An assembly device for efficiently and quickly assembling two workpieces

By designing the assembly line and slide rail structure of the assembly device, combined with magnetic suction components and gripping mechanisms, the problem of side assembly of workpieces was solved, realizing a highly efficient and rapid assembly process and improving the assembly efficiency and stability of automated production lines.

CN120755641BActive Publication Date: 2025-11-04SUZHOU SECOTE PRECISION ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511255839.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2025-11-04
Estimated Expiration
2045-09-04

AI Technical Summary

Technical Problem

Existing equipment struggles to efficiently and quickly assemble one workpiece onto the side of another workpiece with a smaller thickness, especially on automated production lines.

Method used

An assembly device is designed, including a first production line, a second production line, a third production line, a first slide rail, and a second slide rail. Workpieces are transported through different production lines and slide rails and assembled on the assembly components. Magnetic suction components and gripping mechanisms are used to achieve precise positioning and movement of the workpieces. The assembly process is completed by combining bending mechanisms and curing mechanisms.

Benefits of technology

It enables efficient and rapid assembly of workpieces, improves assembly efficiency, reduces waiting time, and ensures the stability and accuracy of the assembly process.

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Abstract

The application discloses an assembling device for efficiently and quickly assembling two workpieces, and relates to the field of automatic equipment, which comprises a first assembly line extending in a first direction, a second assembly line extending in a second direction, a third assembly line extending in the first direction, the third assembly line extending in the opposite direction of the first assembly line, four first sliding rails extending in the second direction, assembling components arranged on the first sliding rails and sliding in the second direction, a bending mechanism arranged at the end of the first sliding rail away from the first assembly line, a second sliding rail extending in the first direction, the second sliding rail being arranged between the bending mechanism and the first assembly line, the second sliding rail being arranged above the first sliding rail, and two curing mechanisms arranged on the second sliding rail and spaced apart in the first direction, each of the curing mechanisms corresponding to the assembling components on the two first sliding rails. The assembling device for efficiently and quickly assembling two workpieces has a reasonable layout and can efficiently and quickly realize the assembly of the two workpieces.
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Description

Technical Field

[0001] This specification relates to the field of automation equipment technology, and in particular to an assembly apparatus for efficiently and quickly assembling two workpieces. Background Technology

[0002] On automated production lines, when assembling two workpieces, it's typically necessary to first fix one workpiece, then move the other workpiece onto the surface of the fixed workpiece to complete the assembly. If the moved workpiece needs to be installed on the top surface of the fixed workpiece, this is usually relatively simple. However, if the moved workpiece needs to be installed on the side of the fixed workpiece, and the fixed workpiece is thin, this assembly process cannot be achieved with existing equipment. Summary of the Invention

[0003] In view of the shortcomings of the prior art, one object of this specification is to provide an assembly device for efficiently and quickly assembling two workpieces, which has a reasonable layout and can efficiently and quickly assemble two workpieces.

[0004] To achieve the above objectives, this specification provides an assembly apparatus for efficiently and quickly assembling two workpieces, comprising:

[0005] A first production line extending along a first direction is used to transport a first workpiece; a first material tray is provided on the first production line;

[0006] A second production line extending along a second direction is used to transport a second workpiece; a second material tray is provided on the second production line; the first direction, the second direction, and the vertical direction are mutually perpendicular;

[0007] A third production line extending along a first direction is used to output assembled finished products; a third material tray is provided on the third production line; the third production line and the second production line are located on different sides of the first production line in a second direction; the movement direction of the third production line is opposite to that of the first production line.

[0008] Four first slide rails extending along a second direction; the first slide rails and the second production line are located on the same side of the first production line in the second direction; each of the first slide rails is provided with an assembly component, which is slidably disposed along the first slide rail in the second direction; the first slide rail is provided with a bending mechanism at the end away from the first production line.

[0009] A second slide rail extends along a first direction and is located between the bending mechanism and the first production line; the second slide rail is located above four first slide rails; two curing mechanisms are slidably connected on the second slide rail and spaced apart in the first direction, each curing mechanism corresponding to an assembly component on one of the two first slide rails.

[0010] In a preferred embodiment, the first production line has two first trays, each corresponding to an assembly component on one of the two first slide rails; the third production line has two third trays, each corresponding to an assembly component on one of the two first slide rails.

[0011] In a preferred embodiment, the assembly device further includes a mounting base, on which the first production line, the second production line, the third production line, the first slide rail, and the second slide rail are all disposed; the mounting base has an inlet / outlet hopper on one side in a first direction, and one end of the first production line and the third production line in the first direction is located inside the inlet / outlet hopper.

[0012] In a preferred embodiment, the assembly component includes a support mechanism, the support mechanism comprising:

[0013] First mounting base;

[0014] A carrier fixedly mounted on the first mounting base has a bearing surface for carrying a first workpiece; the carrier has a channel perpendicular to the bearing surface; a magnetic suction element is provided in the channel; the magnetic suction element can move within the channel to switch between a suction position close to the bearing surface and a release position away from the bearing surface; the carrier has a waiting position with the bearing surface horizontally arranged and a working position with the bearing surface vertically arranged; when the carrier is in the waiting position, the assembly assembly is located on the first slide rail near the first production line, for loading the first workpiece and unloading the assembled product; when the carrier is in the working position, the magnetic suction element is in the suction position;

[0015] A first drive unit connected to the first mounting base is used to drive the first mounting base to rotate 90° about an axis extending along a third direction, so that the carrier switches between a waiting position and a working position; the third direction is parallel to the bearing surface.

[0016] In a preferred embodiment, the assembly further includes a gripping mechanism and a second mounting base that cooperate with the supporting mechanism; the two gripping mechanisms are located on both sides of the supporting mechanism in a third direction, and the two gripping mechanisms are symmetrically arranged; each gripping mechanism includes a gripper extending in a third direction and a driving component connected to the gripper, the gripper having a gripping surface for gripping a second workpiece, the gripping surface being perpendicular to the third direction; the driving component is used to drive the gripper to move in a third direction, move in a fourth direction, move in a vertical direction, rotate about an axis extending in a third direction, and rotate about an axis extending in a vertical direction; the third direction, the fourth direction, and the vertical direction are mutually perpendicular; the first driving member and the driving component are fixedly connected to the second mounting base.

[0017] In a preferred embodiment, the supporting mechanism further includes:

[0018] Two first blocking blocks are slidably connected to the first mounting base in the third direction, and the two first blocking blocks are respectively located on both sides of the vehicle in the third direction; the first mounting base is provided with a fourth slide rail extending in the third direction, and the first blocking blocks are slidably connected to the fourth slide rail; when the vehicle is in the working position, the first blocking blocks are located near the lower part of the vehicle.

[0019] A second blocking block is slidably connected to a first mounting base, and the second blocking block is disposed facing the bearing surface; a fifth slide rail is provided on the first mounting base extending in the same direction as the through hole, a connecting plate is slidably connected to the fifth slide rail, and a sixth slide rail is provided on the connecting plate extending in a fourth direction or a vertical direction, and the second blocking block is slidably connected to the sixth slide rail.

[0020] In a preferred embodiment, the bending mechanism includes:

[0021] A horizontally positioned support platform;

[0022] A first pressure block is vertically movable and positioned above the support platform;

[0023] Two symmetrically arranged suction units are located on opposite sides of the support platform in a second direction. Each suction unit includes a second driving member and a suction surface for suctioning parts. The suction unit has a first position and a second position. When the suction unit is in the first position, the two suction surfaces are horizontally upwards for suctioning the second workpiece before bending. When the suction unit is in the second position, the two suction surfaces are vertically opposite each other. Each suction surface is provided with a negative pressure suction hole, a fixed stop, and a movable stop. The fixed stop and the movable stop protrude from the suction surface and are spaced apart in the first direction. The second driving member is connected to the movable stop and drives the movable stop to move in the first direction.

[0024] A third drive member connected to the suction unit is used to drive the suction unit to rotate to switch between a first position and a second position.

