Drilling and polishing integrated combined machining device for cast iron furnace frame structural member production

By designing a pneumatically controlled cover box structure, the problem of debris collection caused by the separate drilling and polishing of cast iron grate structural parts was solved, efficient debris collection and a clean processing environment were achieved, and the processing efficiency and safety of cast iron grate structural parts were improved.

CN120755684APending Publication Date: 2025-10-10JINAN SHENGQUAN INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202511231294.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-31
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The drilling and polishing processes of existing cast iron grate structures are carried out separately, which makes it difficult to effectively collect debris, affects the processing environment and equipment maintenance costs, and is inefficient.

Method used

A drilling and polishing integrated processing device is designed. The opening and closing of the cover box is pneumatically controlled to form an isolation barrier to collect debris from the drilling and polishing processes respectively. The opening and closing of the top or bottom hole of the cover box is controlled by a seesaw structure to achieve efficient collection of debris.

Benefits of technology

It improves processing efficiency, reduces the spread of debris in the equipment and the workload of cleaning, reduces maintenance costs, and ensures a clean and safe processing environment.

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Abstract

The invention discloses a drilling and polishing integrated combined machining device for cast iron furnace frame structural part production, and relates to the technical field of cast iron furnace frame structural part machining. The drilling and polishing integrated combined machining device for cast iron furnace frame structural part production comprises a cover box, each foot plate is inserted into the cover box, each pneumatic telescopic device is used for driving the cover box to contain or be away from the corresponding foot plate under the action of wind pressure, and a tilting single sealing device is used for sealing a top hole or a bottom hole under the action of a tilting plate. And the elastic traction device is used for controlling the rotating direction and the rotating angle of the tilting single-sealing device under the combined action of traction force and elastic force. According to the drilling and polishing integrated combined machining device for cast iron furnace frame structural part production, all the cover boxes are controlled through the pneumatic effect to complete containing and fixing of foot plates at the same time and form an isolation barrier, opening and closing of top holes or bottom holes of the cover boxes are controlled through the warping plate structures, chippings are conveniently collected, drilling and polishing are conducted at the same time, and the working efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cast iron grate structural component processing, in particular to a drilling and polishing integrated combined processing device for the production of cast iron grate structural components. Background Art

[0002] The integrated drilling and polishing combined processing device for the production of cast iron grate structural parts is a mechanical equipment that integrates the drilling and polishing processes. It can complete the drilling and polishing processing of cast iron grate structural parts in one clamping, thereby improving processing efficiency and precision.

[0003] Referring to Chinese Patent Publication No. CN111745409B, a multifunctional processing device for aluminum profile processing is disclosed. When in use, the second motor is driven, the drill rod rotates to drill the side end of the positioning block to form a positioning hole. At the same time, the first motor is driven, the first ball screw assembly drives the first connecting plate and the second motor to move in the direction of the first slide rail, which can adjust the depth of the drilling, facilitate operation, and improve efficiency. At the same time, the third motor is driven, the polishing wheel rotates to polish the upper end of the positioning block. At the same time, the first cylinder is driven, the C-shaped fixed plate drives the third motor to slide in the direction of the second slide rail, and the height of the polishing wheel can be adjusted. The degree of polishing of the positioning block can be adjusted, which facilitates operation and improves efficiency. The present invention is also designed with a transfer device, which drives the positioning plate to be transferred to the transport track through a vacuum suction nozzle, thereby realizing processing and transportation. The present invention integrates drilling, polishing, and transfer into an integrated operation, saving costs and improving production efficiency.

[0004] The four corners of the base plate of the cast iron grate structure are often drilled, and the clamping parts and debris collection parts are often separated from each other, and drilling and polishing are carried out separately. The drilling process may produce long iron chips, which will be wrapped around the drill bit or rotate with the drill rod, making it difficult for the collection device to capture them. During polishing, the debris will be splashed everywhere due to the centrifugal force generated by the high-speed rotation of the polishing wheel. Some debris may adhere to the surface of the main plate or the inner wall of the equipment, making it difficult to be effectively absorbed by the dust collector or collection device. The amount of debris generated during the processing is large and widely distributed. The collection device may not be able to handle it in time, causing some debris to accumulate on the workbench or scatter around the equipment, affecting the processing environment and subsequent cleanup work. In order to improve the debris absorption effect, some devices will adopt complex structures and filtration systems, which increases the cost and difficulty of equipment maintenance. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides an integrated drilling and polishing combined processing device for the production of cast iron grate structural parts. Through pneumatic action, all cover boxes are controlled to simultaneously accommodate and fix the foot plates and form an isolation barrier. The opening and closing of the top hole or bottom hole of the cover box is controlled by a seesaw structure. Only one side of the cover box is connected to the outside world at a time, which is convenient for collecting debris during drilling or polishing. The drilling and polishing of the two foot plates are carried out simultaneously, thereby improving work efficiency.

