A kind of high wear-resistant brake fluid and its reaction device

Abstract

The application relates to the field of brake fluid production equipment, in particular to high-wear-resistance brake fluid and a reaction device thereof, which comprises a base, a sealed reaction kettle, a grinding mechanism and a screening mechanism arranged in the sealed reaction kettle, a feeding port and a discharging port are arranged on the sealed reaction kettle, the grinding mechanism is arranged above the screening mechanism, a driving rotation shaft is arranged in the sealed reaction kettle, and the grinding mechanism is arranged on the driving rotation shaft, the intermittent fine grinding can effectively reduce the consumption of raw materials, the grinding groove is adapted to a grinding pressure plate, the grinding groove adopts a stepped structure design, the rising trend of the steps is opposite to the rotating direction of the driving rotation shaft, the rotating interference between the grinding groove and the grinding pressure plate is avoided, the rising inclined surface of the stepped structure is matched with the grinding pressure plate, greater pressure can be provided between the two, and the grinding precision is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of brake fluid production equipment, in particular to a high wear-resistant brake fluid and a reaction device thereof. BACKGROUND

[0002] Brake fluid, also known as brake oil, is a liquid medium for transmitting pressure in the hydraulic brake system of an automobile. In the production process, the oxidation resistance, corrosion resistance and thermal stability of the brake fluid are usually optimized to achieve high wear resistance. In addition, the synthesis of the brake fluid needs to be carried out in an inert environment, and after production, the brake fluid needs to be filtered at the nanometer level and then sealed by vacuum filling. Chinese Patent Application No. 201710897222.1 discloses a DOT6 borate ester type brake fluid. The brake fluid comprises the following components by mass percentage: polyethylene glycol ether: 3-16%; triethylene glycol methyl ether borate: 82-95%; 6-methyl-2-mercaptobenzothiazole: 0.05-0.15%; methylbenzotriazole: 0.05-0.15%; N-methyl monoethanolamine: 0.5-1.0%; antioxidant 1010: 0.05-0.1%; 2-ethylhexyl acrylate: 0.04-0.2%; 4,4'-butylene bis(6-t-butyl-m-cresol): 0.01-0.05%; nipagin ester: 0.01-0.05%; dodecenyl succinic acid (T746): 0.01-0.05%; alkalinity regulator: 0.5-1.0%. The use of triethylene glycol methyl ether borate obtained by the preferred esterification process can effectively solve the higher dry and wet boiling point requirements of DOT6, and also has excellent low temperature driving performance and more sensitive braking. The technical solution proposed in the above-mentioned application improves the formula of the brake fluid to achieve the desired effect. However, the equipment used in the preparation process and storage have not been improved. For example, the inert environment during production, how to filter and how to store and transport are critical to product quality. SUMMARY

[0003] Therefore, in view of the above problems, the present application provides a high wear-resistant brake fluid and a reaction device thereof, which solves the technical problems of insufficient wear resistance of the existing brake fluid and imperfect filtering process during production, which leads to the presence of particles invisible to the naked eye in the brake fluid, thereby easily causing the ABS pump to be blocked during use.

[0004] To achieve the above object, the application adopts the following technical scheme: a high wear resistance brake fluid comprises the following raw materials in parts by weight: triethylene glycol monomethyl ether borate 50-70 parts, triethylene glycol monomethyl ether 20-40 parts, tetraethylene glycol methyl ether 5-10 parts, triethylene glycol ethyl ether 0-20 parts, benzotriazole 0.05-0.1 parts, methyl benzotriazole 0.05-0.1 parts, bisphenol A 0.1-1 parts, base value reinforcing agent 0.1-1 parts, and improver 0.1-10 parts, wherein the total weight of the triethylene glycol monomethyl ether borate, the triethylene glycol monomethyl ether, the tetraethylene glycol methyl ether and the triethylene glycol ethyl ether is 100 parts.