[0025] In a preferred embodiment, when the assembly component is located at one end of the first slide rail away from the first production line, the suction unit can move the second workpiece bent by the bending mechanism along the second direction to the gripping mechanism, and the gripping mechanism can move the second workpiece to the first workpiece on the carrier.

[0026] In a preferred embodiment, the curing mechanism includes:

[0027] A first fixing block, wherein a seventh slide rail extending in a vertical direction is provided on the first fixing block;

[0028] A mounting block that is slidably connected to the seventh slide rail;

[0029] Multiple curing lamps are disposed on the mounting block, the curing lamps extending along a fifth direction; the curing lamps are connected to the mounting block via a connecting assembly; the connecting assembly includes a first connecting block, a second connecting block, a third connecting block, a fourth connecting block, and a fifth connecting block that are detachably and fixedly connected in sequence; the first connecting block is slidably connected to the mounting block in a sixth direction, and the curing lamps are slidably connected to the fifth connecting block in the fifth direction; the sixth direction intersects the fifth direction and is perpendicular to the vertical direction;

[0030] In a preferred embodiment, on four first slide rails, the assembly assembly on the first slide rail is located at the end of the first slide rail closest to the first production line for loading the first workpiece; the assembly assembly on the second first slide rail is located at the end of the first slide rail furthest from the first production line for loading the second workpiece; the assembly assembly on the third first slide rail is located below the second slide rail for solidifying the first and second workpieces; and the assembly assembly on the fourth first slide rail is located at the end of the first slide rail closest to the first production line for unloading the assembled finished product. Beneficial effects

[0031] The assembly apparatus provided in this embodiment for efficiently and quickly assembling two workpieces includes a first production line, a second production line, a third production line, a first slide rail, and a second slide rail. The first and second production lines are used for loading the first and second workpieces, respectively, and are perpendicular to each other, making efficient use of space. The first workpiece enters the assembly apparatus through the first production line and is then moved onto an assembly component on the first slide rail. The assembly component moves along the first slide rail to one end away from the first production line. The second workpiece enters the assembly apparatus through the second production line, is bent by a bending mechanism, and then moved onto the assembly component, thus assembling the first and second workpieces. The assembly component then slides along the first slide rail to below the second slide rail, where a curing mechanism cures the contact area between the first and second workpieces on the assembly component, completing the assembly and obtaining the assembled product. Finally, the assembly component moves the assembled product along the first slide rail to one end closer to the first production line, where it is moved onto a third tray. Once the third tray is full, the assembled product is removed from the assembly apparatus via the third production line. With four first slide rails, the four assembly components can undergo different processes, greatly improving assembly efficiency. This assembly device rationally arranges the positions of each process step, allowing them to work simultaneously, reducing waiting time and maximizing assembly efficiency.

[0032] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope as a result.

[0033] Features described and / or illustrated for one embodiment may be used in the same or similar manner in one or more other embodiments, combined with features in other embodiments, or substituted for features in other embodiments.

[0034] It should be emphasized that the term "including / comprises" as used herein refers to the presence of a feature, whole, step, or component, but does not exclude the presence or addition of one or more other features, wholes, steps, or components. Attached Figure Description

[0035] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0036] Figure 1 This is a schematic diagram of the structure of a first workpiece provided in this embodiment;

[0037] Figure 2 This is a schematic diagram of the structure of a second workpiece before bending, as provided in this embodiment;

[0038] Figure 3 This is a schematic diagram of the structure of a second workpiece after bending, as provided in this embodiment;

[0039] Figure 4 This is a schematic diagram of the structure of an assembled finished product provided in this embodiment;

[0040] Figure 5 This is a three-dimensional structural diagram of an assembly device for efficiently and quickly assembling two workpieces provided in this embodiment;

[0041] Figure 6 for Figure 5 The front view;

[0042] Figure 7 for Figure 5 Top view;

[0043] Figure 8 This is a three-dimensional structural diagram of a bearing mechanism provided in this embodiment, with its carrier in the working position;

[0044] Figure 9for Figure 8 A three-dimensional structural diagram from another perspective;

[0045] Figure 10 This is a three-dimensional structural diagram of another carrying mechanism provided in this embodiment, with its carrier in a waiting position;

[0046] Figure 11 for Figure 8 Top view;

[0047] Figure 12 for Figure 8 The front view;

[0048] Figure 13 for Figure 12 Schematic diagram of the cross-sectional structure of the BB surface;

[0049] Figure 14 for Figure 13 An enlarged structural diagram at point C, showing the magnetic suction component located at the material suction position;

[0050] Figure 15 for Figure 13 An enlarged structural diagram at point C, showing the magnetic suction component located at the material feeding position;

[0051] Figure 16 This is a three-dimensional structural diagram of a gripping mechanism provided in this embodiment;

[0052] Figure 17 for Figure 16 A three-dimensional structural diagram from another perspective;

[0053] Figure 18 This is a three-dimensional structural diagram of a second mounting base provided in this embodiment;

[0054] Figure 19 for Figure 18 A three-dimensional structural diagram from another perspective;

[0055] Figure 20 This is a three-dimensional structural diagram of a suction unit provided in this embodiment;

[0056] Figure 21 for Figure 20 Top view;

[0057] Figure 22 for Figure 21 A schematic diagram of the cross-sectional structure of the DD surface;

[0058] Figure 23 for Figure 21 Schematic diagram of the cross-sectional structure of the EE surface;

[0059] Figure 24This is a three-dimensional structural diagram of an assembly component provided in this embodiment;

[0060] Figure 25 for Figure 24 Enlarged structural diagram at point F;

[0061] Figure 26 This is a three-dimensional structural diagram of a bending mechanism provided in this embodiment, wherein the suction part is located in the first position;

[0062] Figure 27 for Figure 26 Enlarged structural diagram at point M;

[0063] Figure 28 for Figure 26 Top view;

[0064] Figure 29 for Figure 26 The right-side view;

[0065] Figure 30 This is a three-dimensional structural diagram of another bending mechanism provided in this embodiment, in which the suction part is located in the second position;

[0066] Figure 31 for Figure 30 A magnified structural diagram at point N;

[0067] Figure 32 This is a three-dimensional structural diagram of a curing mechanism provided in this embodiment;

[0068] Figure 33 for Figure 32 The front view;

[0069] Figure 34 for Figure 32 A schematic diagram of the structure of the connecting components and the curing lamp.

[0070] Explanation of reference numerals in the attached figures:

[0071] 100, First workpiece; 200, Second workpiece; 300, Assembled finished product; 400, First tray; 500, Second tray; 600, Third tray;

[0072] 6. Mounting base; 61. First production line; 62. Second production line; 63. Third production line; 64. First slide rail; 65. Second slide rail; 66. Assembly components; 67. Bending mechanism; 68. Inlet / outlet hoppers; X, First direction; Y, Second direction; Z, Vertical direction;

[0073] 1. Bearing mechanism; 11. First mounting base; 12. Carrier; 121. Bearing surface; 122. Channel; 123. Magnetic suction element; 124. Blocking bar; 13. First blocking block; 14. Second blocking block; 15. First driving element; 16. Fourth driving element; 161. Output end; 17. Fourth slide rail; 18. Fifth slide rail; 19. Sixth slide rail; 110. Connecting plate;

[0074] 2. Gripping mechanism; 20. Drive assembly; 21. Gripper; 201. Gripping surface; 22. First support block; 23. Second support block; 24. Third support block; 25. Fourth support block; 26. Fifth support block; 27. Sixth support block; 28. Eighth slide rail; 29. ​​Ninth slide rail; 210. Tenth slide rail; 211. Eleventh slide rail; 212. First spring;

[0075] 3. Suction section; 31. Second driving component; 32. Suction surface; 33. Negative pressure suction hole; 34. Fixed stop block; 35. Moving stop block; 351. Blocking surface; 352. Clearance surface; 36. First air passage; 37. Second air passage; 371. First part; 372. Second part; 38. Receiving groove; 39. Second fixed block;

