Cutting device and method for shredded cake diaphragm

By combining the guiding mechanism and the pressing mechanism with the cutting machine, the problem of the film sticking to the cutter is solved, and the precise cutting and efficient production of the hand-pulled pancake film are achieved, thereby improving the packaging quality and production efficiency.

CN120736025APending Publication Date: 2025-10-03JIANGXI AILIAN AGRI DEV CO LTD
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Patent Information

Application Number
CN202511241027.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

When the existing cutting machine cuts the hand-pulled pancake film, since the film is made of plastic film or oil paper, the cutter surface is easily adhered to grease or static electricity, causing the film to warp and affecting the packaging effect.

Method used

The guide mechanism is used to drive the longitudinal cutting of the diaphragm, and the pressing mechanism is combined to press the cut surface of the diaphragm when the cutter is cutting. The cutter is polished in real time using a grinding stone to ensure smooth cutting.

Benefits of technology

It effectively prevents the film from sticking to the cutter, ensures smooth cutting and cleanliness of the cutter, improves the tightness and aesthetics of the packaging, reduces the scrap rate, and improves production efficiency and cutting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of shredded cake diaphragm cutting, and particularly discloses a shredded cake diaphragm cutting device and method.The shredded cake diaphragm cutting device comprises a cutting machine body, a film covering roller is arranged above the cutting machine body, and a diaphragm is wound around the periphery of the film covering roller; the cutting tool comprises a scratching knife and a cutter which are arranged above the cutting machine main body; the guide mechanisms are located on the two sides of the scratching knife, and the guide mechanisms can push the membrane to move when the membrane is cut by the scratching knife; according to the film laminating machine, the film on the periphery of the film laminating roller is driven by the guide mechanism to penetrate through the guide wheel, so that the film covers a shredded cake, the film is longitudinally cut through the cutting knife when the film slides, and after longitudinal cutting is completed, the shredded cake is cut through the pressing mechanism. The cutter is driven by the driving motor to transversely cut off the membrane, the cut-off face of the membrane is pressed through the pressing mechanism, and the membrane is effectively prevented from being adhered to the cutter.
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Description

Technical Field

[0001] The present invention relates to the technical field of hand-grabbed pancake membrane cutting, in particular to a hand-grabbed pancake membrane cutting device and method. Background Art

[0002] During the production and packaging of hand-pulled pancakes, in order to improve the hygiene and aesthetics of the product, facilitate transportation and storage, and extend the shelf life, isolation paper films are usually wrapped on both sides of the hand-pulled pancakes. In order to facilitate transportation and use, the hand-pulled pancake films usually need to be cut to separate each hand-pulled pancake independently. A cutting machine is required to cut the hand-pulled pancake films.

[0003] When the existing cutting machine cuts the film for packaging hand-pulled pancakes, since the film for packaging hand-pulled pancakes is mostly plastic film or oil paper, when the cutter cuts the film, the cut surface of the film will stick to the cutter surface due to grease or static electricity. When the cutter continues cutting, the film will warp, which is not conducive to the packaging of hand-pulled pancakes. Therefore, we propose a cutting device and method for hand-pulled pancake film. Summary of the Invention

[0004] The purpose of the present invention is to provide a device and method for cutting hand-pulled pancake film, so as to solve the problem proposed in the above background technology that when the existing cutting machine cuts the hand-pulled pancake film, since the film for packaging hand-pulled pancakes is mostly plastic film or oil paper, when the cutter cuts the film, the cut surface of the film will stick to the cutter surface due to grease or static electricity, and when the cutter continues cutting, the film will warp, which is not conducive to the packaging of hand-pulled pancakes.

[0005] To achieve the above object, the present invention provides the following technical solution: a device for cutting a hand-grabbed pancake film, comprising a cutting machine body, a film coating roller disposed above the cutting machine body, a film sheet being wound around the periphery of the film coating roller, and the film coating roller being rotatably connected to the cutting machine body; Cutting tools, including a scoring knife and a cutting knife provided above the cutting machine body, wherein the scoring knife can cut the membrane longitudinally and the cutting knife can cut the membrane transversely; A guide mechanism is located on both sides of the cutter and is capable of pushing the membrane to move when the cutter cuts the membrane; The pressing mechanism is located on both sides of the cutter and can press the membrane when the cutter cuts the membrane.

