High-precision blade adjusting mechanism for plate shearing machine

The modular design and digitally controlled high-precision blade adjustment mechanism solves the problems of low blade adjustment efficiency and large errors in traditional shearing machines, achieving high-precision, stable and adaptable shearing, and is suitable for precision shearing of various plates.

CN120755403AInactive Publication Date: 2025-10-10JIANGSU CHUANGHENG MASCH TECH CO LTD
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Patent Information

Application Number
CN202511049144.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-10-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The blade adjustment mechanism of traditional shearing machines has low adjustment efficiency, large errors, poor structural coordination, easy deviation of material clamping, and lack of stable support for blade operation, resulting in unqualified shearing accuracy, increased material waste and cost.

Method used

The high-precision blade adjustment mechanism adopts a modular structure design, including a pushing component, a clamping component, a cutting movement component, a position adjustment component, a measurement and adjustment component, etc. Digital control is achieved through motor drive and sensor feedback to ensure precise adjustment of the blade position and stable clamping of the material, reduce shaking, and monitor the shear size in real time.

Benefits of technology

The accuracy and efficiency of blade adjustment are improved, the shearing stability and adaptability are enhanced, the shearing accuracy is ensured, it is suitable for the precise shearing of plates of various thicknesses, and the material waste and cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of plate shearing machines, and discloses a high-precision blade adjusting mechanism for a plate shearing machine, which comprises a base, a workbench is arranged on the inner side of the top of the base, guide rails are arranged on the two sides of the workbench, pushing assemblies are arranged on the inner sides of the guide rails, and mounting assemblies are slidably connected to the top sides of the guide rails. The front end of the pushing assembly penetrates through the bottom side of the mounting assembly, and the top side of the guide rail is slidably connected with a clamping assembly. High precision and convenience of blade adjustment are achieved through modular structural design, the pushing assembly and the guide rail are matched to drive the mounting assembly to move stably, and basic positioning is provided for overall adjustment; a position adjusting assembly integrated with the shearing mechanism can accurately adjust the position of a cutter, position information is fed back in real time in cooperation with a displacement sensor on a cutter shell assembly, digital control is achieved in combination with a control panel, the blade adjusting precision and efficiency are greatly improved, and the problems that a traditional adjusting mode depends on manual work, and errors are large are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of shearing machines, in particular to a high-precision blade adjustment mechanism for shearing machines. Background Art

[0002] In the blade adjustment mechanism of traditional shearing machines, on the one hand, blade adjustment mostly relies on manual operation, and positioning is performed through a mechanical dial or empirical judgment. Not only is the adjustment efficiency low, but the error is also large, making it difficult to meet the shearing needs of precision plates. At the same time, the adjustment process lacks digital feedback, and the blade position cannot be monitored in real time. Positioning deviations can easily lead to unqualified shearing dimensions, increasing material waste and rework costs. On the other hand, the structural coordination is poor, and material clamping mostly uses a simple bolt clamping method. During the shearing process, vibration can easily cause material displacement, affecting shearing accuracy. The blade lacks stable support during operation, and high-speed shearing can easily cause shaking, further exacerbating errors. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems of low adjustment efficiency, large errors, easy shearing size failure and increased costs in the blade adjustment mechanism of traditional shearing machines; poor structural coordination, easy deviation of material clamping, lack of stable support for blade operation, resulting in affected shearing accuracy and aggravated errors. The present invention provides a high-precision blade adjustment mechanism for shearing machines.

