Positioning mechanism for bevel gear machining
By combining the lever principle and the magnetically controlled chip collection mechanism, the problems of one-touch clamping and chip cleaning in bevel gear processing are solved, rapid positioning and automated processing are achieved, and positioning structure jamming and gear surface indentations are avoided.
Patent Information
- Application Number
- CN202511226245.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing positioning mechanism for bevel gear processing has a complicated installation structure, making it difficult to achieve one-click clamping, and iron filings are difficult to collect, which can easily lead to jamming of the positioning structure and indentations on the gear surface.
The lever principle is combined with the tapered structure of the cone block to achieve one-touch clamping through pressure extrusion, and a magnetically controlled chip collection mechanism is used to clean iron chips. It includes the design of an extrusion-type inner shaft positioning component, a follower-type clamping component and a magnetically controlled chip collection mechanism.
The rapid positioning and automated processing of bevel gears are realized, iron chips are cleaned in time, and positioning structure obstruction and gear surface indentation are avoided.
Smart Images

Figure CN120755428A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bevel gear processing, and in particular relates to a positioning mechanism for bevel gear processing. Background Art
[0002] During the production and processing of bevel gears, it is necessary to fix the tooth blank of the bevel gear and process the tooth grooves on the outer edge of the bevel gear through a gear shaping machine or a slotting machine. The existing positioning mechanism for bevel gear processing has a cumbersome installation structure when in use, requires multi-step positioning, increases installation errors, and is difficult to achieve one-click clamping, which is not conducive to automated production. In addition, when processing the tooth grooves of the bevel gear blank, a large amount of iron chips are generated, which are difficult to collect. At the same time, the iron chips are more likely to fall into the positioning structure, causing the positioning structure to get stuck, and in severe cases, it is easy to cause indentations on the surface of the bevel gear. Summary of the Invention
[0003] In order to solve the above-mentioned existing problems, the present invention provides a positioning mechanism for bevel gear processing, which can be positioned through the inner ring of the bevel gear tooth blank and can achieve one-click clamping. By utilizing the lever principle and combining the conical structure of the cone block, the pressure plate presses the tooth blank while the expansion block squeezes and positions the inner ring of the tooth blank through pressure extrusion, thereby achieving the technical effect of one-click clamping, which is beneficial to the automatic processing of the bevel gear tooth groove; in addition, the pre-action principle is adopted to clean the debris after the bevel gear is processed through a magnetically controlled chip collection mechanism.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: The present invention provides a positioning mechanism for bevel gear processing, including an operating table, a connecting frame is provided on one side of the operating table, and the connecting frame is arranged in an inverted L shape. An extrusion type inner shaft positioning assembly is rotatably provided at the center of the operating table, and a gear blank is sleeved on the extrusion type inner shaft positioning assembly. A follower type clamping assembly is rotatably provided on the connecting frame, and the follower type clamping assembly is movably arranged above the extrusion type inner shaft positioning assembly. A magnetically controlled chip collection mechanism is evenly distributed on the circumference of the operating table, and the magnetically controlled chip collection mechanism is arranged on the outside of the extrusion type inner shaft positioning assembly.
[0005] Furthermore, the extrusion type inner shaft positioning assembly includes a rotating disk, a center tube and an expansion positioning mechanism. The rotating disk is rotatably embedded in the center of the operating table, and the rotating disk is driven by a main power motor. The center tube is concentrically arranged on the upper part of the rotating disk, and the expansion positioning mechanism is movably arranged on the center tube.
[0006] Furthermore, the follower-type clamping assembly includes a follower plate, a hydraulic telescopic column and an extrusion mechanism. The follower plate is rotatably arranged on the connecting frame, the follower plate and the rotating plate are coaxially arranged, the hydraulic telescopic column is arranged at the lower part of the follower plate, and the extrusion mechanism is installed at the output end of the hydraulic telescopic column. The extrusion mechanism is arranged above the gear blank, and the gear blank is squeezed and positioned on the inner ring of the gear blank by the expansion positioning mechanism to determine the radial reference of the gear blank, and the gear blank is pressed and positioned by the extrusion mechanism to determine the axial reference of the gear blank.
