Double-disc anode copper disc casting device
The automated casting device solves the problems of air holes and mold sticking during the casting process, achieves efficient and stable casting production, and improves casting quality and work efficiency.
Patent Information
- Application Number
- CN202510942549.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2025-10-10
AI Technical Summary
The existing double-disc anode copper disc casting device is prone to generating small pores during the casting process, which reduces the strength and hardness of the casting, and the uneven spraying of the release agent causes the mold to stick, affecting work efficiency.
The use of automatically controlled casting device, combined with pressure detection, hammering, cooling and spraying devices, can achieve automatic casting, hammering of air holes, and uniform spraying of release agent, reducing manual intervention.
It improves the quality and stability of castings, reduces labor costs, improves work efficiency, and avoids casting damage and mold sticking.
Smart Images
Figure CN120755339A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of casting device, in particular to a double-disc anode copper disc casting device. BACKGROUND
[0002] The double-disc anode copper disc casting device is one of the core equipment of the modern copper smelting plant refining workshop, which is used for continuously casting the molten crude copper after fire refining into anode copper plate meeting the requirements of electrolytic refining. The appearance and development of the device is the inevitable requirement of large-scale, continuous and automatic production of copper smelting. The core innovation of the device is to adopt two synchronous rotating disc systems to realize quasi-continuous production through alternate operation. The double-station parallel mechanism of the device improves the production capacity of anode plate by 40%-60%, and the annual output of a single line can reach more than 300,000 tons. The performance of the device directly affects the stable operation of the electrolysis workshop and the quality and cost of the final cathode copper product. The device improves the continuity, efficiency and stability of anode plate production, and improves the quality and automation level. The device is an indispensable key equipment in the modern copper smelting industry.
[0003] The prior art is prone to generate many small pores during the casting process. These pores can reduce the strength and hardness of the casting, and manual hammering is required, which is low in work efficiency and high in labor cost. In addition, when spraying the release agent, the mold cannot be fully sprayed, so that the anode plate is prone to mold sticking, reducing the work efficiency. SUMMARY
[0004] To achieve the above purpose, the present application realizes the following technical scheme: a double-disc anode copper disc casting device, comprising a workbench, a first motor is fixedly connected to the top of the workbench, a drive gear is fixedly connected to the drive shaft of the first motor, a driven gear is engaged on both sides of the drive gear, a rotating column is sleeved and fixedly connected inside the driven gear, the rotating column is rotatably connected with the workbench, a support frame is rotatably connected to the side surface of the rotating column, a rotating disc is fixedly connected to the top of the rotating column, the rotating disc is arranged inside the support frame and rotatably connected with the inner wall of the support frame, a mold is fixedly connected to the top of the rotating disc, the mold is provided with multiple groups and is uniformly distributed on the rotating disc, a first placing groove is formed in the inner wall bottom of the mold, a lifting device is fixedly connected to the inner wall bottom of the first placing groove, a connecting plate is fixedly connected to one side of the support frame, a storage bag device is fixedly connected to the top of the connecting plate, a casting ladle device is fixedly connected to the top of the connecting plate on both sides of the storage bag device, a spraying device is fixedly connected to the top of the workbench on one side of the support frame, a hammering device is fixedly connected to the top of the support frame, and a cooling device is fixedly connected to the side of the hammering device on the top of the support frame.
[0005] Preferably, the storage bag device comprises a first support, a first rotating shaft is rotatably connected to the top of the first support through a bearing, a storage box is rotatably connected to the top of the first rotating shaft, a drive shaft of a second motor is fixedly connected to one end of the first rotating shaft, the second motor is fixedly connected to the side of the first support, first discharge nozzles are communicated with the two sides of the storage box, and the first support is fixedly connected to the top of a connecting plate.
[0006] Preferably, the pouring ladle device comprises a second support, a second rotating shaft is rotatably connected to the top of the second support, a pouring box is rotatably connected to the top of the second rotating shaft through a bearing, a second placing groove is formed in the inner wall of the pouring box, a pressure detection device is fixedly connected to the bottom of the inner wall of the second placing groove, a second discharge nozzle is communicated with one side of the pouring box, a connecting block is fixedly connected to the bottom of the pouring box, a third motor is fixedly connected to one side of the inner wall of the second support, a drive shaft of the third motor penetrates through the second support and is rotatably connected to the second support, a first rotating block is fixedly connected to the drive shaft of the third motor, a first pneumatic piston rod is fixedly connected to the side of the first rotating block, a second rotating block is fixedly connected to the movable end of the first pneumatic piston rod, the connecting block is rotatably connected to the second rotating block, and the second support is fixedly connected to the top of the connecting plate.
