A resource recycling molded seedling raising substrate sheet and a culture device

By using a combination of straw, livestock and poultry manure, diatomaceous earth and biochar in the molded seedling substrate, combined with intelligent zoned fermentation and nano-enhanced pulping technology, the problem of poor synergy of multi-source solid waste was solved, the fertility and fermentation quality were improved, and the pressure of incineration and landfill was reduced.

CN120753168BActive Publication Date: 2026-02-27HUBEI WALKECK BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511102820.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-07
Publication Date
2026-02-27
Estimated Expiration
2045-08-07

AI Technical Summary

Technical Problem

Existing prefabricated seedling substrate sheets suffer from poor synergy among multiple solid waste sources, resulting in limited fertility.

Method used

Using straw as a carbon source, livestock and poultry manure as a nitrogen source, diatomaceous earth rich in silicon, and biochar to adsorb heavy metals, combined with intelligent zoned fermentation modules and nano-enhanced pulping and molding modules, the system achieves synergistic effects and fertility enhancement of multi-source solid waste through high-temperature aerobic fermentation, mesophilic anaerobic fermentation, and intelligent microbial agent dosing system.

Benefits of technology

It achieves nutritional complementarity of solid waste from multiple sources, improves fertility, reduces the pressure of incineration and landfill, and improves fermentation quality and pulping efficiency through precise dynamic addition of microbial agents and zoned fermentation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application is suitable for the field of shaped seedling raising substrate sheet, and provides a resource recycling shaped seedling raising substrate sheet, which comprises the following components in parts by weight: 30-40 parts of straw, 25-35 parts of livestock and poultry manure, 10-20 parts of rice husk, 7-15 parts of garden waste, 2-8 parts of food processing waste residue, 7-13 parts of nano-bentonite and sodium alginate composite gel, 3-7 parts of slow-release fertilizer particles, and 4-8 parts of probiotic microcapsules; a culture device for culturing the above-mentioned resource recycling shaped seedling raising substrate sheet, which comprises a raw material pretreatment module, an intelligent partition fermentation module, and a nano-enhanced pulping and shaping module; the intelligent partition fermentation module is provided with a high-temperature aerobic fermentation cabin, a medium-temperature anaerobic fermentation cabin, and a bacteria agent intelligent dosing system, so that partition fermentation and dynamic bacteria agent dosing combination are achieved, efficient and uniform partition fermentation is realized, and the bacteria agent is accurately and dynamically dosed in time according to the actual fermentation condition, thereby improving the fermentation quality.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of shaped seedling raising substrate pieces, in particular to a resource recycling shaped seedling raising substrate piece and a culture device. BACKGROUND

[0002] The shaped seedling raising substrate piece is a modern seedling raising material made of agricultural waste (such as livestock and poultry manure, crop straw, rice husk, etc.) as raw material through high-temperature fermentation, mineralization, and film forming processes; the production process includes raw material fermentation aging, fiber extraction, intelligent film forming, high-temperature drying, etc.; the culture device of the shaped seedling raising substrate piece is involved in the production process of the shaped seedling raising substrate piece, which mainly involves raw material treatment, forming process, and automatic production equipment, and the core is to realize efficient conversion of agricultural waste and large-scale production of substrate pieces through specific equipment.

[0003] The shaped seedling raising substrate piece in the prior art has the problem of poor multi-source solid waste synergy, resulting in limited fertility; for example, the "shaped seedling raising substrate piece for rice" disclosed in the "shaped seedling raising substrate piece for rice and preparation method and application thereof" (application number 202311669855.9) is only composed of "straw" and "manure" after treatment, which also has the problem of poor multi-source solid waste synergy, resulting in limited fertility.

[0004] Therefore, a resource recycling shaped seedling raising substrate piece and a culture device are provided. SUMMARY

[0005] The purpose of the embodiment of the present application is to provide a resource recycling shaped seedling raising substrate piece and a culture device, which aims to solve the problems existing in the prior art determined in the third part of the background.

[0006] Specifically, a resource recycling shaped seedling raising substrate piece comprises the following components by weight: 30-40 parts of straw; 25-35 parts of livestock and poultry manure; 10-20 parts of rice husk; 7-15 parts of garden waste including dry branches, leaves and lawn clippings; 2-8 parts of food processing waste including fruit and vegetable residues and soybean meal; 3-6 parts of industrial solid waste including diatomite and biochar; 7-13 parts of nano-bentonite and sodium alginate composite gel; 3-7 parts of slow-release fertilizer particles including coated urea and potassium dihydrogen phosphate; 4-8 parts of probiotic microcapsules including nitrogen-fixing bacteria, phosphorus-dissolving bacteria and antagonistic bacteria.