[0006] Among them, the pressing mechanism includes a roller arranged above the cutting machine body, the roller is rotatably connected to the cutting machine body, the cutter is located outside the roller and is fixedly connected to the roller, the end of the roller is located outside the cutting machine body, the outer periphery of the roller is connected to belt 1, a drive motor is arranged inside the belt 1, the outer periphery of the drive motor is connected to belt 1, and the outer wall of the drive motor is fixedly connected to the cutting machine body.

[0007] Among them, the guide mechanism includes a rotating rod arranged on the inner side of the cutting machine body, the rotating rod is rotatably connected to the cutting machine body, and the outer wall of the rotating rod is fixedly connected to a guide wheel, the guide wheel is located on both sides of the cutting knife, and the lower end of the guide wheel abuts the upper end of the cutting machine body.

[0008] The outer periphery of the roller is sleeved with a second belt, the second belt is located inside the cutting machine body, and the second belt is sleeved with the outer periphery of the rotating rod.

[0009] Among them, a sliding groove is opened inside the roller, and the sliding groove is located on both sides of the cutter. A fixed rod is fixedly connected to the inner wall of the sliding groove, and a pressing rod is slidably connected inside the sliding groove. A pressing groove is opened in the center of the pressing rod, and the fixed rod is located inside the pressing groove and is slidably connected to the pressing groove.

[0010] Wherein, the pressing rod is arc-shaped at one end close to the cutter.

[0011] Wherein, the pressing rod is fixedly connected to one end close to the cutter with a grinding stone, and the grinding stone is closely attached to the outer wall of the cutter.

[0012] A method for cutting a hand-grabbed pancake film comprises the following steps: S1: The hand-pulled pancake is clamped by the film sheets on the upper and lower film-coating rollers, and moves through the guide mechanism located above the cutting machine body. The cutter inside the guide mechanism cuts the film longitudinally. S2, when the diaphragm passes through the cutter, the cutter cuts the diaphragm horizontally to separate the diaphragm; S3. The pressing mechanism located inside the roller presses the cut surface of the membrane when the cutter cuts the membrane to prevent the membrane from sticking to the cutter surface.

[0013] The present invention has at least the following beneficial effects: When the present invention is in use, the film on the periphery of the coating roller is driven through the guide wheel by the guide mechanism, so that the film covers the hand-grabbed pancake, and the film is cut longitudinally by the cutting knife when the film slides. After the longitudinal cutting is completed, the cutter cuts the film transversely under the drive of the driving motor, and the cut surface of the film is pressed by the pressing mechanism, which effectively prevents the film from sticking to the cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the cutting machine of the present invention; Figure 2 This is a schematic diagram of the overall structure of the pressing mechanism of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the guide wheel of the present invention; Figure 4 for Figure 3Schematic diagram of the enlarged structure of area A in the middle; Figure 5 This is a schematic cross-sectional structural diagram of the roller portion of the present invention; Figure 6 for Figure 5 Schematic diagram of the enlarged structure of the middle B area; Figure 7 This is a schematic diagram of the side structure of the roller of the present invention; Figure 8 for Figure 7 Schematic diagram of the enlarged structure of area C in the middle.

[0015] In the figure: 1. Cutting machine body; 11. Laminating roller; 12. Film; 2. Cutting tool; 21. Scraping knife; 22. Cutter; 3. Guide mechanism; 31. Rotating rod; 32. Guide wheel; 33. Belt 2; 4. Pressing mechanism; 41. Roller; 42. Belt 1; 43. Drive motor; 44. Sliding groove; 45. Fixed rod; 46. Pressing rod; 47. Pressing groove; 48. Grinding stone. DETAILED DESCRIPTION