[0007] Preferably, the pressure detection device comprises a protective shell, a spring telescopic rod penetrates through and is slidably connected to the top of the protective shell, a pressure signal detection plate is fixedly connected to the top of the spring telescopic rod, a pressure signal receiving module is fixedly connected to the bottom of the spring telescopic rod, the protective shell is fixedly connected to the bottom of the inner wall of the second placing groove, and the pressure signal receiving module is fixedly connected to the bottom of the inner wall of the second placing groove.
[0008] Preferably, the hammering device comprises a third support, a fixed cross beam is fixedly connected to one side of the third support, a fixed end of a second pneumatic piston rod is fixedly connected to the bottom of the fixed cross beam, a cast type hammering plate is fixedly connected to the movable end of the second pneumatic piston rod, and the third support is fixedly connected to the top of the supporting frame, so that air holes in the cast can be gradually eliminated, and the quality and stability of the cast are improved.
[0009] Preferably, the cooling device comprises a fourth support, a cooling cover is fixedly connected to the side of the fourth support, an air inlet is formed in the top of the cooling cover, a semiconductor refrigeration sheet is fixedly connected to the inner wall of the air inlet, a fan is fixedly connected to the part of the inner wall of the air inlet below the semiconductor refrigeration sheet, and the fourth support is fixedly connected to the top of the supporting frame.
[0010] Preferably, the jacking device comprises a rotating disc, the rotating disc is fixedly connected with a driving shaft of a fourth motor on the side, one side of the fourth motor is fixedly connected with a controller, an oval-shaped sliding groove is arranged on the side of the rotating disc, a sliding column is slidably connected with the inner wall of the oval-shaped sliding groove, a fixed rod is sleeved and fixedly connected with the sliding column, a first sliding plate is fixedly connected with the top of the fixed rod, a sliding block is fixedly connected with one side of the first sliding plate, a sliding rail is slidably connected with one side of the sliding block, a jacking plate is fixedly connected with the top of the first sliding plate, a temperature detector penetrates through and is fixedly connected with the top of the jacking plate, the rotating disc is rotatably connected with one side of the inner wall of the first placing groove, the sliding rail is fixedly connected with one side of the inner wall of the first placing groove, and the fourth motor is fixedly connected with the bottom of the inner wall of the first placing groove, so that the castings can be flexibly jacked out through repeated jacking of the jacking plate, and the castings are prevented from being damaged.
[0011] Preferably, the spraying device comprises a fifth support, a sliding groove is arranged on one side of the fifth support, an electric sliding block is slidably connected with the inner wall of the sliding groove, a second sliding plate is fixedly connected with one side of the electric sliding block, a spraying cover is fixedly connected with the side, away from the sliding groove, of the second sliding plate, a first water pipe penetrates through and is rotatably connected with the top of the spraying cover, a first connecting pipe is communicated with the top of the first water pipe, the first water pipe and the first connecting pipe are rotatably connected, a second water pipe is communicated with one side of the first connecting pipe, the outlet of a high-pressure water pump is communicated with one end of the second water pipe, away from the first connecting pipe, the inlet of the high-pressure water pump is communicated with a water tank, the output end of a belt driving mechanism is sleeved and fixedly connected with the part of the first water pipe, above the spraying cover, the driving shaft of a fifth motor is fixedly connected with the input end of the belt driving mechanism, a second connecting pipe is communicated with the part of the first water pipe, inside the spraying cover, a water outlet hole is arranged in the bottom of the second connecting pipe, an annular water pipe is communicated with one end of the second connecting pipe, away from the first water pipe, a water outlet pipe is communicated with the side of the annular water pipe, the fifth support is fixedly connected with the top of the workbench, and multiple groups of the water outlet pipes are evenly distributed on the side of the annular water pipe, so that the inner wall of the mold can be uniformly sprayed, the omission of spraying is avoided, and the mold is prevented from being stuck with the castings.