[0007] Furthermore, the center tube is arranged in a circular cylindrical shape, and the side wall of the center tube is uniformly distributed with limiting grooves throughout the circumference, and the upper end of the center tube is connected to a magnetic ring; the expansion and positioning mechanism includes a cone block, a sliding plate and an expansion block, the cone block is arranged in an inverted frustum shape, the cone block is arranged in the center tube for concentric axial sliding, the sliding plate is slidably arranged in the limiting groove, the sliding plate is uniformly distributed on the outside of the cone block, the sliding plate is slidably connected to the outer wall of the cone block, the expansion block is arranged on the side of the sliding plate away from the cone block, and the expansion block is movably arranged on the outside of the center tube; Preferably, the circumference of the cone block is evenly distributed with extrusion inclined surfaces, and the extrusion inclined surfaces are provided with an extrusion slide groove, and the upper end of the sliding plate is rotatably provided with an extrusion slider, and the extrusion slider is slidably arranged in the extrusion slide groove, and the upper part of the cone block is provided with a magnetic sheet, and the magnetic poles of the magnetic ring and the magnetic sheet are arranged in opposite directions. In the initial state, the magnetic ring and the magnetic sheet are attracted to each other, so that the cone block is at the upper end of the center tube. At this time, the extrusion slider is at the lower end of the extrusion slide groove, and the circumferential diameter formed by the outer edge of the tightening block is the minimum value, which is convenient for the insertion of the gear blank; the side of the tightening block away from the sliding plate is arranged in an arc shape, and the side of the tightening block away from the sliding plate is provided with a copper foil sheet, which has a low hardness, so as to avoid the pressure of the tightening block directly acting on the inner side of the gear blank, reducing indentations or scratches, and at the same time, the copper foil sheet has good ductility, and forms a close fit with the contact surface on the inner side of the gear blank, thereby increasing friction, improving the anti-loosening ability of the tightening block, and improving reliability; When in use, by pressing down the cone block, the cone block moves down to extrude the sliding plate, and the extrusion slider moves upward relatively in the extrusion chute, so that the sliding plates evenly distributed on the circumference slide toward the outside of the center tube under the restriction of the limit groove, and the tightening block is squeezed outward, and the copper foil is squeezed and fitted with the inner ring of the gear blank.
[0008] Furthermore, the extrusion mechanism includes a pressure plate, a push rod, an electromagnetic plate, a pressure spring and a lever-type positioning mechanism. The upper part of the pressure plate is provided with a mounting cylinder, and the mounting cylinder is connected to the lower end of the hydraulic telescopic column. The push rod is coaxially slidably arranged on the inner side of the pressure plate. The upper part of the push rod is provided with a limiting plate, and the limiting plate is movably arranged in the mounting cylinder. The electromagnetic plate is arranged at the lower end of the push rod, and the electromagnetic plate is arranged corresponding to the magnetic sheet. The electromagnetic plate is movably arranged in the center cylinder. The pressure spring is connected between the electromagnetic plate and the pressure plate, and the pressure spring is sleeved on the outside of the push rod. The lever-type positioning mechanism is circumferentially evenly distributed inside the pressure plate.
[0009] Preferably, the outer wall of the push rod is evenly distributed with positioning grooves, and the evenly distributed positioning grooves are arranged in a linear array along the axis of the push rod; the lower wall of the pressure plate is evenly distributed with movable grooves, and the movable grooves pass through the inner side of the pressure plate. The evenly distributed movable grooves are arranged corresponding to the evenly distributed positioning grooves, and the lever-type positioning mechanism is arranged in the movable groove.