[0004] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: The high-precision blade adjustment mechanism for the shearing machine includes a base, a workbench is provided on the top inner side of the base, guide rails are provided on both sides of the workbench, a pushing assembly is provided on the inner side of the guide rail, the top side of the guide rail is slidably connected with a mounting assembly, the front end of the pushing assembly passes through the bottom side of the mounting assembly, the top side of the guide rail is slidably connected with a clamping assembly, the rear end of the clamping assembly is fixedly connected to the inner bottom end of the mounting assembly, the two sides of the mounting assembly are penetrated and connected with a cutting moving assembly, the side wall of the cutting moving assembly is movably sleeved with a shearing mechanism, the shearing mechanism includes a position adjustment assembly, a tool housing assembly, a shearing assembly and a measurement adjustment assembly. The bottom end of the position adjustment component is arranged to be connected to the bottom end of the tool housing component, the shearing component is arranged on the front side of the tool housing component, and the measuring and adjusting component is arranged at the front lower end of the position adjustment component. The tool housing component includes a shear box and a displacement sensor. The position adjustment component is arranged on the bottom side of the shear box, and the displacement sensor is arranged on the rear side and bottom side of the shear box. The shearing component and the measuring and adjusting component are arranged on the front side of the shear box. A control panel is provided at the upper end of the outer side of the mounting component, and a support slider is provided on the rear side of the shearing mechanism. The rear side of the support slider is slidably connected to the front side of the mounting component.

[0005] Further, the push assembly comprises a rotary motor one and a screw rod one, the rotary motor one and the screw rod one are arranged on the inner side of the guide rail, the rotary motor one is arranged at the rear end of the guide rail, the screw rod one is movably connected to the inner side of the guide rail, the output end of the rotary motor one is rotatably connected to the rear end of the screw rod one, the rotary motor one drives the screw rod one to rotate on the inner side of the guide rail, and the mounting assembly slides along the top side of the guide rail through screw transmission.

[0006] Further, the mounting assembly comprises a back plate frame and a scale, the scale is arranged on the inner side of the upper end of the back plate frame, the bottom end of the back plate frame is movably connected to the top side of the guide rail, and the bottom end of the back plate frame penetrates and is sleeved with the outer side of the push assembly; the bottom end of the back plate frame of the mounting assembly is sleeved with the screw rod one, and the scale on the inner side of the upper end thereof displays the moving distance in real time.

[0007] Further, the clamping assembly comprises an electric telescopic rod, a movable plate, a small electric cylinder and a pressing plate, the electric telescopic rod and the movable plate are movably connected to the top side of the guide rail, the electric telescopic rod is extended to push the movable plate to slide along the top side of the guide rail, and the movable plate is moved forward to the edge of the workpiece, and the sliding direction of the movable plate is consistent with the length direction of the workpiece.

[0008] Further, the front end of the electric telescopic rod is fixedly connected to the rear end of the movable plate, the small electric cylinder is arranged on the top side of the movable plate, the small electric cylinder is arranged on the bottom side of the movable plate, the bottom end of the small electric cylinder penetrates the side wall of the movable plate and is fixedly connected to the top side of the pressing plate, the small electric cylinder drives the pressing plate to vertically descend, and after the pressing plate is in contact with the surface of the workpiece, a preset clamping pressure is adapted to workpieces with different thicknesses by controlling the control panel, so that overpressure damage or underpressure sliding is avoided.

[0009] Further, the cutting moving assembly comprises a rotary motor two and a screw rod two, the rotary motor two is arranged on the outer side of the mounting assembly, the two ends of the screw rod two penetrate the two sides of the mounting assembly, the shearing mechanism penetrates and is movably connected to the outer side of the screw rod two, the output end of the rotary motor two is rotatably connected to the outer end of the screw rod two, the rotary motor two drives the screw rod two to rotate, and screw transmission drives the whole shearing mechanism to slide transversely along the mounting assembly and perpendicularly to the length direction of the workpiece.

[0010] Further, the position adjusting assembly is sleeved with the outer side of the cutting moving assembly, the shearing mechanism is cooperated with the shearing assembly through the position adjusting assembly, so that three-dimensional fine adjustment and angle calibration of the blade are realized.