[0005] A reaction device for preparing high wear resistance brake fluid comprises a base, a sealed reaction kettle, a grinding mechanism arranged in the sealed reaction kettle, and a screening mechanism, the sealed reaction kettle is provided with a feeding port and a discharging port, the grinding mechanism is arranged above the screening mechanism, the sealed reaction kettle is provided with a driving rotation shaft, and the grinding mechanism is arranged on the driving rotation shaft;

[0006] The grinding mechanism comprises first and second grinding discs arranged in layers, the grinding space is formed by the mutual contact of the first and second grinding discs, the first grinding disc is arranged above the second grinding disc, the first grinding disc is provided with a first leakage groove, and the second grinding disc is provided with a first flow channel;

[0007] The screening mechanism comprises a funnel-shaped screening barrel fixedly connected with the inner side wall of the sealed reaction kettle, a first screen arranged at the discharging end of the screening barrel, and a second screen arranged below the screening barrel, and the first and second screens cooperate to perform screening work.

[0008] Further, the first leakage groove is in a fan-shaped structure, the first leakage groove is arranged in an intermittent ring shape on the first grinding disc, the driving rotation shaft is provided with a grinding pressure plate assembly above the first grinding disc, and the grinding pressure plate assembly and the first grinding disc are fixedly connected with the inner side wall of the sealed reaction kettle.

[0009] Further, the grinding pressure plate assembly comprises a ring-shaped sleeve and a plurality of grinding pressure plates, one end of the grinding pressure plate is fixedly connected with the inner side wall of the sealed reaction kettle, and the other end extends into the ring-shaped sleeve, and the grinding pressure plate is a thin metal plate.

[0010] Further, the center of the grinding pressure plate is bent towards the first grinding disc, a first pushing part is arranged at one end of the grinding pressure plate close to the ring-shaped sleeve, a second pushing part is arranged on the driving rotation shaft, and the first and second pushing parts cooperate with each other.

[0011] Furthermore, the second pushing part is a pushing protrusion surrounding the active drive shaft. When the second pushing part contacts the first pushing part, the grinding plate is subjected to pushing force and undergoes elastic deformation, and the center of the grinding plate bends towards the second grinding disc.

[0012] Furthermore, the vertical cross-section of the second grinding disc is frustum-shaped. The second grinding disc includes a grinding part that contacts and grinds with the first grinding disc and the grinding pressure plate assembly, and a flow guide part that surrounds the grinding part. The second grinding disc is fixedly connected to the active drive shaft and rotates with the rotation of the active drive shaft. The first flow channel is disposed on the flow guide part.

[0013] Furthermore, the second grinding disc is provided with a grinding groove on the grinding part that cooperates with the grinding pressure plate. The grinding groove is arranged in a stepped manner around the grinding part, and the upward trend of the stepped groove is opposite to the rotation direction of the active drive shaft.

[0014] Furthermore, a traction rail is provided below the screening barrel, and the second screen is movably mounted on the traction rail, and is driven by a micro drive motor to reciprocate along the length of the traction rail.

[0015] Furthermore, on the vertical surface, the first screen and the second screen are attached to each other, and on the horizontal surface, the surface area of ​​the second screen is 3-5 times that of the surface area of ​​the first screen.

[0016] By adopting the aforementioned technical solution, the beneficial effects of the present invention are:

[0017] 1. The brake fluid formulation of this invention uses triethylene glycol monomethyl ether borate ester, a borate ester compound, as the main component. As a base solvent, it provides excellent low-temperature fluidity and anti-vapor lock properties, and is not easily vaporized at high temperatures, ensuring stable brake pressure transmission while enhancing overall solubility and stability. Triethylene glycol monomethyl ether and tetraethylene glycol methyl ether serve as auxiliary solvents, adjusting viscosity and fluidity while aiding in the dissolution of other additives. Ether solvents in a polyethylene glycol system improve low-temperature performance, preventing brake fluid from solidifying in cold environments. Benzotriazole and methylbenzotriazole act as buffers, protecting metal components from corrosion. Bisphenol A is used as a stabilizer, improving thermal stability and chemical inertness, extending brake fluid life. The combination of base-reinforcing agents and modifiers enhances acid-base balance and overall performance. This formulation, through optimized ether-boronate ratios and additive combinations, strengthens the brake fluid's rust prevention, corrosion resistance, and high-temperature adaptability, meeting the DOT4 standard requirements for thermal stability and safety redundancy.