[0010] Furthermore, the lever-type positioning mechanism includes a first seesaw, a second seesaw and a third seesaw, the first seesaw, the second seesaw and the third seesaw are respectively rotatably arranged in the movable groove, the rotation axes of the first seesaw, the second seesaw and the third seesaw are on the same horizontal plane, the first seesaw is arranged on one side of the movable groove close to the positioning groove, the movable trajectory of the end of the first seesaw intersects with the positioning groove, the second seesaw is rotatably connected to the end of the first seesaw away from the push rod, the third seesaw is rotatably connected to the end of the second seesaw away from the first seesaw, the two ends of the second seesaw are telescopic structures, and the third seesaw is away from The lower part of one end of the second rocker is provided with a pressing block, and the lower part of the pressing block is arc-shaped; the upper wall of the movable groove is connected to a return spring, and the lower end of the return spring is connected to the return plate, and the return plate is movably arranged above the end of the third rocker away from the second rocker; in the initial state, under the elastic action of the return spring, the return plate pushes one end of the third rocker so that the rotation connection end of the third rocker and the second rocker is tilted upward, thereby making the rotation connection end of the second rocker and the first rocker below. At this time, the end of the first rocker close to the positioning groove is tilted upward, and this end rotates out of the coverage range of the positioning groove without affecting the movement of the push rod; When in use, the pressure plate is pressed to the upper surface of the gear blank. During this process, the upper surface of the gear blank squeezes the lower end of the pressing block, and the pressing block is pressed upward, so that the end of the third rocker plate overcomes the return spring and moves up. According to the lever principle, when the pressure plate is fully pressed onto the upper surface of the gear blank, the third rocker plate drives the second rocker plate, and the second rocker plate drives the first rocker plate. During this process, the two ends of the second rocker plate adaptively extend and retract, so that the first rocker plate moves down close to one end of the push rod, and one end of the first rocker plate rotates and presses down into the positioning groove, and presses the push rod downward again a short distance, thereby moving the cone block down to tighten the sliding plate, so that the expansion block squeezes and positions the inner ring of the gear blank, and the expansion block expands and squeezes the inner ring of the positioning gear blank, determines the radial reference of the gear blank, and the pressure plate presses the upper surface of the gear blank, fixes the gear blank on the rotating disk, determines the axial reference of the gear blank, and realizes the technical effect of one-button clamping.
[0011] Preferably, a blowing plate is provided around the outer side of the output end of the hydraulic telescopic column, and air blowing ports are evenly distributed through the inner side of the blowing plate. The air blowing ports are connected to an air pump, and the air pump is embedded in the hydraulic telescopic column.
[0012] Furthermore, the operating table is evenly distributed with chip collection grooves on the circumference, and the magnetic control chip collection mechanism is arranged in the chip collection groove. The magnetic control chip collection mechanism includes a rotating motor and a magnetic disk. The rotating motor is embedded in the operating table, and the magnetic disk is arranged at the output end of the rotating motor. The disk surface faces the extrusion type inner shaft positioning assembly. A scraper plate is provided on the upper part of the chip collection groove, and the scraper plates are symmetrically arranged on both sides of the magnetic disk. During the tooth groove processing of the tooth blank, the inclined blowing plate blows air toward the tooth groove processing to remove iron chips. The rotating motor is started, and the rotating magnetic disk continuously absorbs the blown-off iron chips and transfers the iron chips to the chip collection groove. The part of the magnetic disk that is transferred out of the chip collection groove is scraped off the iron chips on its surface by the scraper plate. The scraped iron chips fall into the chip collection groove and are uniformly processed after processing, thereby achieving the technical effect of timely cleaning of iron chips.
[0013] The beneficial effects achieved by the present invention using the above structure are as follows: In addition, the pre-action principle is adopted to clean the chips after bevel gear processing through the magnetically controlled chip collection mechanism. 1. The present invention provides a positioning mechanism for bevel gear machining. It utilizes the lever principle and the conical structure of the cone block. By pressing and extruding, the pressure plate presses the gear blank while the expansion block squeezes and positions the inner ring of the gear blank. The expansion block expands and squeezes the inner ring of the gear blank, determining the radial reference of the gear blank. The pressure plate presses the upper surface of the gear blank, fixing the gear blank on the rotating disk, determining the axial reference of the gear blank. This achieves a one-button clamping technical effect and is beneficial to the automatic machining of bevel gear tooth grooves. 2. A magnetically controlled chip collection mechanism is set up. During the tooth groove processing of the gear blank, the rotating magnetic disk continuously absorbs the blown-off iron chips and transfers them to the chip collection trough. The part of the magnetic disk that is transferred out of the chip collection trough is scraped off by the scraper plate. The scraped iron chips fall into the chip collection trough and are uniformly processed after processing, thus achieving the technical effect of timely cleaning of iron chips. 3. The setting of the pressure plate covers the upper opening of the gear blank, so that iron filings cannot fall into the interior of the extrusion type inner shaft positioning component, thereby ensuring its positioning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram of a positioning mechanism for bevel gear processing provided by the present invention; Figure 2 This is a schematic diagram of the exploded structure of the combination of the extrusion type inner shaft positioning component and the follower type clamping component; Figure 3 This is a front view of the combined structure of the extrusion-type inner shaft positioning component and the follower-type clamping component; Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure at the middle BB; Figure 5 It is a structural diagram of the extruded inner shaft positioning assembly; Figure 6 Structure diagram of the expansion positioning mechanism; Figure 7 Structure diagram of the extrusion mechanism without the mounting cylinder; Figure 8 Structure diagram of the Figure 4 Structure diagram of the local enlargement at C; Figure 9 Structure diagram of the lever positioning mechanism; Figure 10 Structure diagram of the Figure 1 Structure diagram of the local enlargement at A.