[0011] Further, the position adjusting assembly comprises a lateral movement sleeve, a rotating motor three and an electric telescopic support, the top output end of the rotating motor three is rotationally connected to the bottom side of the lateral movement sleeve, the rear end of the electric telescopic support is arranged around the top side wall of the rotating motor three, and the front end of the electric telescopic support is fixedly connected to the bottom side end of the cutter housing assembly; the lateral movement sleeve of the position adjusting assembly can fine-tune the lateral position along the cutting movement assembly; the electric telescopic support is telescopic, driving the vertical lifting of the cutter housing assembly, and adjusting the vertical distance between the shearing cutter and the workpiece.

[0012] Further, the shearing assembly comprises an electric cylinder one, a push block, a rotating motor four and a shearing cutter, the electric cylinder one is arranged on the top side of the cutter housing assembly, the bottom end of the push block penetrates the cutter housing assembly and is fixedly connected to the top end of the push block at the bottom end, the shearing cutter penetrates the inside bottom end of the push block, the shearing cutter is located at the bottom end of the cutter housing assembly, and the rotating motor four is rotationally connected to the front end shaft center of the shearing cutter and the side wall penetrating the push block; the electric cylinder one drives the vertical descent of the push block, driving the shearing cutter to move towards the workpiece and close to the workpiece, and the rotating motor four drives the rotation of the shearing cutter to complete the shearing action.

[0013] Further, the measurement adjusting assembly comprises an electric cylinder two, a lifting support and a measuring scale, the top end side wall of the electric cylinder two is fixedly connected to the front side upper end of the cutter housing assembly, the bottom end of the electric cylinder two is fixedly connected to the top end of the lifting support, the lifting support is slidingly connected to the front side two-end recesses of the cutter housing assembly, and the measuring scale is fixedly connected to the bottom end of the lifting support; the electric cylinder two drives the lifting support to slide along the front side recesses of the cutter housing assembly, driving the measuring scale to descend to the surface of the workpiece, and the position deviation of the workpiece in the shearing process can be measured in real time along with the movement of the workpiece.

[0014] Compared with the prior art, the present application provides a high-precision blade adjusting mechanism for a plate shearing machine, which has the following beneficial effects: 1. The high-precision blade adjusting mechanism for the plate shearing machine realizes high precision and convenience of blade adjustment through modular structure design, the pushing assembly cooperates with the guide rail to drive the stable movement of the mounting assembly, providing basic positioning for overall adjustment; the position adjusting assembly integrated with the shearing mechanism can accurately adjust the position of the cutter, cooperates with the displacement sensor on the cutter housing assembly to realize real-time feedback of position information, and realizes digital control in combination with the control panel, greatly improving the precision and efficiency of blade adjustment, and solving the problems of large error and dependence on manual adjustment in the traditional adjustment mode.

[0015] 2. The shearing machine uses a high-precision blade adjustment mechanism, and the structural synergy enhances the shearing stability and adaptability. The clamping component can firmly fix the material to be sheared to avoid the accuracy affected by material deviation during shearing; the sliding fit of the support slider and the mounting component provides additional support for the shearing mechanism and reduces operation shaking; the measuring and adjustment component can cooperate with the shearing component for real-time calibration to ensure accurate shearing dimensions. The overall structure takes into account high-precision adjustment, stable clamping and real-time monitoring, which is suitable for the precision shearing needs of plates of various thicknesses, and improves the processing quality and application range of the shearing machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional front view of the overall structure of the present invention is shown; Figure 2 A three-dimensional diagram showing the positional relationship between the mounting assembly and the shearing mechanism of the present invention; Figure 3 This is a three-dimensional diagram of the rear side of the structural position relationship of the push assembly of the present invention; Figure 4 A three-dimensional diagram of the structure of the clamping assembly of the present invention located on the guide rail; Figure 5 For the present invention Figure 4 The internal structure of the clamping assembly is shown in Figure A; Figure 6 This is a three-dimensional perspective view of the rear side of the cutting moving assembly and the internal structure of the shearing mechanism of the present invention; Figure 7 The right side shows a three-dimensional perspective view of the positional relationship between the position adjustment assembly, the tool housing assembly and the shearing assembly of the present invention; Figure 8 A three-dimensional diagram showing the rear structure of the tool housing assembly of the present invention; Figure 9 A three-dimensional diagram showing the structure of the position adjustment assembly and the tool housing assembly of the present invention; Figure 10 A three-dimensional diagram showing the structure of the measurement and adjustment assembly of the present invention; Figure 11 It is a three-dimensional sectional view of the right side of the shearing assembly of the present invention.