[0007] Another object of the present application is to provide a culture device for cultivating the resource recycling shaped seedling raising substrate piece described above, comprising a raw material pretreatment module, an intelligent partition fermentation module and a nano-reinforced pulping and forming module; the raw material pretreatment module comprises a multi-stage ultrafine pulverizer, a biological enzymatic reaction kettle and an acid-base coupled pretreatment tank, the multi-stage ultrafine pulverizer comprises a dual-stage system equipped with a hammer crusher and an air flow pulverizer, which is used to pulverize straw and garden waste raw materials to below 0.3 mm; the biological enzymatic reaction kettle is used to spray a composite biological enzyme liquid comprising laccase and cellulase to degrade lignin; the acid-base coupled pretreatment tank is used to mix fecal pollution and food waste residues, adjust the pH to 5.0 through a 1% dilute sulfuric acid spraying system, and inject 0.5% calcium hydroxide solution in the neutralization stage to prevent subsequent acidification; the intelligent partition fermentation module comprises a high-temperature aerobic fermentation cabin, a medium-temperature anaerobic fermentation cabin and a bacterial agent intelligent dosing system, the high-temperature aerobic fermentation cabin is used to inoculate cellulose-decomposing bacteria to perform high-temperature aerobic fermentation on straw and garden waste; the medium-temperature anaerobic fermentation cabin is used to inoculate a composite bacterial group to perform medium-temperature anaerobic fermentation on fecal pollution and food waste residues; the bacterial agent intelligent dosing system is used to dynamically supplement bacterial agents according to the fermentation stage to ensure the activity of the bacterial group; the high-temperature cabin bacterial agent concentration is 10 8 CFU / g, the anaerobic cabin: 10 7 CFU / g; the nano-reinforced pulping and forming module comprises a nano-slurry mixing tank and a 3D vacuum gradient forming machine, the nano-slurry mixing tank is used to mix the fermented materials with nano-bentonite and sodium alginate gel in proportion; the nano-slurry mixing tank is internally integrated with an ultrasonic disperser to ensure uniform distribution of probiotic microcapsules; the 3D vacuum gradient forming machine comprises a surface layer pressing unit, a bottom layer pressing unit and an automatic demolding mechanism, the surface layer pressing unit is embedded with slow-release fertilizer particles and precisely distributed through air pressure injection; the mold bottom of the bottom layer pressing unit is designed with a honeycomb porous structure; the automatic demolding mechanism automatically demolds through the ejection rod driven by the servo motor contained therein.

[0008] The technical solutions of the present application are further described as follows:

[0009] In one embodiment, a pulping tank is installed on the nano-slurry mixing tank, and the pulping tank is correspondingly provided with a material passage one and a material passage two; the material passage one is connected to the pulping tank and used to introduce high-temperature aerobic fermentation materials into the pulping tank; the material passage two provides the pulping tank with medium-temperature anaerobic fermentation materials through a plurality of material distribution channels, which are arrayed between the material passage two and the pulping tank to communicate the material passage two and the pulping tank in a dispersed and unitized manner.

[0010] Further, a proportioning and mixing assembly is arranged inside the pulping tank, the proportioning and mixing assembly comprises a plurality of unit proportioning and mixing assemblies, and the plurality of unit proportioning and mixing assemblies are in one-to-one correspondence with the plurality of distribution channels; each unit proportioning and mixing assembly comprises a plurality of spraying feeding platforms and a plurality of material conveying belts arranged below the spraying feeding platforms, and the material conveying belts are used to receive the medium-temperature anaerobic fermentation materials provided by the distribution channels.

[0011] Further, the material conveying belt comprises a material conveying belt body and a plurality of material conveying hoppers arranged on the material conveying belt body, the plurality of material conveying hoppers are arrayed along the material conveying belt body, and the material conveying belt body is used to drive the plurality of material conveying hoppers to move in a closed loop.

[0012] A sealing conveying belt is arranged inside the pulping tank and is attached to the top of the material conveying belt and located in the sixth to one-fourth area of the material conveying belt.

[0013] A scraping plate assembly is arranged inside the pulping tank above the material conveying belt, the scraping plate assembly comprises a guide rail, and a guide sliding block is slidingly arranged on the guide rail; the guide sliding block is driven by a third electric telescopic rod arranged on the guide rail to move along the guide rail; a second electric telescopic rod is fixed on the guide sliding block and is perpendicular to the guide rail; a support block is fixed to the end of the second electric telescopic rod away from the guide sliding block, and a scraping plate is fixed to each side of the support block.

[0014] The pushing bottom comprises a pushing shell and a supporting base, the supporting base is fixedly arranged inside the material conveying hopper, and the pushing shell is movably arranged inside the material conveying hopper; the size of the pushing shell matches the size of the material conveying hopper, the pushing shell can be lifted along the material conveying hopper, a penetrating cavity is formed in the side of the pushing shell close to the supporting base, and the size of the penetrating cavity matches the size of the supporting base; the penetrating cavity is single-opening and faces the supporting base; a first electric telescopic rod is arranged between the pushing shell and the supporting base, the first electric telescopic rod is arranged in a placing groove formed in the supporting base; the end of the first electric telescopic rod away from the placing groove is fixed to the pushing shell; a plurality of penetrating columns are arranged on the pushing shell, the plurality of penetrating columns are arrayed on the pushing shell, and a plurality of receiving holes are formed in the pushing shell in cooperation with the plurality of penetrating columns; the penetrating columns are movably arranged in the receiving holes, and a fourth electric telescopic rod arranged in the receiving holes is used to control the lifting.