[0015] 1, operation table, 2, connecting frame, 3, extrusion inner shaft positioning assembly, 4, follow-up type compression assembly, 5, magnetic control type chip collecting mechanism, 6, follow-up disc, 7, hydraulic telescopic column, 8, blowing plate, 9, extrusion mechanism, 10, tooth blank, 11, rotating disc, 12, center cylinder, 13, expansion positioning mechanism, 14, limiting groove, 15, taper block, 16, sliding plate, 17, expansion block, 18, copper foil, 19, extrusion inclined surface, 20, extrusion sliding groove, 21, extrusion sliding block, 22, magnetic sheet, 23, compression plate, 24, mounting cylinder, 25, push rod, 26, electromagnetic plate, 27, pressure spring, 28, lever positioning mechanism, 29, limiting plate, 30, positioning groove, 31, movable groove, 32, return spring, 33, return plate, 34, first rocker plate, 35, second rocker plate, 36, third rocker plate, 37, compression block, 38, chip collecting groove, 39, chip scraping plate, 40, rotating motor, 41, magnetic disc, 42, blowing pump, 43, magnetic ring. DETAILED DESCRIPTION
[0016] The technical features or connecting relationships of the present application which are not described in detail are all existing technologies.
[0017] The present application will be further described in detail below with reference to the accompanying drawings.
[0018] As Figures 1-10As shown, the present invention provides a positioning mechanism for bevel gear processing, including an operating table 1, a connecting frame 2 is provided on one side of the operating table 1, and the connecting frame 2 is arranged in an inverted L shape. An extrusion type inner shaft positioning component 3 is provided for rotation at the center of the operating table 1, and a gear blank 10 is sleeved on the extrusion type inner shaft positioning component 3. A follower type clamping component 4 is provided for rotation on the connecting frame 2, and the follower type clamping component 4 is movably provided above the extrusion type inner shaft positioning component 3. A magnetic control type chip collection mechanism 5 is evenly distributed on the circumference of the operating table 1. The chip collection mechanism 5 is arranged on the outside of the extrusion type inner shaft positioning assembly 3, and the chip collection grooves 38 are evenly distributed on the circumference of the operating table 1. The magnetic control chip collection mechanism 5 is arranged in the chip collection groove 38; the magnetic control chip collection mechanism 5 includes a rotating motor 40 and a magnetic disk 41. The rotating motor 40 is embedded in the operating table 1, and the magnetic disk 41 is arranged at the output end of the rotating motor 40. The disk surface of the magnetic disk 41 faces the extrusion type inner shaft positioning assembly 3. A scraper plate 39 is provided on the upper part of the chip collection groove 38, and the scraper plates 39 are symmetrically arranged on both sides of the magnetic disk 41.
[0019] The extrusion type inner shaft positioning assembly 3 includes a rotating disk 11, which is embedded in the center of the operating table 1 and driven by the main power motor. A center cylinder 12 is concentrically provided on the upper part of the rotating disk 11, and a tightening positioning mechanism 13 is movably provided on the center cylinder 12; the center cylinder 12 is arranged in a circular cylindrical shape, and a limiting groove 14 is evenly distributed on the side wall of the center cylinder 12 through the circumference, and a magnetic ring 43 is connected to the upper end of the center cylinder 12; the tightening positioning mechanism 13 includes a cone block 15, which is arranged in an inverted cone shape, and the cone block 15 is concentrically axially slidable in the center cylinder 12, and a magnetic sheet 22 is provided on the upper part of the cone block 15. The magnetic poles of the magnetic ring 43 and the magnetic sheet 22 are arranged differently, and the cone block 15 is evenly distributed with extrusion inclined surfaces 19 on the circumference, and an extrusion chute 20 is provided on the extrusion inclined surface 19. A sliding plate 16 is provided for sliding in the slot 14, and the circumference of the sliding plate 16 is evenly distributed on the outside of the cone block 15. An extrusion slider 21 is rotatably provided on the upper end of the sliding plate 16, and the extrusion slider 21 is slidably provided in the extrusion chute 20. A tightening block 17 is provided on the side of the sliding plate 16 away from the cone block 15. The tightening block 17 is movably provided on the outside of the center tube 12, and the side of the tightening block 17 away from the sliding plate 16 is arranged in an arc shape. A copper foil 18 is provided on the side of the tightening block 17 away from the sliding plate 16. The copper foil 18 has a low hardness, which prevents the pressure of the expansion block 17 from directly acting on the inner side of the gear blank 10, reducing indentations or scratches. At the same time, the copper foil 18 has good ductility and forms a close fit with the inner contact surface of the gear blank 10, thereby increasing friction, improving the anti-loosening ability of the expansion block 17, and improving reliability.