[0076] 4. Second mounting bracket; P, third direction; Q, fourth direction;

[0077] 5. Curing mechanism; 51. First fixing block; 511. Seventh slide rail; 52. Mounting block; 521. Twentieth slide rail; 53. Curing lamp; 531. First curing lamp; 532. Second curing lamp; 533. Third curing lamp; 54. First connecting block; 541. First adjusting groove; 55. Second connecting block; 551. Second adjusting groove; 56. Third connecting block; 561. First adjusting hole; 57. Fourth connecting block; 58. Fifth connecting block; 59. Connecting slider; 510. Center plane; G. Fifth direction; H. Sixth direction; I. Seventh direction; J. Eighth direction; K. Ninth direction;

[0078] 71. Twelfth slide rail; 72. Third slider; 73. Thirteenth slide rail; 74. Second pressure block; 75. Fourth slider; 76. Fifth slider; 77. Fourteenth slide rail; 78. Fifteenth slide rail; 79. Third drive unit; 710. Third mounting base;

[0079] 81. Support platform; 82. First pressure block; 85. Third pressure block; 86. Fourth mounting base; 87. Sixteenth slide rail; 88. Seventeenth slide rail; 89. Sixth slider; 810. Eighteenth slide rail; 811. Seventh slider; 812. Nineteenth slide rail; 813. Second spring. Detailed Implementation

[0080] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0081] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or may be interposed with another element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or may be interposed with another element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations.

[0082] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0083] Please see Figures 5 to 7 This application provides an assembly apparatus for efficiently and quickly assembling two workpieces, comprising: a first assembly line 61, a second assembly line 62, a third assembly line 63, a first slide rail 64, and a second slide rail 65.

[0084] Among them, such as Figure 7 As shown, the first production line 61 extends along the first direction X and is used to transport the first workpiece 100. A first material tray 400 is provided on the first production line 61. The second production line 62 extends along the second direction Y and is used to transport the second workpiece 200. A second material tray 500 is provided on the second production line 62. The first direction X, the second direction Y, and the vertical direction Z are mutually perpendicular, and the first direction X and the second direction Y are two perpendicular directions in the horizontal plane.

[0085] The third production line 63 extends along the first direction X and is used to output assembled finished products 300. A third tray 600 is provided on the third production line 63. The third production line 63 and the second production line 62 are located on different sides of the first production line 61 in the second direction Y. The movement direction of the third production line 63 is opposite to that of the first production line 61. Four first slide rails 64 extend along the second direction Y. The first slide rails 64 and the second production line 62 are located on the same side of the first production line 61 in the second direction Y. Each of the first slide rails 64 is provided with an assembly component 66, which slides along the first slide rail 64 in the second direction Y. Figure 5 and Figure 6 As shown, the first slide rail 64 has a bending mechanism 67 at the end away from the first production line 61.

[0086] When the assembly component 66 moves on the first slide rail 64 to one end close to the first production line 61, it is used to receive the first workpiece 100 on the first tray 400 or to move the assembled finished product 300 to the third tray 600; when the assembly component 66 moves on the first slide rail 64 to one end away from the first production line 61, it can receive the second workpiece 200 after being bent by the bending component.

[0087] A second slide rail 65 extends along the first direction X. The second slide rail 65 is located between the bending mechanism 67 and the first production line 61. The second slide rail 65 is located above the four first slide rails 64. Two curing mechanisms are slidably connected to the second slide rail 65, which are spaced apart in the first direction X. Each curing mechanism corresponds to an assembly component 66 on the two first slide rails 64.

[0088] The assembly apparatus for efficiently and quickly assembling two workpieces provided in this embodiment includes a first production line 61, a second production line 62, a third production line 63, a first slide rail 64, and a second slide rail 65. The first production line 61 and the second production line 62 are used for feeding the first workpiece 100 and the second workpiece 200, respectively. They are perpendicular to each other, which can make reasonable use of space. The first workpiece 100 enters the assembly apparatus through the first production line 61 and is then moved to the assembly component 66 on the first slide rail 64. The assembly component 66 moves on the first slide rail 64 to one end away from the first production line 61. The second workpiece 200 enters the assembly apparatus through the second production line 62. The second workpiece 200 is bent by the bending mechanism 67 and then moved to the assembly component 66, realizing the assembly of the first workpiece 100 and the second workpiece 200. Then, assembly component 66 slides on the first slide rail 64 to below the second slide rail 65. A curing mechanism then cures the contact area between the first workpiece 100 and the second workpiece 200 on assembly component 66, completing the assembly and obtaining the assembled product 300. Finally, assembly component 66 moves the assembled product 300 along the first slide rail 64 to one end near the first production line 61. The assembled product 300 is then moved onto the third tray 600. Once the third tray 600 is full, it is removed from the assembly device via the third production line 63. Because there are four first slide rails 64, the four assembly components 66 can perform different processes, greatly improving assembly efficiency. This assembly device rationally arranges the positions of each process during assembly, allowing each process to work simultaneously, reducing waiting time and maximizing assembly efficiency.

[0089] In this embodiment, the first production line 61 has two first trays 400, each corresponding to an assembly component 66 on one of the two first slide rails 64; the third production line 63 has two third trays 600, each corresponding to an assembly component 66 on one of the two first slide rails 64. This arrangement shortens standby time and allows the assembly components 66 on the four first slide rails 64 to be in different processes, achieving efficient and rapid assembly.

[0090] like Figures 5 to 7 As shown, the assembly device also includes a mounting base 6, on which the first production line 61, the second production line 62, the third production line 63, the first slide rail 64, and the second slide rail 65 are all mounted. A material inlet / outlet hopper 68 is provided on one side of the mounting base 6 in the first direction X. One end of the first production line 61 and the third production line 63 in the first direction X is located within the material inlet / outlet hopper 68. The material inlet / outlet hopper 68 is used to allow the first tray 400 containing the first workpiece 100 to flow into the first production line 61, and to allow the third tray 600 containing the assembled finished product 300 to flow out of the third production line 63.

[0091] In this embodiment, the assembly component 66 includes a carrying mechanism 1 for carrying the first workpiece 100. As Figure 8 and Figure 9 shown, the carrying mechanism 1 includes a first mounting seat 11, a carrier 12 fixedly arranged on the first mounting seat 11, and a first driving member 15 connected to the first mounting seat 11. The carrier 12 is provided with a carrying surface 121 for carrying the fixed workpiece. As Figure 14 and Figure 15 shown, a channel 122 perpendicular to the carrying surface 121 is provided inside the carrier 12, and a magnetic attracting member 123 is provided inside the channel 122. The magnetic attracting member 123 can move inside the channel 122 to switch between a material suction position close to the carrying surface 121 and a material discharge position far from the carrying surface 121. The carrier 12 has a waiting position where the carrying surface 121 is horizontally arranged (as Figure 10 shown) and a working position where the carrying surface 121 is vertically arranged (as Figure 8 shown). When the carrier 12 is in the waiting position, the assembly component 66 is located at one end of the first slide rail 64 close to the first assembly line 61, for feeding the first workpiece 100 and discharging the assembled finished product 300. When the carrier 12 is in the working position, the magnetic attracting member 123 is in the material suction position. The first driving member 15 is used to drive the first mounting seat 11 to rotate 90° around an axis extending along the third direction P, so that the carrier 12 switches between the waiting position and the working position. The third direction P is parallel to the carrying surface 121.

[0092] The carrying mechanism 1 in this embodiment is provided with a first mounting seat 11 and a carrier 12. When the carrier 12 is in the working position, the first workpiece 100 on the carrier 12 faces upward on the side, which is convenient for assembling the second workpiece 200 on the side of the first workpiece 100. The magnetic attracting member 123 located at the material suction position attracts the first workpiece 100, ensuring that the first workpiece 100 will not fall, so that the first workpiece 100 can be firmly fixed.