[0015] Further, the spraying feeding platform comprises a spraying feeding platform body, a feeding cover is connected to one side of the spraying feeding platform body through a feeding pipe, and the feeding cover, the feeding pipe and the spraying feeding platform body are in communication; an air inlet pipe is arranged on the top of the spraying feeding platform, and the air inlet pipe is connected to an air guide cover.

[0016] The inside of the spraying feeding platform body is provided with a wind cavity and a material cavity, the wind cavity and the material cavity are separated by an aeration plate, a plurality of aeration holes are formed in the aeration plate, and the wind cavity is communicated with an air inlet pipe.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] , the straw provides a carbon source, the fecal pollution supplements a nitrogen source, the diatom earth is rich in silicon elements to enhance the lodging resistance of seedlings, the biochar adsorbs heavy metals and fixes carbon, realizes nutrient complementation and improves the synergy of multi-source solid waste, and improves the fertility; by integrating agricultural, garden, food processing and other multi-field waste, the pressure of incineration and landfill is reduced;

[0019] , the intelligent partition fermentation module realizes partition fermentation and dynamic inoculant adding combination through the high-temperature aerobic fermentation cabin, the medium-temperature anaerobic fermentation cabin and the inoculant intelligent adding system, realizes efficient and uniform partition fermentation, and timely and accurately adds the inoculant according to the actual fermentation condition, and improves the fermentation quality;

[0020] , the material conveying belt body drives a plurality of material conveying buckets to move in an intermittent closed loop, in the process of stopping of the material conveying bucket, the material distribution channel sequentially quantitatively provides the medium-temperature anaerobic fermentation material for the plurality of material conveying buckets, which is beneficial to the quantitative proportioning with the high-temperature aerobic fermentation material; thereafter, the electric telescopic rod three on the material scraping plate assembly is used to drive the movement of the guide sliding block, the electric telescopic rod two, the supporting block and the scraper along the guide rail; the medium-temperature anaerobic fermentation material in the material conveying bucket is scraped flat, which is beneficial to the flat proportioning with the high-temperature aerobic fermentation material;

[0021] , the material conveying belt body drives a plurality of material conveying buckets to move in an intermittent closed loop, the opening of the material conveying bucket faces upward for containing the medium-temperature anaerobic fermentation material, at this time, the electric telescopic rod one is shortened to stack the upper pushing shell on the supporting base; after subsequent proportioning and mixing with the high-temperature aerobic fermentation material, when the material conveying bucket moves to the opening facing downward, the electric telescopic rod one is started to lengthen, the upper pushing shell pushes out the mixed material of the high-temperature aerobic fermentation material and the medium-temperature anaerobic fermentation material outside along the material conveying bucket; the mixed material with high viscosity of the medium-temperature anaerobic fermentation material is accurately and completely pushed out; meanwhile, a plurality of penetrating columns are correspondingly controlled by a plurality of electric telescopic rods four to penetrate into the medium-temperature anaerobic fermentation material, and then are withdrawn, a plurality of proportioning holes are formed on the medium-temperature anaerobic fermentation material, the high-temperature aerobic fermentation material is quickly mixed into the medium-temperature anaerobic fermentation material, pre-proportioning is realized, and the subsequent mixed pulp preparation is facilitated;

[0022] During the intermittent closed-loop circulation of multiple material conveyor buckets driven by the main material conveyor belt, a flat mesophilic anaerobic fermentation material zone is formed on the main material conveyor belt. Multiple proportioning holes are formed in the flat mesophilic anaerobic fermentation material zone along with multiple intersecting columns, creating a pre-mixed state of the mesophilic anaerobic fermentation material. High-temperature aerobic fermentation material enters the material chamber through the feed hood and feed pipe. Multiple aeration holes on the aeration plate blow high-speed air from inside the air chamber onto the high-temperature aerobic fermentation material, spraying and spreading it flat on the mesophilic anaerobic fermentation material zone, thus forming a high-temperature aerobic fermentation material zone. This allows the high-temperature aerobic fermentation material and the mesophilic anaerobic fermentation material to be pre-mixed in a proportional manner, forming a stable, unitized pre-mixed state, which is beneficial for subsequent efficient and rapid pulping. This overcomes the significant difference in physical properties between the dried fibers of the high-temperature aerobic fermentation material and the viscous fecal matter of the mesophilic anaerobic fermentation material, which can easily lead to localized clumping.