[0020] The follower-type clamping assembly 4 includes a follower disk 6, which is rotatably arranged on the connecting frame 2. The follower disk 6 is coaxially arranged with the rotating disk 11. A hydraulic telescopic column 7 is provided at the lower part of the follower disk 6. The output end of the hydraulic telescopic column 7 is installed with an extrusion mechanism 9. The extrusion mechanism 9 is arranged above the gear blank 10. A blowing plate 8 is provided around the outer side of the output end of the hydraulic telescopic column 7. Blowing ports are evenly distributed on the inner side of the blow plate 8. The blowing ports are connected to a blowing pump 42. The blowing pump 42 is embedded in the hydraulic telescopic column 7. When the tooth groove is processed, the blowing pump 42 works and blows the iron chips to the chip collecting groove 38 through the blowing port.
[0021] The extrusion mechanism 9 includes a pressing plate 23, a mounting cylinder 24 is provided on the upper part of the pressing plate 23, and the mounting cylinder 24 is connected to the lower end of the hydraulic telescopic column 7. A push rod 25 is provided on the inner side of the pressing plate 23 for coaxial sliding. A limiting plate 29 is provided on the upper part of the push rod 25. The limiting plate 29 is movably provided in the mounting cylinder 24. An electromagnetic plate 26 is provided at the lower end of the push rod 25. The electromagnetic plate 26 is provided corresponding to the magnetic sheet 22. The electromagnetic plate 26 is movably provided in the center cylinder 12. The electromagnetic plate 26 and the pressing plate 23 are connected. A pressure spring 27 is connected between them, and the pressure spring 27 is sleeved on the outside of the push rod 25. The outer wall of the push rod 25 is evenly distributed with positioning grooves 30. The circumferentially distributed positioning grooves 30 are arranged in a linear array along the axial direction of the push rod 25. The lower wall of the pressure plate 23 is evenly distributed with movable grooves 31. The movable grooves 31 pass through the inner side of the pressure plate 23. The circumferentially distributed movable grooves 31 are corresponding to the circumferentially distributed positioning grooves 30. A lever-type positioning mechanism 28 is provided in the movable groove 31. The lever-type positioning mechanism 28 includes a first rocker plate 34, a second rocker plate 35, and a third rocker plate 36. The first rocker plate 34, the second rocker plate 35, and the third rocker plate 36 are respectively rotatably arranged in the movable groove 31. The rotation axes of the first rocker plate 34, the second rocker plate 35, and the third rocker plate 36 are on the same horizontal plane. The first rocker plate 34 is arranged on a side of the movable groove 31 close to the positioning groove 30. The movable trajectory of the end of the first rocker plate 34 intersects with the positioning groove 30. The second rocker plate 35 is rotatably connected to the first rocker plate 34 is away from one end of the push rod 25, the third rocker 36 is rotatably connected to the end of the second rocker 35 away from the first rocker 34, the two ends of the second rocker 35 are telescopic structures, and a pressing block 37 is provided at the lower part of the end of the third rocker 36 away from the second rocker 35, and the lower part of the pressing block 37 is arc-shaped; the upper wall of the movable groove 31 is connected to the reset spring 32, and the lower end of the reset spring 32 is connected to the reset plate 33, and the reset plate 33 is movably provided above the end of the third rocker 36 away from the second rocker 35.
