051 is provided with multiple temperature conducting columns 2052. The temperature conducting columns 2052 can increase the temperature conducting points, thereby facilitating heat exchange operations and improving the cooling effect of the thin-walled shell. The double-layer airbag and the temperature conducting columns 2052 are filled with supporting material 2053 in the same space. The horizontal wheel 2023 of the active hydraulic component 202 is moved to the arc bar 105 to input liquid into the liquid storage shell 203. At this time, the autonomous expansion and positioning component 205 automatically expands to position the thin-walled shell; A water supply assembly 206 is provided inside the liquid storage shell 203. The top of the water supply assembly 206 is connected to a spray assembly 207. The spray assembly 207 is located in the autonomous expansion and positioning assembly 205. The moving wheel 2066 of the water supply assembly 206 moves to the raised portion 106 of the annular plate 104, so that the water supply assembly 206 sprays upward through the spray assembly 207, and the thin-walled shell is cooled by heat exchange through the autonomous expansion and positioning assembly 205.

[0023] In this embodiment: the motor 1031 drives the feeding disc 1032 to rotate, and the feeding disc 1032 drives the support plate 2011 to rotate, so that the support plate 2011 shifts the position of the thin-walled shell, so that the thin-walled shell reaches the grinding area, and the surface treatment operation can be carried out smoothly. The uniform speed transfer of the thin-walled shell can realize continuous treatment operation, and the multiple support assemblies 201 are alternately converted, which can also meet the needs of continuous feeding and achieve the effect of multi-station synchronization. Secondly, the feeding assembly 103 moves, so that the transverse wheel 2023 moves to the arc bar 105. At this time, the transverse wheel 2023 is squeezed by the arc bar 105 to move the extension rod 2022. The first piston 2025 moves to input liquid into the liquid storage shell 203, and the liquid inside the liquid storage shell 203 rises, and then the upper gas can be pressed upward, causing the double-layer rubber airbag 2051 to expand and fit into the inner cavity of the thin-walled shell, thereby playing a good internal support role for the thin-walled shell, thereby reducing the problem of thermal deformation that is easy to occur during surface treatment of the thin-walled shell.

[0024] Example 2: Reference Figure 7 and Figures 9-11 A thin-wall shell surface treatment device for photovoltaic prefabricated cabin manufacturing includes a spray assembly 207, which includes a joint 2071 and a horizontal plate 2072. The horizontal plate 2072 is rotatably mounted on the joint 2071 through a bearing. The horizontal plate 2072 can maintain stable rotation through the bearing, and the horizontal plate 2072 is connected to the joint 2071. A plurality of spray heads 2073 are arranged on the tangent line of the horizontal plate 2072. The tangent design of the spray head 2073 allows the impact force generated by the spray liquid to smoothly drive the The horizontal plate 2072 rotates to increase the spray area of ​​the double-layer rubber airbag 2051 while maintaining spray uniformity, facilitating heat exchange operations. A nozzle structure 2074 is connected above the horizontal plate 2072. An annular plate 104 is fixedly connected to the bottom wall of the bottom shell 101. The annular plate 104 is provided with two continuous ridges 106. The design of the ridges 106 allows the moving wheel 2066 to squeeze and smoothly drive the first piston 2025 to move, thereby facilitating the upward water supply operation of the first piston 2025. The autonomous expansion and positioning assembly 205 includes a double-layer rubber airbag 2051, which is installed above the liquid storage shell 203. The double-layer rubber airbag 2051 is set in a thin-walled shell and has multiple temperature conducting columns 2052. The water delivery assembly 206 includes a water delivery cylinder 2061, which is fixedly installed in the liquid storage shell 203. A one-way valve 2062 is installed at the bottom of the water delivery cylinder 2061. The one-way valve 2062 and the one-way drainage pipe 2069 can maintain one-way water inflow to prevent liquid backflow, and the one-way valve 2062 cooperates with the one-way drainage pipe 2069 to switch the drainage operation up and down. The top of the water delivery cylinder 2061 is connected with a second one-way pipe 2068 and a one-way drainage pipe 2069. The one-way drainage pipe 2069 extends downward to the bottom of the inner cavity of the liquid storage shell 203. The second one-way pipe 2068 is connected to the joint 2071. The joint 2071 is installed at the top of the water delivery cylinder 2061, and the joint 2071 is connected to the first one-way pipe 2067. The one-way water outflow operation can be maintained through the first one-way pipe 2067 and the second one-way pipe 2068. The first one-way tube 2067 and the second one-way tube 2068 cooperate to switch the water outflow up and down. The first one-way tube 2067 is connected to the bottom of the water cylinder 2061. A second piston 2063 is provided inside the water cylinder 2061. A second spring 2064 is fixedly connected between the second piston 2063 and the bottom wall of the water cylinder 2061. The second spring 2064 can drive the second piston 2063 to reset downward, so that the second piston 2063 can press the liquid in the lower cavity of the water cylinder 2061 out through the first one-way tube 2067. A piston rod 2065 is fixedly connected to the bottom of the second piston 2063. The piston rod 2065 passes through the water cylinder 2061 and is fixedly connected to the moving wheel 2066. The rolling property of the moving wheel 2066 can reduce the movement resistance with the raised portion 106, thereby maintaining the smooth movement of the moving wheel 2066.

