Water conveying cooling insert

Abstract

The invention discloses a water conveying cooling insert, and relates to the technical field of cooling inserts, the water conveying cooling insert comprises an insert main body and a first water conveying assembly, the bottom of the insert main body is provided with a die holder, the top of the die holder is embedded with a sealing washer, the first water conveying assembly is arranged at the upper part of the insert main body, and the first water conveying assembly comprises an axial flow channel; an axial flow channel is formed in the center of the interior of the insert body, and the end of the axial flow channel is connected with a radial flow channel. By optimizing the structural design of an inner runner of the insert, a cooling channel is simplified into an axial, radial and peripheral three-section straight hole type runner, the machining difficulty is remarkably reduced, manufacturing can be completed only by implementing a standardized welding and sealing process after precise positioning and drilling, differentiated cooling control is achieved through three layers of independent adjustable water conveying assemblies, and the production efficiency is improved. Therefore, different areas obtain independent cooling time and flow adjusting capacity, thermal stress deformation during product forming is effectively reduced, and the service life of the mold and the size stability of the product are synchronously improved.

Description

Technical Field

[0001] The invention relates to the technical field of cooling inserts, in particular to a water-transporting cooling insert. Background Art

[0002] Water cooling inserts are removable components used in mold design to improve cooling efficiency. They achieve precise temperature control of local areas of the mold by integrating customized water channels inside the insert.

[0003] Existing water-cooling inserts usually have a long cooling channel inside. However, during use, due to the long cooling channel, the temperature of the cooling water will gradually increase during the flow process, and the channel structure is relatively complex, resulting in multiple heat nodes inside the product, affecting output efficiency. At the same time, complex flow channels usually require the use of metal 3D printing equipment, resulting in high manufacturing costs for water-cooling inserts. Summary of the Invention

[0004] The object of the present invention is to provide a water-cooling insert to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a water transport cooling insert, comprising an insert body and a first water transport component, a mold base is provided at the bottom of the insert body, and a sealing gasket is embedded in the top of the mold base, the first water transport component is arranged at the upper part of the insert body, the first water transport component includes an axial flow channel, an axial flow channel is opened at the inner center of the insert body, and the end of the axial flow channel is connected to the radial flow channel, the outer peripheral surface of the insert body is opened with an outer peripheral flow channel, and the outer peripheral flow channel is distributed in a hexagonal shape, and the end of the outer peripheral flow channel is welded to the end of the radial flow channel with a sealing block, a second water transport component is provided in the middle of the insert body, and a third water transport component is provided at the lower part of the insert body, and the structures of the second water transport component and the third water transport component are consistent with the structure of the first water transport component.

[0006] Furthermore, a connecting assembly is provided at the bottom of the mold base, and the connecting assembly includes a fixed plate. The bottom of the mold base is fixed with a fixed plate, and a worm is rotatably connected inside the fixed plate, and a rack is engaged on one side of the worm.

[0007] Furthermore, a synchronization ring is fixed on one side of the rack, and the outer side of the synchronization ring is slidably connected to a limit plate, and a clamping block is placed on the inner side of the synchronization ring. The clamping blocks are equidistantly distributed around the inner side of the synchronization ring and are in the shape of a right-angled trapezoid.

[0008] Furthermore, the limiting plate is fixedly connected to the mold base, and the cross section of the limiting plate is L-shaped.

[0009] Furthermore, a positioning column is fixed to the bottom of the insert body, and a slot is provided on one side of the positioning column. A limiting hole is provided on the top of the insert body, and the limiting hole is slidably connected to the positioning column.

[0010] Furthermore, a switching assembly is provided in the middle of the mold base, and the switching assembly includes a fixed seat, a fixed seat is arranged at the bottom of the mold base, and a connecting plate is arranged on the outer peripheral surface of the fixed seat, and a rotating seat is slidably connected to one side of the connecting plate, and the rotating seat is rotatably connected to the fixed seat.

[0011] Furthermore, a motor is placed on one side of the fixed seat, and the output shaft of the motor is connected to a gear, a ring gear is meshed on one side of the gear, and the ring gear is fixedly connected to the rotating seat.

[0012] Furthermore, a water inlet pipe is arranged at the bottom of the rotating seat, and a water outlet pipe is fixed at the bottom of the rotating seat, and the water inlet pipe and the water outlet pipe are alternately arranged along the same circumference about the bottom of the rotating seat.

[0013] Furthermore, a fixing cylinder is placed on the top of the fixing seat, and a connecting ring is embedded in the upper end of the fixing cylinder. The inside of the connecting ring is slidably connected to a filter cover, and springs are connected to the upper and lower sides of the connecting ring, and the end of the spring is in contact with the filter cover.