[0006] Technical solution: To achieve the above purpose, the present invention is implemented through the following technical solution: a drilling and polishing integrated combined processing device for the production of cast iron grate structural parts, comprising: a drilling part, the bottom of the drilling part is connected to a polishing part through a bottom plate, a plurality of cover boxes are arranged above the polishing part, each foot plate is inserted into the cover box and is arranged in the middle of the cover box, the top of each of the cover boxes is respectively penetrated by a top hole and a bottom hole, a first plug hole and a second plug hole are opened on one side of the cover box, and a pneumatic telescopic device is connected to one side of each of the cover boxes, and each of the pneumatic telescopic devices is used to adjust the pressure when the wind is applied. The cover box is driven from below to accommodate or move away from the foot plate. Each of the pneumatic telescopic devices is connected to a fan through an air duct. The first jack or the second jack is connected to a tilting single sealing device. The tilting single sealing device is used to seal the top hole or the bottom hole under the action of the rocker. A pulling elastic device is connected to one side of the tilting single sealing device. The pulling elastic device is used to control the rotation direction and rotation angle of the tilting single sealing device under the joint action of traction force and elastic force. One of the cover boxes and an adjacent cover box are connected to a second hydraulic cylinder through a sliding plate, and one of the cover boxes and another adjacent cover box are connected to a third hydraulic cylinder through a linkage plate.

[0007] Preferably, the upper surface of the bottom plate is connected to the second hydraulic cylinder through the first support plate, one side of the drilling member is connected to the third hydraulic cylinder, the upper surface of the bottom plate is connected to several first hydraulic cylinders, the telescopic end of each of the first hydraulic cylinders is connected to a polishing member, several vertical plates and several horizontal plates are arranged between the cover box and the polishing member, the bottom of the horizontal plate or the bottom of the vertical plate is connected to the second support plate, the vertical plate is connected to the horizontal plate, a vertical channel is arranged between the two vertical plates, and a horizontal channel is arranged between the two horizontal plates, there are three horizontal channels in total, and two vertical channels in total, the vertical channels and the horizontal channels form a field shape with one stroke missing, the spacing between the two vertical channels is equal to the width of the main plate, and the spacing between the two horizontal channels is equal to the length of the main plate, a polishing angle is arranged at the intersection of the horizontal and vertical channels, each of the polishing members is arranged at the polishing angle, and each of the foot plates stops just above the polishing angle.

[0008] Preferably, one side of the cover box is connected to a fixed pipe clamp through an extension plate, and the fixed pipe clamp is a circular ring with a notch, and the fixed pipe clamp is clamped to the air duct, and the foot plate divides the internal space of the cover box into an upper cavity and a lower cavity, and one side of the upper cavity is connected to a chip discharge pipe, and the chip discharge pipe is connected to a vacuum cleaner, the first socket is connected to the top hole, and the second socket is connected to the bottom hole, and one end of the cover box is connected to a friction frame, and the inner wall of the cover box near one end of the friction frame is connected to two inner plates, and a slide groove is provided between the two inner plates, and the slide groove is adapted to the foot plate.

[0009] Preferably, each of the top holes is located directly above an end hole, each of the bottom holes is located directly below an end hole, the diameter of the top hole is equal to the diameter of the bottom hole, the diameter of the top hole is larger than the diameter of the end hole, and both of the cover boxes are slidably connected to the sliding plate.

[0010] Preferably, the pneumatic telescopic device includes: a cylinder, each of the cylinders is arranged on one side of a cover box, a side hole is opened through the side of the cylinder, each side hole is connected to the fan through an air duct, the inner wall of one end of the cylinder is connected to a wind cover through a first spring, the wind cover is slidably connected to the inner wall of the cylinder, and one side of the wind cover is connected to the side of the cover box through a shift rod.

[0011] Preferably, the tilting single sealing device includes: a sealing plate, which is plugged into the first plug hole or the second plug hole, and a rotating hole is opened at one end of each of the sealing plates, and the rotating hole is rotatably connected to the first rotating rod, and the first rotating rod is connected to the second rotating rod through the first connecting plate, and a rocker is provided on one side of the second rotating rod, and a rotating cylinder is provided between the two rockers, and the rotating cylinder is rotatably connected to the third rotating rod, and the two ends of the side of the rotating cylinder are respectively connected to one end of the two rockers, and the two ends of the side away from the two rockers are connected to the end plates, and the end plates are rotatably connected to the second rotating rod, and the third rotating rod is connected to the side of the cover box through the fourth connecting plate.

[0012] Preferably, the two seesaw plates and the rotating drum form an inclined seesaw plate, and sealing plates are connected to both ends of the inclined seesaw plate. When the sealing plate at the top end of the inclined seesaw plate is plugged into the first plug hole, the sealing plate at the bottom end of the inclined seesaw plate is away from the second plug hole, and the bottom hole is connected to the lower cavity through the second plug hole. When the sealing plate at the bottom end of the inclined seesaw plate is plugged into the second plug hole, the sealing plate at the top end of the inclined seesaw plate is away from the first plug hole, and the top hole is connected to the lower cavity through the first plug hole.