[0018] 2. The reaction equipment proposed in this invention is mainly used for grinding and sieving brake fluid. During the brake fluid manufacturing process, due to the interaction between raw materials and the possibility that solutes may not be completely dissolved in the solvent, potential particulate matter may remain in the solution. This particulate matter can cause ABS pump blockage during later use. Therefore, this reaction equipment uses a grinding mechanism to finely grind the brake fluid, followed by filtration and purification through a sieving mechanism, ensuring the quality of the finished product. Specifically, the grinding mechanism uses a first grinding disc and a second grinding disc to achieve intermittent grinding. As the second grinding disc rotates, the solution flows from top to bottom into the gap between the first and second grinding discs for initial grinding. Further grinding is then carried out by the grinding disc set on the first grinding disc. The grinding plate assembly performs intermittent fine grinding of the solution. The reason for using intermittent grinding is that: firstly, the brake fluid itself uses fine raw materials in the production process, and the raw material ratio is relatively perfect and reasonable; secondly, it would be too wasteful to perform full fine grinding on raw materials that have already been finely processed. Therefore, intermittent grinding is adopted. The second pusher on the active drive shaft pushes the first pusher on the grinding plate. Since the structural design of the grinding plate is already biased towards the first grinding disk, when the first pusher on the grinding plate is pushed by the second pusher on the active drive shaft, its bending range is greater. That is, the grinding plate continues to bend downward until it abuts against the second grinding disk through the first groove and generates a downward pressure on the second grinding disk, thereby improving the fineness of grinding.

[0019] 3. In this invention, a grinding groove is provided on the side of the second grinding disc near the first grinding disc. The grinding groove is adapted to the grinding pressure plate and adopts a stepped structure design. The upward trend of the steps is opposite to the rotation direction of the active drive shaft, which avoids rotational interference with the grinding pressure plate. Through the design of the grinding groove, its stepped upward inclined surface, together with the grinding pressure plate, can provide greater pressure between the two, thereby improving the grinding accuracy.

[0020] 4. In this invention, after the solution is ground by the grinding mechanism, it continues to seep downwards to the screening mechanism. The screening mechanism adopts a working method in which the first screen and the second screen work together. The screening density of the two screens is different, with the screening density of the second screen being less than that of the first screen. However, the second screen is set below the first screen and has a larger cross-sectional area than the first screen. By having the second screen continuously press against the first screen below it and rub against it back and forth, the two screens are stacked and move in a staggered manner, which can improve the screening density. On the other hand, the back-and-forth friction between the surfaces of the first and second screens during the working process can prevent the two screens from becoming blocked. During the working process, the two screens can mutually unclog each other. Attached Figure Description

[0021] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the front structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0025] Figure 4 This is a top view of the first grinding disc structure of the present invention;

[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the grinding plate of the present invention;

[0027] Figure 6 This is a top view of the second grinding plate of the present invention;

[0028] Figure 7 This is a cross-sectional view (unfolded) of the grinding groove of the present invention.

[0029] Figure 8 This is a schematic diagram of the annular sleeved ring structure in this invention;

[0030] Figure 9 This is a top view of the first and second screens in this invention. Detailed Implementation

[0031] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0032] Please see Figures 1-9 This invention provides a high-wear-resistant brake fluid, comprising the following raw materials by weight: 50 parts of triethylene glycol monomethyl ether borate, 20 parts of triethylene glycol monomethyl ether, 10 parts of tetraethylene glycol methyl ether, 20 parts of triethylene glycol ethyl ether, 0.05-0.1 parts of benzotriazole, 0.05-0.1 parts of methylbenzotriazole, 0.1-1 parts of bisphenol A, 0.1-1 parts of base value reinforcing agent, and 0.1-10 parts of modifier.