[0023] After spreading the mesophilic anaerobic fermentation material inside the material conveying hopper, a sealed conveyor belt can be used to ensure that the mesophilic anaerobic fermentation material is in an anaerobic environment as much as possible, so as to maintain the anaerobic environment and protect the activity of lactic acid bacteria. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of the pre-formed seedling substrate sheet and cultivation device for resource recycling of the present invention;

[0025] Figure 2 This is a schematic diagram of the structure of the mixing component in this invention;

[0026] Figure 3 for Figure 2 Schematic diagram of the structure of the medium-unit proportioning mixing component;

[0027] Figure 4 for Figure 3 Schematic diagram of the structure of the spray loading platform;

[0028] Figure 5 for Figure 4 A cross-sectional view of the feed platform for the sprayer.

[0029] Figure 6 for Figure 3 Schematic diagram of the structure of the material conveyor belt;

[0030] Figure 7 for Figure 6 Schematic diagram of the structure of the pusher bottom;

[0031] Figure 8 for Figure 7 A demonstration diagram showing the upward movement of the material at the bottom of the pusher.

[0032] Figure 9 This is a schematic diagram of the scraper assembly in this invention;

[0033] Figure 10 The demonstration diagram that high-temperature aerobic fermentation material is sprayed to medium-temperature anaerobic fermentation material on the spraying material loading platform in the application;

[0034] Figure 11 The demonstration diagram that high-temperature aerobic fermentation material is sprayed to medium-temperature anaerobic fermentation material with multiple proportioning holes on the spraying material loading platform in the application.

[0035] In the figure:

[0036] Air guide cover 100, material passage one 200, pulping tank 300, material distribution passage 400, material passage two 500, proportioning and mixing assembly 600, high-temperature aerobic fermentation material 700, high-temperature aerobic fermentation material area 800, medium-temperature anaerobic fermentation material 900, proportioning hole 1000;

[0037] Unit proportioning and mixing assembly 610, material conveying belt 620, spraying material loading platform 630, material scraping plate assembly 640;

[0038] Material conveying belt main body 621, material conveying hopper 622, material pushing bottom 623, penetrating column 6231, material pushing shell 6232, support base 6233, electric telescopic rod one 6234, placing groove 6235;

[0039] Material inlet cover 6301, material inlet pipe 6302, spraying material loading platform body 6303, air inlet pipe 6304, air cavity 6305, material cavity 6306, material spraying plate 6307, aeration plate 6308;

[0040] Guide rail 6401, electric telescopic rod two 6402, support block 6403, scraper 6404. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the application more clear and understandable, the application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the application and not to limit the application. The specific implementation of the application is described in detail below in combination with specific examples.

[0042] In the embodiment of the application, a resource-reutilized shaped seedling raising substrate sheet comprises the following components by weight:

[0043] Straw 30-40 parts;

[0044] Livestock and poultry manure 25-35 parts;

[0045] Rice husk 10-20 parts;

[0046] Garden waste including dry branches and leaves and lawn clippings 7-15 parts;

[0047] Food processing waste residues including fruit and vegetable residues and soybean meal 2-8 parts;

[0048] Industrial solid waste including diatomite and biochar 3-6 parts;

[0049] Nanobentonite and sodium alginate composite gel 7-13 parts;

[0050] Slow-release fertilizer particles including coated urea and potassium dihydrogen phosphate 3-7 parts;

[0051] Probiotic microcapsules including nitrogen-fixing bacteria, phosphorus-dissolving bacteria and antagonistic bacteria 4-8 parts.

[0052] Therefore, carbon source is provided by straw, nitrogen source is supplemented by fecal pollution, silicon element is enriched by diatomite to enhance the lodging resistance of seedlings, heavy metals are adsorbed and carbon is fixed by biochar, nutrient complementation and improvement of the synergism of multiple sources of solid waste are realized, and the fertility is improved; by integrating waste from multiple fields such as agriculture, landscaping and food processing, the pressure of incineration and landfill is reduced.

[0053] In another embodiment of the application, a culture device for culturing the resource recycling shaped seedling raising substrate described above comprises a raw material pretreatment module, an intelligent partition fermentation module and a nanometer reinforced pulping and forming module.

[0054] The raw material pretreatment module comprises a multi-stage ultrafine pulverizer, a biological enzymolysis reactor and an acid-base coupled pretreatment tank, the multi-stage ultrafine pulverizer comprises a dual-stage system equipped with a hammer crusher and an air flow pulverizer, and is used for pulverizing straw and landscaping waste raw materials to below 0.3 mm; the biological enzymolysis reactor is used for spraying a composite biological enzyme liquid including laccase and cellulase to degrade lignin; the acid-base coupled pretreatment tank is used for mixing fecal pollution and food waste residues, adjusting the pH to 5.0 through a 1% dilute sulfuric acid spraying system, and injecting 0.5% calcium hydroxide solution in the neutralization stage to prevent subsequent acidification during fermentation;