[0013] Preferably, the elastic pulling device includes: a motor, the fixed end of the motor is connected to the side of the cover box through a second connecting plate, the rotating end of the motor is connected to a rotating shaft, and the side of the rotating shaft is connected to a plurality of rope bodies, a winding rod is provided between the motor and the cover box, both ends of the winding rod are connected to the side of the cover box through a third connecting plate, each of the rope bodies is wound around the winding rod, one end of each of the rope bodies is wrapped around the winding rod and connected to one side of a rocker, and the other rocker is connected to a baffle through a second spring, and the baffle is connected to the second connecting plate.

[0014] Beneficial Effects: This invention provides an integrated drilling and polishing combined processing device for the production of cast iron grate structural components. Compared with existing technologies, it has the following advantages: 1. All cover boxes are controlled by pneumatics to simultaneously accommodate and secure the footplates, forming an isolation barrier. A seesaw mechanism controls the opening and closing of the top or bottom holes of the cover boxes. Only one side of the cover box is connected to the outside world at a time, facilitating the collection of debris during drilling or polishing. Drilling and polishing of the two footplates are performed simultaneously, improving work efficiency.

[0015] 2. The workpiece is horizontally restrained by the contact between the foot plate and the inner wall of the cover box, and the contact between the friction frame and the side of the main plate. The workpiece is vertically restrained by the two inner plates forming a slideway that slides into the foot plate, thus securing the workpiece. This simple and efficient fixation method facilitates installation and replacement, improving work efficiency. The cover box houses the foot plate, creating a relatively sealed space for the foot plate component, facilitating the subsequent storage and collection of debris.

[0016] 3. After the rope is wrapped around the winding rod, the sealing plate at the bottom end of the inclined seesaw is fully inserted into the second insertion hole, sealing the second insertion hole. The sealing plate isolates the lower cavity from the bottom hole, preventing the bottom hole and the lower cavity from communicating through the second insertion hole, thus sealing the bottom of the cover box. The sealing plate no longer seals the first insertion hole, which is fully opened. The top hole is connected to the upper cavity through the first insertion hole, and the cover box top is opened. The rope on the rotating shaft is continuously released, and the top end of the inclined seesaw is no longer tightened by the rope. The rope between the top end of the inclined seesaw and the rotating shaft relaxes, and the second spring recovers. The bottom end of the inclined seesaw moves toward the baffle under the tension of the second spring. The sealing plate at the top end of the inclined seesaw is inserted into the first insertion hole, sealing it. The sealing plate at the bottom end of the inclined seesaw is withdrawn from the second insertion hole, and the bottom hole is connected to the lower cavity through the second insertion hole.

[0017] 4. Through the bidirectional rotation of the motor, the connection relationship between the first jack or the second jack and the corresponding plug-in sealing plate is controlled respectively, thereby controlling the opening and closing of the top or bottom channel of the cover box. Only one of the top hole or the bottom hole is opened at a time, thereby improving the overall sealing of the cover box. Only the processing side is opened to cooperate with drilling or polishing work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, further serve to explain the principles of the present application and enable those skilled in the relevant art to make and use the present application.

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural schematic diagram of the present invention.

[0021] Figure 2 for Figure 1 Schematic diagram of the structure after removing the drilling member, base plate, first support plate and second support plate.

[0022] Figure 3 It is a structural diagram of vertical plates, horizontal plates, vertical tracks, horizontal tracks and polished corners.

[0023] Figure 4 for Figure 2 Schematic diagram of the structure after removing the vertical and horizontal boards.

[0024] Figure 5 It is a structural diagram of the polishing part, the first hydraulic cylinder, the cover box, the cylinder, and the fan.

[0025] Figure 6 This is a diagram showing the separation of the cover box and the footboard.

[0026] Figure 7 It is a structural diagram of the part where the cover box is located.

[0027] Figure 8 It is a structural diagram of the cover box, pneumatic telescopic device, and tilting single sealing device.

[0028] Figure 9 This is a cross-sectional view of one side of the connection between the cover box and the foot plate.

[0029] Figure 10 It is a structural diagram of the pneumatic telescopic device.

[0030] Figure 11 It is a structural diagram of the tilting single sealing device and the elastic pulling device.

[0031] Figure 12 This is a diagram showing the separation of the first rotating rod, the first connecting plate, the second rotating rod, the sealing plate, and the end plate.

[0032] The reference numerals in the figure are: 11, drilling member; 12, bottom plate; 13, first support plate; 14, second support plate; 15, polishing member; 16, first hydraulic cylinder; 17, main body plate; 18, foot plate; 19, end hole; 21, vertical plate; 22, horizontal plate; 23, vertical track; 24, horizontal track; 25, polishing angle; 26, linkage plate; 27, sliding plate; 31, second hydraulic cylinder; 32, third hydraulic cylinder; 33, fixed plate; 34, fan; 35, air box; 36, air duct; 41, cover box; 42, extension plate; 43, pipe clamp; 44, first insertion hole; 45, top hole; 46, second insertion hole; 47, Bottom hole; 48. Inner plate; 49. Friction frame; 5. Pneumatic telescopic device; 51. Cylinder; 52. Side hole; 53. First spring; 54. Wind cover; 55. Shift rod; 6. Tilt-operated single sealing device; 61. Insert sealing plate; 62. First rotating rod; 63. First connecting plate; 64. Second rotating rod; 65. End plate; 66. Tilt plate; 67. Rotating cylinder; 68. Third rotating rod; 71. Second connecting plate; 72. Third connecting plate; 73. Fourth connecting plate; 74. Rotating hole; 8. Elastic pulling device; 81. Rope body; 82. Winding rod; 83. Rotating shaft; 84. Motor; 85. Baffle; 86. Second spring; 9. Chip discharge pipe.