[0014] Furthermore, the number of the fixed cylinders is set to six, and the fixed cylinders correspond one-to-one to the axial flow channels in the first water transport component, the second water transport component, and the third water transport component.

[0015] The present invention provides a water-cooling insert having the following beneficial effects: 1. The present invention optimizes the internal flow channel structure design of the insert and simplifies the cooling channel into three straight hole flow channels in the axial, radial and peripheral sections, significantly reducing the processing difficulty. Manufacturing can be completed by simply accurately positioning the drilling holes and implementing a standardized welding and sealing process. In addition, differentiated cooling control is achieved through three layers of independently adjustable water transport components, so that different areas can obtain independent cooling time and flow regulation capabilities, effectively reducing thermal stress deformation during product molding, and simultaneously improving mold life and product dimensional stability. Compared with the traditional multi-bend flow channel process, it saves complex processing costs and shortens the insert manufacturing cycle.

[0016] 2. The cooling water transportation system of the present invention is equipped with a self-cleaning filter cover, which uses water flow impact to drive the filter cover to vibrate at high frequency to prevent impurities from accumulating. Combined with the motor-driven gear mechanism to rotate back and forth periodically, the direction of water flow is reversed, which not only solves the problem of temperature rise at the end of traditional one-way cooling, but also purifies the filter screen through dynamic backwashing and establishes a maintenance mechanism that does not require disassembly and cleaning. This design reduces the frequency of manual maintenance, extends the service life of inserts, and can also improve cooling uniformity and stability, ensuring thermal control reliability in continuous production scenarios.

[0017] 3、The assembly structure adopts worm-rack linkage clamping block locking positioning column, the inclined contact surface generates downward pressure to enhance the sealing performance, multiple clamping points are uniformly distributed to improve the installation stability of the insert main body, the self-locking worm design can be quickly disassembled without additional tools, compared with the traditional bolt fixing, the operation time is greatly shortened, the assembly complexity is reduced, and the risk of sealing failure is avoided, and it is suitable for high-precision mold quick change type demand. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole three-dimensional structure schematic diagram of the water-carrying cooling insert of the application; Figure 2 It is a mold seat three-dimensional structure schematic diagram of the water-carrying cooling insert of the application; Figure 3 It is an insert main body bottom view three-dimensional structure schematic diagram of the water-carrying cooling insert of the application; Figure 4 It is a whole bottom view three-dimensional structure schematic diagram of the water-carrying cooling insert of the application; Figure 5 It is a connection assembly partial three-dimensional structure schematic diagram of the water-carrying cooling insert of the application; Figure 6 It is a switching assembly three-dimensional structure schematic diagram of the water-carrying cooling insert of the application; Figure 7 It is a first water-carrying assembly structure schematic diagram of the water-carrying cooling insert of the application.

[0019] In the figure: 1, insert main body; 2, mold seat; 3, sealing washer; 4, connection assembly; 401, fixed plate; 402, worm; 403, rack; 404, synchronous ring; 405, limiting plate; 406, clamping block; 407, positioning column; 408, clamping groove; 409, limiting hole; 5, switching assembly; 501, fixed seat; 502, connecting plate; 503, rotating seat; 504, motor; 505, gear; 506, gear ring; 507, water inlet pipe; 508, water outlet pipe; 509, fixed cylinder; 510, connecting ring; 511, filter cover; 512, spring; 6, first water-carrying assembly; 601, axial flow channel; 602, radial flow channel; 603, peripheral flow channel; 604, sealing block; 7, second water-carrying assembly; 8, third water-carrying assembly. DETAILED DESCRIPTION