[0025] In this embodiment, the feeding assembly 103 rotates to move the moving wheel 2066 to the raised portion 106, so that the moving wheel 2066 drives the piston rod 2065 and the second piston 2063 to move. The second piston 2063 extracts liquid through the one-way valve 2062, and the second piston 2063 presses the liquid into the joint 2071 through the second one-way tube 2068. When the moving wheel 2066 moves to the notch of the raised portion 106, the second spring 2064 drives the second piston 2063 to reset, so that the liquid is output through the first one-way tube 2067, and the second piston 2063 also introduces liquid into the water delivery cylinder 206 through the one-way drainage tube 2069. 1, the output liquid enters the horizontal plate 2072. Due to the tangential design of the spray head 2073, the spray head 2073 rotates to spray. Secondly, the liquid is also sprayed onto the double-layer rubber airbag 2051 through the spray head structure 2074, and then the heat exchange of the thin-walled shell is carried out through the double-layer rubber airbag 2051. The heat conducting column 2052 can increase the heat exchange effect, which is convenient for cooling the surface-treated workpiece. This method can effectively cool the thin-walled shell, reduce the use of equipment, and reduce the overall cost. After cooling, it is convenient for subsequent material removal operations. Secondly, the liquid after spraying can flow back to the liquid storage shell 203 again, thereby ensuring the recycling of the liquid.

[0026] Example 3: Reference Figure 2-Figure 7 A thin-walled shell surface treatment device for manufacturing photovoltaic prefabricated cabins includes a thin-walled shell surface treatment mechanism 100, which includes a bottom shell 101 and a polishing assembly 102. A feeding assembly 103 is provided in the bottom shell 101, and an arc-shaped strip 105 is fixedly connected to the side wall of the bottom shell 101. An annular plate 104 is fixedly connected to the bottom wall of the bottom shell 101, and the annular plate 104 is provided with two continuous protrusions 106. The polishing auxiliary mechanism 200 includes a support assembly 201, which is used to place the thin-walled shell. The support assembly 201 is provided with an active hydraulic assembly 202, which is connected to a liquid storage shell 203. The liquid storage shell 203 is provided on the support assembly 201. The upper part of the liquid storage shell 203 is connected to an autonomous expansion and positioning assembly 205. When the transverse wheel 2023 of the active hydraulic assembly 202 moves onto the arc-shaped bar 105, liquid is input into the liquid storage shell 203. At this time, the autonomous expansion and positioning assembly 205 automatically expands to position the thin-walled shell. A water supply assembly 206 is provided inside the liquid storage shell 203. The top of the water supply assembly 206 is connected to a spray assembly 207. The spray assembly 207 is located in the autonomous expansion and positioning assembly 205. The moving wheel 2066 of the water supply assembly 206 moves to the raised portion 106 of the annular plate 104, so that the water supply assembly 206 sprays upward through the spray assembly 207, and the thin-walled shell is cooled by heat exchange through the autonomous expansion and positioning assembly 205.

[0027] In this embodiment, the feeding component 103 drives the support component 201 to rotate and feed. When one end of the active hydraulic component 202 moves onto the arc-shaped bar 105, the active hydraulic component 202 inputs liquid into the liquid storage shell 203, increasing the liquid, which can lift the gas into the double-layer rubber airbag 2051. The double-layer rubber airbag 2051 expands to fit the inner cavity of the thin-walled shell, thereby achieving the positioning of the thin-walled shell. Secondly, the water delivery component 206 moves to the raised portion 106 and can spray liquid upward through the spray component 207. Since the double-layer rubber airbag 2051 fits the inner cavity of the thin-walled shell, it is more conducive to the heat exchange and cooling operation of the thin-walled shell. Moreover, since the supporting material 2053 is polyvinyl alcohol hydrogel, the material hardens when its temperature is lower than 10°C. Then, during the heat exchange, the supporting material 2053 hardens, which can effectively shape the double-layer rubber airbag 2051 and further ensure the stability of the support for the thin-walled shell, making the thin-walled shell less likely to deform.