[0033] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0035] like Figure 1 - Figure 12As shown, an embodiment of the present invention provides an integrated drilling and polishing combined processing device for the production of cast iron grate structural parts, comprising: a drilling part 11, the bottom of the drilling part 11 is connected to a polishing part 15 through a bottom plate 12, a plurality of cover boxes 41 are arranged above the polishing part 15, each foot plate 18 is inserted into the cover box 41 and is arranged in the middle of the cover box 41, a top hole 45 and a bottom hole 47 are respectively penetrated at the top of each of the cover boxes 41, a first plug hole 44 and a second plug hole 46 are opened on one side of the cover box 41, and a pneumatic expansion and contraction device 5 is connected to one side of each of the cover boxes 41, and each of the pneumatic expansion and contraction devices 5 is used to drive the cover box 41 to accommodate or move away from the cover box 41 under the action of wind pressure. From the foot plate 18, each of the pneumatic telescopic devices 5 is connected to the fan 34 through the air duct 36, the first jack 44 or the second jack 46 is connected to the tilting single sealing device 6, the tilting single sealing device 6 is used to seal the top hole 45 or the bottom hole 47 under the action of the rocker 66, and the tilting single sealing device 6 is connected to a spring device 8 on one side, and the spring device 8 is used to control the rotation direction and rotation angle of the tilting single sealing device 6 under the joint action of traction force and elastic force, one of the cover boxes 41 and the adjacent cover box 41 are connected to the second hydraulic cylinder 31 through the sliding plate 27, and one of the cover boxes 41 and the other adjacent cover box 41 are connected to the third hydraulic cylinder 32 through the linkage plate 26.

[0036] The upper surface of the bottom plate 12 is connected to the second hydraulic cylinder 31 through the first support plate 13, and one side of the drilling member 11 is connected to the third hydraulic cylinder 32. The upper surface of the bottom plate 12 is connected to a plurality of first hydraulic cylinders 16, and the telescopic end of each of the first hydraulic cylinders 16 is connected to a polishing member 15. A plurality of vertical plates 21 and a plurality of horizontal plates 22 are provided between the cover box 41 and the polishing member 15. The bottom of the horizontal plate 22 or the bottom of the vertical plate 21 is connected to the second support plate 14. The vertical plate 21 is connected to the horizontal plate 22, and the two vertical plates are connected. A vertical channel 23 is provided between the two horizontal plates 21, a horizontal channel 24 is provided between the two horizontal plates 22, there are three horizontal channels 24 in total, and two vertical channels 23 in total. The vertical channels 23 and the horizontal channels 24 form a field shape with one stroke missing. The spacing between the two vertical channels 23 is equal to the width of the main plate 17, and the spacing between the two horizontal channels 24 is equal to the length of the main plate 17. A polishing angle 25 is provided at the intersection of the horizontal channel 24 and the vertical channel 23, each of the polishing members 15 is provided at the polishing angle 25, and each of the foot plates 18 stops just above the polishing angle 25.

[0037] One side of the cover box 41 is connected with a fixed pipe clamp 43 through an extension plate 42, the fixed pipe clamp 43 is a circular ring with a notch, the fixed pipe clamp 43 is clamped with the air pipe 36, the foot plate 18 divides the internal space of the cover box 41 into an upper cavity and a lower cavity, one side of the upper cavity is communicated with a chip removal pipe 9, the chip removal pipe 9 is communicated with a dust collector, the first jack 44 is communicated with the top hole 45, the second jack 46 is communicated with the bottom hole 47, one end of the cover box 41 is connected with a friction frame 49, the inner wall of the cover box 41 near one end of the friction frame 49 is connected with two inner plates 48, a sliding groove is arranged between the two inner plates 48, and the sliding groove is matched with the foot plate 18.

[0038] Each of the top holes 45 is located directly above one end hole 19, each of the bottom holes 47 is located directly below one end hole 19, the diameter of the top hole 45 is equal to the diameter of the bottom hole 47, the diameter of the top hole 45 is greater than the diameter of the end hole 19, and the two cover boxes 41 are slidingly connected with the sliding plate 27.

[0039] The air-driven telescopic device 5 comprises a cylinder body 51, each cylinder body 51 is arranged on one side of a cover box 41, a side hole 52 is formed in the side surface of the cylinder body 51, each side hole 52 is connected with the fan 34 through the air pipe 36, the inner wall of one end of the cylinder body 51 is connected with a wind cover 54 through a first spring 53, the wind cover 54 is slidingly connected with the inner wall of the cylinder body 51, and one side of the wind cover 54 is connected with the side surface of the cover box 41 through a moving rod 55.