[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example 1 See also Figures 1-8 The present invention provides a technical solution: a cutting device for hand-grabbed pancake film, comprising a cutting machine body 1, a film coating roller 11 is arranged above the cutting machine body 1, a film 12 is wrapped around the outer periphery of the film coating roller 11, and the film coating roller 11 is rotatably connected to the cutting machine body 1; The cutting tool 2 includes a scoring knife 21 and a cutting knife 22 provided above the cutting machine body 1. The scoring knife 21 can cut the film 12 longitudinally, and the cutting knife 22 can cut the film 12 transversely. The guide mechanism 3 is located on both sides of the cutter 21 and can push the diaphragm 12 to move when the cutter 21 cuts the diaphragm 12; A pressing mechanism 4 , located on both sides of the cutter 22 , capable of pressing the diaphragm 12 when the cutter 22 cuts the diaphragm 12 ; When the present invention is in use, the film 12 on the periphery of the coating roller 11 is driven by the guide mechanism 3 to pass through the guide wheel 32, so that the film 12 covers the top of the hand-grabbed pancake, and the film 12 is cut longitudinally by the cutting knife 21 when the film 12 slides. After the longitudinal cutting is completed, the cutter 22 cuts the film 12 transversely under the drive of the driving motor 43. The longitudinal cutting is performed first, and then the transverse cutting is performed, ensuring that the film 12 can be accurately cut according to the preset size and shape, meeting the requirements of hand-grabbed pancake packaging. The precise cutting reduces the waste of the film 12 caused by improper cutting, reduces the scrap rate, and saves costs. The cut surface of the film 12 is pressed by the pressing mechanism 4, which effectively avoids the film 12 from sticking to the cutter 22, ensures the smooth cutting and the cleaning of the cutter 22, and facilitates the film 12 on the upper and lower sides of the hand-grabbed pancake to come closer, thereby better wrapping the hand-grabbed pancake and improving the tightness and aesthetics of the packaging.

[0018] The pressing mechanism 4 includes a roller 41 provided above the cutting machine body 1, the roller 41 being rotatably connected to the cutting machine body 1, the cutter 22 being located on the periphery of the roller 41 and fixedly connected to the roller 41, the end of the roller 41 being located outside the cutting machine body 1, the periphery of the roller 41 being sleeved with a belt 1 42, the interior of the belt 1 42 being provided with a drive motor 43, the periphery of the drive motor 43 being sleeved with the belt 1 42, and the outer wall of the drive motor 43 being fixedly connected to the cutting machine body 1; After the diaphragm 12 wraps the hand-grabbed pancake, the diaphragm 12 is located above the cutting machine body 1 and slides through the guide mechanism 3. The driving motor 43 drives the roller 41 to rotate through the belt 42. The cutter 22 on the periphery of the roller 41 cuts the diaphragm 12 horizontally while following the rotation of the roller 41. The roller 41 and the cutter 22 are driven by the driving motor 43 and the belt 42 to perform horizontal cutting, thereby realizing the automation of the cutting process, reducing the need for manual operation, and improving production efficiency. The cutting of the diaphragm 12 can be completed while it slides above the cutting machine body 1 without stopping the transmission, thereby ensuring the continuity and efficiency of the production line. The cutting method in which the roller 41 drives the cutter 22 to rotate avoids the jitter or uneven force that may occur during manual cutting, thereby ensuring the flatness and smoothness of the cutting surface.

[0019] The guide mechanism 3 includes a rotating rod 31 provided inside the cutting machine body 1, the rotating rod 31 being rotatably connected to the cutting machine body 1, and a guide wheel 32 being fixedly connected to the outer wall of the rotating rod 31. The guide wheels 32 are located on both sides of the cutting blade 21, and the lower ends of the guide wheels 32 abut against the upper end of the cutting machine body 1; The outer periphery of the roller 41 is sleeved with the second belt 33, the second belt 33 is located inside the cutting machine body 1, and the second belt 33 is sleeved on the outer periphery of the rotating rod 31; When the cutting blade 21 is cut, the guide wheel 32 not only drives the film 12 to move, but also presses the film 12 of the guide wheel 32 on the film 12 to reduce the resistance during cutting, making the cutting smoother. The auxiliary cutting effect of the guide wheel 32 can reduce burrs and tearing during cutting, and improve the cutting quality. At the same time, due to the accurate cutting position, the beautiful appearance of the hand-grabbed pancake packaging is also guaranteed.