[0093] It should be noted that the first workpiece 100 in the embodiment of the present application must be a workpiece that can be adsorbed by the magnetic attracting member 123. As Figure 1 shown, the shape of the first workpiece 100 is sheet-like, and the height of its side is small. The width of the second workpiece 200 in the embodiment of the present application can be approximately equal to the side height of the first workpiece 100. As Figure 2 and Figure 3 shown, the second workpiece 200 is bent from a long strip, and its shape matches the side of the first workpiece 100. For example, the second workpiece 200 can be formed by bending the two ends of a strip-shaped part with a length of about 1 cm to 5 cm and a width of about 1 mm to 5 mm. Its thickness is extremely thin, and its shape is roughly the same as "冂". The assembled finished product 300 after the first workpiece 100 and the second workpiece 200 are assembled is as Figure 4 shown.

[0094] In this embodiment, the length of the magnetic suction member 123 is less than the length of the channel 122, so that the magnetic suction member 123 can move within the channel 122 to switch between a suction position close to the bearing surface 121 and a discharge position away from the bearing surface 121. The diameter of the channel 122 matches the diameter of the magnetic suction member 123, that is, the diameter of the channel 122 is approximately equal to the diameter of the magnetic suction member 123, or the diameter of the channel 122 is slightly larger than the diameter of the magnetic suction member 123. The periphery of the channel 122 can guide and limit the movement of the magnetic suction member 123.

[0095] More specifically, the magnetic suction component 123 is connected to a fourth driving component 16, used to drive the magnetic suction component 123 to switch between a material suction position and a material release position. The fourth driving component 16 is preferably a cylinder. Figure 14 and Figure 15 As shown, the output end 161 of the fourth drive member 16 is eccentrically positioned with respect to the magnetic suction member 123. When the carrier 12 is in the working position, the output end 161 of the fourth drive member 16 is positioned close to the lower part of the magnetic suction member 123. This is to ensure that the fourth drive member 16 is positioned as close to the lower part as possible, thereby avoiding interference with the movement of the second workpiece 200. After the carrier 12 rotates to the waiting position, the magnetic suction member 123 can move to the unloading position, so that the first workpiece 100 can be removed.

[0096] Specifically, the supporting mechanism 1 also includes two first blocking blocks 13 slidably connected to the first mounting base 11 in the third direction P. The two first blocking blocks 13 are located on opposite sides of the carrier 12 in the third direction P. The first mounting base 11 is provided with a fourth slide rail 17 extending along the third direction P, and the first blocking blocks 13 are slidably connected to the fourth slide rail 17. Figure 8 As shown, when the carrier 12 is in the working position, the first blocking block 13 is positioned close to the lower part of the carrier 12 to avoid interference with the movement of the second workpiece 200.

[0097] like Figure 8 and Figure 9As shown, the supporting mechanism 1 also includes a second blocking block 14 slidably connected to the first mounting base 11, with the second blocking block 14 facing the supporting surface 121. The first mounting base 11 is provided with a fifth slide rail 18 extending in the same direction as the through hole, and a connecting plate 110 is slidably connected to the fifth slide rail 18. The connecting plate 110 is provided with a sixth slide rail 19 extending in the fourth direction Q or the vertical direction Z, and the second blocking block 14 is slidably connected to the sixth slide rail 19. The two first blocking blocks 13 can limit the first workpiece 100 on the carrier 12 in the third direction P, and the second blocking block 14 can limit the first workpiece 100 on the carrier 12 facing the supporting surface 121. By setting the magnetic suction element 123, the first blocking block 13 and the second blocking block 14, the first workpiece 100 on the carrier 12 can be stably fixed. In particular, when the gripping mechanism 2 described below moves the second workpiece 200 to the side of the first workpiece 100, it can also ensure that the first workpiece 100 can remain fixed during the movement, thereby improving processing efficiency and yield.

[0098] In this configuration, the third direction P, the fourth direction Q, and the vertical direction Z are all perpendicular to each other. The supporting mechanism 1 can move on the first slide rail 64. This application does not limit the specific relationship between the third direction P, the fourth direction Q, and the first direction X and the second direction Y; different selections or designs can be made according to the setup requirements. For example, the third direction P can be parallel to the first direction X, and the fourth direction Q can be parallel to the second direction Y, or the third direction P can be parallel to the second direction Y, and the fourth direction Q can be parallel to the first direction X.

[0099] Specifically, in the fourth direction Q, the fourth slide rail 17 and the sixth slide rail 19 are located on both sides of the vehicle 12. In the third direction P, the fifth slide rail 18 and the first drive member 15 are located on both sides of the vehicle 12. Figure 9 and Figure 11 As shown, this configuration ensures a uniform overall spatial distribution, enabling stable operation and extending service life.

[0100] In this embodiment, such as Figure 12 As shown, a blocking strip 124 protrudes from the bearing surface 121 of the carrier 12, and the blocking strip 124 extends along the third direction P. When the carrier 12 is in the working position, the blocking strip 124 is positioned near the bottom of the carrier 12, which can limit the first workpiece 100 on the carrier 12 at the bottom, ensuring that the first workpiece 100 will not fall downwards.

[0101] Specifically, when the carrier 12 is in the working position, the top of the second blocking block 14 is not higher than the top of the bearing surface 121, thereby avoiding interference with the assembly of the first workpiece 100 and the second workpiece 200; the bottom of the second blocking block 14 is higher than the top of the blocking strip 124, ensuring that the entire second blocking block 14 can act on the surface of the first workpiece 100, and no extra part will interfere with the blocking strip 124.

[0102] When the carrier 12 is in the waiting position, the first workpiece 100 can be placed horizontally on the carrier 12 and limited by the magnetic suction 123, the first blocking block 13, the second blocking block 14, and the blocking strip 124; when the carrier 12 is in the working position, the side of the first workpiece 100 is set upward, which makes it easy to move the second workpiece 200 to the side of the first workpiece 100.

[0103] In this embodiment, the bending mechanism 67 is used to bend the second workpiece 200 from... Figure 2 The structure shown is bent into Figure 3 The structure shown is as follows. The bending mechanism 67 includes: a horizontally arranged support platform 81, a first pressure block 82 that moves vertically in the Z direction, two symmetrically arranged suction parts 3, and a third driving member 79 connected to the suction parts 3. The first pressure block 82 is located above the support platform 81.

[0104] like Figure 24 As shown, the two suction units 3 are located on either side of the support platform 81 in the second direction Y. Figure 20 As shown, the suction unit 3 includes a second driving member 31 and suction surfaces 32 for suctioning parts. The suction unit 3 has a first position and a second position. When the suction unit 3 is in the first position, the two suction surfaces 32 are arranged horizontally upwards for suctioning the second workpiece 200 before bending. When the suction unit 3 is in the second position, the two suction surfaces 32 are arranged vertically opposite each other.

[0105] When the suction unit 3 moves to the assembly component 66, the suction unit 3 is always in the second position. When the suction unit 3 is in the bending mechanism 67, the suction unit 3 can be in the first position. When the suction unit 3 switches from the first position to the second position, the bending of the second workpiece 200 can be realized.

[0106] The suction surface 32 is provided with a negative pressure suction hole 33, a fixed stop 34, and a movable stop 35. The fixed stop 34 and the movable stop 35 protrude from the suction surface 32 and are spaced apart in the first direction X. The second driving member 31 is connected to the movable stop 35 and is used to drive the movable stop 35 to move in the first direction X. The third driving member 79 is used to drive the suction part 3 to rotate 90° to switch between the first position and the second position.

[0107] Because the two suction parts 3 are spaced apart in the second direction Y, and the suction surface 32 is provided with negative pressure suction holes 33, fixed blocks 34, and movable blocks 35, the second workpiece 200 can be suctioned by negative pressure through the negative pressure suction holes 33, and the second workpiece 200 can be fixed in the first direction X by the fixed blocks 34 and movable blocks 35, thus further fixing the second workpiece 200. The second workpiece 200 is fixed only by the negative pressure suction holes 33, fixed blocks 34, and movable blocks 35. These structures remain relatively stationary with respect to the second workpiece 200. Furthermore, the suction parts 3 only act on one surface of the second workpiece 200, rather than clamping both surfaces, thereby preventing damage to the second workpiece 200 and providing protection for it.