[0040] The single-seal device 6 comprises an inserted seal plate 61, the inserted seal plate 61 is inserted into the first jack 44 or the second jack 46, one end of each inserted seal plate 61 is provided with a rotating hole 74, the rotating hole 74 is rotatably connected with a first rotating rod 62, the first rotating rod 62 is connected with a second rotating rod 64 through a first connecting plate 63, one side of the second rotating rod 64 is provided with a warped plate 66, a rotating cylinder 67 is arranged between the two warped plates 66, the rotating cylinder 67 is rotatably connected with a third rotating rod 68, both ends of the side surface of the rotating cylinder 67 are connected with one end of the two warped plates 66, both ends of the side away from each other of the two warped plates 66 are connected with an end plate 65, the end plate 65 is rotatably connected with the second rotating rod 64, and the third rotating rod 68 is connected with the side surface of the cover box 41 through a fourth connecting plate 73.

[0041] Two said hinged plates 66 and the rotating drum 67 form an inclined hinged plate, both ends of the inclined hinged plate are connected with the plug-in sealing plate 61, when the plug-in sealing plate 61 at the top end of the inclined hinged plate is plugged with the first jack 44, the plug-in sealing plate 61 at the bottom end of the inclined hinged plate is away from the second jack 46, the bottom hole 47 is communicated with the lower cavity through the second jack 46, when the plug-in sealing plate 61 at the bottom end of the inclined hinged plate is plugged with the second jack 46, the plug-in sealing plate 61 at the top end of the inclined hinged plate is away from the first jack 44, the top hole 45 is communicated with the lower cavity through the first jack 44.

[0042] The pulling device 8 comprises a motor 84, a fixed end of the motor 84 is connected with the side of the cover box 41 through the second connecting plate 71, a rotating end of the motor 84 is connected with a rotating shaft 83, the side of the rotating shaft 83 is connected with a plurality of rope bodies 81, a winding rod 82 is arranged between the motor 84 and the cover box 41, both ends of the winding rod 82 are connected with the side of the cover box 41 through the third connecting plate 72, each of the rope bodies 81 is wound with the winding rod 82, one end of each of the rope bodies 81 is wound around the winding rod 82 and connected with one side of a hinged plate 66, the other hinged plate 66 is connected with a baffle 85 through the second spring 86, the baffle 85 is connected with the second connecting plate 71.

[0043] In use, the main plate 17 is placed on the platform formed by the horizontal plate 22 and the vertical plate 21, so that the edges of the foot plates 18 coincide with the edges of the platform, at this time, the foot plates 18 are all placed on the polishing angle 25.

[0044] When the fan 34 is started, the wind from the fan 34 enters all the cylinders 51 through the wind box 35 and the air duct 36 in turn. The wind pressure in the cylinder 51 increases, and the pressure on the wind cover 54 increases. Each wind cover 54 moves with the shift rod 55 and the cover box 41 toward the direction close to the foot plate 18. A slide groove is provided between the two inner plates 48 at one end of the cover box 41. The foot plate 18 approaches the slide groove and is slidably connected to the slide groove. One end of the foot plate 18 continues to enter the cover box 41 until the foot plate 18 completely enters the cover box 41. At this time, one end of the foot plate 18 abuts against the inner wall of the cover box 41, and the friction frame 49 is pressed against the surface of the main plate 17. The friction frame 49 is an elastic rubber plate. The elastic rubber plate can adapt to the slight unevenness on the surface of the main plate 17 through its own deformation, such as casting defects of the cast iron grate and the lines left by processing. Under the action of pressure, it forms close contact with the surface of the main plate 17 to reduce gaps. The elasticity of the rubber can absorb the impact force during crimping, preventing the rigid contact from causing scratches, indentations or deformation on the surface of the main plate 17, and can effectively reduce the risk of damage caused by excessive pressure. In actual production, there may be slight tolerances in the size of the main plate 17, or there may be slight deviations between the installation position of the friction frame 49 and the equipment. The elastic rubber plate can compensate for these errors through deformation to ensure a stable crimping state. The rubber material itself has a high coefficient of friction, which can generate greater static friction with the surface of the main plate 17 during crimping, helping the main plate 17 to remain stable during processing and reduce sliding or displacement.

[0045] By controlling the opening and closing of the fan 34 and simultaneously controlling the horizontal movement of all the cover boxes 41, all the foot plates 18 at the bottom of the main plate 17 are simultaneously inserted into the cover boxes 41 and secured. The main plate 17 and the foot plates 18 form a workpiece. The workpiece is horizontally restrained by the contact between the foot plates 18 and the inner wall of the cover box 41 and the contact between the friction frame 49 and the side of the main plate 17. The two inner plates 48 form a chute, which is slidably connected to the foot plates 18, and the workpiece is vertically restrained, thereby securing the workpiece. This simple and efficient fixing method facilitates installation and replacement, improving work efficiency. Furthermore, by accommodating the foot plates 18 in the cover boxes 41, a relatively sealed space is created for the foot plates 18, facilitating the subsequent storage and collection of debris.