[0055] The intelligent partition fermentation module comprises a high-temperature aerobic fermentation cabin, a medium-temperature anaerobic fermentation cabin and a bacterial agent intelligent dosing system, the high-temperature aerobic fermentation cabin is used for inoculating cellulose-decomposing bacteria to perform high-temperature aerobic fermentation on straw and landscaping waste; the medium-temperature anaerobic fermentation cabin is used for inoculating a composite bacterial group to perform medium-temperature anaerobic fermentation on fecal pollution and food waste residues; the bacterial agent intelligent dosing system is used for dynamically supplementing bacterial agents according to the fermentation stage to ensure the activity of the bacterial group; the bacterial agent concentration in the high-temperature cabin is 10 8 CFU / g, and the bacterial agent concentration in the anaerobic cabin is 10 7 CFU / g;

[0056] The nano-reinforced pulping forming module comprises a nano-slurry mixing tank and a 3D vacuum gradient forming machine, the nano-slurry mixing tank is used for mixing the fermented material with nano-bentonite and sodium alginate gel in proportion, an ultrasonic disperser is integrated in the nano-slurry mixing tank, and the probiotic microcapsules are uniformly distributed; the 3D vacuum gradient forming machine comprises a surface layer pressing unit, a bottom layer pressing unit and an automatic demolding mechanism, the surface layer pressing unit is embedded with slow-release fertilizer particles, and is accurately spread through air pressure injection; the mold bottom of the bottom layer pressing unit is designed as a honeycomb porous structure; the automatic demolding mechanism drives the ejection rod through the servo motor contained therein to realize automatic demolding.

[0057] Therefore, the intelligent partition fermentation module realizes partition fermentation and dynamic inoculation combination through the high-temperature aerobic fermentation cabin, the medium-temperature anaerobic fermentation cabin and the inoculant intelligent adding system, realizes efficient and uniform partition fermentation, and timely and accurately adds the inoculant according to the actual fermentation condition, and improves the fermentation quality.

[0058] In another embodiment of the present application, as shown in Figure 1 A pulping tank 300 is additionally arranged on the nano-slurry mixing tank, and the pulping tank 300 is respectively provided with a material passing channel one 200 and a material passing channel two 500;

[0059] The material passing channel one 200 is connected to the pulping tank 300 and is used for passing the high-temperature aerobic fermentation material 700 into the pulping tank 300, and the material passing channel two 500 provides the medium-temperature anaerobic fermentation material 900 for the pulping tank 300 through a plurality of material distribution channels 400, the plurality of material distribution channels 400 are arrayed between the material passing channel two 500 and the pulping tank 300, and are used for dispersing and unitizing the communication between the material passing channel two 500 and the pulping tank 300.

[0060] Therefore, the high-temperature aerobic fermentation cabin and the medium-temperature anaerobic fermentation cabin pass the high-temperature aerobic fermentation material 700 and the medium-temperature anaerobic fermentation material 900 corresponding to the fermented materials into the inside of the pulping tank 300, wherein the material passing channel two 500 provides the medium-temperature anaerobic fermentation material 900 for the pulping tank 300 through the plurality of material distribution channels 400, which is beneficial to the subsequent proportional mixing of the high-temperature aerobic fermentation material 700 and the medium-temperature anaerobic fermentation material 900.

[0061] The high-temperature aerobic fermentation material 700 (dry fiber) and the medium-temperature anaerobic fermentation material 900 (thick fecal pollution) have large physical property differences, which easily lead to local caking.

[0062] Further, as shown in Figures 1-3As shown in the figure: the proportioning and mixing assembly 600 is arranged inside the pulping tank 300, the proportioning and mixing assembly 600 comprises a plurality of unit proportioning and mixing assemblies 610, and the plurality of unit proportioning and mixing assemblies 610 are in one-to-one correspondence with the plurality of distribution channels 400; the unit proportioning and mixing assembly 610 comprises a plurality of spraying material feeding platforms 630 and a plurality of material conveying belts 620 arranged below the spraying material feeding platforms 630, and the material conveying belts 620 are used for receiving the medium-temperature anaerobic fermentation material 900 provided by the distribution channels 400.

[0063] As shown in the figure, Figure 3 , Figure 6 and Figure 9 : the material conveying belt 620 comprises a material conveying belt body 621 and a plurality of material conveying hoppers 622 arranged on the material conveying belt body 621, the plurality of material conveying hoppers 622 are arrayed along the material conveying belt body 621, the material conveying belt body 621 is used for driving the plurality of material conveying hoppers 622 to move in a closed loop, and a material pushing bottom 623 is arranged at the bottom of the material conveying hopper 622.

[0064] The structure and power driving mode of the material conveying belt body 621 are all prior art, for example, the conveying belt, the driving roller and the driving motor contained in the material conveying belt body 621 are all prior art, and the detailed structure can be known from existing literature periodicals and can also be directly purchased on the market or the components can be purchased on the market to be assembled, etc., which is not protected by the present application and will not be described in detail here.

[0065] A sealing conveying belt is arranged inside the pulping tank 300, the sealing conveying belt is attached above the material conveying belt 620 and is located in the sixth to one fourth area of the material conveying belt 620 (the sixth area of the material conveying belt 620 on the side outside the area is used for feeding, and the other side three fourths is the area where the plurality of spraying material feeding platforms 630 are located).