[0108] like Figure 20 As shown, there are at least two negative pressure suction holes 33, which are spaced apart in the vertical direction Z. The second workpiece 200 can be effectively suctioned by the at least two negative pressure suction holes 33, and the second workpiece 200 can be stably and reliably fixed by the fixed stop block 34 and the movable stop block 35 in the first direction X.

[0109] Specifically, the second driving component 31 is preferably a cylinder to accommodate the fixing of the second workpiece 200. When the second driving component 31 controls the movement of the moving stop 35, it is necessary to control the force exerted by the moving stop 35 on the second workpiece 200 to prevent excessive pressure on the second workpiece 200 in the first direction X, which could lead to deformation of the second workpiece 200.

[0110] like Figure 21 and Figure 22 As shown, the suction unit 3 is provided with a first air passage 36 and a second air passage 37. The first air passage 36 is connected to the second driving member 31 and is used to drive the moving end of the second driving member 31 to move in the first direction X. The second air passage 37 is connected to the negative pressure suction hole 33. The second air passage 37 includes a first portion 371 extending along the first direction X and a second portion 372 extending along the vertical direction Z. The second portion 372 is located on one side of the negative pressure suction hole 33 in the second direction Y. The first air passage 36 and the first portion 371 are spaced apart in the vertical direction Z, which makes full and reasonable use of the space of the suction unit 3 and avoids air path interference.

[0111] like Figure 20 As shown, the movable stop 35 has a connected blocking surface 351 and a clearance surface 352. The blocking surface 351 faces the fixed stop 34 and is perpendicular to the first direction X, and can cooperate with the fixed stop 34 to clamp the second workpiece 200. The clearance surface 352 is inclined, and in the direction away from the suction surface 32, the distance between the clearance surface 352 and the fixed stop 34 gradually increases, thereby... Figure 25As shown, the avoidance surface 352 can avoid the gripping mechanism 2 and prevent interference.

[0112] In this embodiment, the suction part 3 is provided with a receiving groove 38 for accommodating the second driving member 31. A second fixing block 39 for fixing the second driving member 31 is provided at the opening of the receiving groove 38 to prevent the second driving member 31 from falling out of the receiving groove 38. The end of the second fixing block 39 near the moving stop 35 in the first direction X can limit the moving stop 35.

[0113] Specifically, when the suction unit 3 is in the first position, the suction surface 32 is aligned with the bearing surface of the support table 81, facilitating the movement of the second workpiece 200 onto the support table 81 by the two suction units 3. Figure 31 As shown, when the suction part 3 is in the second position, the suction surface 32 is located below the bearing surface. At this time, the suction part 3 has driven both ends of the second workpiece 200 to rotate 90°, completing the bending operation.

[0114] In this embodiment, the bending mechanism 67 further includes two third pressure blocks 85 that move in the second direction Y and are arranged opposite to each other. When the suction part 3 is in the second position, the suction surface 32 is located below the third pressure blocks 85, and the two third pressure blocks 85 respectively abut against the two ends of the support table 81 in the second direction Y, for applying a certain pressure to the corner of the second workpiece 200 to ensure a good bending effect. The two ends of the support table 81 in the second direction Y can be designed with rounded corners of different sizes as needed, and the side of the third pressure block 85 facing the support table 81 is correspondingly designed with a shape that matches the rounded corners, ensuring that after the third pressure block 85 presses down on the second workpiece 200, the second workpiece 200, the support table 81 and the third pressure block 85 fit tightly together.

[0115] Specifically, such as Figure 29 As shown, the bending mechanism 67 also includes a fourth mounting base 86, on which a sixteenth slide rail 87 extending along a first direction X and a seventeenth slide rail 88 extending along a second direction Y are provided. A support platform 81 is fixedly mounted on the fourth mounting base 86. A sixth slider 89 is slidably connected to the sixteenth slide rail 87. An eighteenth slide rail 810 extending along a vertical direction Z is provided on the sixth slider 89. A first pressure block 82 is slidably connected to the eighteenth slide rail 810, so that the first pressure block 82 can move both along the vertical direction Z and along the first direction X, providing a position for placing and fixing the second workpiece 200. A third pressure block 85 is slidably connected to the seventeenth slide rail 88, so that the third pressure block 85 can move along the second direction Y. By providing the fourth mounting base 86, mounting positions can be provided for the support platform 81, the first pressure block 82, and the third pressure block 85.

[0116] like Figure 26As shown, a seventh slider 811 is slidably connected to the seventeenth slide rail 88. A nineteenth slide rail 812 extending along the second direction Y is provided on the seventh slider 811. A third pressure block 85 is slidably connected to the nineteenth slide rail 812. One end of the third pressure block 85 away from the support platform 81 is elastically connected to the seventh slider 811 via a second spring 813. The two ends of the second spring 813 in the second direction Y respectively abut against the third pressure block 85 and the seventh slider 811. By setting the nineteenth slide rail 812 and the second spring 813, the pressure exerted by the third pressure block 85 on the bent second workpiece 200 is not excessive, thus avoiding damage to the second workpiece 200.

[0117] In this embodiment, the assembly component 66 further includes a gripping mechanism 2 that cooperates with the support mechanism 1 and a second mounting base 4. For example... Figure 18 As shown, two gripping mechanisms 2 are located on either side of the supporting mechanism 1 in the third direction P, and the two gripping mechanisms 2 are symmetrically arranged. Each gripping mechanism 2 includes a gripper 21 extending along the third direction P, and a drive assembly 20 connected to the gripper 21. The gripper 21 has a gripping surface 201 for gripping the second workpiece 200, and the gripping surface 201 is perpendicular to the third direction P. The drive assembly 20 is used to drive the gripper 21 to move along the third direction P, move along the fourth direction Q, move along the vertical direction Z, rotate about the axis extending in the third direction P, and rotate about the axis extending in the vertical direction Z.

[0118] like Figure 16 As shown, the drive assembly 20 includes: a first support block 22, a second support block 23, a third support block 24, a fourth support block 25, a fifth support block 26, and a sixth support block 27. The first support block 22 is fixedly connected to the second mounting base 4. The first support block 22 has an eighth slide rail 28 extending in the fourth direction Q. The second support block 23 is slidably connected to the eighth slide rail 28. The second support block 23 has a ninth slide rail 29 extending in the third direction P. The third support block 24 is slidably connected to the ninth slide rail 29. The third support block 24 has a tenth slide rail 210 extending in the vertical direction Z. The fourth support block 25 is slidably connected to the tenth slide rail 210. The fifth support block 26 is rotatably connected to the fourth support block 25. The fifth support block 26 can rotate relative to the fourth support block 25 about an axis extending in the third direction P. The sixth support block 27 is rotatably connected to the fifth support block 26. The sixth support block 27 can rotate relative to the fifth support block 26 about an axis extending in the vertical direction Z. The gripper 21 is connected to the sixth support block 27. The fixed end of the first drive member 15 and the first support block 22 of the drive assembly 20 are fixedly connected to the second mounting base 4.

[0119] Since the gripping mechanism 2 is equipped with grippers 21 and a drive assembly 20, the two grippers 21 are arranged opposite each other in a third direction P and the gripping surface 201 is perpendicular to the third direction P. The gripping surface 201 is provided with multiple vacuum suction holes. By cooperating with the second drive member 31 and the negative pressure suction hole 33, the second workpiece 200 can be transferred from the suction part 3 to the gripping mechanism 2. The drive assembly 20 enables the grippers 21 to have at least five degrees of freedom, which can smoothly and efficiently move the second workpiece 200 to the side of the first workpiece 100.