[0017] In the figure: 1. Base; 2. Workbench; 3. Guide rail; 4. Pushing assembly; 41. Rotating motor 1; 42. Screw rod 1; 5. Mounting assembly; 51. Back plate frame; 52. Scale; 6. Clamping assembly; 61. Electric telescopic rod; 62. Movable plate; 63. Small electric cylinder; 64. Press plate; 7. Cutting movement assembly; 71. Rotating motor 2; 72. Screw rod 2; 8. Shearing mechanism; 81. Position adjustment assembly; 811. Horizontal moving sleeve; 812. Rotating motor 3; 813. Electric telescopic bracket; 82. Tool housing assembly; 821. Shearing box; 822. Displacement sensor; 83. Shearing assembly; 831. Electric cylinder 1; 832. Push block; 833. Rotating motor 4; 834. Shearing tool; 84. Measuring and adjustment assembly; 841. Electric cylinder 2; 842. Lifting bracket; 843. Measuring ruler; 9. Control panel; 10. Support slider. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1:

[0019] like Figure 1-Figure 3 As shown, a high-precision blade adjustment mechanism for a shearing machine includes a base 1, a workbench 2 is provided on the inner side of the top of the base 1, guide rails 3 are provided on both sides of the workbench 2, a pushing assembly 4 is provided on the inner side of the guide rail 3, and the pushing assembly 4 includes a rotating motor 41 and a screw rod 42. The rotating motor 41 and the screw rod 42 are provided on the inner side of the guide rail 3, the rotating motor 41 is provided at the rear end of the guide rail 3, the screw rod 42 is movably connected to the inner side of the guide rail 3, the output end of the rotating motor 41 and the rear end of the screw rod 42 are rotatably connected, the rotating motor 41 drives the screw rod 42 to rotate on the inner side of the guide rail 3, and drives the mounting assembly 5 to slide along the top side of the guide rail 3 through the screw transmission; like Figure 1-Figure 2 As shown, the top side of the guide rail 3 is slidably connected with a mounting assembly 5, which includes a back plate frame 51 and a scale 52. The scale 52 is provided at the inner upper end of the back plate frame 51, and the bottom end of the back plate frame 51 is slidably connected to the top side of the guide rail 3. The bottom end of the back plate frame 51 passes through and is sleeved on the outer side of the pushing assembly 4. The bottom end of the back plate frame 51 of the mounting assembly 5 is sleeved with the screw rod 42, and the scale 52 at the inner upper end thereof displays the moving distance in real time. The operator can set the initial position through the control panel 9 to ensure that the mounting assembly 5 is accurately docked at the position to be sheared. like Figure 4 and Figure 5As shown, the front end of the pushing assembly 4 passes through the bottom side of the mounting assembly 5, and the top side of the guide rail 3 is slidably connected with a clamping assembly 6, which includes an electric telescopic rod 61, a movable plate 62, a small electric cylinder 63 and a pressing plate 64. The electric telescopic rod 61 and the movable plate 62 are slidably connected to the top side of the guide rail 3, the front end of the electric telescopic rod 61 and the rear end of the movable plate 62 are fixedly connected, the small electric cylinder 63 is arranged on the top side of the movable plate 62, the small electric cylinder 63 is arranged on the bottom side of the movable plate 62, and the small electric cylinder 63 is arranged on the top side of the movable plate 62. The bottom end passes through the side wall of the movable plate 62 and is fixedly connected to the top side of the pressure plate 64. The electric telescopic rod 61 extends, pushing the movable plate 62 to slide along the top side of the guide rail 3, and moving the movable plate 62 forward to the edge of the workpiece. The sliding direction of the movable plate 62 is consistent with the length direction of the workpiece. The small electric cylinder 63 drives the pressure plate 64 to descend vertically. After the pressure plate 64 contacts the surface of the workpiece, the clamping pressure is preset through the control panel 9 to adapt to workpieces of different thicknesses, avoiding overpressure damage or underpressure sliding, and finally the workpiece is firmly fixed on the workbench 2; like Figure 6 As shown, the rear end of the clamping assembly 6 is fixedly connected to the inner bottom end of the mounting assembly 5, and the two sides of the mounting assembly 5 are penetrated and connected with the cutting moving assembly 7, which includes a second rotating motor 71 and a second screw rod 72. The second rotating motor 71 is arranged on the outer side of the mounting assembly 5, and the two ends of the second screw rod 72 pass through the two sides of the mounting assembly 5. The second rotating motor 71 drives the second screw rod 72 to rotate. Since the position adjustment assembly 81 of the shearing mechanism 8 is movably connected with the second screw rod 72, the spiral transmission drives the entire shearing mechanism 8 to slide horizontally along the mounting assembly 5 perpendicular to the length direction of the workpiece; like Figure 6 As shown, the side wall of the cutting moving assembly 7 is movably sleeved with a shearing mechanism 8, which passes through and is movably connected to the outer side of the second screw rod 72, and the output end of the second rotary motor 71 is rotatably connected to the outer end of the second screw rod 72. The shearing mechanism 8 includes a position adjustment assembly 81, a tool housing assembly 82, a shearing assembly 83 and a measurement adjustment assembly 84. The position adjustment assembly 81 is sleeved on the outer side of the cutting moving assembly 7, and the bottom end of the position adjustment assembly 81 is arranged to be connected to the bottom end of the tool housing assembly 82. The shearing assembly 83 is arranged on the front side of the tool housing assembly 82, and the measurement adjustment assembly 84 is arranged at the lower end of the front side of the position adjustment assembly 81. The shearing mechanism 8 realizes three-dimensional fine-tuning and angle calibration of the blade through the cooperation of the position adjustment assembly 81 and the shearing assembly 83. Example 2:

[0020] like Figure 9As shown, the position adjustment assembly 81 includes a transverse moving sleeve 811, a rotating motor 3 812 and an electric telescopic bracket 813. The top output end of the rotating motor 3 812 is rotatably connected to the bottom side of the transverse moving sleeve 811. The rear end of the electric telescopic bracket 813 is arranged around the top side wall of the rotating motor 3 812. The front end of the electric telescopic bracket 813 is fixedly connected to the bottom side end of the tool housing assembly 82. The transverse moving sleeve 811 of the position adjustment assembly 81 can fine-tune the transverse position along the cutting moving assembly 7. The electric telescopic bracket 813 is extended and retracted to drive the tool housing assembly 82 to rise and fall vertically, thereby adjusting the vertical distance between the shearing tool 834 and the workpiece. like Figure 8 and Figure 9 As shown, the tool housing assembly 82 includes a shear box 821 and a displacement sensor 822. The position adjustment assembly 81 is arranged on the bottom side of the shear box 821, and the displacement sensor 822 is arranged on the rear side and bottom side of the shear box 821. The shearing assembly 83 and the measurement adjustment assembly 84 are arranged on the front side of the shear box 821. The rotary motor 812 drives the tool housing assembly 82 to rotate, so as to fine-tune the cutting edge angle of the shear tool 834 to meet the shearing requirements of workpieces of different materials. In conjunction with the displacement sensors 822 on the rear side and bottom side of the tool housing assembly 82, the angle and position data are fed back to the display in real time. like Figure 11 As shown, the shearing assembly 83 includes an electric cylinder 1 831, a push block 832, a rotary motor 4 833 and a shearing tool 834. The electric cylinder 1 831 is arranged on the top side of the tool housing assembly 82, the bottom end of the push block 832 passes through the tool housing assembly 82 and is fixedly connected to the top of the bottom push block 832, the shearing tool 834 passes through the inner bottom end of the push block 832, and the shearing tool 834 is located at the bottom end of the tool housing assembly 82. The rotary motor 4 833 is arranged to pass through the side wall of the push block 832 and the front end axis of the shearing tool 834 and is rotatably connected. The rotary motor 4 833 drives the shearing tool 834 to rotate inside the push block 832, fine-tunes the parallelism of the cutting edge with the workpiece surface, and ensures that the shearing surface is flat. like Figure 10 As shown, the measuring and adjusting assembly 84 includes an electric cylinder 841, a lifting bracket 842 and a measuring ruler 843. The top side wall of the electric cylinder 841 is fixedly connected to the front upper end of the tool housing assembly 82, the bottom end of the electric cylinder 841 is fixedly connected to the top of the lifting bracket 842, the lifting bracket 842 is slidably connected to the grooves at both ends of the front side of the tool housing assembly 82, and the measuring ruler 843 is fixedly connected to the bottom end of the lifting bracket 842. The electric cylinder 841 drives the lifting bracket 842 to slide along the groove on the front side of the tool housing assembly 82, driving the measuring ruler 843 to descend to the surface of the workpiece. During the cutting process, the shear position deviation of the workpiece can be measured in real time as the workpiece moves; like Figure 1As shown, a control panel 9 is provided on the upper outer side of the mounting assembly 5 , and a supporting slider 10 is provided on the rear side of the shearing mechanism 8 , and the rear side of the supporting slider 10 is slidably connected to the front side of the mounting assembly 5 .