[0066] Therefore, after the medium-temperature anaerobic fermentation material 900 is laid in the material conveying hopper 622, the sealing conveying belt can be used to ensure that the medium-temperature anaerobic fermentation material 900 is in an oxygen-free environment as much as possible, so as to maintain the anaerobic environment and protect the activity of lactic acid bacteria.

[0067] As shown in the figure, Figure 3 , Figure 6 and Figure 9 : a material scraping plate assembly 640 is arranged inside the pulping tank 300 above the material conveying belt 620, the material scraping plate assembly 640 comprises a guide rail 6401, and a guide sliding block is slidingly assembled on the guide rail 6401; the guide sliding block is driven by a motor telescopic rod three assembled on the guide rail 6401 to move along the guide rail 6401 on the guide rail 6401.

[0068] The guide sliding block is fixed with an electric telescopic rod two 6402, which is vertically distributed with the guide rail 6401; the electric telescopic rod two 6402 is fixed with a supporting block 6403 at one end away from the guide sliding block, and one scraper 6404 is fixed at each side of the supporting block 6403.

[0069] Therefore, the material conveying belt body 621 drives the intermittent closed-loop circulation movement of the plurality of material conveying buckets 622, and in the process of stopping the material conveying bucket 622, the material distribution channel 400 sequentially quantitatively provides the plurality of material conveying buckets 622 with the medium-temperature anaerobic fermentation material 900, which is beneficial to the quantitative matching with the high-temperature aerobic fermentation material 700; thereafter, the electric telescopic rod three on the material scraping plate assembly 640 is used to complete the driving of the electric telescopic rod three to achieve the synchronous movement of the guide sliding block, the electric telescopic rod two 6402, the supporting block 6403 and the scraper 6404 along the guide rail 6401; the scraper 6404 is completed to lay the medium-temperature anaerobic fermentation material 900 in the material conveying bucket 622, which is beneficial to the laying matching with the high-temperature aerobic fermentation material 700.

[0070] The way that the material distribution channel 400 sequentially quantitatively provides the plurality of material conveying buckets 622 with the medium-temperature anaerobic fermentation material 900 belongs to the prior art, for example, through a mechanical hand or a shovel, and the detailed structure can be known from existing literature periodicals, and at the same time, it can be directly purchased on the market, or the parts can be purchased on the market to be composed, etc.; it is not the protection of the present application, and will not be described in detail here.

[0071] In another embodiment of the present application, as shown in Figures 6-8 and Figure 11 The pushing material bottom 623 includes an upper pushing material shell 6232 and a supporting base 6233, the supporting base 6233 is fixedly installed in the material conveying bucket 622, and the upper pushing material shell 6232 is movably assembled in the material conveying bucket 622; the size of the upper pushing material shell 6232 matches the size of the material conveying bucket 622, and the upper pushing material shell 6232 can be lifted along the material conveying bucket 622;

[0072] The upper pushing material shell 6232 is provided with a penetrating cavity on the side close to the supporting base 6233, and the size of the penetrating cavity matches the size of the supporting base 6233; the penetrating cavity is single-opening and faces the supporting base 6233; an electric telescopic rod one 6234 is arranged between the upper pushing material shell 6232 and the supporting base 6233, and the electric telescopic rod one 6234 is installed in a placing groove 6235 provided in the supporting base 6233; one end of the electric telescopic rod one 6234 away from the placing groove 6235 is fixed to the upper pushing material shell 6232;

[0073] The upper pushing material shell 6232 is provided with a plurality of penetrating columns 6231 which are arrayed on the upper pushing material shell 6232, and the upper pushing material shell 6232 is provided with a plurality of accommodation holes matched with the penetrating columns 6231; the penetrating columns 6231 are movably accommodated in the accommodation holes, and the electric telescopic rods four control the lifting.

[0074] Therefore, the material conveying belt body 621 drives the plurality of material conveying buckets 622 to move in intermittent closed-loop circulation, the material conveying bucket 622 opens upward for containing the medium-temperature anaerobic fermentation material 900, at this time, the electric telescopic rod one 6234 is shortened to stack the upper pushing material shell 6232 on the supporting base 6233; after subsequent mixing with the high-temperature aerobic fermentation material 700, the material conveying bucket 622 moves to open downward, and the electric telescopic rod one 6234 is started to be lengthened, so that the upper pushing material shell 6232 pushes the mixture of the high-temperature aerobic fermentation material 700 and the medium-temperature anaerobic fermentation material 900 outwards along the material conveying bucket 622; the mixture with the medium-temperature anaerobic fermentation material 900 with high viscosity is accurately and completely pushed out; meanwhile, the plurality of penetrating columns 6231 pass through the plurality of electric telescopic rods four to penetrate into the medium-temperature anaerobic fermentation material 900, and then are withdrawn, so as to form a plurality of proportioning holes 1000 on the medium-temperature anaerobic fermentation material 900, and the high-temperature aerobic fermentation material 700 is quickly mixed into the medium-temperature anaerobic fermentation material 900, pre-proportioning is realized, and it is beneficial to subsequent mixing pulping.