[0012] The application provides a double-disc anode copper disc casting device. The application has the following beneficial effects: 1. The double-disc anode copper disc casting device, the casting material is poured into the casting box from the first discharge nozzle, when a certain weight is poured full, the casting material will press the pressure signal detection plate, the pressure signal detection plate is pressed to extrude the spring telescopic rod, the spring telescopic rod shrinks downward, the spring telescopic rod extrudes the pressure signal receiving module, so that the pressure signal receiving module can receive the pressure signal, then the third motor is controlled, the driving shaft of the third motor rotates to drive the first rotating block to rotate, the first rotating block drives the first pneumatic piston rod to rotate around the axis of the driving shaft of the third motor, the active end of the first pneumatic piston rod is provided with an elongation, and the second rotating block is driven to rise under the synergistic action of the rotation and elongation of the first pneumatic piston rod, the second rotating block drives the connecting block to rise, the connecting block drives one end of the casting box to rise, and the other end of the second discharge nozzle relatively descends, so that the casting material can be poured into the mold, when the mold is full, the weight in the casting box decreases, the pressure signal received by the pressure signal receiving module decreases, so that the third motor is controlled to rotate and the first pneumatic piston rod is controlled to shrink, the casting box returns to the initial position, and the next pouring of the storage box is waited, so that the quantity control can be realized through the pressure detection device, the cost of traditional manual casting is reduced, the work efficiency is improved, and the safety hidden danger of manual casting is reduced.
[0013] 2. The double-disc anode copper disc casting device, when in use, after casting is completed, the cast part beating plate is driven to move downward to the cast part in the mold below the beating device, the second pneumatic piston rod is started, the active end of the second pneumatic piston rod is elongated to drive the cast part beating plate to move downward to the cast part in the mold, so that the beating function is realized, since the cast part beating plate is consistent with the cast part in shape, the cast part beating plate can completely beat the surface of the cast part, since the cast part is easy to produce pores in the casting process, the pores can reduce the strength and hardness of the cast part, through repeated beating, the pores in the cast part can be gradually eliminated, and the quality and stability of the cast part are improved.
[0014] 3. The double-disc anode copper disc casting device, when in use, after the castings after being hammered are rotated to below the cooling device, the fan is started, the wind generated by the fan is cooled after being refrigerated by the semiconductor refrigerating sheet, thereby blowing and cooling the surface of the castings, promoting the normal forming of the castings, the temperature detector detects the temperature of the castings, when the castings are cooled to a certain specified temperature, the controller controls the fourth motor, the driving shaft of the fourth motor rotates to drive the rotating disc to rotate, the rotating disc rotates to drive the sliding column to slide in the oval sliding groove, since the oval sliding groove is oval, the sliding column slides to drive the fixed rod to move up and down, the fixed rod moves up and down to drive the first sliding plate to move up and down, the first sliding plate moves up and down to drive the sliding block to slide up and down on the inner wall of the sliding rail, the first sliding plate moves up and down to drive the jacking plate to move up and down, under the repeated up-and-down movement of the jacking plate, the cooled castings are repeatedly jacked upward, thereby the castings can be flexibly jacked out through the repeated jacking of the jacking plate, castings are prevented from being damaged, and finally the castings are taken away.
[0015] 4. The double-disc anode copper disc casting device, when in use, when the castings are taken away and are about to be cast in the next step, the electric sliding block slides downward on the sliding groove, the electric sliding block slides to drive the second sliding plate to move downward, the second sliding plate moves downward to drive the spraying cover to move downward, thereby spraying can be performed while avoiding spraying the release agent to positions outside the mold, the high-pressure water pump is started, the release agent in the water tank is extracted from the water tank and transported to the first connecting pipe through the second water pipe, the water in the first connecting pipe is transported to the first water pipe, the water in the first water pipe is transported to the second connecting pipe, part of the water in the second connecting pipe is sprayed out through the water outlet hole, the water in the second connecting pipe is transported to the annular water pipe and sprayed out through the water outlet pipe, simultaneously, the fifth motor is started, the driving shaft of the fifth motor rotates to drive the input end of the belt transmission mechanism to rotate, the input end of the belt transmission mechanism rotates to drive the output end to rotate, the output end of the belt transmission mechanism rotates to drive the first water pipe to rotate, the first water pipe rotates to drive the second connecting pipe to rotate, the second connecting pipe rotates to drive the annular water pipe to rotate around the center of the first water pipe, the annular water pipe rotates to drive the water outlet pipe to rotate, under the action of centrifugal force, the release agent is thrown out through the water outlet hole and the water outlet pipe, thereby the release agent can be uniformly sprayed on the inner wall of the mold, avoiding missing coating, to prevent the mold from being stuck with the castings. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure schematic view of the double-disc anode copper disc casting device of the present application. Figure 2 It is a structure schematic view of the storage bag device of the present application. Figure 3 It is a structure schematic view of the casting bag device of the present application. Figure 4 It is a connection structure schematic view of the pressure detection device of the present application. Figure 5 It is a structural schematic diagram of the pressure detection device of the application; Figure 6 It is a structural schematic diagram of the hammering device of the application; Figure 7 It is a structural schematic diagram of the cooling device of the application; Figure 8 It is a structural schematic diagram of the jacking device connection of the application; Figure 9 It is a structural schematic diagram of the jacking device of the application; Figure 10 It is a structural schematic diagram of the spraying device of the application; Figure 11 It is a structural schematic diagram of the spraying device of the application.