[0120] like Figure 24 As shown, the assembly component 66 is further provided with a twelfth slide rail 71 extending along the second direction Y on one side of the first direction X. A third slider 72 is slidably connected to the twelfth slide rail 71. A thirteenth slide rail 73 extending along the first direction X is provided on the third slider 72. The suction part 3 is slidably connected to the thirteenth slide rail 73, so that the suction part 3 can move along the first direction X and the second direction Y, that is, approach or move away from the support mechanism 1 at the assembly component 66. The two gripping mechanisms 2 of the assembly component 66 are used to grip the second workpiece 200 from the suction part 3 to realize the loading of the bent second workpiece 200.

[0121] Specifically, such as Figure 16 and Figure 17 As shown, the sixth support block 27 is provided with an eleventh slide rail 211 extending along the third direction P, and the gripper 21 is slidably connected to the eleventh slide rail 211. The end of the gripper 21 away from the gripping surface 201 is abutted against the sixth support block 27 by a first spring 212. By setting the first spring 212 and the eleventh slide rail 211, excessive pressure can be avoided on the side of the first workpiece 100 when the gripper 21 grips the second workpiece 200 during installation.

[0122] In this embodiment, a second pressing block 74 is also provided above the carrier 12. After the gripping mechanism 2 moves the second workpiece 200 to the side of the first workpiece 100, the second pressing block 74 is moved above the upward-facing side of the first workpiece 100 and pressed down, which can fix the second workpiece 200 and the first workpiece 100 together, facilitating the next curing process. Figure 18 and Figure 19 As shown, the second mounting base 4 is provided with a fourteenth slide rail 77 extending along the fourth direction Q. The fourteenth slide rail 77 is slidably connected to a fourth slider 75. The fourth slider 75 is provided with a fifteenth slide rail 78 extending along the vertical direction Z. The fifteenth slide rail 78 is slidably connected to a fifth slider 76. The second pressing block 74 is fixedly connected to the fifth slider 76, so that the second pressing block 74 can move in the fourth direction Q and the vertical direction Z.

[0123] Specifically, a third mounting base 710 is slidably connected to the thirteenth slide rail 73. The suction unit 3 and the third drive member 79 are connected to the third mounting base 710, so that the suction unit 3 and the third drive member 79 as a whole can move along the second direction Y to transport the second workpiece 200 before and after bending; the suction unit 3 and the third drive member 79 as a whole can also move along the first direction X to move closer to or further away from the carrying mechanism 1 in the first direction X.

[0124] In this embodiment, when the assembly component 66 is located at one end of the first slide rail 64 away from the first production line 61, the suction unit 3 can move the second workpiece 200 bent by the bending mechanism 67 along the second direction Y to the gripping mechanism 2, and the gripping mechanism 2 can move the second workpiece 200 to the side of the first workpiece 100 on the carrier 12.

[0125] In this embodiment, the curing mechanism 5 is used to cure the adhesive between the assembled first workpiece 100 and the second workpiece 200. For example... Figures 32 to 34 As shown, the curing mechanism 5 includes: a first fixing block 51, a mounting block 52, and multiple curing lamps 53.

[0126] The first fixing block 51 is provided with a seventh slide rail 511 extending vertically in the Z direction. The mounting block 52 is slidably connected to the seventh slide rail 511. Multiple curing lamps 53 are disposed on the mounting block 52. Figure 34 As shown, the curing lamp 53 extends along the fifth direction G. The curing lamp 53 is connected to the mounting block 52 via a connecting assembly; the connecting assembly includes a first connecting block 54, a second connecting block 55, a third connecting block 56, a fourth connecting block 57, and a fifth connecting block 58, which are sequentially and detachably fixedly connected. The first connecting block 54 is slidably connected to the mounting block 52 in the sixth direction H, and the curing lamp 53 is slidably connected to the fifth connecting block 58 in the fifth direction G. Under the action of the second connecting block 55, the third connecting block 56, the fourth connecting block 57, and the fifth connecting block 58, the curing lamp 53 slides relative to the mounting block 52 in the seventh direction I, rotates around the sixth direction H, rotates around the seventh direction I, and rotates around the eighth direction J. The sixth direction H intersects the fifth direction G, and the sixth direction H is perpendicular to the vertical direction Z. The seventh direction I is perpendicular to the sixth direction H, and the eighth direction J is perpendicular to the seventh direction I.

[0127] In this embodiment, the multiple curing lamps 53 are symmetrical about the central plane 510, which simplifies the overall structure of the curing mechanism 5. For example... Figure 33 As shown, the central plane 510 is parallel to the vertical direction Z and the sixth direction H.

[0128] Specifically, the first connecting block 54 is provided with a first adjusting groove 541 extending along the sixth direction H. The first connecting block 54 is detachably connected to the mounting block 52 by a first fastener passing through the first adjusting groove 541. By adjusting the position of the first fastener in the first adjusting groove 541 in the sixth direction H, the position of the curing lamp 53 in the sixth direction H can be adjusted. That is, the curing lamp 53 can slide relative to the mounting block 52 in the sixth direction H.

[0129] The second connecting block 55 is provided with a second adjusting groove 551 extending along the seventh direction I. The second connecting block 55 is detachably connected to the first connecting block 54 by a second fastener passing through the second adjusting groove 551. By adjusting the position of the second fastener in the second adjusting groove 551 in the seventh direction I, the position of the curing lamp 53 in the seventh direction I can be adjusted. That is, the curing lamp 53 can slide relative to the mounting block 52 in the seventh direction I.

[0130] Furthermore, the fifth connecting block 58 is provided with a through hole extending along the fifth direction G for accommodating the curing lamp 53. By moving the curing lamp 53 along the fifth direction G to make the through hole contact different positions of the curing lamp 53, the position of the curing lamp 53 in the fifth direction G can be adjusted, that is, the curing lamp 53 can slide relative to the mounting block 52 in the fifth direction G. Thus, the fifth connecting block 58, the first connecting block 54, and the second connecting block 55 can respectively enable the curing lamp 53 to slide relative to the mounting block 52 in the fifth direction G, the sixth direction H, and the seventh direction I.

[0131] Specifically, the third connecting block 56 is provided with a first adjustment hole 561 extending along the sixth direction H. The third connecting block 56 is rotatably connected to the second connecting block 55 by a third fastener passing through the first adjustment hole 561. By loosening the third fastener and rotating the third connecting block 56 around the sixth direction H to the desired position, and then fixing the third fastener, the angle of rotation of the curing lamp 53 around the sixth direction H can be adjusted. That is, the curing lamp 53 can be rotated relative to the mounting block 52 in the sixth direction H.

[0132] The fourth connecting block 57 is provided with a second adjustment hole extending along the seventh direction I. The fourth connecting block 57 is rotatably connected to the third connecting block 56 by a fourth fastener passing through the second adjustment hole. By loosening the fourth fastener and rotating the fourth connecting block 57 around the seventh direction I to the desired position, and then fixing the fourth fastener, the angle of rotation of the curing lamp 53 around the seventh direction I can be adjusted. That is, the curing lamp 53 can be rotated relative to the mounting block 52 in the seventh direction I.

[0133] The fifth connecting block 58 is provided with a third adjustment hole extending along the eighth direction J. The fifth connecting block 58 is rotatably connected to the fourth connecting block 57 via a fifth fastener passing through the third adjustment hole. By loosening the fifth fastener and rotating the fifth connecting block 58 around the eighth direction J to the desired position, and then fixing the fifth fastener, the angle of rotation of the curing lamp 53 around the eighth direction J can be adjusted. That is, the curing lamp 53 can rotate relative to the mounting block 52 in the eighth direction J. Thus, the third connecting block 56, the fourth connecting block 57, and the fifth connecting block 58 can respectively enable the curing lamp 53 to rotate relative to the mounting block 52 around the sixth direction H, the seventh direction I, and the eighth direction J.

[0134] It should be noted that the first, second, third, fourth and fifth fasteners are preferably threaded connections.