[0020] The roller 41 defines a sliding groove 44 on both sides of the cutter 22. A fixing rod 45 is fixedly connected to the inner wall of the sliding groove 44. A pressing rod 46 is slidably connected to the inside of the sliding groove 44. A pressing groove 47 is defined in the center of the pressing rod 46. The fixing rod 45 is located inside the pressing groove 47 and is slidably connected to the pressing groove 47. The pressing rod 46 is arc-shaped at one end close to the cutter 22; When the cutter 22 cuts the film 12 transversely, when the cutter 22 is directed vertically downward, the pressing rod 46 located inside the sliding groove 44 slides with the fixed rod 45 through the provided pressing groove 47, and the pressing rod 46 slides out of the sliding groove 44 and presses the cut surfaces of the film 12 on both sides of the cutter 22. On the one hand, this prevents the cut surface of the film 12 from adhering to the cutter 22 and following the cutter 22 to rotate around the roller 41, thereby preventing the cut surface of the film 12 from warping due to adhesion. On the other hand, the pressing rod 46 presses the cut surface of the film 12, thereby preventing the cut surface of the film 12 from warping due to following the cutter 22 to rotate around the roller 41, thereby ensuring that the edge of the film 12 is smooth after cutting, thereby improving the overall quality of the packaging. In addition, the arc-shaped design of the end of the pressing rod 46 makes the end surface of the pressing rod 46 smoother, reducing the contact area and friction between the pressing rod 46 and the diaphragm 12, which helps prevent the diaphragm 12 from sticking to the pressing rod 46 during the pressing process, ensuring the smooth progress of the cutting and packaging process. The smooth arc surface can also reduce the generation and accumulation of static electricity, further reducing the risk of the diaphragm 12 sticking to the pressing rod 46 due to static electricity. The arc-shaped design avoids sharp corners or edges at the end of the pressing rod 46, thereby reducing the risk of scratching or tearing the diaphragm 12 during the pressing process, helping to maintain the integrity and aesthetics of the diaphragm 12, and improving the packaging quality. Moreover, the arc-shaped pressing rod 46 can distribute pressure more evenly when pressing the diaphragm 12, avoiding deformation or damage of the diaphragm 12 due to excessive local pressure.

[0021] The pressing rod 46 is fixedly connected to a grinding stone 48 at one end close to the cutter 22 , and the grinding stone 48 is closely attached to the outer wall of the cutter 22 ; Each time the cutter 22 cuts the diaphragm 12, the pressing rod 46 located inside the roller 41 will slide out and press the diaphragm 12. Each time the pressing rod 46 slides, the grinding stone 48 located at the end of the pressing rod 46 near the cutter 22 grinds the cutter 22 to ensure that the cutter 22 always remains sharp, avoiding incomplete cutting, burrs or tearing caused by the cutter 22 becoming blunt, improving the cutting quality, and reducing the wear and dullness of the cutter 22 caused by long-term use through real-time grinding, thereby extending the service life of the cutter 22 and reducing the frequency and cost of replacing the cutter 22. The cutter 22 is automatically ground by the grinding stone 48, reducing the need and frequency of manual maintenance, simplifying the maintenance process, and reducing maintenance costs and time costs.

[0022] The working principle and use process of the present invention are as follows: when the driving motor 43 is started, the driving motor 43 drives the roller 41 to rotate through the belt 1 42. At the same time, the roller 41 drives the rotating rod 31 to rotate through the belt 2 33. Since the guide wheel 32 is located at the periphery of the rotating rod 31 and is fixedly connected to the rotating rod 31, when the rotating rod 31 rotates, the lower end of the guide wheel 32 presses the diaphragm 12 and drives the diaphragm 12 to transmit. When the cutter 21 performs longitudinal cutting, the guide wheel 32 not only drives the diaphragm 12 to move, but the pressure of the guide wheel 32 on the diaphragm 12 can also reduce the resistance during cutting, making the cutting smoother. After the diaphragm 12 clamps the hand-grabbed pancake, the diaphragm 12 is located above the cutting machine body 1 and slides through the guide mechanism 3, and the driving motor 4 The roller 41 is driven to rotate by the belt 142. The cutter 22 on the outer periphery of the roller 41 cuts the film 12 transversely while following the rotation of the roller 41. When the cutter 22 cuts the film 12 transversely, when the cutter 22 is oriented vertically downward, the pressing rod 46 located inside the sliding groove 44 slides through the provided pressing groove 47 and the fixed rod 45. The pressing rod 46 slides out of the sliding groove 44 and presses the cut surfaces of the film 12 on both sides of the cutter 22. Each time the cutter 22 cuts the film 12, the pressing rod 46 located inside the roller 41 slides out and presses the film 12. Each time the pressing rod 46 slides, the grinding stone 48 located at the end of the pressing rod 46 near the cutter 22 grinds the cutter 22.

[0023] Example 2 A method for cutting a hand-grabbed pancake film comprises the following steps: S1, the hand-pulled pancake is clamped by the film 12 on the upper and lower sides of the film roller 11, and moves above the cutting machine body 1 through the guide mechanism 3. The cutting knife 21 inside the guide mechanism 3 cuts the film 12 longitudinally; S2, when the diaphragm 12 passes through the cutter 22, the cutter 22 cuts the diaphragm 12 horizontally, so that the diaphragm 12 is cut and separated; S3. When the cutter 22 cuts the film 12, the pressing mechanism 4 located inside the roller 41 presses the cut surface of the film 12 to prevent the film 12 from adhering to the surface of the cutter 22.