[0033] The formulation primarily uses triethylene glycol monomethyl ether borate, a borate compound, as the base solvent. This provides excellent low-temperature fluidity and anti-vapor lock properties, and is less prone to vaporization at high temperatures, ensuring stable brake pressure transmission while enhancing overall solubility and stability. Triethylene glycol monomethyl ether and tetraethylene glycol methyl ether serve as auxiliary solvents, adjusting viscosity and fluidity while aiding in the dissolution of other additives. Ether solvents in polyethylene glycol systems improve low-temperature performance, preventing brake fluid from solidifying in cold environments. Benzotriazole and methylbenzotriazole act as buffers, protecting metal components from corrosion. Bisphenol A is used as a stabilizer, enhancing thermal stability and chemical inertness, extending brake fluid life. The combination of base-reinforcing agents and modifiers enhances acid-base balance and overall performance. This formulation optimizes the ratio of ether borate and the combination of additives, strengthening the brake fluid's rust prevention, corrosion resistance, and high-temperature adaptability.

[0034] This embodiment also proposes a reaction apparatus for preparing the above-mentioned brake fluid. A reaction apparatus for preparing high anti-wear brake fluid includes a base 1, a sealed reaction vessel 2, a grinding mechanism 4 and a sieving mechanism 6 disposed in the sealed reaction vessel 2. The sealed reaction vessel 2 is provided with an inlet 21 and an outlet 22. The grinding mechanism 4 is disposed above the sieving mechanism 6. An active drive shaft 31 is disposed in the sealed reaction vessel 2. The grinding mechanism 4 passes through the active drive shaft 31. The active drive shaft 31 is driven to rotate by a drive motor 3.

[0035] The grinding mechanism 4 includes a first grinding disc 41 and a second grinding disc 42 arranged in layers. The first grinding disc 41 and the second grinding disc 42 contact each other to form a grinding space. The first grinding disc 41 is disposed above the second grinding disc 42. The first grinding disc 41 is provided with a first groove 411, and the second grinding disc 42 is provided with a first flow channel 4221.

[0036] The screening mechanism 6 includes a funnel-shaped screening barrel 61 fixedly connected to the inner wall of the sealed reaction vessel 2, a first screen 62 disposed at the discharge end of the screening barrel 61, and a second screen 63 disposed below the screening barrel 61. The first screen 62 and the second screen 63 cooperate to perform screening.

[0037] The first trough 411 has a fan-shaped structure and is intermittently arranged around the first grinding disc 41. A grinding pressure plate assembly is provided on the active drive shaft 31 above the first grinding disc 41. Both the grinding pressure plate assembly and the first grinding disc 41 are fixedly connected to the inner wall of the sealed reactor 2. The grinding pressure plate assembly includes an annular sleeve ring 8 and five grinding pressure plates 5. One end of each grinding pressure plate 5 is fixedly connected to the inner wall of the sealed reactor 2, and the other end extends into the annular sleeve ring 8. Each grinding pressure plate 5 is a thin metal plate, and the center of each grinding pressure plate 5 is bent toward the first grinding disc 41. A first pushing part 51 is provided on one end of each grinding pressure plate 5 near the annular sleeve ring 8, and a second pushing part 81 is provided on the active drive shaft 31. The first pushing part 51 and the second pushing part 81 cooperate with each other.

[0038] The second pushing part 81 is a pushing protrusion surrounding the active drive shaft 31. When the second pushing part 81 contacts the first pushing part 51, the grinding plate 5 undergoes elastic deformation under the pushing force. The center of the grinding plate 5 bends towards the second grinding disk 42. The vertical cross section of the second grinding disk 42 is frustum-shaped. The second grinding disk 42 includes a grinding part 421 that contacts and grinds with the first grinding disk 41 and the grinding plate assembly, and a drainage part 422 surrounding the grinding part 421. The second grinding disk 42 is fixedly connected to the active drive shaft 31 and rotates with the rotation of the active drive shaft 31. The first flow channel 4221 is disposed on the drainage part 422.