[0135] exist Figure 34 In the middle, the seventh direction I is parallel to the vertical direction Z. That is, for the partially curing lamp 53, the second connecting block 55 in its connecting assembly is vertically arranged, so that the second adjusting groove 551 extends along the vertical direction Z. However, as Figure 32 As shown, in order to save space and maximize the number of curing lamps 53 within a small space to achieve better curing results, the second connecting block 55 in the connecting assembly of some curing lamps 53 is horizontally positioned, that is, the seventh direction I is perpendicular to the vertical direction Z. The sixth direction H and the eighth direction J are both perpendicular to the seventh direction I, that is, the sixth direction H and the eighth direction J are two intersecting directions in a plane perpendicular to the seventh direction I.

[0136] The curing mechanism 5 provided in this embodiment, by setting a first fixed block 51 with a seventh slide rail 511, slides the mounting block 52 in the vertical direction Z to the first fixed block 51, thereby avoiding misalignment during workpiece movement. After the assembled bearing mechanism 1 carrying the first workpiece 100 and the second workpiece 200 moves to the curing mechanism 5, the mounting block 52 is moved down for curing, ensuring that the workpiece can move smoothly between various positions. By setting multiple curing lamps 53, and the curing lamps 53 are connected to the mounting block 52 through connecting components including a first connecting block 54, a second connecting block 55, a third connecting block 56, a fourth connecting block 57, and a fifth connecting block 58, the curing lamps 53 can slide relative to the mounting block 52 in the fifth direction G, the sixth direction H, the seventh direction I, rotate around the sixth direction H, rotate around the seventh direction I, and rotate around the eighth direction J. That is, the curing lamps 53 have at least six degrees of freedom, thereby flexibly adjusting the orientation of each curing lamp 53 and optimizing the curing effect. Furthermore, since the curing lamp 53 has multiple degrees of freedom, as many curing lamps 53 as possible can be set in a limited space to achieve a better curing effect and make full use of the space.

[0137] In one specific embodiment, the number of curing lamps 53 is 12. In other embodiments, the number of curing lamps 53 can be 10 to 16.

[0138] like Figure 32 and Figure 33 As shown, the multiple curing lamps 53 include two vertically downward-facing first curing lamps 531 and two horizontally positioned second curing lamps 532. The second curing lamps 532 extend parallel to the central plane 510 and extend along the ninth direction K. The ninth direction K is perpendicular to the vertical direction Z and parallel to the central plane 510. The curing lamps 53 on the same side of the central plane 510 have different orientations. In the ninth direction K, the multiple curing lamps 53 are located in different planes. In the vertical direction Z, the multiple curing lamps 53 are located in different planes. The staggered arrangement of the multiple curing lamps 53 allows for more comprehensive curing of the workpiece.

[0139] Specifically, among the multiple curing lamps 53, there are also two third curing lamps 533 located at the bottom. The bottom of the mounting block 52 is provided with a twentieth slide rail 521 extending along the ninth direction K. The twentieth slide rail 521 is connected to a connecting slider 59, and the first connecting blocks 54 of the two third curing lamps 533 are slidably connected to both ends of the connecting slider 59 along the ninth direction K. By adjusting the position of the third curing lamps 533 along the ninth direction K, better alignment and interference can be achieved.

[0140] In a specific application scenario, the first workpiece 100 and the second workpiece 200 to be assembled are fed through the first production line 61 and the second production line 62, respectively. For the first workpiece 100 on the first production line 61, the first workpiece 100 is moved onto the assembly assembly 66 on the first slide rail 64. The carrying mechanism 1 of the assembly assembly 66 fixes and limits the first workpiece 100 through the magnetic suction element 123, the first blocking block 13, the second blocking block 14, and the blocking strip 124. Then the assembly assembly 66 moves on the first slide rail 64 to one end away from the first production line 61.

[0141] For the second workpiece 200 on the second production line 62, at the bending mechanism 67, the suction unit 3 first picks up and fixes the strip-shaped second workpiece 200 to be bent; then, by moving on the twelfth slide rail 71, the suction unit 3 moves the second workpiece 200 to a position opposite to the support table 81, and by moving on the thirteenth slide rail 73, the second workpiece 200 is brought close to the support table 81 and finally the middle part is placed on the support table 81. The first pressing block 82 moves in the first direction X and the vertical direction Z to press the second workpiece 200 onto the support table 81. The third driving member 79 drives the suction unit 3 to rotate 90°, and then the third pressing block 85 moves in the second direction Y to press the bent part of the second workpiece 200 onto the support table 81. After a predetermined time, the third pressing block 85 moves away, and the suction unit 3 drives the bent second workpiece 200 away from the support table 81 and moves it on the fifth slide rail 18 to the assembly assembly 66.

[0142] At assembly component 66, the suction unit 3 moves along the twelfth slide rail 71 to move the second workpiece 200 to a position opposite to the carrier 12 of the carrying mechanism 1, and moves along the thirteenth slide rail 73 to bring the second workpiece 200 close to the first workpiece 100 on the carrier 12. Then, driven by the gripping component, the gripper 21 approaches the bending component, and through the engagement of the gripping surface 201 with the second driving member 31 and the negative pressure suction hole 33, the second workpiece 200 can be transferred from the suction unit 3 to the gripping mechanism 2, completing the hand-changing process. Driven by the gripping component, the gripper 21 moves the second workpiece 200 to the side of the first workpiece 100 on the carrier 12, and finally moves the second pressure block 74 above the installed second workpiece 200, so that the second workpiece 200 and the first workpiece 100 are in contact.

[0143] Subsequently, the assembly component 66 slides on the first slide rail 64 to below the second slide rail 65, cooperating with the curing mechanism 5 on the second slide rail 65. That is, the first workpiece 100 and the second workpiece 200, after being bonded, arrive at the curing mechanism 5. After the curing mechanism 5 completes curing, the assembly component 66 moves the assembled finished product 300 on the first slide rail 64 to one end near the first production line 61. The assembled finished product 300 is moved to the third material tray 600. After the third material tray 600 is full of assembled finished products 300, it is removed from the assembly device through the inlet / outlet hopper 68.

[0144] The assembly device utilizes four first slide rails 64. The assembly component 66 on the first slide rail 64 is located at the end of the first slide rail 64 closest to the first production line 61, for loading the first workpiece 100. The assembly component 66 on the second slide rail 64 is located at the end of the first slide rail 64 furthest from the first production line 61, for loading the second workpiece 200. The assembly component 66 on the third slide rail 64 is located below the second slide rail 65, for solidifying the first workpiece 100 and the second workpiece 200. The assembly component 66 on the fourth slide rail 64 is located at the end of the first slide rail 64 closest to the first production line 61, for unloading the assembled finished product 300. Because there are four first slide rails 64, the assembly components 66 on the four first slide rails 64 can perform different processes, greatly improving assembly efficiency. This assembly device rationally arranges the positions of each process in the assembly process, allowing each process to work simultaneously, reducing waiting time, and maximizing assembly efficiency.

[0145] It should be noted that in the description of this specification, the terms "first," "second," etc., are used only for descriptive purposes and to distinguish similar objects; there is no order between them, nor should they be construed as indicating or implying relative importance. Furthermore, in the description of this specification, unless otherwise stated, "a plurality of" means two or more.

[0146] Any numerical values ​​cited herein include all values ​​ranging from a lower limit to an upper limit, increasing by one unit, with at least two units between any lower and any higher value. For example, if the quantity of a component or the value of a process variable (e.g., temperature, pressure, time, etc.) is described as being from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose is to illustrate that values ​​such as 15 to 85, 22 to 68, 43 to 51, 30 to 32 are also explicitly listed in this specification. For values ​​less than 1, a unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1, etc. These are merely examples intended for explicit expression, and it can be assumed that all possible combinations of values ​​listed between the minimum and maximum values ​​are explicitly described in this specification in a similar manner.

[0147] Unless otherwise stated, all ranges include the endpoints and all numbers between them. The terms "approximately" or "about" used with ranges apply to both endpoints of the range. Thus, "approximately 20 to 30" is intended to cover "approximately 20 to approximately 30," including at least the specified endpoints.