[0028] Working principle: When the surface of the thin-walled shell of the photovoltaic prefabricated cabin is processed, the thin-walled shell is placed on the support plate 2011, so that the limit block 2013 positions the thin-walled shell, and then the motor 1031 drives the feeding disk 1032 to rotate, so that the grinding auxiliary mechanism 200 rotates with the feeding disk 1032, and when the transverse wheel 2023 moves onto the arc strip 105, the arc surface of the arc strip 105 squeezes the transverse wheel 2023 to move, and the transverse wheel 2023 drives the extension rod 2022 to move, and the extension rod 2022 drives the first piston 2025 to move, and the first piston 2025 drives the first spring 2024 to deform, and the first piston 2025 inputs the liquid in the outer shell 2021 into the liquid storage shell 203. As the liquid increases, the gas above the liquid storage shell 203 continues to enter the double-layer rubber airbag 2051, and the double-layer rubber airbag 2051 expands and expands, so that the double-layer rubber airbag 2051 fits the inner cavity of the thin-walled shell for maintenance; Subsequently, the moving wheel 2066 moves to the raised portion 106, causing the moving wheel 2066 to drive the piston rod 2065 to rise, and the piston rod 2065 drives the second piston 2063 to rise, and the second piston 2063 drives the second spring 2064 to deform, and the second piston 2063 extracts the liquid inside the liquid storage shell 203 through the one-way valve 2062, and pushes the liquid above the second piston 2063 into the joint 2071 through the second one-way tube 2068. When the moving wheel 2066 moves to the recess between the two raised portions 106, the second spring 2064 drives the piston to reset downward. At this time, liquid is introduced into the upper chamber of the water delivery cylinder 2061 through the one-way drainage tube 2069, and the second piston 2063 can also input the liquid into the connector 2071 again through the first one-way tube 2067, thereby allowing the water delivery component 206 to continuously deliver water upward through the raised portion 106, and then enter the horizontal plate 2072 for spraying. The tangential design of the spray head 2073 allows it to rotate to spray. At the same time, the spray head structure 2074 sprays liquid synchronously, so that the liquid is sprayed into the inner cavity of the double-layer rubber airbag 2051, and the support material 2053 hardens, thereby shaping the double-layer rubber airbag 2051. Secondly, since the electric push rod 1022 pre-adjusts the grinder 1023 to the appropriate position, the thin-walled shell can be surface-treated after passing through the grinder 1023. Since the grinding and spraying operations are carried out simultaneously, the heat generated during the grinding process can be exchanged and cooled by the double-layer rubber airbag 2051. After cooling, the liquid returns to the liquid storage shell 203 and is further cooled by the refrigeration component 204, and the thin-walled shell continues to be transported. When the moving wheel 2066 disengages from the arc strip 105, the first spring 2024 drives the first piston 2025 to reset, causing the liquid to flow back into the outer shell 2021. When the thin-walled shell is transported to the initial position, the thin-walled shell is then taken out, and the feeding component 103 drives the supporting component 201 to perform switching movement, thereby continuously processing the thin-walled shell.

[0029] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A thin-wall shell surface treatment device for manufacturing a photovoltaic prefabricated cabin, comprising a thin-wall shell surface treatment mechanism (100), characterized in that: The thin-walled shell surface treatment mechanism (100) is provided with a plurality of grinding auxiliary mechanisms (200); The thin-walled shell surface treatment mechanism (100) comprises a bottom shell (101) and a grinding assembly (102); a feeding assembly (103) is provided in the bottom shell (101); an arc-shaped strip (105) is fixedly connected to the side wall of the bottom shell (101); an annular plate (104) is fixedly connected to the bottom wall of the bottom shell (101); and two continuous raised portions (106) are provided on the annular plate (104); The polishing auxiliary mechanism (200) comprises a support assembly (201), the support assembly (201) is used to place the thin-walled shell, an active hydraulic assembly (202) is provided on the support assembly (201), the active hydraulic assembly (202) is connected to a liquid storage shell (203), the liquid storage shell (203) is provided on the support assembly (201), and an autonomous expansion positioning assembly (205) is connected above the liquid storage shell (203), and the transverse wheel (2023) of the active hydraulic assembly (202) moves onto the arc-shaped bar (105) to input liquid into the liquid storage shell (203), at which time the autonomous expansion positioning assembly (205) automatically expands to position the thin-walled shell; A water delivery component (206) is provided inside the liquid storage shell (203), and a spray component (207) is connected to the top of the water delivery component (206). The spray component (207) is located in the self-expanding positioning component (205). The moving wheels (2066) of the water delivery component (206) move to the raised portion (106) of the annular plate (104), so that the water delivery component (206) sprays upward through the spray component (207), and heat exchange and cooling are performed on the thin-walled shell through the self-expanding positioning component (205).

2. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 1 is characterized in that: The grinding assembly (102) comprises a fixing frame (1021), the fixing frame (1021) being fixedly connected to the bottom shell (101), an electric push rod (1022) being fixedly mounted above the fixing frame (1021), and a grinder (1023) being mounted at the bottom end of the electric push rod (1022).

3. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 1 is characterized in that: The feeding assembly (103) comprises a motor (1031), the motor (1031) being fixedly mounted in the bottom shell (101), the output shaft of the motor (1031) being fixedly connected to a feeding tray (1032), and the feeding tray (1032) being rotatably mounted on the bottom shell (101) via a bearing.

4. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 3 is characterized in that: The support assembly (201) comprises a support plate (2011), the support plate (2011) being mounted on the feed tray (1032), the liquid storage shell (203) being mounted on the support plate (2011), and four limit blocks (2013) being fixedly connected above the support plate (2011).

5. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 4 is characterized in that: Two support wheels (2012) are fixedly connected below the support plate (2011), a transverse plate (2014) is fixedly connected between the two support wheels (2012), and the support wheels (2012) roll on the bottom wall of the bottom shell (101).

6. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 1 is characterized in that: The active hydraulic assembly (202) comprises a housing (2021), wherein the housing (2021) is fixedly connected to the transverse plate (2014), and the housing (2021) is in communication with the liquid storage housing (203) via a pipeline; A first piston (2025) is provided in the housing (2021), an extension rod (2022) is fixedly connected to one side of the first piston (2025), the extension rod (2022) passes through the housing (2021) and is fixedly connected to the transverse wheel (2023), and a first spring (2024) is fixedly connected between the first piston (2025) and the housing (2021).

7. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 1 is characterized in that: A refrigeration assembly (204) is installed inside the liquid storage shell (203).

8. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 1 is characterized in that: The autonomous expansion positioning component (205) comprises a double-layer rubber airbag (2051), which is installed above the liquid storage shell (203). The double-layer rubber airbag (2051) is arranged in a thin-walled shell. A plurality of temperature-conducting columns (2052) are arranged in the double-layer rubber airbag (2051), and the same space between the double-layer airbag and the temperature-conducting columns (2052) is filled with supporting material (2053).

9. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 1 is characterized in that: The spray assembly (207) comprises a joint (2071) and a horizontal plate (2072); the horizontal plate (2072) is rotatably mounted on the joint (2071) via a bearing, and the horizontal plate (2072) is in communication with the joint (2071); a plurality of spray heads (2073) are tangentially arranged on the horizontal plate (2072); and a spray head structure (2074) is in communication above the horizontal plate (2072).

10. The thin-wall shell surface treatment equipment for photovoltaic prefabricated cabin manufacturing according to claim 9, characterized in that: The water delivery assembly (206) comprises a water delivery cylinder (2061), the water delivery cylinder (2061) being fixedly mounted in the liquid storage shell (203), a one-way valve (2062) being mounted below the water delivery cylinder (2061), a second one-way tube (2068) and a one-way drainage tube (2069) being connected above the water delivery cylinder (2061), the one-way drainage tube (2069) extending downward to below the inner cavity of the liquid storage shell (203), the second one-way tube (2068) being connected to a joint (2071), the joint (2071) being mounted on the top of the water delivery cylinder (2061), the joint (2071) being connected to a first one-way tube (2067), and the first one-way tube (2067) being connected to the bottom of the water delivery cylinder (2061); A second piston (2063) is provided inside the water delivery cylinder (2061), a second spring (2064) is fixedly connected between the second piston (2063) and the bottom wall of the water delivery cylinder (2061), a piston rod (2065) is fixedly connected below the second piston (2063), and the piston rod (2065) passes through the water delivery cylinder (2061) and is fixedly connected to the moving wheel (2066).

Citation Information

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