[0017] In the figure: 1, workbench; 2, first motor; 3, drive gear; 4, driven gear; 5, rotating column; 6, support frame; 7, rotating disc; 8, mold; 9, jacking device; 10, connecting plate; 11, storage bag device; 12, pouring bag device; 13, spraying device; 14, hammering device; 15, cooling device; 16, first placement groove; 111, first support; 112, first rotating shaft; 113, storage tank; 114, second motor; 115, first discharge nozzle; 121, second support; 122, second rotating shaft; 123, pouring tank; 124, pressure detection device; 125, second discharge nozzle; 126, connecting block; 127, third motor; 128, first rotating block; 129, first pneumatic piston rod; 1210, second rotating block; 1211, second placement groove; 1241, protective shell; 1242, spring telescopic rod; 1243, pressure signal detection plate; 1244, pressure signal receiving module; 141, third support; 142, fixed crossbeam; 143, second pneumatic piston rod; 144, cast type hammering plate; 151, fourth support; 152, cooling cover shell; 153, air inlet; 154, semiconductor refrigerating sheet; 155, fan; 91, rotating disc; 92, fourth motor; 93, controller; 94, oval-shaped sliding groove; 95, sliding column; 96, fixed rod; 97, first sliding plate; 98, sliding block; 99, sliding rail; 910, jacking plate; 911, temperature detector; 131, fifth support; 132, sliding groove; 133, electric sliding block; 134, second sliding plate; 135, spraying cover shell; 136, first water pipe; 137, first connecting pipe; 138, second water pipe; 139, high-pressure water pump; 1310, water tank; 1311, belt transmission mechanism; 1312, fifth motor; 1313, second connecting pipe; 1314, water outlet hole; 1315, annular water pipe. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present application will be clearly and completely described in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application.
[0019] Please refer to Figures 1-5The application provides a technical scheme: a double-disc anode copper disc casting device, which comprises a workbench 1, a first motor 2 fixedly connected to the top of the workbench 1, a driving gear 3 fixedly connected to the driving shaft of the first motor 2, a driven gear 4 meshing with the driving gear 3 on both sides, a rotating column 5 sleeved and fixedly connected in the driven gear 4, the rotating column 5 being rotationally connected with the workbench 1, a support frame 6 rotationally connected to the side surface of the rotating column 5, a rotating disc 7 fixedly connected to the top of the rotating column 5, the rotating disc 7 being arranged in the support frame 6 and rotationally connected with the inner wall of the support frame 6, a mold 8 fixedly connected to the top of the rotating disc 7, the mold 8 being arranged in multiple groups and uniformly distributed on the rotating disc 7, a first placing groove 16 being formed in the bottom of the inner wall of the mold 8, a jacking device 9 fixedly connected to the bottom of the inner wall of the first placing groove 16, a connecting plate 10 fixedly connected to one side of the support frame 6, a storage bag device 11 fixedly connected to the top of the connecting plate 10, a casting bag device 12 fixedly connected to the top of the connecting plate 10 and located on both sides of the storage bag device 11, a spraying device 13 fixedly connected to the top of the workbench 1 and located on one side of the support frame 6, a hammering device 14 fixedly connected to the top of the support frame 6, a cooling device 15 fixedly connected to the top of the support frame 6 and located on one side of the hammering device 14, the storage bag device 11 comprising a first support 111, a first rotating shaft 112 rotationally connected to the top of the first support 111 through a bearing, a storage box 113 rotationally connected to the top of the first rotating shaft 112, a driving shaft of a second motor 114 fixedly connected to one end of the first rotating shaft 112, the second motor 114 being fixedly connected to the side surface of the first support 111, first discharge nozzles 115 being in communication with the two sides of the storage box 113, the first support 111 being fixedly connected to the top of the connecting plate 10, the casting bag device 12 comprising a second support 121, a second rotating shaft 122 rotationally connected to the top of the second support 121, a casting box 123 rotationally connected to the top of the second rotating shaft 122 through a bearing, a second placing groove 1211 being formed in the bottom of the inner wall of the casting box 123, a pressure detection device 124 fixedly connected to the bottom of the inner wall of the second placing groove 1211, a second discharge nozzle 125 in communication with one side of the casting box 123, a connecting block 126 fixedly connected to the bottom of the casting box 123, a third motor 127 fixedly connected to one side of the inner wall of the second support 121, a driving shaft of the third motor 127 penetrating through the second support 121 and rotationally connected with the second support 121, a first rotating block 128 fixedly connected to the driving shaft of the third motor 127, a first pneumatic piston rod 129 fixedly connected to the side surface of the first rotating block 128, a second rotating block 1210 fixedly connected to the movable end of the first pneumatic piston rod 129, the connecting block 126 being rotationally connected with the second rotating block 1210, the second support 121 being fixedly connected to the top of the connecting plate 10, the pressure detection device 124 comprising a protection shell 1241, a spring telescopic rod 1242 penetrating through and being slidably connected to the top of the protection shell 1241, a pressure signal detection plate 1243 fixedly connected to the top of the spring telescopic rod 1242,The bottom of the spring telescopic rod 1242 is fixedly connected with a pressure signal receiving module 1244.