[0148] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for various purposes. The term “substantially constitutes…” used to describe a combination should include the identified elements, components, parts, or steps, as well as other elements, components, parts, or steps that do not substantially affect the essential novelty of the combination. The use of the terms “comprising” or “including” to describe combinations of elements, components, parts, or steps herein also contemplates embodiments substantially constituted by such elements, components, parts, or steps. The use of the term “may” herein is intended to indicate that any described attribute included by “may” is optional.

[0149] Multiple elements, components, parts, or steps can be provided by a single integrated element, component, part, or step. Alternatively, a single integrated element, component, part, or step can be divided into multiple separate elements, components, parts, or steps. The use of "a" or "an" to describe an element, component, part, or step does not imply the exclusion of other elements, components, parts, or steps.

[0150] It should be understood that the above description is for illustrative purposes and not for limitation. Many embodiments and applications beyond the provided examples will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of this teaching should not be determined by reference to the above description, but rather by reference to the appended claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the inventors have not considered that subject matter as part of the disclosed inventive subject matter.

Claims

1. An assembly apparatus for efficiently and rapidly assembling two workpieces, characterized in that, include: A first production line extending along a first direction is used to transport a first workpiece; a first material tray is provided on the first production line; A second production line extending along a second direction is used to transport a second workpiece; a second material tray is provided on the second production line; the first direction, the second direction, and the vertical direction are mutually perpendicular; A third production line extending along a first direction is used to output assembled finished products; a third material tray is provided on the third production line; the third production line and the second production line are located on different sides of the first production line in a second direction; the movement direction of the third production line is opposite to that of the first production line. Four first slide rails extending along a second direction; the first slide rails and the second production line are located on the same side of the first production line in the second direction; each of the first slide rails is provided with an assembly component, which is slidably disposed along the first slide rail in the second direction; the first slide rail is provided with a bending mechanism at the end away from the first production line. A second slide rail extends along a first direction and is located between the bending mechanism and the first production line; the second slide rail is located above four first slide rails; two curing mechanisms are slidably connected on the second slide rail and are spaced apart in the first direction, each curing mechanism corresponding to an assembly component on two first slide rails; The first workpiece enters the assembly device through the first production line and is then moved to the assembly component on the first slide rail. The assembly component moves along the first slide rail to the end away from the first production line. The second workpiece enters the assembly device through the second production line, is bent by a bending mechanism, and is then moved to the assembly component, thus assembling the first and second workpieces. The assembly component then slides along the first slide rail to below the second slide rail, where a curing mechanism cures the contact area between the first and second workpieces, completing the assembly and obtaining the assembled product. Finally, the assembly component moves the assembled product along the first slide rail to the end closer to the first production line, where it is moved to the third tray. Once the third tray is full, the assembled product is removed from the assembly device through the third production line.

2. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 1, characterized in that, The first production line has two first trays, each corresponding to an assembly component on one of the two first slide rails; the third production line has two third trays, each corresponding to an assembly component on one of the two first slide rails.

3. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 2, characterized in that, The assembly device further includes a mounting base, on which the first production line, the second production line, the third production line, the first slide rail, and the second slide rail are all disposed; the mounting base has an inlet / outlet hopper on one side in the first direction, and one end of the first production line and the third production line in the first direction is located inside the inlet / outlet hopper.

4. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 1, characterized in that, The assembly component includes a support mechanism, the support mechanism comprising: First mounting base; A carrier fixedly mounted on the first mounting base has a bearing surface for carrying a first workpiece; the carrier has a channel perpendicular to the bearing surface; a magnetic suction element is provided in the channel; the magnetic suction element can move within the channel to switch between a suction position close to the bearing surface and a release position away from the bearing surface; the carrier has a waiting position with the bearing surface horizontally arranged and a working position with the bearing surface vertically arranged; when the carrier is in the waiting position, the assembly assembly is located on the first slide rail near the first production line, for loading the first workpiece and unloading the assembled product; when the carrier is in the working position, the magnetic suction element is in the suction position; A first drive unit connected to the first mounting base is used to drive the first mounting base to rotate 90° about an axis extending along a third direction, so that the carrier switches between a waiting position and a working position; the third direction is parallel to the bearing surface.

5. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 4, characterized in that, The assembly also includes a gripping mechanism and a second mounting base that cooperate with the supporting mechanism; the two gripping mechanisms are located on both sides of the supporting mechanism in a third direction, and the two gripping mechanisms are symmetrically arranged; each gripping mechanism includes a gripper extending in a third direction and a drive assembly connected to the gripper, the gripper having a gripping surface for gripping a second workpiece, the gripping surface being perpendicular to the third direction; the drive assembly is used to drive the gripper to move in a third direction, move in a fourth direction, move in a vertical direction, rotate about an axis extending in a third direction, and rotate about an axis extending in a vertical direction; the third direction, the fourth direction, and the vertical direction are mutually perpendicular; the first drive member and the drive assembly are fixedly connected to the second mounting base.

6. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 5, characterized in that, The supporting mechanism also includes: Two first blocking blocks are slidably connected to the first mounting base in the third direction, and the two first blocking blocks are respectively located on both sides of the vehicle in the third direction; the first mounting base is provided with a fourth slide rail extending in the third direction, and the first blocking blocks are slidably connected to the fourth slide rail; when the vehicle is in the working position, the first blocking blocks are located near the lower part of the vehicle. A second blocking block is slidably connected to a first mounting base, and the second blocking block is disposed facing the bearing surface; a fifth slide rail is provided on the first mounting base extending in the same direction as the through hole, a connecting plate is slidably connected to the fifth slide rail, and a sixth slide rail is provided on the connecting plate extending in a fourth direction or a vertical direction, and the second blocking block is slidably connected to the sixth slide rail.

7. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 6, characterized in that, The bending mechanism includes: A horizontally positioned support platform; A first pressure block is vertically movable and positioned above the support platform; Two symmetrically arranged suction units are located on opposite sides of the support platform in a second direction. Each suction unit includes a second driving member and a suction surface for suctioning parts. The suction unit has a first position and a second position. When the suction unit is in the first position, the two suction surfaces are horizontally upwards for suctioning the second workpiece before bending. When the suction unit is in the second position, the two suction surfaces are vertically opposite each other. Each suction surface is provided with a negative pressure suction hole, a fixed stop, and a movable stop. The fixed stop and the movable stop protrude from the suction surface and are spaced apart in the first direction. The second driving member is connected to the movable stop and drives the movable stop to move in the first direction. A third drive member connected to the suction unit is used to drive the suction unit to rotate to switch between a first position and a second position.

8. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 7, characterized in that, When the assembly component is located at one end of the first slide rail away from the first production line, the suction unit can move the second workpiece bent by the bending mechanism along the second direction to the gripping mechanism, and the gripping mechanism can move the second workpiece to the first workpiece on the carrier.

9. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 6, characterized in that, The curing mechanism includes: A first fixing block, wherein a seventh slide rail extending in a vertical direction is provided on the first fixing block; A mounting block that is slidably connected to the seventh slide rail; Multiple curing lamps are disposed on the mounting block, the curing lamps extending along a fifth direction; the curing lamps are connected to the mounting block via a connecting assembly; the connecting assembly includes a first connecting block, a second connecting block, a third connecting block, a fourth connecting block, and a fifth connecting block that are detachably and fixedly connected in sequence; the first connecting block is slidably connected to the mounting block in a sixth direction, and the curing lamps are slidably connected to the fifth connecting block in the fifth direction; the sixth direction intersects the fifth direction and is perpendicular to the vertical direction.

10. The assembly apparatus for efficiently and rapidly assembling two workpieces according to claim 6, characterized in that, On the four first slide rails, the assembly component on the first slide rail is located at the end of the first slide rail closer to the first production line for loading the first workpiece; the assembly component on the second first slide rail is located at the end of the first slide rail away from the first production line for loading the second workpiece; the assembly component on the third first slide rail is located below the second slide rail for solidifying the first and second workpieces; and the assembly component on the fourth first slide rail is located at the end of the first slide rail closer to the first production line for unloading the assembled finished product.

Citation Information

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