[0046] Before drilling, start the motor 84, the rotating end of the motor 84 rotates with the rotating shaft 83, the rotating shaft 83 starts to wind the rope body 81, the length of the rope body 81 between the two bent plates 66 and the winding rod 82 is shortened, the two bent plates 66 and the rotating drum 67 form an inclined bent plate, the inclined bent plate can only rotate along the third rotating rod 68, the top end of the inclined bent plate rotates towards the direction close to the winding rod 82, the first rotating rod 62 is movably connected with the second rotating rod 64 through the first connecting plate 63, the second rotating rod 64 can rotate around the circumference of the first rotating rod 62 through the first connecting plate 63, and the first rotating rod 62, the first connecting plate 63 and the second rotating rod 64 form a movable connecting piece. The movable connecting piece changes its angle by flexible rotation to adapt to the movement of the inclined bent plate and the plug-in sealing plate 61. With the movement of the inclined bent plate, the plug-in sealing plate 61 at the top end of the inclined bent plate is continuously pulled out of the first insertion hole 44, and the plug-in sealing plate 61 at the bottom end of the inclined bent plate is continuously inserted into the second insertion hole 46, and the second spring 86 is stretched. When the motor 84 stops rotating, the plug-in sealing plate 61 at the bottom end of the inclined bent plate is completely inserted into the second insertion hole 46 and seals the second insertion hole 46, the plug-in sealing plate 61 separates the lower cavity from the bottom hole 47, the bottom hole 47 and the lower cavity cannot be connected through the second insertion hole 46, and the sealing of the bottom of the cover box 41 is completed; the plug-in sealing plate 61 at the top end of the inclined bent plate is mostly pulled out of the first insertion hole 44, and part of the plug-in sealing plate 61 is located in the first insertion hole 44. The first insertion hole 44 or the second insertion hole 46 not only inserts with the plug-in sealing plate 61, but also limits the movement of the plug-in sealing plate 61, the plug-in sealing plate 61 no longer seals the first insertion hole 44, the first insertion hole 44 is completely opened, the top hole 45 is connected with the upper cavity through the first insertion hole 44, and the top of the cover box 41 is opened.

[0047] Start the drilling part 11, the bottom end of the drilling part 11 passes through the top hole 45, the first insertion hole 44 in turn and enters the upper cavity, the drill bit contacts the foot plate 18 and drills, a large amount of metal debris generated by drilling splashes everywhere in the upper cavity of the cover box 41, the cover box 41 forms a physical barrier, which can completely limit the debris in the closed space, fundamentally avoiding the debris splashing at high speed to the hands, face or clothes of the operator during drilling, eliminating the safety hazards of scratches and burns. The constraint in the cover box 41 can keep the surrounding environment clean, reduce the cleaning burden, reduce the probability of small debris spreading into the air, and reduce the risk of respiratory health; the cover box 41 limits the debris in the upper cavity, which can prevent it from invading the core area of the equipment and prolong the service life of the equipment; if there are other foot plates 18, accessories or precision parts to be processed outside the cover box 41, the splashing of debris may cause the surface of these parts to be scratched and contaminated, affecting the subsequent processing or assembly quality. The constraint of the cover box 41 can avoid such cross contamination; after the debris is limited in the cover box 41, it is not necessary to clean the debris scattered around the equipment or on the ground, but only to concentrate on the inside of the cover box 41, reducing the cleaning time and workload, which is suitable for batch production scenes; the debris in the cover box 41 is relatively concentrated and not easy to mix with dust, oil stains and other impurities, facilitating subsequent recycling (such as metal smelting) and improving resource recycling efficiency.

[0048] Start the vacuum cleaner, which will promptly suck away the small metal particles in the upper cavity, reduce the amount of metal debris remaining in the upper cavity and on the surface of the workpiece, and suck away the debris accumulated near the drilling position to ensure that the contact area between the drill bit and the workpiece is clean, ensuring drilling accuracy, and preventing the fine metal dust generated by drilling from floating in the air for a long time to prevent the operator from inhaling it, which may cause respiratory diseases.

[0049] After drilling is complete and before polishing, the motor 84 is started, driving the shaft 83 in the opposite direction. The rope 81 on the shaft 83 is continuously released, and the top of the bevel is no longer tightened by the rope 81. The rope 81 between the top of the bevel and the shaft 83 relaxes, causing the second spring 86 to recover. Under the tension of the second spring 86, the bottom of the bevel moves toward the baffle 85. The sealing plate 61 at the top of the bevel is inserted into the first insertion hole 44, sealing the first insertion hole 44. The sealing plate 61 at the bottom of the bevel is withdrawn from the second insertion hole 46, and the bottom hole 47 is connected to the lower chamber through the second insertion hole 46.

[0050] By bidirectional rotation of the motor 84, the connection relationship between the first insertion hole 44 or the second insertion hole 46 and its corresponding plug-in sealing plate 61 is controlled respectively, thereby controlling the opening and closing of the top or bottom channel of the cover box 41. Only one of the top hole 45 or the bottom hole 47 is opened at a time, thereby improving the overall sealing of the cover box 41. Only the processing side is opened to cooperate with drilling or polishing work.