[0020] In use, the driving shaft of the first motor 2 rotates to drive the driving gear 3 to rotate, the driving gear 3 drives the two driven gears 4 arranged symmetrically to rotate, the driven gears 4 drive the rotating column 5 to rotate, and the rotating column 5 drives the rotating disc 7 to rotate, so that the first motor 2 can indirectly drive the two driven gears 4 to rotate to realize synchronous rotation of the rotating disc 7, the driving shaft of the second motor 114 rotates to drive the first rotating shaft 112 to rotate, and the first rotating shaft 112 drives the storage tank 113 to rotate, so that the casting material in the storage tank 113 can be poured into the casting box 123 from the first discharge nozzle 115, when a certain weight is poured, the casting material will press the pressure signal detection plate 1243, the pressure signal detection plate 1243 is pressed to extrude the spring telescopic rod 1242, the spring telescopic rod 1242 shrinks downward, the spring telescopic rod 1242 extrudes the pressure signal receiving module 1244, so that the pressure signal receiving module 1244 can receive the pressure signal, then the third motor 127 is controlled, the driving shaft of the third motor 127 rotates to drive the first rotating block 128 to rotate, the first rotating block 128 drives the first pneumatic piston rod 129 to rotate around the axis of the driving shaft of the third motor 127, the active end of the first pneumatic piston rod 129 is elongated, and the first pneumatic piston rod 129 drives the second rotating block 1210 to rise under the synergistic action of rotation and elongation, the second rotating block 1210 drives the connecting block 126 to rise, the connecting block 126 drives one end of the casting box 123 to rise, and the other end of the second discharge nozzle 125 relatively descends, so that the casting material can be poured into the mold 8, when the mold 8 is full, the weight in the casting box 123 decreases, the pressure signal received by the pressure signal receiving module 1244 decreases, so that the third motor 127 is controlled to rotate and the first pneumatic piston rod 129 is controlled to shrink, and the casting box 123 returns to the initial position, waiting for the next pouring of the storage tank 113, so that the amount can be controlled by the pressure detection device 124, the cost of traditional manual casting is reduced, the work efficiency is improved, and the safety hazard of manual casting is reduced.
[0021] Please refer to Figures 1-6 The present application provides a technical scheme: the beating device 14 comprises a third support 141, one side of the third support 141 is fixedly connected with a fixed cross beam 142, the bottom of the fixed cross beam 142 is fixedly connected with the fixed end of a second pneumatic piston rod 143, the active end of the second pneumatic piston rod 143 is fixedly connected with a cast part beating plate 144, and the third support 141 is fixedly connected to the top of the support frame 6.
[0022] When in use, after the casting is completed, the second pneumatic piston rod 143 is started when passing below the hammering device 14, the active end of the second pneumatic piston rod 143 is elongated to drive the casting type hammering plate 144 to move downwards to the casting in the mold 8, so as to perform the hammering action, since the casting type hammering plate 144 is consistent with the shape of the casting, so it can completely hammer on the surface of the casting, and since the casting is prone to generate pores during the casting process, these pores will reduce the strength and hardness of the casting, through repeated hammering, the pores in the casting can be gradually excluded, and the quality and stability of the casting are improved.