[0022] Working principle and workflow: In the initial state, the hydraulic telescopic column 7 is in a fully retracted state. Under the elastic action of the pressure spring 27, the limiting plate 29 contacts the upper part of the pressure plate 23, and the push rod 25 moves away from the pressure plate 23; under the elastic action of the return spring 32, the return plate 33 pushes one end of the third rocker 36, so that the rotation connection end of the third rocker 36 and the second rocker 35 is tilted upward, and then the rotation connection end of the second rocker 35 and the first rocker 34 is at the bottom. At this time, the end of the first rocker 34 close to the positioning groove 30 is tilted upward, and the end is rotated out of the coverage range of the positioning groove 30 without affecting the movement of the push rod 25; the magnetic sheet 22 and the magnetic ring 43 are attracted to each other, the cone block 15 is at the upper end of the center tube 12, and the extrusion slider 21 is at the lower end of the extrusion slide 20, so that the sliding plate 16 slides into the center tube 12, and the circumferential diameter formed by the outer edge of the expansion block 17 is the minimum value.
[0023] When in use, the device is used in conjunction with a manipulator to put the gear blank 10 onto the extrusion type inner shaft positioning assembly 3, and then the hydraulic telescopic column 7 is started, and the hydraulic telescopic column 7 pushes the extrusion mechanism 9 to move downward, and the electromagnetic plate 26 gradually extends into the inner ring of the gear blank 10 and the center tube 12. At this time, the electromagnetic plate 26 is energized to generate magnetism, and the electromagnetic plate 26 absorbs the magnetic sheet 22, so that the electromagnetic plate 26 and the cone block 15 form a whole. Under the elastic action of the pressure spring 27, the push rod 25 pushes the cone block 15 to move downward, and the cone block 15 moves downward to squeeze the sliding plate. 16, the extrusion slider 21 moves upward relatively in the extrusion chute 20, so that the sliding plate 16 uniformly distributed on the circumference slides toward the outside of the center tube 12 under the restriction of the limit groove 14, and the tightening block 17 is squeezed outward, and the copper foil 18 is squeezed and fitted with the inner ring of the gear blank 10 until the pressure plate 23 is pressed to the upper surface of the gear blank 10. In this process, the upper surface of the gear blank 10 squeezes the lower end of the pressing block 37, and the pressing block 37 is pressed upward to make the end of the third rocker 36 overcome the reset spring 32 and move upward. According to the principle of lever, when the pressing block 17 is pressed, the lower end of the pressing block 37 is pressed upward. When the plate 23 is completely pressed onto the upper surface of the gear blank 10, the third rocker 36 drives the second rocker 35, and the second rocker 35 drives the first rocker 34. During this process, the two ends of the second rocker 35 adaptively extend and retract, causing the first rocker 34 to move downward close to the end of the push rod 25. One end of the first rocker 34 rotates and presses down into the positioning groove 30, and the push rod 25 is pressed down again for a short distance, thereby causing the cone block 15 to move downward to press the sliding plate 16, so that the expansion block 17 squeezes the inner ring of the positioning gear blank 10, and the copper foil 18 is compressed. It is in close contact with the gear blank 10, avoiding the pressure of the expansion block 17 directly acting on the inner side of the gear blank 10, reducing indentations or scratches, and at the same time increasing the friction between the gear blank 10 and the copper foil 18, improving the anti-loosening ability of the expansion block 17 and enhancing the positioning reliability; the expansion block 17 expands and squeezes the inner ring of the positioning gear blank 10, determining the radial reference of the gear blank 10, and the pressure plate 23 presses the upper surface of the gear blank 10, so that the gear blank 10 is fixed on the rotating disk 11, determining the axial reference of the gear blank 10, and achieving the technical effect of one-button clamping.