[0075] In another embodiment of the present application, as shown in Figure 1 、 Figures 3-5 The spraying material feeding platform 630 comprises a spraying material feeding platform body 6303, a feeding cover 6301 is connected to one side of the spraying material feeding platform body 6303 through a feeding pipe 6302, and the feeding cover 6301, the feeding pipe 6302 and the spraying material feeding platform body 6303 are in communication.

[0076] An air inlet pipe 6304 is arranged on the top of the spraying material feeding platform 630 and is communicated to the air guide cover 100.

[0077] Figures 3-5 As shown in the spraying material feeding platform body 6303, a wind cavity 6305 and a material cavity 6306 are arranged inside the spraying material feeding platform body 6303, the wind cavity 6305 and the material cavity 6306 are separated by an aeration plate 6308, a plurality of aeration holes are arranged on the aeration plate 6308, and the wind cavity 6305 is communicated to the air inlet pipe 6304; a material spraying plate 6307 is arranged on the outside of the spraying material feeding platform body 6303 of the material cavity 6306, and a plurality of material spraying holes are arranged on the material spraying plate 6307.

[0078] Therefore, during the intermittent closed-loop circulation movement of the material conveying belt body 621 and the plurality of material conveying buckets 622, the laid-out medium-temperature anaerobic fermentation material area is formed on the material conveying belt body 621, a plurality of matching holes 1000 are formed in the laid-out medium-temperature anaerobic fermentation material area in cooperation with the plurality of penetrating columns 6231, and a matching state of the medium-temperature anaerobic fermentation material 900 to be mixed is formed. The high-temperature aerobic fermentation material 700 enters the material cavity 6306 through the feeding cover 6301 and the feeding pipe 6302, the plurality of aeration holes on the aeration plate 6308 blow the air in the air cavity 6305 at high speed to the high-temperature aerobic fermentation material 700, the high-temperature aerobic fermentation material 700 is sprayed and laid out on the medium-temperature anaerobic fermentation material area, the high-temperature aerobic fermentation material area 800 is formed, and the high-temperature aerobic fermentation material 700 and the medium-temperature anaerobic fermentation material 900 are sequentially and proportionally pre-matched (for details, refer to Figure 10 and Figure 11 ), a stable unitized mixed state is formed, which is beneficial to subsequent efficient and rapid pulping, and the large difference in physical properties between the dry fibers of the high-temperature aerobic fermentation material 700 and the viscous manure of the medium-temperature anaerobic fermentation material 900 is overcome, which is easy to cause local caking.

[0079] In the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0080] In the description of the present application, although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A pre-formed seedling substrate sheet for resource recycling, characterized in that, Includes the following components by weight: 30-40 portions of straw; 25-35 portions of livestock and poultry manure; 10-20 parts rice husks; 7-15 portions of garden waste, including fallen leaves and lawn mowing materials; Food processing waste including fruit and vegetable residue and soybean meal, 2-8 portions; 3-6 portions of industrial solid waste including diatomaceous earth and biochar; 7-13 parts of nano-bentonite and sodium alginate composite gel; Includes 3-7 parts of slow-release fertilizer granules composed of coated urea and potassium dihydrogen phosphate; 4-8 portions of probiotic microcapsules containing nitrogen-fixing bacteria, phosphate-solubilizing bacteria, and antagonistic bacteria; Furthermore, the molded seedling substrate sheets obtained from resource recycling are cultivated using a cultivation device, which includes a raw material pretreatment module, an intelligent zoned fermentation module, and a nano-reinforced pulping and molding module. The raw material pretreatment module includes a multi-stage ultra-micro pulverizer, a bio-enzymatic hydrolysis reactor, and an acid-base coupling pretreatment tank. The multi-stage ultra-micro pulverizer is equipped with a dual-stage system of hammer crushing and airflow pulverization to pulverize straw and garden waste raw materials to below 0.3 mm. The bio-enzymatic hydrolysis reactor is used to spray a composite bio-enzyme solution including laccase and cellulase to degrade lignin. The acid-base coupling pretreatment tank is used to mix manure and food waste residue, adjust the pH to 5.0 through a 1% dilute sulfuric acid spray system, and inject 0.5% calcium hydroxide solution during the neutralization stage to prevent acidification during subsequent fermentation. The intelligent zoned fermentation module includes a high-temperature aerobic fermentation chamber, a mesophilic anaerobic fermentation chamber, and an intelligent microbial agent dosing system. The high-temperature aerobic fermentation chamber is used to inoculate cellulose-decomposing bacteria for high-temperature aerobic fermentation of straw and garden waste; the mesophilic anaerobic fermentation chamber is used to inoculate a complex microbial community for mesophilic anaerobic fermentation of manure and food waste; the intelligent microbial agent dosing system dynamically replenishes microbial agents according to the fermentation stage to ensure microbial activity; the microbial agent concentration in the high-temperature chamber is 10. 8 CFU / g, Anaerobic Chamber: 10 7 CFU / g; The nano-enhanced pulping and molding module includes a nano-slurry mixing tank and a 3D vacuum gradient molding machine. The nano-slurry mixing tank is used to mix fermentation materials with nano-bentonite and sodium alginate gel in a certain proportion. The nano-slurry mixing tank integrates an ultrasonic disperser to ensure uniform distribution of probiotic microcapsules. The 3D vacuum gradient molding machine includes a surface pressing unit, a bottom pressing unit, and an automatic demolding mechanism. The surface pressing unit embeds slow-release fertilizer granules and precisely distributes them through air pressure spraying. The bottom of the mold in the bottom pressing unit is designed with a honeycomb porous structure. The automatic demolding mechanism uses a servo motor to drive the ejector rod for automatic demolding. A slurry preparation tank is installed on the nano-slurry mixing tank, and the slurry preparation tank is respectively provided with material passage channel one and material passage channel two on its two sides; Feeding channel one is connected to the pulping tank and is used to feed high-temperature aerobic fermentation material into the pulping tank; feeding channel two provides mesophilic anaerobic fermentation material to the pulping tank through multiple distribution channels. Multiple distribution channels are arrayed between feeding channel two and the pulping tank to connect the two channels in a decentralized unitized manner. A proportioning and mixing assembly is installed inside the pulping tank. The proportioning and mixing assembly includes multiple unit proportioning and mixing assemblies, which correspond one-to-one with multiple material distribution channels. Each unit proportioning and mixing assembly includes multiple spraying and feeding platforms and multiple material conveyor belts located below the spraying and feeding platforms. The material conveyor belts are used to receive the mesophilic anaerobic fermentation material provided by the material distribution channels.