[0023] Please refer to Figures 1-9 The application provides a technical scheme: the cooling device 15 comprises a fourth support 151, the fourth support 151 is fixedly connected with a cooling cover 152 on the side surface, the cooling cover 152 is provided with an air inlet 153 at the top, the inner wall of the air inlet 153 is fixedly connected with a semiconductor refrigerating fin 154, the part of the inner wall of the air inlet 153 below the semiconductor refrigerating fin 154 is fixedly connected with a fan 155, the fourth support 151 is fixedly connected at the top of the supporting frame 6, the jacking device 9 comprises a rotating circular plate 91, the rotating circular plate 91 is fixedly connected with the driving shaft of a fourth motor 92 on the side surface, one side of the fourth motor 92 is fixedly connected with a controller 93, the side surface of the rotating circular plate 91 is provided with an oval-shaped sliding groove 94, the inner wall of the oval-shaped sliding groove 94 is slidably connected with a sliding column 95, the sliding column 95 is sleeved and fixedly connected with a fixed rod 96, the top of the fixed rod 96 is fixedly connected with a first sliding plate 97, one side of the first sliding plate 97 is fixedly connected with a sliding block 98, one side of the sliding block 98 is slidably connected with a sliding rail 99, the top of the first sliding plate 97 is fixedly connected with a jacking plate 910, the top of the jacking plate 910 is fixedly connected with a temperature detector 911 in a penetrating mode, the rotating circular plate 91 is rotatably connected with one side of the inner wall of the first placing groove 16, the sliding rail 99 is fixedly connected to one side of the inner wall of the first placing groove 16, and the fourth motor 92 is fixedly connected to the bottom of the inner wall of the first placing groove 16.
[0024] When in use, after the castings are beaten, the castings are rotated to the lower side of the cooling device 15 through the rotating disc 7, the fan 155 is started, the air generated by the fan 155 is cooled after passing through the semiconductor refrigerating sheet 154, thereby blowing and cooling the surface of the castings, promoting the normal forming of the castings, the temperature detector 911 detects the temperature of the castings, when the castings are cooled to a certain specified temperature, the controller 93 controls the fourth motor 92, the driving shaft of the fourth motor 92 rotates to drive the rotating disc 91 to rotate, the rotating disc 91 rotates to drive the sliding column 95 to slide in the oval sliding groove 94, since the oval sliding groove 94 is oval, the sliding column 95 slides to drive the fixed rod 96 to move up and down repeatedly, the fixed rod 96 moves up and down to drive the first sliding plate 97 to move up and down, the first sliding plate 97 moves up and down to drive the sliding block 98 to slide up and down on the inner wall of the sliding rail 99, the first sliding plate 97 moves up and down to drive the jacking plate 910 to move up and down repeatedly, under the action of the repeated up and down movement of the jacking plate 910, the cooled castings are repeatedly jacked upward, thereby the castings can be jacked out flexibly through the repeated jacking of the jacking plate 910, the damage of the castings is avoided, and finally the castings are taken away.
[0025] Please refer to Figures 1-11 The present application provides a technical solution: the spraying device 13 comprises a fifth support 131, a sliding groove 132 is formed on one side of the fifth support 131, an electric sliding block 133 is slidably connected to the inner wall of the sliding groove 132, a second sliding plate 134 is fixedly connected to one side of the electric sliding block 133, a spraying cover 135 is fixedly connected to the side of the second sliding plate 134 away from the sliding groove 132, a first water pipe 136 penetrates through the top of the spraying cover 135 and is rotatably connected to the top of the first water pipe 136, a first connecting pipe 137 is communicated with the top of the first water pipe 136, the first water pipe 136 is rotatably connected to the first connecting pipe 137, a second water pipe 138 is communicated with one side of the first connecting pipe 137, the outlet of a high-pressure water pump 139 is communicated with one end of the second water pipe 138 away from the first connecting pipe 137, the inlet of the high-pressure water pump 139 is communicated with a water tank 1310, the output end of a belt drive mechanism 1311 is sleeved and fixedly connected to the part of the first water pipe 136 above the spraying cover 135, the driving shaft of a fifth motor 1312 is fixedly connected to the input end of the belt drive mechanism 1311, a second connecting pipe 1313 is communicated with the part of the first water pipe 136 inside the spraying cover 135, a water outlet hole 1314 is formed in the bottom of the second connecting pipe 1313, a ring-shaped water pipe 1315 is communicated with one end of the second connecting pipe 1313 away from the first water pipe 136, a water outlet pipe 1316 is communicated with the side of the ring-shaped water pipe 1315, the fifth support 131 is fixedly connected to the top of the workbench 1, the water outlet pipes are provided in multiple groups and are uniformly distributed on the side of the ring-shaped water pipe 1315.