[0020] Please refer to Figures 1 to 6The present invention provides a technical solution: a water transport cooling insert, comprising an insert body 1 and a first water transport component 6, a mold base 2 is provided at the bottom of the insert body 1, and a sealing gasket 3 is embedded at the top of the mold base 2, the first water transport component 6 is provided at the upper part of the insert body 1, the first water transport component 6 includes an axial flow channel 601, an axial flow channel 601 is opened in the center of the inner part of the insert body 1, and the end of the axial flow channel 601 is connected to the radial flow channel 602, an outer peripheral flow channel 603 is opened on the outer peripheral surface of the insert body 1, and the outer peripheral flow channel 603 is distributed in a hexagonal shape, and a sealing block 604 is welded to the end of the outer peripheral flow channel 603 and the end of the radial flow channel 602, a second water transport component 7 is provided in the middle part of the insert body 1, and a third water transport component 8 is provided at the lower part of the insert body 1, and the structures of the second water transport component 7 and the third water transport component 8 are consistent with the structure of the first water transport component 6; The specific operation is as follows: when processing the flow channel inside the insert body 1, since the axial flow channel 601, the radial flow channel 602 and the peripheral flow channel 603 are all composed of straight channels, it is only necessary to calculate the drilling position and depth first, and then perform the drilling process. After that, the sealing block 604 is welded to the outside of the insert body 1 by argon arc welding, and then polished. Therefore, during use, the axial flow channel 601 can be used to inlet and outlet cooling water, and the radial flow channel 602 can be used to introduce cooling water into the peripheral flow channel 603. When the cooling water is in the peripheral flow channel 6 03 can cool the insert body 1 when it flows in the water, so the process is relatively simple during production and processing, thereby saving the production cost of the insert. At the same time, the first water transport component 6 cooperates with the second water transport component 7 and the third water transport component 8 to form a three-layer water transport form, and each layer has an independent water transport cooling system, different cooling time, and different cooling flow rate, so that when producing products, different cooling effects can be provided according to demand, which fundamentally reduces the product defective rate, improves the product output efficiency, thereby reducing manufacturing costs and improving the production efficiency of the enterprise.

[0021] See also Figures 3 to 5 , a connecting component 4 is provided at the bottom of the mold base 2, and the connecting component 4 includes a fixed plate 401, a fixed plate 401 is fixed at the bottom of the mold base 2, and a worm 402 is rotatably connected inside the fixed plate 401, and a rack 403 is engaged with one side of the worm 402, a synchronous ring 404 is fixed on one side of the rack 403, and the outer side of the synchronous ring 404 is slidably connected to a limiting plate 405, and a clamping block 406 is arranged on the inner side of the synchronous ring 404, and the clamping blocks 406 are equidistantly distributed around the inner side of the synchronous ring 404, and the clamping blocks 406 are right-angled trapezoidal, the limiting plate 405 is fixedly connected to the mold base 2, and the cross-section of the limiting plate 405 is L-shaped, a positioning column 407 is fixed to the bottom of the insert body 1, and a clamping groove 408 is provided on one side of the positioning column 407, a limiting hole 409 is provided on the top of the insert body 1, and the limiting hole 409 is slidably connected to the positioning column 407; The specific operation is as follows: during assembly, it is only necessary to insert the positioning column 407 into the limiting hole 409 to preliminarily limit the position between the insert body 1 and the mold base 2, thereby preventing the insert body 1 and the mold base 2 from sliding in the horizontal direction. Then, the worm 402 is rotated to push the rack 403 to drive the synchronizer ring 404 to rotate under the limit of the limiting plate 405, so that the block 406 moves to the slot 408 on the positioning column 407. Moreover, since the contact surface between the block 406 and the positioning column 407 is inclined, it has a certain guiding effect, thereby generating a downward component of force. Pull the positioning column 407 to make the mold base 2 fit tightly with the sealing gasket 3, thereby improving the sealing of the insert body 1 during installation. At the same time, through the arrangement of multiple blocks 406 and positioning columns 407, the insert body 1 can be evenly stressed, thereby increasing the stability of the insert body 1 during installation. Compared with the existing insert body 1 that requires multiple bolts for fixing, this application does not require the use of additional tools, thereby improving the convenience of disassembly and assembly of the insert body 1. In addition, since the helix angle between the worm 402 and the rack 403 is small, it has self-locking performance, further enhancing the stability of the insert body 1 after installation.