[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0025] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for a hand-grabbed pancake film, comprising: A cutting machine body (1), wherein a film coating roller (11) is provided above the cutting machine body (1), a film sheet (12) is wound around the outer periphery of the film coating roller (11), and the film coating roller (11) is rotatably connected to the cutting machine body (1); A cutting tool (2), the cutting tool (2) comprising a scoring knife (21) and a cutting knife (22) arranged above the cutting machine body (1), the scoring knife (21) being capable of cutting the membrane (12) longitudinally, and the cutting knife (22) being capable of cutting the membrane (12) transversely; It is characterized by further comprising: A guide mechanism (3), the guide mechanism (3) being located on both sides of the cutter (21), and the guide mechanism (3) being capable of pushing the diaphragm (12) to move when the cutter (21) cuts the diaphragm (12); A pressing mechanism (4) is located on both sides of the cutter (22), and the pressing mechanism (4) is capable of pressing the diaphragm (12) when the cutter (22) cuts the diaphragm (12).

2. The cutting device for hand-grabbed pancake membrane according to claim 1, characterized in that: The pressing mechanism (4) includes a roller (41) arranged above the cutting machine body (1), the roller (41) is rotatably connected to the cutting machine body (1), the cutter (22) is located on the periphery of the roller (41) and is fixedly connected to the roller (41), the end of the roller (41) is located outside the cutting machine body (1), the periphery of the roller (41) is connected to a belt (42), a driving motor (43) is arranged inside the belt (42), the periphery of the driving motor (43) is connected to the belt (42), and the outer wall of the driving motor (43) is fixedly connected to the cutting machine body (1).

3. The cutting device for hand-grabbed pancake membrane according to claim 2, characterized in that: The guide mechanism (3) includes a rotating rod (31) provided inside the cutting machine body (1), the rotating rod (31) being rotatably connected to the cutting machine body (1), and a guide wheel (32) being fixedly connected to the outer wall of the rotating rod (31), the guide wheel (32) being located on both sides of the cutting knife (21), and the lower end of the guide wheel (32) abutting against the upper end of the cutting machine body (1).

4. The cutting device for hand-grabbed pancake membrane according to claim 3, characterized in that: The outer periphery of the roller (41) is sleeved with a second belt (33), the second belt (33) is located inside the cutting machine body (1), and the second belt (33) is sleeved on the outer periphery of the rotating rod (31).

5. The cutting device for hand-grabbed pancake membrane according to claim 2, characterized in that: A sliding groove (44) is provided inside the roller (41), and the sliding groove (44) is located on both sides of the cutter (22). A fixing rod (45) is fixedly connected to the inner wall of the sliding groove (44), and a pressing rod (46) is slidably connected inside the sliding groove (44). A pressing groove (47) is provided in the center of the pressing rod (46), and the fixing rod (45) is located inside the pressing groove (47) and is slidably connected to the pressing groove (47).

6. The cutting device for hand-grabbed pancake membrane according to claim 5, characterized in that: The pressing rod (46) is arc-shaped at one end close to the cutter (22).

7. The cutting device for hand-grabbed pancake membrane according to claim 5, characterized in that: One end of the pressing rod (46) close to the cutter (22) is fixedly connected to a grinding stone (48), and the grinding stone (48) is closely attached to the outer wall of the cutter (22).

8. A method for cutting a hand-grabbed pancake film, used in conjunction with the hand-grabbed pancake film cutting device according to claims 1-7, characterized in that: The following steps are involved: S1, the hand-grabbed pancake is clamped by the film sheets (12) of the upper and lower film-coating rollers (11), and is moved above the cutting machine body (1) through the guide mechanism (3), and the cutter (21) inside the guide mechanism (3) cuts the film sheets (12) longitudinally; S2, when the diaphragm (12) passes through the cutter (22), the diaphragm (12) is cut transversely by the cutter (22), so that the diaphragm (12) is cut and separated; S3. The pressing mechanism (4) located inside the roller (41) presses the cut surface of the diaphragm (12) when the cutter (22) cuts the diaphragm (12) to prevent the diaphragm (12) from adhering to the surface of the cutter (22).