[0026] When the casting is taken out and the next casting is to be carried out, the electric sliding block 133 slides down on the sliding groove 132, the second sliding plate 134 is driven to move down, the spraying cover 135 is driven to move down, so that the spraying of the release agent can be carried out while avoiding the release agent from being sprayed to the positions outside the mold 8. The high-pressure water pump 139 is started, the release agent in the water tank 1310 is pumped out from the water tank 1310 through the second water pipe 138 to the first connecting pipe 137, the water in the first connecting pipe 137 is transported to the first water pipe 136, the water in the first water pipe 136 is transported to the second connecting pipe 1313 and is sprayed out through the water outlet hole 1314, the water in the second connecting pipe 1313 is transported to the annular water pipe 1315 and is sprayed out through the water outlet pipe 1316. At the same time, the fifth motor 1312 is started, the driving shaft of the fifth motor 1312 is rotated to drive the input end of the belt transmission mechanism 1311 to rotate, the input end of the belt transmission mechanism 1311 is rotated to drive the output end to rotate, the output end of the belt transmission mechanism 1311 is rotated to drive the first water pipe 136 to rotate, the first water pipe 136 is rotated to drive the second connecting pipe 1313 to rotate, the second connecting pipe 1313 is rotated to drive the annular water pipe 1315 to rotate around the center of the first water pipe 136, and the annular water pipe 1315 is rotated to drive the water outlet pipe 1316 to rotate. Under the action of centrifugal force, the release agent is thrown out through the water outlet hole 1314 and the water outlet pipe 1316, so that the release agent can be uniformly sprayed on the inner wall of the mold 8, the omission of spraying can be avoided, and the casting can be prevented from being stuck to the mold.
[0027] Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art and related fields without creative work should belong to the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, such as without special description and limitation, are implemented according to the conventional means in the art.
Claims
1. A double-disc anode copper disc casting device, characterized by: The invention comprises a workbench (1), wherein the top of the workbench (1) is fixedly connected to a first motor (2), the driving shaft of the first motor (2) is fixedly connected to a driving gear (3), both sides of the driving gear (3) are meshed with driven gears (4), a rotating column (5) is provided inside the driven gear (4) and fixedly connected, the rotating column (5) is rotatably connected to the workbench (1), the side of the rotating column (5) is rotatably connected to a support frame (6), the top of the rotating column (5) is fixedly connected to a rotating disc (7), the rotating disc (7) is arranged inside the support frame (6) and is rotatably connected to the inner wall of the support frame (6), the top of the rotating disc (7) is fixedly connected to a mold (8), and the mold (8) is provided with multiple groups and is evenly distributed on the rotating disc. On the disc (7), a first placement groove (16) is provided at the bottom of the inner wall of the mold (8), and a lifting device (9) is fixedly connected to the bottom of the inner wall of the first placement groove (16). A connecting plate (10) is fixedly connected to one side of the support frame (6), and a material storage bag device (11) is fixedly connected to the top of the connecting plate (10). Parts of the top of the connecting plate (10) located on both sides of the material storage bag device (11) are fixedly connected to a casting bag device (12). A part of the top of the workbench (1) located on one side of the support frame (6) is fixedly connected to a spraying device (13). A hammering device (14) is fixedly connected to the top of the support frame (6), and a cooling device (15) is fixedly connected to the part of the top of the support frame (6) located on one side of the hammering device (14).
2. A double-disc anode copper disc casting device according to claim 1, characterized in that: The material storage bag device (11) includes a first bracket (111), the top of the first bracket (111) is rotatably connected to a first rotating shaft (112) through a bearing, the top of the first rotating shaft (112) is rotatably connected to a material storage box (113), one end of the first rotating shaft (112) is fixedly connected to a drive shaft of a second motor (114), the second motor (114) is fixedly connected to a side of the first bracket (111), both sides of the material storage box (113) are connected to a first discharge nozzle (115), and the first bracket (111) is fixedly connected to the top of the connecting plate (10).
3. The double-disc anode copper disc casting device according to claim 1, characterized in that: The casting ladle device (12) includes a second bracket (121), the top of the second bracket (121) is rotatably connected to a second rotating shaft (122), the top of the second rotating shaft (122) is rotatably connected to a casting box (123) through a bearing, a second placement groove (1211) is provided at the bottom of the inner wall of the casting box (123), a pressure detection device (124) is fixedly connected to the bottom of the inner wall of the second placement groove (1211), a second discharge nozzle (125) is connected to one side of the casting box (123), a connecting block (126) is fixedly connected to the bottom of the casting box (123), and the inner wall of the second bracket (121) is provided with a second placement groove (1211). A third motor (127) is fixedly connected to one side of the wall, a driving shaft of the third motor (127) passes through the second bracket (121) and is rotatably connected to the second bracket (121), a first rotating block (128) is fixedly connected to the driving shaft of the third motor (127), a first pneumatic piston rod (129) is fixedly connected to the side of the first rotating block (128), a movable end of the first pneumatic piston rod (129) is fixedly connected to the second rotating block (1210), the connecting block (126) is rotatably connected to the second rotating block (1210), and the second bracket (121) is fixedly connected to the top of the connecting plate (10).