[0039] The second grinding disc 42 has a grinding groove 4211 on the grinding part 421 that cooperates with the grinding pressure plate 5. The grinding groove 4211 is arranged in a stepped manner around the grinding part 421, and the upward trend of the stepped shape in the grinding groove 4211 is opposite to the rotation direction of the active drive shaft 31. (Refer to the attached figure.) Figure 7 The state is shown after the grinding groove 421 surrounding the object has been vertically cut open and straightened.

[0040] A traction track 7 is provided below the screening barrel 61. The second screen 63 is movably mounted on the traction track 7 and is driven by a micro drive motor to reciprocate along the length of the traction track 7. The first screen 62 and the second screen 63 are in contact with each other on the vertical surface, and the surface area of ​​the second screen 63 on the horizontal surface is 5 times that of the surface area of ​​the first screen 62.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A reaction apparatus for preparing a high-wear-resistant brake fluid, characterized in that: The device includes a base, a sealed reactor, a grinding mechanism and a sieving mechanism disposed within the sealed reactor. The sealed reactor is provided with an inlet and an outlet. The grinding mechanism is disposed above the sieving mechanism. An active drive shaft is disposed inside the sealed reactor, and the grinding mechanism passes through the active drive shaft. The grinding mechanism includes a first grinding disc and a second grinding disc arranged in layers. The first grinding disc and the second grinding disc contact each other to form a grinding space. The first grinding disc is disposed above the second grinding disc. The first grinding disc is provided with a first groove, and the second grinding disc is provided with a first flow channel. The screening mechanism includes a funnel-shaped screening barrel fixedly connected to the inner wall of the sealed reactor, a first screen disposed at the discharge end of the screening barrel, and a second screen disposed below the screening barrel. The first screen and the second screen cooperate to perform screening. The first trough has a fan-shaped structure and is intermittently arranged around the first grinding disc. A grinding pressure plate assembly is arranged on the active drive shaft above the first grinding disc. The grinding pressure plate assembly and the first grinding disc are both fixedly connected to the inner wall of the sealed reaction vessel. The grinding plate assembly includes an annular sleeve ring and several grinding plates. One end of each grinding plate is fixedly connected to the inner wall of the sealed reactor, and the other end extends into the annular sleeve ring. The grinding plate is a thin metal plate. The center of the grinding plate is bent toward the first grinding disc. A first pushing part is provided at one end of the grinding plate near the annular sleeve ring, and a second pushing part is provided on the active drive shaft. The first pushing part and the second pushing part work together. The second pushing part is a pushing protrusion surrounding the active drive shaft. When the second pushing part contacts the first pushing part, the grinding plate is subjected to pushing force and undergoes elastic deformation, and the center of the grinding plate bends towards the second grinding disc. The vertical cross section of the second grinding disc is frustum-shaped. The second grinding disc includes a grinding part that contacts and grinds with the first grinding disc and the grinding pressure plate assembly, and a drainage part that surrounds the grinding part. The second grinding disc is fixedly connected to the active drive shaft and rotates with the rotation of the active drive shaft. The first flow channel is disposed on the drainage part. The second grinding disc has a grinding groove on the grinding part that cooperates with the grinding pressure plate. The grinding groove is arranged in a stepped manner around the grinding part, and the upward trend of the stepped groove is opposite to the rotation direction of the active drive shaft. The grinding mechanism uses a first grinding disc and a second grinding disc to achieve intermittent grinding. As the second grinding disc rotates, the solution flows from top to bottom into the gap between the first and second grinding discs for initial grinding. Then, the grinding pressure plate group set on the first grinding disc performs intermittent fine grinding on the solution. A traction rail is provided below the screening barrel, and the second screen is movably mounted on the traction rail and is driven by a micro drive motor to reciprocate along the length of the traction rail. On the vertical surface, the first screen and the second screen are attached to each other, and on the horizontal surface, the surface area of ​​the second screen is 3-5 times that of the first screen.

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