[0021] Working principle: Figures 1-11 As shown, the equipment is initialized and the position is calibrated: after the equipment is started, the base 1 provides stable support for the whole, and the workbench 2 serves as the workpiece bearing reference surface; the pushing component 4 is started first: the rotating motor 41 drives the screw rod 42 to rotate on the inner side of the guide rail 3, and the mounting component 5 is driven to slide along the top side of the guide rail 3 through the screw transmission, and the support slider 10 serves as a balanced sliding support. The bottom end of the back plate frame 51 of the mounting component 5 is connected to the screw rod 42, and the scale 52 on the inner upper end thereof displays the moving distance in real time. The operator can set the initial position through the control panel 9 to ensure that the mounting component 5 is accurately docked to the position to be sheared; Workpiece clamping and positioning: After the workpiece is placed on the workbench 2, the clamping assembly 6 starts the positioning process: the electric telescopic rod 61 extends, pushing the movable plate 62 to slide along the top side of the guide rail 3, and moving the movable plate 62 forward to the edge of the workpiece. The sliding direction of the movable plate 62 is consistent with the length direction of the workpiece; The small electric cylinder 63 drives the pressing plate 64 to descend vertically. After the pressing plate 64 contacts the surface of the workpiece, the clamping pressure is preset through the control panel 9 to adapt to workpieces of different thicknesses, avoiding damage due to overpressure or slippage due to underpressure. Finally, the workpiece is firmly fixed on the workbench 2, ensuring no displacement deviation during the shearing process. Adjustment of the transverse position of the shearing mechanism: According to the shearing requirements of the workpiece, the cutting moving component 7 adjusts the transverse position of the shearing mechanism 8: The second rotary motor 71 drives the second screw rod 72 to rotate. Since the position adjustment component 81 of the shearing mechanism 8 is movably connected to the second screw rod 72, the screw transmission drives the entire shearing mechanism 8 to slide horizontally along the mounting component 5 perpendicular to the length direction of the workpiece. At this time, the support slide 10 on the rear side of the shearing mechanism 8 slides synchronously along the front side of the mounting component 5. The sliding fit reduces the shaking of the lateral movement and ensures the lateral positioning accuracy. Multi-dimensional fine adjustment of the blade: The shearing mechanism 8 achieves three-dimensional fine adjustment and angle calibration of the blade through the cooperation of the position adjustment component 81 and the shearing component 83: Lateral and height adjustment: The lateral movable sleeve 811 of the position adjustment assembly 81 can fine-tune the lateral position along the cutting movable assembly 7; the electric telescopic bracket 813 is extended and retracted, driving the tool housing assembly 82 to rise and fall vertically, adjusting the vertical distance between the shearing tool 834 and the workpiece; Angle adjustment: Rotating motor 3 812 drives the tool housing assembly 82 to rotate, achieving fine adjustment of the cutting edge angle of the shearing tool 834 to adapt to the shearing requirements of workpieces of different materials. In conjunction with the displacement sensors 