4. A double-disc anode copper disc casting device according to claim 3, characterized in that: The pressure detection device (124) comprises a protective shell (1241), a spring telescopic rod (1242) passing through the top of the protective shell (1241) and being slidably connected thereto, a pressure signal detection plate (1243) being fixedly connected to the top of the spring telescopic rod (1242), and a pressure signal receiving module (1244) being fixedly connected to the bottom of the spring telescopic rod (1242).
5. A double-disc anode copper disc casting device according to claim 4, characterized in that: The protective shell (1241) is fixedly connected to the bottom of the inner wall of the second placement groove (1211), and the pressure signal receiving module (1244) is fixedly connected to the bottom of the inner wall of the second placement groove (1211).
6. The double-disc anode copper disc casting device according to claim 1, characterized in that: The hammering device (14) comprises a third bracket (141), one side of the third bracket (141) is fixedly connected to a fixed beam (142), the bottom of the fixed beam (142) is fixedly connected to the fixed end of a second pneumatic piston rod (143), the movable end of the second pneumatic piston rod (143) is fixedly connected to a casting-type hammering plate (144), and the third bracket (141) is fixedly connected to the top of the support frame (6).
7. The double-disc anode copper disc casting device according to claim 1, characterized in that: The cooling device (15) includes a fourth bracket (151), a cooling cover (152) is fixedly connected to the side of the fourth bracket (151), an air inlet (153) is provided on the top of the cooling cover (152), a semiconductor cooling plate (154) is fixedly connected to the inner wall of the air inlet (153), a fan (155) is fixedly connected to the portion of the inner wall of the air inlet (153) below the semiconductor cooling plate (154), and the fourth bracket (151) is fixedly connected to the top of the support frame (6).
8. The double-disc anode copper disc casting device according to claim 1, characterized in that: The lifting device (9) includes a rotating circular plate (91), a driving shaft of a fourth motor (92) is fixedly connected to the side of the rotating circular plate (91), a controller (93) is fixedly connected to one side of the fourth motor (92), an elliptical slide groove (94) is provided on the side of the rotating circular plate (91), a sliding column (95) is slidably connected to the inner wall of the elliptical slide groove (94), a fixed rod (96) is sleeved on and fixedly connected to the sliding column (95), a first sliding plate (97) is fixedly connected to the top of the fixed rod (96), a sliding block (98) is fixedly connected to one side of the first sliding plate (97), a sliding rail (99) is slidably connected to one side of the sliding block (98), a lifting plate (910) is fixedly connected to the top of the first sliding plate (97), and a temperature detector (911) is passed through and fixedly connected to the top of the lifting plate (910).
9. The double-disc anode copper disc casting device according to claim 8, characterized in that: The rotating circular plate (91) is rotatably connected to one side of the inner wall of the first placement groove (16), the slide rail (99) is fixedly connected to one side of the inner wall of the first placement groove (16), and the fourth motor (92) is fixedly connected to the bottom of the inner wall of the first placement groove (16).
10. The double-disc anode copper disc casting device according to claim 1, characterized in that: The spraying device (13) includes a fifth bracket (131), a sliding groove (132) is provided on one side of the fifth bracket (131), an electric slider (133) is slidably connected to the inner wall of the sliding groove (132), a second sliding plate (134) is fixedly connected to one side of the electric slider (133), a spray cover (135) is fixedly connected to the side of the second sliding plate (134) away from the sliding groove (132), a first water pipe (136) is passed through and rotatably connected to the top of the spray cover (135), a first connecting pipe (137) is connected to the top of the first water pipe (136), the first water pipe (136) is rotatably connected to the first connecting pipe (137), a second water pipe (138) is connected to one side of the first connecting pipe (137), an end of the second water pipe (138) away from the first connecting pipe (137) is connected to the water outlet of a high-pressure water pump (139), and the high-pressure water pump (139) The water inlet is connected to a water tank (1310); the portion of the first water pipe (136) located above the spray cover (135) is sleeved with and fixedly connected to the output end of a belt transmission mechanism (1311); the input end of the belt transmission mechanism (1311) is fixedly connected to the drive shaft of a fifth motor (1312); the portion of the bottom of the first water pipe (136) located inside the spray cover (135) is connected to a second connecting pipe (1313); a water outlet hole (1314) is provided at the bottom of the second connecting pipe (1313); an end of the second connecting pipe (1313) away from the first water pipe (136) is connected to an annular water pipe (1315); a side of the annular water pipe (1315) is connected to a water outlet pipe (1316); the fifth bracket (131) is fixedly connected to the top of the workbench (1); a plurality of water outlet pipes (1316) are provided and are evenly distributed on the side of the annular water pipe (1315).