[0051] The third hydraulic cylinder 32 or the second hydraulic cylinder 31 is activated. The telescopic end of the third hydraulic cylinder 32 pushes the linkage plate 26, and the telescopic end of the second hydraulic cylinder 31 pushes the sliding plate 27. All the cover boxes 41 are connected as a whole through the linkage plate 26 and the sliding plate 27. The cover boxes 41 and the workpiece move with the telescopic end. The cover boxes 41 slide along the horizontal plate 22 or the vertical plate 21, completing the horizontal and vertical translation of the cover boxes 41. The foot plate 18 that has just been drilled is translated to a polishing angle 25. The first hydraulic cylinder 16 and the polishing member 15 are activated in sequence. The telescopic end of the first hydraulic cylinder 16 moves the polishing member 15 vertically upward, and the polishing member 15 polishes the inner wall of the end hole 19. The resulting fine metal debris is absorbed by the vacuum cleaner. The diameter of the metal debris particles produced by polishing is generally smaller than that produced by drilling. Therefore, the chip discharge pipe 9 is installed in the upper chamber to improve dust removal in the upper chamber. The required suction force for the lower chamber debris also allows the lower chamber debris to be absorbed (primarily absorbing fine metal dust particles; larger diameter metal particles can be collected in the cover box 41). Simultaneously, the other foot plate 18 moves directly below the drilling member 11, which continues drilling the foot plate 18. While drilling, the already drilled foot plate 18 is polished. This simultaneous drilling and polishing process improves work efficiency.

[0052] After all the foot plates 18 of the workpiece are drilled and polished, the blower 34 is turned off, all the cover boxes 41 are separated from the foot plates 18, and the large-diameter metal particles and metal fragments remaining in the cover boxes 41 are collected.

[0053] All the cover boxes 41 are controlled by pneumatic action to simultaneously accommodate and fix the foot plates 18 and form an isolation barrier. The opening and closing of the top hole 45 or the bottom hole 47 of the cover box 41 is controlled by the rocker 66 structure. Only one side of the cover box 41 is connected to the outside world at a time, which is convenient for collecting debris during drilling or polishing. The drilling and polishing of the two foot plates 18 are carried out simultaneously, thereby improving work efficiency.

[0054] The present invention encompasses any alternatives, modifications, equivalents, and solutions that fall within the spirit and scope of the present invention. While specific details are described in detail in the preferred embodiments of the present invention to provide a thorough understanding of the present invention, those skilled in the art will be able to fully understand the present invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of the present invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.

[0055] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An integrated drilling and polishing processing device for the production of cast iron grate structural parts, characterized in that: include: A drilling member (11), the bottom of the drilling member (11) is connected to a polishing member (15) through a bottom plate (12), a plurality of cover boxes (41) are arranged above the polishing member (15), each foot plate (18) is inserted into the cover box (41) and arranged in the middle of the cover box (41), a top hole (45) and a bottom hole (47) are respectively opened through the top of each cover box (41), a first plug hole (44) and a second plug hole (46) are opened on one side of the cover box (41), and a pneumatic telescopic device (5) is connected to one side of each cover box (41), each pneumatic telescopic device (5) is used to drive the cover box (41) to accommodate or move away from the foot plate (18) under the action of wind pressure, and each pneumatic telescopic device (5) is connected to the bottom plate (18) through a hole (45) and a bottom hole (47) are respectively opened on the top of each cover box (41), and a first plug hole (44) and a second plug hole (46) are opened on one side of the cover box (41). The air duct (36) is connected to a fan (34); the first plug hole (44) or the second plug hole (46) is connected to a tilting single sealing device (6); the tilting single sealing device (6) is used to seal the top hole (45) or the bottom hole (47) under the action of a rocker (66); a pulling elastic device (8) is connected to one side of the tilting single sealing device (6); the pulling elastic device (8) is used to control the rotation direction and rotation angle of the tilting single sealing device (6) under the combined action of traction force and elastic force; one of the cover boxes (41) and an adjacent cover box (41) are connected to a second hydraulic cylinder (31) via a sliding plate (27); and one of the cover boxes (41) and another adjacent cover box (41) are connected to a third hydraulic cylinder (32) via a linkage plate (26).

2. The integrated drilling and polishing combined processing device for the production of cast iron grate structural parts according to claim 1, characterized in that: The upper surface of the bottom plate (12) is connected to the second hydraulic cylinder (31) through the first support plate (13), and one side of the drilling member (11) is connected to the third hydraulic cylinder (32). The upper surface of the bottom plate (12) is connected to a plurality of first hydraulic cylinders (16), and the telescopic end of each first hydraulic cylinder (16) is connected to a polishing member (15). A plurality of vertical plates (21) and a plurality of horizontal plates (22) are provided between the cover box (41) and the polishing member (15). The bottom of the horizontal plate (22) or the bottom of the vertical plate (21) is connected to the second support plate (14). The vertical plate (21) is connected to the horizontal plate (22). The two vertical plates ( 21), a vertical path (23) is provided between the two horizontal plates (22), a horizontal path (24) is provided between the two horizontal plates (22), there are three horizontal paths (24) in total, and two vertical paths (23) in total, the vertical paths (23) and the horizontal paths (24) form a shape of a field with one stroke missing, the spacing between the two vertical paths (23) is equal to the width of the main plate (17), the spacing between the two horizontal paths (24) is equal to the length of the main plate (17), a polishing angle (25) is provided at the intersection of the horizontal path (24) and the vertical path (23), each of the polishing members (15) is provided at the polishing angle (25), and each of the foot plates (18) stops just above the polishing angle (25).