[0024] Then, a slotting machine is used to process the tooth grooves of the gear blank 10. During this process, the main power motor can be used to rotate the extrusion type inner shaft positioning assembly 3 to adapt to the slotting position, and the follower type pressing assembly 4 that presses the gear blank 10 follows the rotation on the connecting frame 2. At the same time, the air pump 42 is started, and air is blown toward the tooth groove processing position through the inclined blowing plate 8 to remove iron chips. The rotating motor 40 is started, and the rotating magnetic disk 41 continuously absorbs the blown-off iron chips and carries them to the chip collecting groove 38. The part of the magnetic disk 41 that rotates out of the chip collecting groove 38 is scraped off the iron chips on its surface by the scraping plate 39. The scraped iron chips fall into the chip collecting groove 38 and are uniformly processed after processing, thereby achieving the technical effect of timely cleaning the iron chips. At the same time, the setting of the pressing plate 23 covers the upper opening of the gear blank 10, so that the iron chips cannot fall into the interior of the extrusion type inner shaft positioning assembly 3, thereby ensuring its positioning effect. After the processing of a single gear is completed, the hydraulic telescopic column 7 contracts and moves upward, the pressure plate 23 moves upward, and under the elastic action of the return spring 32, one end of the third rocker 36 moves downward, thereby driving the first rocker 34 to reset through the second rocker 35. The end of the first rocker 34 close to the push rod 25 no longer presses the positioning groove 30. When the pressure plate 23 drives the push rod 25 to move upward, the electromagnetic plate 26 attracts the magnetic sheet 22, driving the cone block 15 to move upward synchronously, thereby causing the extrusion slide 21 to slide relatively in the extrusion chute 20, thereby pulling the circular The expansion blocks 17 evenly distributed around the circumference are retracted toward the center tube 12 and no longer squeeze the inner ring of the positioning gear blank 10 until the electromagnetic plate 26 drives the cone block 15 to move up to the upper end of the center tube 12. The electromagnetic plate 26 is powered off and demagnetized. At this time, the magnetic sheet 22 and the magnetic ring 43 are attracted to each other again, so that the cone block 15 is at the upper end of the center tube 12, and the extrusion type inner shaft positioning assembly 3 and the follower type clamping assembly 4 are reset synchronously; then the processed gear is removed by the robot, and the next gear blank 10 is put onto the extrusion type inner shaft positioning assembly 3.
[0025] The above is the overall workflow of the present invention. Just repeat this step next time you use it.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] The present invention and its embodiments are described above. This description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs structures and embodiments similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.
Claims
1. A positioning mechanism for bevel gear processing, comprising an operating table (1), a connecting frame (2) being provided on one side of the operating table (1), and characterized in that: The connecting frame (2) is arranged in an inverted L shape, the center of the operating table (1) is provided with an extrusion type inner shaft positioning component (3), the extrusion type inner shaft positioning component (3) is provided with a gear blank (10), the connecting frame (2) is provided with a follower type clamping component (4) which is movably arranged above the extrusion type inner shaft positioning component (3), the operating table (1) is evenly distributed with a magnetic control type chip collection mechanism (5) on the circumference, and the magnetic control type chip collection mechanism (5) is arranged on the outside of the extrusion type inner shaft positioning component (3); The extrusion type inner shaft positioning assembly (3) comprises a rotating disk (11), a center tube (12) and an expansion positioning mechanism (13), wherein the rotating disk (11) is rotatably embedded in the center of the operating table (1), the center tube (12) is concentrically arranged on the upper part of the rotating disk (11), and the expansion positioning mechanism (13) is movably arranged on the center tube (12); The follower-type pressing assembly (4) includes a follower disc (6), a hydraulic telescopic column (7) and an extrusion mechanism (9), wherein the follower disc (6) is rotatably arranged on the connecting frame (2), the follower disc (6) and the rotating disc (11) are coaxially arranged, the hydraulic telescopic column (7) is arranged at the lower part of the follower disc (6), the extrusion mechanism (9) is installed at the output end of the hydraulic telescopic column (7), and the extrusion mechanism (9) is arranged above the gear blank (10).
2. A positioning mechanism for bevel gear machining according to claim 1, characterized in that: The central tube (12) is arranged in a circular column shape, and the side wall of the central tube (12) is evenly distributed with limiting grooves (14) throughout the circumference, and the upper end of the central tube (12) is connected to a magnetic ring (43); The expansion positioning mechanism (13) includes a cone block (15), a sliding plate (16) and an expansion block (17), wherein the cone block (15) is arranged in an inverted cone shape, the cone block (15) is arranged in a concentric axial sliding manner in the center tube (12), the sliding plate (16) is arranged in a sliding manner in the limiting groove (14), the sliding plate (16) is uniformly distributed on the outside of the cone block (15), the sliding plate (16) is slidably connected to the outer wall of the cone block (15), the expansion block (17) is arranged on the side of the sliding plate (16) away from the cone block (15), and the expansion block (17) is movably arranged on the outside of the center tube (12).
3. A positioning mechanism for bevel gear machining according to claim 2, characterized in that: The cone block (15) is evenly distributed with extrusion inclined surfaces (19) on its circumference, and an extrusion chute (20) is provided on the extrusion inclined surface (19). An extrusion slider (21) is rotatably provided on the upper end of the sliding plate (16), and the extrusion slider (21) is slidably arranged in the extrusion chute (20). A magnetic sheet (22) is provided on the upper portion of the cone block (15); The side of the expansion block (17) away from the sliding plate (16) is arranged in an arc shape, and the side of the expansion block (17) away from the sliding plate (16) is provided with a copper foil (18).