[0022] See also Figure 6 , a switching assembly 5 is provided in the middle of the mold base 2, and the switching assembly 5 includes a fixed base 501, a fixed base 501 is arranged at the bottom of the mold base 2, and a connecting plate 502 is arranged on the outer circumference of the fixed base 501, and a rotating base 503 is slidably connected to one side of the connecting plate 502, and the rotating base 503 is rotatably connected to the fixed base 501, a motor 504 is arranged on one side of the fixed base 501, and the output shaft of the motor 504 is connected to a gear 505, a gear ring 506 is engaged with one side of the gear 505, and the gear ring 506 is fixedly connected to the rotating base 503, a water inlet pipe 507 is arranged at the bottom of the rotating base 503, and the bottom of the rotating base 503 A water outlet pipe 508 is fixed to the bottom, and the water inlet pipe 507 and the water outlet pipe 508 are alternately arranged along the same circumference about the bottom of the rotating base 503. A fixed cylinder 509 is placed on the top of the fixed base 501, and a connecting ring 510 is embedded in the upper end of the fixed cylinder 509. A filter cover 511 is slidably connected to the inside of the connecting ring 510. Springs 512 are connected to the upper and lower sides of the connecting ring 510, and the ends of the springs 512 abut against the filter cover 511. There are six fixed cylinders 509, and the fixed cylinders 509 correspond one-to-one to the axial flow channels 601 in the first water transport assembly 6, the second water transport assembly 7, and the third water transport assembly 8. The specific operation is as follows: when the cooling water enters the rotating seat 503 through the water inlet pipe 507, it will flow into the water inlet pipe 507 through the fixed seat 501. At this time, the filter cover 511 is used to filter impurities in the water flow to prevent some impurities from adhering to the flow channel inside the insert body 1 after long-term use, affecting the cooling performance of the insert body 1. At the same time, since the fixed seat 501 is elastically connected to the connecting ring 510 through the spring 512, when the water flow impacts the filter cover 511, it can cause a large vibration, effectively avoiding the filter cover 5 11 is blocked, and during use, the motor 504 can be started as needed to drive the gear ring 506 to rotate through the gear 505, so as to exchange the two states of the water inlet and outlet of the axial flow channel 601, thereby changing the direction of the water flow in the flow channel inside the insert body 1, avoiding the high temperature at the tail end of the flow channel caused by unidirectional continuous flow, thereby improving the cooling effect, and when the water flow direction changes, the filter cover 511 that originally intercepted impurities will realize the backwashing function due to the reversal of the water flow direction, thereby eliminating the need for manual disassembly and cleaning, which is conducive to improving the convenience during maintenance.

[0023] In summary, when using this water-cooling insert, first, when producing the insert body 1, since the axial flow channel 601, the radial flow channel 602, and the peripheral flow channel 603 are all composed of straight channels, it is only necessary to first calculate the drilling position and depth, then perform the drilling process, and then weld the sealing block 604 to the outer side of the insert body 1 using argon arc welding, and then perform grinding and polishing. Then, during assembly, it is only necessary to insert the positioning post 407 into the limiting hole 409 to preliminarily limit the position between the insert body 1 and the mold base 2, thereby preventing the insert body 1 and the mold base 2 from sliding and deflecting in the horizontal direction. Then, by rotating the worm 402, the rack 403 can be pushed to drive the synchronizer ring 404 to rotate under the limit of the limiting plate 405, so that the clamping block 406 moves to the clamping groove 408 on the positioning post 407. Moreover, since the contact surface between the clamping block 406 and the positioning post 407 is inclined, it has a certain guiding effect, thereby generating a downward component force to pull the positioning post 407, so that the mold base 2 and the sealing gasket 3 are tightly fitted, thereby improving the sealing performance of the insert body 1 during installation. At the same time, by providing multiple clamping blocks 406 and positioning posts 407, the insert body 1 can be subjected to uniform force, thereby increasing the stability of the insert body 1 during installation. Then, during use, when the cooling water enters the rotating seat 503 through the water inlet pipe 507, it will flow into the water inlet pipe 507 through the fixed seat 501. At this time, the filter cover 511 is used to filter impurities in the water flow to prevent some impurities from adhering to the flow channel inside the insert body 1 after long-term use, affecting the cooling performance of the insert body 1. At the same time, since the fixed seat 501 is elastically connected to the connecting ring 510 through the spring 512, when the water flow impacts the filter cover 511, it can cause a large vibration, effectively avoiding the filter cover 511 from being blocked. Afterwards, the cooling water will pass through one of the axial flow channels 601 The cooling water enters the outer channel 603 through the radial channel 602. When the cooling water flows in the outer channel 603, it can cool the product. Then, it flows out from the outlet pipe 508 through another axial channel 601. At the same time, the first water transport component 6 cooperates with the second water transport component 7 and the third water transport component 8 to form a three-layer water transport form. Each layer has an independent water transport cooling system, different cooling time, and different cooling flow rate. Therefore, when producing products, different cooling effects can be provided according to demand, which fundamentally reduces the defective rate of products, improves the output efficiency of products, thereby reducing manufacturing costs and improving the production efficiency of enterprises. Finally, during use, the motor 504 can be started as needed, so that it drives the ring gear 506 to rotate through the gear 505, which can switch the two water inlet and outlet states of the axial flow channel 601, thereby changing the direction of the water flow in the flow channel inside the insert body 1, avoiding unidirectional continuous flow that causes the temperature at the tail of the flow channel to be high, thereby improving the cooling effect, and when the water flow direction changes, the filter cover 511 that originally intercepted impurities will achieve the backwash function due to the reversal of the water flow direction, thereby eliminating the need for manual disassembly and cleaning, which is conducive to improving the convenience during maintenance.