3. The integrated drilling and polishing combined processing device for the production of cast iron grate structural parts according to claim 1, characterized in that: One side of the cover box (41) is connected to a fixed pipe clamp (43) through an extension plate (42). The fixed pipe clamp (43) is a circular ring with a notch. The fixed pipe clamp (43) is clamped with the air duct (36). The foot plate (18) divides the internal space of the cover box (41) into an upper chamber and a lower chamber. One side of the upper chamber is connected to a chip discharge pipe (9), and the chip discharge pipe (9) is connected to a dust collector. The first plug hole (44) is connected to the top hole (45), and the second plug hole (46) is connected to the bottom hole (47). One end of the cover box (41) is connected to a friction frame (49). The inner wall of the cover box (41) near one end of the friction frame (49) is connected to two inner plates (48). A slide groove is provided between the two inner plates (48), and the slide groove is adapted to the foot plate (18).

4. The integrated drilling and polishing combined processing device for producing cast iron grate structural parts according to claim 1, characterized in that: Each of the top holes (45) is located directly above an end hole (19), and each of the bottom holes (47) is located directly below an end hole (19). The diameter of the top hole (45) is equal to the diameter of the bottom hole (47), and the diameter of the top hole (45) is larger than the diameter of the end hole (19). Both of the cover boxes (41) are slidably connected to the sliding plate (27).

5. The integrated drilling and polishing combined processing device for producing cast iron grate structural parts according to claim 1, characterized in that: The pneumatic telescopic device (5) comprises: a cylinder (51), each of the cylinders (51) is arranged on one side of a cover box (41), a side hole (52) is opened through the side of the cylinder (51), each of the side holes (52) is connected to the fan (34) through the air duct (36), the inner wall of one end of the cylinder (51) is connected to the wind cover (54) through the first spring (53), the wind cover (54) is slidably connected to the inner wall of the cylinder (51), and one side of the wind cover (54) is connected to the side of the cover box (41) through the shift rod (55).

6. The integrated drilling and polishing combined processing device for producing cast iron grate structural parts according to claim 1, characterized in that: The tilting single sealing device (6) comprises: a plug-in sealing plate (61), the plug-in sealing plate (61) is plugged into the first plug hole (44) or the second plug hole (46), a rotating hole (74) is opened at one end of each plug-in sealing plate (61), the rotating hole (74) is rotatably connected to a first rotating rod (62), the first rotating rod (62) is connected to a second rotating rod (64) through a first connecting plate (63), a tilting plate (66) is provided on one side of the second rotating rod (64), and the two plug-in sealing plates (61) are connected to each other. A rotating drum (67) is provided between the seesaws (66), the rotating drum (67) is rotatably connected to the third rotating rod (68), the two ends of the side of the rotating drum (67) are respectively connected to one end of the two seesaws (66), the two ends of the side away from each other of the two seesaws (66) are connected to the end plate (65), the end plate (65) is rotatably connected to the second rotating rod (64), and the third rotating rod (68) is connected to the side of the cover box (41) through the fourth connecting plate (73).

7. The integrated drilling and polishing combined processing device for producing cast iron grate structural parts according to claim 1, characterized in that: The two seesaw plates (66) and the rotating drum (67) form an inclined seesaw plate, and both ends of the inclined seesaw plate are connected to a plug-in plate (61). When the plug-in plate (61) at the top end of the inclined seesaw plate is plugged into the first plug hole (44), the plug-in plate (61) at the bottom end of the inclined seesaw plate is away from the second plug hole (46), and the bottom hole (47) is connected to the lower cavity through the second plug hole (46). When the plug-in plate (61) at the bottom end of the inclined seesaw plate is plugged into the second plug hole (46), the plug-in plate (61) at the top end of the inclined seesaw plate is away from the first plug hole (44), and the top hole (45) is connected to the lower cavity through the first plug hole (44).

8. The integrated drilling and polishing combined processing device for producing cast iron grate structural parts according to claim 1, characterized in that: The elastic pulling device (8) comprises: a motor (84), a fixed end of the motor (84) is connected to the side of the cover box (41) through a second connecting plate (71), a rotating end of the motor (84) is connected to a rotating shaft (83), and a side of the rotating shaft (83) is connected to a plurality of rope bodies (81), a winding rod (82) is provided between the motor (84) and the cover box (41), both ends of the winding rod (82) are connected to the side of the cover box (41) through a third connecting plate (72), each of the rope bodies (81) is wound around the winding rod (82), one end of each of the rope bodies (81) is wound around the winding rod (82) and connected to one side of a seesaw (66), and the other seesaw (66) is connected to a baffle (85) through a second spring (86), and the baffle (85) is connected to the second connecting plate (71).

Citation Information

Patent Citations

  • A multi-functional processing device for aluminum profile processing

    CN111745409B