4. A positioning mechanism for bevel gear machining according to claim 3, characterized in that: The extrusion mechanism (9) includes a pressing plate (23), a push rod (25), an electromagnetic plate (26), a pressure spring (27) and a lever-type positioning mechanism (28). The upper portion of the pressing plate (23) is provided with a mounting cylinder (24), and the mounting cylinder (24) is connected to the lower end of the hydraulic telescopic column (7). The push rod (25) is coaxially slidably arranged on the inner side of the pressing plate (23). The upper portion of the push rod (25) is provided with a limiting plate (29), and the limiting plate (29) is movably arranged on the mounting cylinder. The electromagnetic plate (26) is arranged in the cylinder (24) at the lower end of the push rod (25), the electromagnetic plate (26) is arranged corresponding to the magnetic sheet (22), the electromagnetic plate (26) is movably arranged in the center cylinder (12), the pressure spring (27) is connected between the electromagnetic plate (26) and the pressure plate (23), the pressure spring (27) is sleeved on the outside of the push rod (25), and the lever-type positioning mechanism (28) is evenly distributed on the inside of the pressure plate (23).
5. A positioning mechanism for bevel gear machining according to claim 4, characterized in that: Positioning grooves (30) are evenly distributed on the outer wall of the push rod (25), and the evenly distributed positioning grooves (30) are arranged in a linear array along the axial direction of the push rod (25); The lower wall of the pressing plate (23) is evenly distributed with movable grooves (31) on the circumference. The movable grooves (31) penetrate the inner side of the pressing plate (23). The evenly distributed movable grooves (31) are arranged corresponding to the evenly distributed positioning grooves (30) on the circumference. The lever-type positioning mechanism (28) is arranged in the movable grooves (31).
6. A positioning mechanism for bevel gear machining according to claim 5, characterized in that: The lever-type positioning mechanism (28) includes a first seesaw (34), a second seesaw (35) and a third seesaw (36). The first seesaw (34), the second seesaw (35) and the third seesaw (36) are respectively rotatably arranged in the movable groove (31). The rotation axes of the first seesaw (34), the second seesaw (35) and the third seesaw (36) are on the same horizontal plane. The first seesaw (34) is arranged on one side of the movable groove (31) close to the positioning groove (30). The movable track of the end of the seesaw (34) intersects with the positioning groove (30), the second seesaw (35) is rotatably connected to the end of the first seesaw (34) away from the push rod (25), the third seesaw (36) is rotatably connected to the end of the second seesaw (35) away from the first seesaw (34), both ends of the second seesaw (35) are telescopic structures, and a pressing block (37) is provided at the lower part of the end of the third seesaw (36) away from the second seesaw (35), and the lower part of the pressing block (37) is in an arc shape; The upper wall of the movable groove (31) is connected to a reset spring (32), and the lower end of the reset spring (32) is connected to a reset plate (33). The reset plate (33) is movably arranged above an end of the third rocker plate (36) away from the second rocker plate (35).
7. A positioning mechanism for bevel gear machining according to claim 6, characterized in that: A blowing plate (8) is provided around the outer side of the output end of the hydraulic telescopic column (7), and air blowing ports are evenly distributed through the inner side of the blowing plate (8). The air blowing ports are connected to an air blowing pump (42), and the air blowing pump (42) is embedded in the hydraulic telescopic column (7).
8. The positioning mechanism for bevel gear machining according to claim 7, characterized in that: The operating table (1) is evenly distributed with chip collecting grooves (38) on the circumference, and the magnetic control chip collecting mechanism (5) is arranged in the chip collecting groove (38). The magnetic control chip collecting mechanism (5) includes a rotating motor (40) and a magnetic disk (41). The rotating motor (40) is embedded in the operating table (1), and the magnetic disk (41) is arranged at the output end of the rotating motor (40). The disk surface of the magnetic disk (41) faces the extrusion type inner shaft positioning component (3). A scraper plate (39) is provided on the upper part of the chip collecting groove (38), and the scraper plates (39) are symmetrically arranged on both sides of the magnetic disk (41).
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CN121104164A