[0024] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0025] The principles and implementation manners of the present application are described by using specific examples in the present application, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred implementation manner of the present application, and it should be noted that, due to the limited expression of the text, there are objectively infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, refinements or changes can be made without departing from the principles of the present application, and the above technical features can also be combined in an appropriate manner; the improvements, refinements, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, shall be regarded as the protection scope of the present application.

Claims

1. A water-cooling insert, characterized in that: The invention comprises an insert body (1) and a first water transport component (6), wherein a mold base (2) is provided at the bottom of the insert body (1), and a sealing gasket (3) is embedded at the top of the mold base (2), and the first water transport component (6) is provided on the upper part of the insert body (1), and the first water transport component (6) includes an axial flow channel (601), an axial flow channel (601) is provided in the center of the interior of the insert body (1), and the end of the axial flow channel (601) is connected to a radial flow channel (602), and the insert body (1) is provided with a plurality of radial flow channels (602). The outer peripheral surface of the main body (1) is provided with an outer peripheral flow channel (603), and the outer peripheral flow channel (603) is distributed in a hexagonal shape. The end of the outer peripheral flow channel (603) and the end of the radial flow channel (602) are welded with a sealing block (604). The middle part of the insert main body (1) is provided with a second water transport component (7), and the lower part of the insert main body (1) is provided with a third water transport component (8). The structures of the second water transport component (7) and the third water transport component (8) are consistent with the structure of the first water transport component (6).

2. A water transport cooling insert according to claim 1, characterized in that: The bottom of the mold base (2) is provided with a connecting assembly (4), and the connecting assembly (4) includes a fixed plate (401). The bottom of the mold base (2) is fixed with the fixed plate (401), and the inside of the fixed plate (401) is rotatably connected to a worm (402), and one side of the worm (402) is meshed with a rack (403).

3. A water transport cooling insert according to claim 2, characterized in that: A synchronization ring (404) is fixed on one side of the rack (403), and the outer side of the synchronization ring (404) is slidably connected to a limit plate (405), and a clamping block (406) is arranged on the inner side of the synchronization ring (404), and the clamping blocks (406) are distributed in an equidistant circle with respect to the interior of the synchronization ring (404), and the clamping blocks (406) are in a right-angled trapezoid.

4. A water transport cooling insert according to claim 3, characterized in that: The limiting plate (405) is fixedly connected to the mold base (2), and the cross section of the limiting plate (405) is L-shaped.

5. A water transport cooling insert according to claim 3, characterized in that: A positioning column (407) is fixed to the bottom of the insert body (1), and a slot (408) is provided on one side of the positioning column (407). A limiting hole (409) is provided on the top of the insert body (1), and the limiting hole (409) is slidably connected to the positioning column (407).

6. The water-cooling insert according to claim 1, characterized in that: A switching assembly (5) is provided in the middle of the mold base (2), and the switching assembly (5) includes a fixed seat (501). The fixed seat (501) is arranged at the bottom of the mold base (2), and a connecting plate (502) is arranged on the outer peripheral surface of the fixed seat (501). A rotating seat (503) is slidably connected to one side of the connecting plate (502), and the rotating seat (503) is rotatably connected to the fixed seat (501).

7. A water transport cooling insert according to claim 6, characterized in that: A motor (504) is mounted on one side of the fixed seat (501), and an output shaft of the motor (504) is connected to a gear (505). A ring gear (506) is meshed with one side of the gear (505), and the ring gear (506) is fixedly connected to the rotating seat (503).

8. A water transport cooling insert according to claim 7, characterized in that: A water inlet pipe (507) is arranged at the bottom of the rotating seat (503), and a water outlet pipe (508) is fixed at the bottom of the rotating seat (503), and the water inlet pipe (507) and the water outlet pipe (508) are alternately arranged along the same circumference about the bottom of the rotating seat (503).

9. A water transport cooling insert according to claim 8, characterized in that: A fixing cylinder (509) is placed on the top of the fixing seat (501), and a connecting ring (510) is embedded in the upper end of the fixing cylinder (509). A filter cover (511) is slidably connected to the inside of the connecting ring (510), and springs (512) are connected to the upper and lower sides of the connecting ring (510), and the end of the spring (512) is in contact with the filter cover (511).

10. A water transport cooling insert according to claim 9, characterized in that: The number of the fixed cylinders (509) is six, and the fixed cylinders (509) correspond one-to-one to the axial flow channels (601) in the first water transport component (6), the second water transport component (7), and the third water transport component (8).

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