2. The pre-formed seedling substrate sheet for resource reuse according to claim 1, characterized in that, The material conveyor belt includes a material conveyor belt body and multiple material conveying buckets disposed on the material conveyor belt body. The multiple material conveying buckets are arranged in an array along the material conveyor belt body. The material conveyor belt body is used to drive the multiple material conveying buckets to move in a closed loop. A pusher bottom is provided at the bottom of the material conveying buckets.

3. The pre-formed seedling substrate sheet for resource reuse according to claim 2, characterized in that, A sealed conveyor belt is installed inside the pulping tank, which is attached to the material conveyor belt and is located in the area of ​​one-sixth to one-quarter of the material conveyor belt.

4. The pre-formed seedling substrate sheet for resource reuse according to claim 2, characterized in that, Inside the slurry tank located above the material conveyor belt, a scraper assembly is installed. The scraper assembly includes a guide rail, and a guide slider is slidably mounted on the guide rail. The guide slider can be driven by an electric telescopic rod mounted on the guide rail to move along the guide rail. An electric telescopic rod 2 is fixed on the guide slider, and the electric telescopic rod 2 is perpendicular to the guide rail; a support block is fixed at the end of the electric telescopic rod 2 away from the guide slider, and a scraper is fixed on each side of the support block.

5. The pre-formed seedling substrate sheet for resource reuse according to claim 2, characterized in that, The pusher bottom includes an upper pusher shell and a support base. The support base is fixedly installed inside the material conveying hopper, and the upper pusher shell is movably assembled inside the material conveying hopper. The size of the upper pusher shell matches the size of the material conveying hopper, and the upper pusher shell can be raised and lowered along the material conveying hopper. The upper pusher shell has an insertion cavity on its side near the support base, and the size of the insertion cavity matches the support base; the insertion cavity is single-opening and faces the support base; an electric telescopic rod is provided between the upper pusher shell and the support base, and the electric telescopic rod is installed inside a placement slot opened on the support base; the end of the electric telescopic rod away from the placement slot is fixed to the upper pusher shell. Multiple insertion columns are provided on the upper pusher shell, and the array of insertion columns is distributed on the upper pusher shell. Multiple storage holes are opened on the upper pusher shell to cooperate with the multiple insertion columns. The insertion columns are movably stored inside the storage holes, and the electric telescopic rod inside the storage holes controls the lifting and lowering.

6. The pre-formed seedling substrate sheet for resource reuse according to claim 1, characterized in that, The spraying and feeding platform includes a spraying and feeding platform body, and a feeding hood is connected to one side of the spraying and feeding platform body through a feeding pipe. The feeding hood, the feeding pipe and the spraying and feeding platform body are in a connected state. An air inlet pipe is installed on top of the spraying and feeding platform, and the air inlet pipe is connected to the air guide hood.

7. A pre-formed seedling substrate sheet for resource reuse according to claim 6, characterized in that, An air chamber and a material chamber are provided inside the spraying and feeding platform. The air chamber and the material chamber are separated by an aeration plate with multiple aeration holes. The air chamber is connected to an air inlet pipe. A spraying plate is provided on the spraying and feeding platform outside the material chamber, and multiple spraying holes are provided on the spraying plate.

Citation Information

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