822 on the rear and bottom sides of the tool housing assembly 82, real-time angle and position data are fed back to the display; Cutting edge parallelism calibration: Rotating motor 4 833 drives the shearing tool 834 to rotate inside the push block 832, fine-tuning the parallelism between the cutting edge and the workpiece surface to ensure a smooth shearing surface; Real-time measurement and cutting execution: Before cutting, the measurement and adjustment component 84 starts the pre-positioning detection: The second electric cylinder 841 drives the lifting bracket 842 to slide along the groove on the front side of the tool housing assembly 82, driving the measuring ruler 843 to descend to the surface of the workpiece. During the cutting process, the shear position deviation of the workpiece can be measured in real time as the workpiece moves; After the measurement and calibration are completed, the shearing assembly 83 is started: the electric cylinder 831 pushes the push block 832 to descend vertically, driving the shearing tool 834 to move toward the workpiece, and the rotary motor 833 drives the shearing tool 834 to rotate to complete the shearing action. During the whole process, the displacement sensor 822 and the measuring ruler 843 are continuously monitored to ensure the shearing accuracy and reduce the deviation of the blade.

Claims

1. A high-precision blade adjustment mechanism for a shearing machine, comprising a base (1), characterized in that: A workbench (2) is provided on the inner side of the top of the base (1), guide rails (3) are provided on both sides of the workbench (2), a pushing assembly (4) is provided on the inner side of the guide rail (3), the top side of the guide rail (3) is slidably connected to a mounting assembly (5), the front end of the pushing assembly (4) passes through the bottom side of the mounting assembly (5), the top side of the guide rail (3) is slidably connected to a clamping assembly (6), the rear end of the clamping assembly (6) is fixedly connected to the inner bottom end of the mounting assembly (5), and the two sides of the mounting assembly (5) are penetrated and connected to cutting assemblies. A cutting moving assembly (7), wherein the side wall of the cutting moving assembly (7) is movably sleeved with a shearing mechanism (8), and the shearing mechanism (8) comprises a position adjustment assembly (81), a tool housing assembly (82), a shearing assembly (83) and a measurement adjustment assembly (84), wherein the bottom end of the position adjustment assembly (81) is connected to the bottom end of the tool housing assembly (82), the shearing assembly (83) is arranged on the front side of the tool housing assembly (82), and the measurement adjustment assembly (84) is arranged on the lower end of the front side of the position adjustment assembly (81); The tool housing assembly (82) includes a shear box (821) and a displacement sensor (822), the position adjustment assembly (81) is arranged on the bottom side of the shear box (821), the displacement sensor (822) is arranged on the rear side and the bottom side of the shear box (821), and the shear assembly (83) and the measurement adjustment assembly (84) are arranged on the front side of the shear box (821); A control panel (9) is provided at the upper outer end of the mounting assembly (5), a supporting slider (10) is provided at the rear side of the shearing mechanism (8), and the rear side of the supporting slider (10) is slidably connected to the front side of the mounting assembly (5).

2. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The pushing assembly (4) includes a rotating motor (41) and a screw rod (42). The rotating motor (41) and the screw rod (42) are arranged on the inner side of the guide rail (3). The rotating motor (41) is arranged at the rear end of the guide rail (3). The screw rod (42) is movably connected to the inner side of the guide rail (3). The output end of the rotating motor (41) and the rear end of the screw rod (42) are rotatably connected.

3. The high-precision blade adjustment mechanism for shearing machine according to claim 1, characterized in that: The mounting assembly (5) comprises a back plate frame (51) and a scale (52), wherein the scale (52) is arranged at the inner upper end of the back plate frame (51), the bottom end of the back plate frame (51) is slidably connected to the top side of the guide rail (3), and the bottom end of the back plate frame (51) passes through and is sleeved on the outer side of the pushing assembly (4).

4. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The clamping assembly (6) comprises an electric telescopic rod (61), a movable plate (62), a small electric cylinder (63) and a pressing plate (64); the electric telescopic rod (61) and the movable plate (62) are slidably connected to the top side of the guide rail (3).

5. The high-precision blade adjustment mechanism for a shearing machine according to claim 4, characterized in that: The front end of the electric telescopic rod (61) and the rear end of the movable plate (62) are fixedly connected, the small electric cylinder (63) is arranged on the top side of the movable plate (62), the small electric cylinder (63) is arranged on the bottom side of the movable plate (62), and the bottom end of the small electric cylinder (63) passes through the side wall of the movable plate (62) and is fixedly connected to the top side of the pressure plate (64).

6. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The cutting moving assembly (7) includes a second rotating motor (71) and a second spiral rod (72), wherein the second rotating motor (71) is arranged on the outside of the mounting assembly (5), and both ends of the second spiral rod (72) pass through both sides of the mounting assembly (5), and the shearing mechanism (8) passes through and is movably connected to the outside of the second spiral rod (72), and the output end of the second rotating motor (71) and the outer end of the second spiral rod (72) are rotatably connected.

7. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The position adjustment component (81) is sleeved on the outside of the cutting movement component (7).

8. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The position adjustment assembly (81) includes a transverse moving sleeve (811), a rotating motor three (812) and an electric telescopic bracket (813), wherein the top output end of the rotating motor three (812) is rotatably connected to the bottom side of the transverse moving sleeve (811), the rear end of the electric telescopic bracket (813) is arranged around the top side wall of the rotating motor three (812), and the front end of the electric telescopic bracket (813) is fixedly connected to the bottom side end of the tool housing assembly (82).

9. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The shearing assembly (83) includes an electric cylinder (831), a push block (832), a rotating motor (833) and a shearing tool (834), wherein the electric cylinder (831) is arranged on the top side of the tool housing assembly (82), the bottom end of the push block (832) passes through the tool housing assembly (82) and is fixedly connected to the top end of the push block (832) at the bottom end, the shearing tool (834) passes through the inner bottom end of the push block (832), and the shearing tool (834) is located at the bottom end of the tool housing assembly (82), and the rotating motor (833) is arranged to pass through the side wall of the push block (832) and the front end axis of the shearing tool (834) for rotational connection.

10. The high-precision blade adjustment mechanism for a shearing machine according to claim 1, characterized in that: The measuring and adjusting component (84) includes an electric cylinder 2 (841), a lifting bracket (842) and a measuring ruler (843), wherein the top side wall of the electric cylinder 2 (841) is fixedly connected to the upper end of the front side of the tool housing component (82), the bottom end of the electric cylinder 2 (841) is fixedly connected to the top end of the lifting bracket (842), the lifting bracket (842) is slidably connected to the grooves at both ends of the front side of the tool housing component (82), and the measuring ruler (843) is fixedly connected to the bottom end of the lifting bracket (842).